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Roxar 3rd Generation Subsea
Multiphase Meter – SMPFM 2600
Features and Operator Benefits
Ciudad del Carmen, May 10th, 2013
Erik Hagen
World Area Director – Latin America
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2
Pig detector Multiphase meter Watercut meter Wetgas meter Sand monitor
Technology Leading Topside Portfolio Unparalleled Topside/Surface Portfolio Today
Corrosion/Erosion
Smart Wireless
Corrosion/Erosion
Next Generation Acoustic Sand
New Product Development
ER PROBE
))))))
))))))
Config tools
(PurpleHART)
HART
Field watch SW
ModbusRTU
ModbusTCP
Wireless CM
(inside a 848 TX housing)
Data remapped
in gateway
Gateway
ER PROBE
))))))
))))))
Config tools
(PurpleHART)
HART
Field watch SW
ModbusRTU
ModbusTCP
Wireless CM
(inside a 848 TX housing)
Data remapped
in gateway
Gateway
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 3
Technology Leading Subsea Portfolio Unparalleled Subsea Portfolio Today
Multiphase meter Sand/Pig monitor Wetgas meter Field signature
method Pressure &
temperature sensors Chem.
Injection Valve
Corrosion &
Erosion Sensors
Subsea High Flow
Chemical
Injection Valve
Subsea ROV
Retrievable Tool
Subsea High Pressure High
Temperature
Wetgas/ Multiphase Flowmeter
New Product Development
HPHT PT
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 4
Technology Leading Downhole Instruments
PolyOil™ Clamp DHNC Standard Pressure &
Temperature Gauge
High Temperature &
Pressure Gauge
Differentiated Downhole Instrumentation Today
Downhole Sleeve Valve Downhole Multiphase Flowmeter
New Product Development
Wireless Annulus B Pressure
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 5
Major Trends in Subsea Production Driving Changes in field instrumentations
More Challenging Reservoirs will be brought into
production in the coming years
– High Pressure/High Temperature (HPHT) demands are increasing in these reservoirs
• Gulf of Mexico, Asia Pacific and West Africa
– Higher GVF (Gas Void Fraction) as the High Oil Content Wells become less abundant
Expectation for Fields to Produce Longer
– Secondary Recovery Gas Injection increases GVF as the fields age
– Additional wells in existing fields are older and drive higher GVF and/or high watercut (salinity)
Increasing Complexity of Subsea Field
Equipment
– More complicated pipeline/equipment configurations drive focus on Flow Assurance and Pipeline Integrity
– Demand for Salinity Measurement to identify scaling/corrosion risks
Source: FMC
DeepWater vs Shallow Water Production
Source: Douglas Westwood
Complexity of the Subsea Fields is Growing
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 6
More Complex and deep water offshore fields: Voice of our customers
Robustness
– Reduncancy in design and
measurements
– More userf riendly for non-
specialists
Performance/accuracy
– Allow fiscal allocation
– Reduce cost and risk in flow
assurance planning
More challenging reservoirs:
– HPHT
– Handle changing process
composition and salinity
– Different PVT from wells
Expectation for longer life time :
– Higher GVF for oil wells
– Lower GVF for gas wells
– Higher watercut with changing
salinity levels
Roxar 3rd Gen. Subsea MPFM
in 2013:
• HPHT design
• Salinity measurement
• 0-100%GVF
• Significantly improved accuracy
• Improved PVT robustness
Significantly improve accuracy
Robustness against changing flow
properties
Compact design to reduce
footprint
Reliability designed-in
Roxar has formed a JIP with major operators to align
roadmap with industry trends and general
requirements in the multiphase and wetgas industry
3rd Generation Roxar Subsea Multiphase Meter – SMPFM 2600
Meeting the challenges of the future
Challenges Roxar SMPFM 2600
More complex subsea structures e.g.
longer tie-backs and more
instrumentation
- High reliability through proven designs,
thorough qualification & full redundancy
Higher demands for EOR - Improved accuracy and robustness
towards different flow regimes
- Salinity measurement
- Full GVF and WLR range
Costly and complex systems for flow
assurance
- Scale detection and chemical injection
monitoring
- Improved accuracy
- Salinity measurement
Deeper wells; higher pressure and
temperature
- 15Kpsi design pressure
- 180degC design temperature
Weight, space and power constraints in
more advanced subsea manifolds and
trees
- Compact design and low weight
- Low power consumption
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 9
Roxar Zector® technology incorporated
Significantly improved uncertainty specification
Full Redundancy
Dual beam gamma densitometer using new crystal with ultra high stability
Condition Monitoring
3rd Gen Subsea Multiphase Flow Meter – SMPFM 2600
Launch in 2014
15Kpsi /180degC Design
Full range GVF and WLR
Salinity measurements
Retrofitable venturi
Compact design and low power consumption
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 10
Zector – the New Technology Platform
Zector Platform Allows:
• Improved
measurement
perfomance
• Higher reliability
• Compact design
• Volumentric Tomometry
• Scale detection
• Inhibitor control
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 11
Zector® Technology
DP26 (2+6) electrode geometry:
Full range GVF and WLR
Traditional bulk-measurement
Near-wall-measurement
Rotational measurement
Reduced WLR measurement
uncertainty
Asymmetric flow detection
15 independent measurements every 4
ms (all 6 electrodes)
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 12
Multiphase flow visualization: Meter installed vertically
Visualization Through Zector®
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 13
Multiphase flow visualization: Meter installed horizontally
Visualization Through Zector®
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 14
Multiphase flow visualization: Meter installed at 45º angle
Visualization Through Zector®
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 15
By using Zector® Technology the pipe
wall inside the meter can be
monitored to detect potential layers
such as scale, chemical inhibitors,
asphaltenes etc.
