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©2010 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM INSTALLATION INSTRUCTIONS Thank you for purchasing Poison Spyder Rear Crusher Flares for your Jeep JK. Installation is fairly simple with the right tools and good mechanical abilities. If you are not confident in your mechanical skills, please seek the help of a professional to perform the installation. Please read through these entire instructions before proceeding with installation. PARTS LIST Please check your packages immediately upon arrival to ensure that everything listed is included, and to check for damage during shipping. If anything is missing or damaged, call Poison Spyder at (951) 849-5911 as soon as possible. (1) Right side JK Rear Crusher Flare (1) Left side JK Rear Crusher Flare (1) Right-front Inner Brace, JK Rear Cr. Fl. (1) Right-rear Inner Brace, JK Rear Cr. Fl. (1) Left-front Inner Brace, JK Rear Cr. Fl. (1) Left-rear Inner Brace, JK Rear Cr. Fl. (14) 5/16-18 nut-sert (14) 5/16-18 X 1 SS flat head cap screw (16) 5/16-18 X 3/4 SS button head cap screw (4) 5/16-18 X 2 SS flat head cap screw (40) 5/16 flat washer (20) 5/16-18 nylon insert lock nut (1) Nut-Sert Install Tool TOOLS NEEDED • 1/2” open end wrench • 3/16” hex key or driver bit and ratchet • 1/2” drill motor • 17/32” drill bit • 5/16” drill bit • Removal tool for push-in retainer clips (see figure 1) • Touch-up paint or clear coat BEFORE YOU BEGIN Make sure to paint or powdercoat the Crusher Flares and Inner Braces before you begin installation. INSTALLATION PROCEDURE The following procedure is for preparation and installation of the JK Crusher Flare on one side of the Jeep. Once complete, repeat the procedure for the other side. JK REAR CRUSHER FLARES INSTALLATION FIGURE 1

JK REAR CRUSHER FLARES INSTALLATION - Jeep … · ©2010 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • INSTALLATION INSTRUCTIONS Thank you for purchasing Poison Spyder Rear Crusher

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©2010 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM INST

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Thank you for purchasing Poison Spyder Rear Crusher Flares for your Jeep JK. Installation is fairly simple with the right tools and good mechanical abilities. If you are not confident in your mechanical skills, please seek the help of a professional to perform the installation. Please read through these entire instructions before proceeding with installation.

PARTS LISTPlease check your packages immediately upon arrival to ensure that everything listed is included, and to check for damage during shipping. If anything is missing or damaged, call Poison Spyder at (951) 849-5911 as soon as possible.(1) RightsideJKRearCrusherFlare(1) LeftsideJKRearCrusherFlare(1) Right-frontInnerBrace,JKRearCr.Fl.(1) Right-rearInnerBrace,JKRearCr.Fl.(1) Left-frontInnerBrace,JKRearCr.Fl.(1) Left-rearInnerBrace,JKRearCr.Fl.(14) 5/16-18nut-sert(14) 5/16-18X1SSflatheadcapscrew(16) 5/16-18X3/4SSbuttonheadcapscrew(4) 5/16-18X2SSflatheadcapscrew(40) 5/16flatwasher

(20) 5/16-18nyloninsertlocknut(1) Nut-SertInstallTool

TOOLS NEEDED• 1/2”openendwrench• 3/16”hexkeyordriverbitandratchet• 1/2”drillmotor• 17/32”drillbit• 5/16”drillbit• Removal tool forpush-in retainerclips(seefigure1)

• Touch-up paint orclearcoat

BEFORE YOU BEGINMake sure to paint or powdercoat the Crusher Flares and Inner Braces before you begin installation.

INSTALLATION PROCEDUREThe following procedure is for preparation and installation of the JK Crusher Flare on one side of the Jeep. Once complete, repeat the procedure for the other side.

JK REAR CRUSHER FLARES INSTALLATION

FIGURE 1

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1. Parkvehicleonalevelsurfaceandsettheemergencybrake.Youwillwanttoweareyeprotectionbeyondthispointintime.

