Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
constructions.jaisonsgroup.com
PRODUCTCATALOGUE
2 0 1 8 - 1 9
CONSTRUCTIVE THINKING.AND THE WILL TO LEAD IS WHAT DEFINES WHO WE ARE.
Jaisons is a reputed brand providing products and solutions for the
construction industry. Jaisons has been providing solutions for the
construction sector since the last 30 years. The quality and performance
guarantee of our products is a result of our state of art manufacturing
facility well equipped with quality control systems. Jaisons Construction
Solutions is focused on providing innovative products and services for
the construction industry.
Established in the year 1991 and headquartered in Pune, Jaisons is
a team of highly qualified technocrats led by Mr Jayant Deogaonkar,
a renowned expert in construction and waterproofing technology.
We offer solutions for a wide range of construction problems and for
various application areas such as paving, waterproofing, tile & stone
installation, green building, building repair, swimming pool solutions etc.
Our research & development team is constantly working on introducing
more innovative solutions for problems faced by the construction
industry.
Our production facility is located at Pirangut, a fast growing industrial
town near Pune, which houses many multinational companies. Our
products & solutions are tested and certified at premiere technical
institutes of the country before use by various clients across different
industry segments.
A B O U T U S
TILE & STONE SOLUTIONS 45
Deck Grout EP 46
Deck Tile EP 48
Deck Tile 50
Deck Grout FP 52
Deck Cem 54
C O N T E N T
SOLUTIONS & PRODUCTS OVERVIEW 05
WATER PROOFING SOLUTIONS 07
Deck Crete 08
Deck Elastic M 10
Deck Proof 13
Deck Proof HR 15
Deck Pu-1K 17
Deck Polyurea FFP 19
Deck Admix 21
Deck PU Trans 23
GREEN BUILDING SOLUTIONS 56
Pervipave RB 57
Deck Lite EPS 59
Deck Lite GIB
Deckproof HR
61
63
CONCRETE RESURFACING SOLUTIONS 65
Deck CRS 66
Deck Floor PU 69
Deck Floor EP 71
Deck Hardtop 73
Deck Screed 75
Deck Sealer 77
Pool Decor 79
BUILDING REPAIR SOLUTIONS 82
Deck Flex 83
Deck Grout NS22 85
Micro Concrete 87
Deck Prime EP 89
Deck Plug 91
Sealstrong 93
Deck Rhab 96
Deck Repair EP 98
Deck Grout EPSL
RESEARCH & DEVELOPMENT 102
100
PAVING SOLUTIONS 25
26 evapivreP
Pervipave VB 28
X-Pave 30
32 evaperggA
PLASTERING SOLUTIONS 34
Deck Mortar 35
Deck Flex 37
Deck Plast RP 39
Spray Bond 41
Deck Bond XP 43
65
Any product that gets rolled out of our premises first gets tested and certified before
use at the premiere technical institutes of the country. With our in-house R&D setup and
team of experts and working partnerships with top technical institutes, we have been
able to come up with innovative products & solutions that solve real construction
solution challenges.
All our products are applied and installed by our network of authorized applicators who
undertake training, certification and refresher courses regularly at our training centre.
We also provide on-site technical support and supervision to ensure fool-proof
installation of our products.
BETTER SOLUTIONS AND BETTER PRODUCTS IN EVERYTHING THAT WE DO.
S O L U T I O N S & P R O D U C T S
Waterproofing Solutions Paving Solutions
Plastering Solutions Tile and Stone Solutions
Green Building Solutions Concrete Resurfacing Solutions
Building Repair Solutions
DECK CRETE
Introduction
Application Area
Key Features
Deck Crete is a single component brush applied
coating system for concrete, brickwork and other
cement bound surfaces. The system works on the
principles of waterproofing by crystallization and
becomes an integral part of the substrate on
which it is applied. The product penetrates
through the capillaries of the concrete by osmosis
and reacts with soluble deposits in capillaries to
form insoluble crystals that completely block the
capillaries. Deck Crete works in presence of
moisture, thus the crystallization process
continues to seal and reseal capillaries in the
concrete.