The electrode plates will use both
capacitive and resistive
measurements to find the permittivity
of the flow and the conductance along
the wall caused by deposits.
Scale Detection & Chemical Injection Monitoring
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 16
Retrofitable Venturi
Venturi can be retrofitted
on meters after delivery
Provides flexibility for
standard meter delivery
by allowing well specific
venturi sizing after
delivery
Salinity Measurement
Salinity measurement
allows for
– Automatic compensation
for changing salinity
levels
– No need for manual
sampling and input
– Information on formation
and/or injection water
production
Water breakthrough detection
0
10
20
30
40
50
60
70
80
90
100
Apr-06 Apr-06 May-06 May-06 Jun-06 Jun-06 Jul-06 Jul-06 Aug-06 Aug-06 Sep-06 Sep-06
Time
Ga
s ra
te M
MS
CF
D
0
20
40
60
80
100
120
140
160
W
ate
r ra
te S
TB
/D
Gas MMscfd Water stbd
Start Water Breakthrough
Reduce shock SizeUpper Zone start up
Increase Water Production
Decreased lower ICV Postion
Increased lower ICV one Posion
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 18
Roxar Redundancy Philosophy
Roxar redundancy philosophy allows for highest
reliability and life time expectancy as well as
robustness and confidence in measurements:
– Redundancy in most measurement methods
– Full redundancy in measurement and electronic
components
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 19
Redundancy Principle
Redundant sensors and
measurement methods
– Dual Differential Pressure
transmitters
– Dual Pressure and
Temperature transmitters
– Dual gamma detectors and
non-gamma software back-up
– Dual ROV connectors
– Redundancy on velocity
measurement
Dual ROV connectors
Dual dPs
Dual PT
Redundancy on
velocity
measurement
Dual Gamma
Detectors and
Non-Gamma
Software
Dual flow computer
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 20
HPHT: 15Kpsi and 180degC Electrode liner in meterbody consist of 2 + 6
electrodes (Zector Technology)
Pressure balanced solution from internal downhole instrument design; process pressure on both sides of the liner
Electrical insulated material – PEEK
Pressure barriers - different barrier principles
– 1st barrier: Liner is the first barrier; metal-metal seals and ceramic-metal seals
– 2nd barrier: glass-metal penetrator in meterbody
– Pressure barrier can be tested individually
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 21
Compact Design - Easy to Integrate
Reduced weight
Reduced length and
footprint
Low power
consumption
Support industry
standard
communication
protocols
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 22
Roxar Zector® technology incorporated
Fully redundant
Improved density measurement and robustness
Salinity measurements
Retrofitable venturi
HPHT
Full range GVF and WLR
Remote seal Rosemount dPs
Easy to integrate
Summary - 3rd Generation SMPFM 2600
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 23
Deep Offshore Subsea solutions
PT/PT
D
PT/PT
CM
SE/PT
MPFM/
WGM
FSM
MEG
injection
valve
Corrosion Inhibitor
injection valve
U
PT/PT PT/PT
From MEG
distribution
manifold
Dantorque
isolation valve
actuators
ASM
From
Corrosion Inhibitor
distribution manifold
A
PT/PT
Downhole PT Downhole Multiphase
Downhole sleeves
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 24
Field Test – Ormen Lange 22 Subsea WGM’s
16 meters in operation to date
Start-up early 2008
Used for reservoir management and early detection of water production
Shell Benchmarking Data July 2012:
Gas rates: within 2.4% of
measurements in export line.
Condensate rates: within 0.3 % of
storage metering
Copyright © 2012
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 25
Field Test – West Delta Deep Marine Egypt
43 Subsea WGMs
30 meters in operation to date
Start-up mid 2005
Smaller groups of meters compared to onshore test facility: within 2% on gas
The WGMs high sensitivity to changing water and salinity levels has ”..saved several wells from water break-through…” (Burullus)
Partners:
Copyright © 2012
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 26
Thank You For Your Attention!
Copyright © 2012
+1 (832) 472-5546