Job Safety Awareness Training

7/31/2019 Job Safety Awareness Training

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Objectives To maintain a safe working environment for

all staffs through identification andelimination of hazards.

To ensure workers follow safe workingprocedure all the time.

To identify whether an operation iscomplying with the safety requirements.


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What is Hazard?

Source or situation with a potential forharm

in terms the followings :

injury or ill health

damage to property

damage to the workplace environment

or a combination of them.


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Type of Hazard

PHYSICAL HAZARDNoiseVibration

TemperatureRadiationLightingPressureMechanical movement

CHEMICAL HAZARDDust / fibersFumes

SmokeAerosolGasesVapour

BIOLOGICAL HAZARD

Bacteria

Viruses

Insects

Parasites

ERGONOMIC Repetitive motion

Manual handling


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Hazards Safety & Health Risk

High Noise > 85dB(A) Hearing Impairment / loss

Electrical Electrocution / fire

Mechanical movement Body part injury

Heavy object Body part injury

Ergonomic issue

Types of Hazards / Safety& Health Risks
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Types of Hazards / Safety& Health Risks

Hazards Safety & Health Risk

Radiation Skin / eye injury / cancer

Hazardous chemicals Cancer / chronic diseases

Manual handling Back injury

Ergonomic issue

Viruses e.g. SARS, birdflu Illness or death
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Hazard Control

Engineering / Design Control Substitution Changing of process

Isolation Ventilation

Administrative Control Work schedule Warning and alarm

system

Work Practices Housekeeping

Procedures Medical Care Training

Personal ProtectiveEquipment (PPE)

Mask Glove

Goggle Apron


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Why did this happen?

What can be done to avoid thisincident?

Are you willing to take this risk?

Therefore through risk & hazard

assessment and good safety practice

could prevent accident and injury.

Without Hazard Control


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Safety Inspection ProgramSafety inspection program covers the followingsubjects :

What needs to be inspected?

What aspect are requiring safety inspection?

What sort of condition needs safety inspection?

How frequent the safety inspection need to be

conducted?

Who is supposed to conduct the safety

inspection?


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Responsibility for Safety

Safety is everyones responsibility.

Head of Department is responsible for hisdepartments safety.

Supervisors are responsible to carry out safetyinspection in their own areas of operation.

Safety Committee will help in carrying outsafety inspection and take corrective actions.

All workers are responsible to inspect their ownwork area.


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Safety Inspection Checklist Emergency Exit & Passageways

Housekeeping, Storage & Waste Disposal

Hazards Operation and Machine Guards.

Fire & Electrical Safety.

Work Environment, Lighting & Noise.

Hazardous Substances & Handling Ergonomics

Storage

General


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Emergency Exit & Passageway

Passageways are kept free from obstruction

Emergency exit signs are clearly visible &

illuminated

Passageways are clearly allocated/ marked

for safe movement of people and materials

Emergency exits are free from obstructionwithin 1.2m diameters

Emergency exits are not locked.


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Housekeeping, Storage & Disposal

Floors are kept dry and free from oil, spillage or slipperymaterials

Floors are kept free from running wires / cables / strings /protrusion / etc

Storage racks for files, tools, materials, parts and productsare provided and used

Storage racks / cabinets are in good condition

Work areas are kept orderly and clean

Enough waste receptacles or containers are provided

Unnecessary materials are cleared from the work area

Waste material is properly collected and disposed

Walls / ceilings / surfaces / floors are not damaged

General ventilation. Local exhaust system, machinery aremaintained with schedule


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Hazardous Operation & Machine Guards

Pre-heaters and hot plates / ovens are guarded from the sides and rear to

prevent hand burn.

Control switches / valves / knobs / buttons are easily accessible.

Sharp or dangerous objects are removed or relocated to protect worker

from injury.

All moving parts of machines and transmissions equipment are properlyguarded.

Machine guards are securely fastened to the machines and functioning.

Machines guards are adequate to keep limbs out during operation.

Warning signs are displayed when machines or equipment are

maintained.


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Air-gun is not used in dust contaminated areas.

Person affected by flying particles or laser light are wearing eye

protection.

Employees wear hand protection against exposure to heat / cold /

chemicals.