The system provides wide range of application for
concrete & brick masonry structures and is most
suitable for underground structures viz retaining
walls, basements, water tanks, floor underlay that
are prone to dampness and attacks from moss &
fungus. It is best suitable for terraces as
undercoats followed by screeds, plasters or coba.
Technical Data
Appearance Grey powder
Bulk density
Mixing ratio Deck Crete 30 Kg
Pot life 45 min
Consumption (in 2-3 coats) 2-3 Kg/sq.m.
Impermeability to water under 1.5 bar for 7 days(EN 14891 A. 6.3 in mm)
No water penetration
Water 15 Kg
1600-1800 Kg/m3
HELPING COMMERCIAL AND RESIDENTIALPREMISES WITH INNOVATIVE WATER PROOFING SOLUTIONS FOR EFFICIENT BUILDINGS.
W A T E R P R O O F I N G S O L U T I O N S
Products we offer for effective water proofing solutions
DECK CRETECrystalline penetration & surface sealing system
DECK PROOFHigh build, flexible acrylic membrane system
DECK POLYUREA FFPBrush applied, hybrid polyurea membrane system
DECK PROOF HRHeat reflective coating
DECK ELASTIC MCementitious elastomeric membrane system
DECK PU-1KSingle component, moisture cure polyurethane system
DECK ADMIXA high performance waterproofing admixture
DECK PU TRANSAliphatic polyurethane concrete sealer
87
Waterproofing by Crystalline Penetration & Surface Sealing System
• Makes the surface hydrophobic, impermeable
to water or dampness and resist efflorescence.
• The mixed material is thixotropic and can be
applied on vertical and inclined surfaces.
• It has excellent bonding with concrete surface
and becomes an integral part of it.
• The product is resistant to alkali and UV rays.
• It is nontoxic and noncombustible.
• It retains the breathing properties of concrete.
DECK ELASTIC-MCementitious Elastomeric Membrane System for Waterproofing
Introduction
Deck Elastic M is a two component elastomeric
cementitious waterproofing & protection system. It
is a polymer modified hydraulically setting slurry,
which forms an elastomeric watertight membrane
on drying. Being a cement based system it has a
wide range of application viz Terraces, Toilets,
Swimming pools, Water tanks, Basements, Podiums
etc. DECK ELASTIC M produces a seamless elastic
film on hardening and provides adequate abrasion
resistance for foot traffic. Being elastomeric it
provides excellent flexibility and crack bridging
ability. DECK ELASTIC M is reinforced with a
fiberglass mesh to impart additional tensile
strength and improve the crack bridging properties.
The product is supplied as a two component
system viz Deck Elastic Powder M (Part A) and
Deck Elastic Liquid (Polymer Component) (Part B)
To impart high tear resistance with adequate
flexibility, the fiberglass mesh ‘DECK NET’ is used
as sandwich reinforcement layer in between the
multicoat system of DECK ELASTIC M. DECK NET is
fiber glass net of 4mm to 5mm square netting. It is
used as a sandwich reinforcement for Deck Elastic
M application especially at corner junctions of
concrete, or concrete and brick, or brick and brick
and construction joints in concrete.
Application Area
Key Features
• Water borne system – no harmful volatile content
emission – can be easily applied in closed areas
like bathroom, toilets etc.
• High build membrane – mistakes in application
can be easily detected
• Ultra high toughness
• Stable against UV exposure and hydrolysis
• Maintains flexibility even at low temperatures
• Waterproofing of water retaining structures,
tanks etc.
• Waterproofing of large size terraces, balconies,
bathrooms, swimming pools etc.
• Waterproofing of Cement board, cement plaster
surface, aerated concrete blocks.
• Hollow core Slabs or Pre cast panel slabs
• Restoration and protection of cementitious
mortarsurfaces form weathering.
• Protection of concrete surface from saline water,
sulphate, etc.