2. Remove the stockflareand inner fender.Youmayneedaflat screwdriveror specialtoolasshowninFigure1toremovesomeoftheplasticretainerclips.

3. ApplymaskingtapetotheJeepbodyalongtheoutsideof the fender recess, toprotectthepaintwhileinstallingtheCrusherFlare.

4. Re-drillthestockholesindicatedinFigure2,to17/32”.ItisVERYIMPORTANTtobeextremelycarefulwhendrilling theseholes.Take extra care to ensure that the drill bitis exactly perpendicular to the sheetmetal,as itmay “walk”anddislocate the resultinghole. Also be carefulwhen drilling, as thethinsheetmetalmaywanttocatchonthebitand deform it,making the subsequent nut-sertinstallationmoredifficult.

FIGURE 3

5. Install a 5/16-18 nut-sert into each ofthe holes that were drilled out to 17/32”.Follow theproceduregiven in theseparateinstructionsheet “Using theNut-Sert InstallTool”.

6. Temporarily install the Crusher Flare,using the supplied 5/16-18 X 1 stainlesssteel flat head cap screws, at each of theholelocationswhereaNut-Sertwasinstalledinthepreviousstep.Leaveeachscrewjustfinger-tight until all screws are installed,thenmakeanyslightalignmentadjustmentsnecessaryasthescrewsaretightened.Onlylightlysnugthescrewsatthistime.

IMPORTANT! Do NOT over-tighten the flat head cap screws, as you may accidentally “spin” the Nut-Sert if you over-tighten!

FIGURE 4

7. Install the Front InnerFender Bracket asshown inFigure5. Use thesupplied5/16-18 X 3/4 SS button head cap screws withnyloninsertlocknutstoattachthebracketto

FIGURE 2

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thebacksideoftheCrusherFlaremountingplate,between itand thepinch-weldflangeon the Jeep’s body (you won’t be able toinstalltheboltsthroughtheBracketintothepinch-weldflange,asshowninthephoto,atthistime).

FIGURE 5

8. Useafine-tipfeltmarkerandusetheFrontinnerFenderBrackettomarkthetwoholestobedrilledintothepinchweldflangesotwomoreboltscanbeinstalledinalaterstep.

9. Useafine-tip feltmarker tomark the twoholes tobedrilled in theupper-rearcorner,wherethetworemaining(non-countersunk)holesare, inorder to install theRear InnerFenderBracket.

10.RemovetheCrusherFlareanddrillthefourholesmarked inSteps8&9, to5/16”. Onthe two holes for the Rear Inner Bracket,drillthroughboththeouterandinnerlayerofsheetmetal(aboutaninchapart).Makesurethedrillisheldperfectlyperpendiculartothesheetmetal to ensure proper alignment oftheholesthroughtheinnersheetmetal.Usetouch-uppainttoprotectthecutedgesofthedrilledholesfromfuturerust.

11.Re-install the Crusher Flare, again beingcarefulnottoover-tightentheflatheadcapscrewsintothenut-serts.

12.Install 5/16-18 X 3/4 SS button head capscrewswithnyloninsertlocknutsintothetworemainingholes in theFront InnerBracket,throughthetwonewholesinthepinchweldflange,asshowninFigure5.

13.TemporarilyinstalltheRearInnerBracketasshowninFigure6,usingtwo5/16-18X2SSflatheadcapscrewsandnyloninsertlock

nutstoattachtoitthroughthetworemainingholesintheCrusherFlare.

14.Useafine-tip feltmarker tomark the fourdrill locations through the existing holes intheRearInnerBracket,asshowninFigure6.

FIGURE 6

15.Remove the Rear Inner Bracket and drillthemarkedhole locationswitha5/16” drillbit. An angle-head drillmay be necessarytoaccesstheholelocations.Usetouch-uppaint toprotect thecutedgesof thedrilledholesfromfuturerust.