Personal protective equipment are in good order / condition. Warning signs / notices are posted for appropriated hazard situation (eg.

Hot, rotating part).

Safety procedures are strictly followed / observed.

Written precaution & procedures are displayed at or near the machines /

operation. Operators are properly attired (no loose clothing, long hair, jewelleries,

etc.)

Hazardous Operation & Machine Guards


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Fire & Electrical Safety

Wiring connections are regular and not entangled.

Switch boxes or panel boards are provided with appropriate cover.

Electrical connectors are not wet or near flammables / combustibles.

Fire extinguishers are available and checked the last 12 months.

Fire fighting equipment are conspicuously indicated and easily

assessable.

All electrical connections / equipment are earthed /

grounded.


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Insulators are not deteriorated or worn out / broken.

Switch boxes or panel boards are free from obstruction.

Electrical connections / joints are not exposed.

Fire fighting equipment are in good order / condition.

Fire fighting equipment must be easily accessible and not blocked.

Switches are properly identified.

Motors are clean, free of oil, grease and dust.

Approved extension cord is in good condition.

Fire & Electrical Safety


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Hazardous Substances & Handling

All containers of hazardous substances / chemical are adequately

labelled.

All containers of hazardous substances / chemicals are securely

capped.

Suitable protective equipment (eg. gloves, goggles, etc) are

provided and used. Solder fume extractor must be in used all time.

Flammables / combustible liquids are stored in approved safety cabinet.

Toxics or poisons are locked when not in use.

Acids are not stored near solvents / cyanides / oxidizing.


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Aerosol cans are not placed near heat sources.

Gas cylinders are securely chained to prevent falling.

Shower & eye wash station are provided and functioning.

Excessive chemicals not stored in work area.

Waste chemical is accumulated, labelled and disposed accordingly.

MSDS is available and accessible for chemicals used.

Chemicals such as flux, IPA, paint are extremely flammable. Pleasehandle with care. SMOKING AROUND THESE CHEMICALS IS

EXTREMELY PROHIBITED!

Hazardous Substances & Handling (cont.)


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The Lead Exposure Monitoring had been carried out in November 2008,

involving 10 operators in 4 different area of operation ( SMT, Wave

soldering, W2 touch-up & Cable ).

The result shows that all operators are not exposed to excessive lead as

the maximum reading obtained is only 1.15ug/m3. The Permissible

Exposure Limit is 50.0ug/m3.

Results of Lead Exposure Monitoring


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Ergonomics

Hand tools are of appropriate size and shape for easy and

safe use.

Tools are maintained and replaced and worn out tools not

used.

Materials are put within easy reach for workers.

Heavy items are stored on lower shelves for easy

handling

Mechanical measures (jigs, levers, pulleys, etc) are used to lift

heavy loads.

Heights of equipment and working surface is of correct level to

avoid.


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Ergonomics (cont) Foot stands or platforms are provided for workers requiring high working

position.

Work tables for seated workers are of suitable height.

Work / seating area has reasonable space for movement. Chairs / seats with backrest are provided.

Chairs / seats are cushioned for comfort.

Materials handling equipment in good order.


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Storage

Storage are at least 600mm (2ft) below ceiling, sprinklersand light fittings.

Material stacks are stable

and well supported.

Ladders / foot-stand are in good

order & no defect.


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Noise

Noise level from the machine not exceeding 85 dBA.

Workers exposed to high noise level are provided with

hearing protection and used.

Warning sign is displayed at noisy area.

Workers exposed to high noise level undergo hearing test.


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The Noise Exposure Monitoring had been carried out in June 2009,

involving 5 operators in 5 different areas of operation ( SMT, Test, W2,

Cable & Mechanical Workshop ).

The result shows that all operators are not exposed to excessive noise

level as the maximum reading obtained is only 69dB(A). ThePermissible Exposure Limit is 85dB(A).

Results of Noise Exposure Monitoring


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Benefits

Eliminate hazard in the work place.

Prevent accident & injury.

Reduce accident rate.

Enhance safety awareness. Improve workers moral.

Comply to safety requirements & other safety requirements.

Enhance safe attitude towards good safety practice among

workers. Improving the working environment.

Cost saving.

Documents

Job Safety Awareness Training