16.Re-InstalltheRearInnerBracketusingthesuppliedbuttonheadcapscrewsandnyloninsert lock nuts. The back sidewhere thenutsarelocatedcanbeaccessedfrominsidetheJeepandinsidethetaillighthousing.

17.Go back over the entire assembly andtighteneachscrewandnut.Againbecarefulnot to over-tighten any of the screws thatthread intothe installednut-serts. RemovetheprotectivemaskingtapethatwasappliedinStep3.

29.Repeattheprocedurefortheoppositeside.Congratulations, you have completed the installation of your Poison Spyder JK Crusher Flares!

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WARRANTYPoison Spyder Customs™ warranties all of

the products we sell and distribute for one (1) year from the date of sale. These products will be free from defects in material and workmanship under normal installation, and use. Due to the intended use the powder coat finish is warranted for ninety (90) days. The finish warranty will not cover a product if it has been damaged in any way. Warranty is limited to repair or replacement. Poison Spyder Customs™ does not offer any type of labor or shipping allowance and all warranty claims are subject to inspection by Poison Spyder Customs™.At the discretion of Poison Spyder Customs™, the products in question can be repaired or replaced when found defective. Prior to any replacement or repair, written authorization must be obtained from Poison Spyder Customs™. Failure to contact us prior to having warranty work preformed will immediately void all applicable warranties; and it is then the sole responsibility of the customer to remit any payment incurred.The warranty expressed above is the sole warranty of Poison Spyder Customs™, and any other expressed or implied warranties are hereby specifically excluded and disclaimed.

HOLD HARMLESS AGREEMENT1. In purchasing a Poison Spyder Customs

Product™ I release, waive, discharge andcovenantnottosuePoisonSpyderCustomsofficers, servants, agents, or employees(hereinafter referred toasReleasees) fromanyandallliability,claims,demands,actionsandcausesofactionwhatsoeverarisingoutoforrelatedtoany loss,damage,or injury,including death, that may be sustained byme(oranyoneelse),anypropertybelongingtome(oranyoneelse),whethercausedbythenegligenceofthereleaseesorotherwise,whileworkingon,usingoranyactivityrelatedtothisproduct.

2. IamfullyawareofrisksandhazardsconnectedwiththeuseofathisproductandIelecttovoluntarilyengageinsuchuseofthisproductknowing that theusemaybehazardous tomeandmyproperty.Ivoluntarilyassumefullresponsibility forany risksof loss, propertydamageorpersonal injury, includingdeath,

that may be sustained by me (or anyoneelse), or any loss or damage to propertyownedbyme (oranyoneelse),asa resultofusingthisproduct,whethercausedbythenegligenceofreleaseesorotherwise.

3. Ifurtheragreetoindemnifyandholdharmlessthereleaseesfromanyloss,liability,damageor costs, including court cost and attorneyfees,thattheymayincurduetomyuseofathisproduct,whethercausedbynegligenceofreleaseesorotherwise.

4. ItismyexpressintentthatthisReleaseandHold Harmless Agreement shall bind themembers ofmy family and spouse, if I amalive, and my heirs assigns and personalrepresentative, if I amdeceased, and shallbedeemedasarelease,waiver,discharge,and covenant not to sue theabovenamedreleasees.IfurtheragreethatthisWaiverofLiabilityandHoldHarmlessAgreementshallbeconstruedinaccordancewiththelawsoftheStateofCalifornia.

By accepting this product, I acknowledge and represent that I have read the above Waiver and Liability and Hold Harmless Agreement, understand it and accept it voluntarily as my own free act and deed; no oral presentations, statements, or inducements, apart from the foregoing written agreement, have been made; I am at least eighteen (18) years of age and fully competent; and I execute this Release for full, adequate and complete consideration fully intending to be bound by same.If you do not agree with the preceding Hold Harmless Agreement, you may return the product and receive a full refund. Please, contact a Poison Spyder Customs™ sales representative and they will issue a call tag for the product in question. Once the product has been received by Poison Spyder Customs™ a full refund will be issued.