Packaging30 kg bags
Storage
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental condition while
applying etc.) is beyond our control. We therefore welcome consultation in
the event of doubt about application performance.
Application Procedure
Mixing
Application
Surface Preparation
1. The surface of concrete on which the system is to
be done should be structurally sound, absolutely
clean, free from all loose materials, laitance,
grease, oil etc.
2. Ensure that the surface is well prepared using
wire brush, grinders, blowers, vacuum
cleaners etc (as the case may be).
1. Take clean potable water in a mortar pan or
open drum and then add Deckcrete powder
slowly followed by continuous stirring.
400 RPM or a slow speed stirrer is most
preferred to ensure correct and uniform
homogeneous mixing resulting into a
brushable consistency slurry.
1. Make sure the surface is slightly moistened but
not wet. Apply the prepared mix using brush
and allow it to cure for 24 hours before
next coat.
2. Apply two/three coats such that the brush
movement direction for any two consecutive
coats is perpendicular to each other.
3. During application, the surface should be
protected from direct sunlight, heavy wind
& rains.
4. Cure the system by sprinkling water for 3 to 7
days depending upon ambient temperature.
DECK CRETE
109
Waterproofing by Crystalline Penetration & Surface Sealing System
Deck Crete must be stored in unopened bags in
cool and dry conditions. It must be protected from
exposure to moisture or water. Shelf life is 6 months
from the date of manufacturing.
Application
6. This ready mix shall be applied within 45
minutes of preparation. This mix shall be applied
in uniform thickness with flat trowel. The first
coat shall be cured for 4-5 hours and after
which the second and thirt coat shall be applied
wet on wet in same manner. DECK NET shall be
embedded between second and third coat. Let
these coats cure for next 4-5 hours then the
finishing fourth coat shall be applied on it.
7. Ensure that the previous coat is well dried
before the
application of next coat.
8. To achieve good cured membrane properties,
Deck Elastic M should be applied in layers. The
consumption for first and fourth coat is approx
1.0 kg/m² while second and third coat will
consume approx 2 Kg/m² depending upon the
base surface. The total consumption would be
3.5 to 4.00 kg/m²
9. Deck Elastic M should be applied within the
temperature range of 5° C to 35° C.
10. The surfaces should be protected from direct
sunlight, heavy wind & rains during application
process.
11. The system is self curing and no other curing
is required.
12. Light foot traffic can be allowed on it with
precautions such that pointed objects, dragging
equipment or any such act which may puncture
it is avoided.
Packaging
Deck Elastic Powder M – 30 Kg bag
Deck Elastic Liquid – 10 Kg can
Deck Net – 49 m x 1 m roll
Storage
Deck Elastic Powder M must be stored in the
original sealed packaging under cool and dry
conditions. Shelf life is 6 months from the date of
manufacturing.
Deck Elastic Liquid should be stored at room
temperature in sealed container. Store in the original
container with the lid closed appropriately. Avoid
extreme temperatures and direct exposure to
sunlight. Shelf life is 6 months from the date of
manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes should
be washed immediately with clean water and
medical advice should be sought. Do not swallow.
Avoid contact with food or cooking utensils and
keep away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental condition while
applying etc.) is beyond our control. We therefore welcome consultation in
the event of doubt about application performance.
Application Procedure
Surface Preparation
1. The surface of concrete, brickbat or plaster on
which the membrane is to be applied must be
structurally sound, free from oil, loose materials,
laitance, grease etc.
2. Ensure that the surface is well prepared by
using wire brush, grinders, blowers, vacuum
cleaners etc. (as the case may be).
3. Cracks, honey combs, pot holes, damaged
concrete surfaces and construction joints must
be repaired with suitable repair materials.
Mixing
4. To ease the proportionate mixing, Deck Elastic
M is packed and supplied in such a manner that
mixing ratio Powder:Liquid = 3:1 shall be
maintained at site.
5. Take a clean bucket and pour the Part B (Liquid
component) and add Part A (Powder
component) in small increments. While adding
Powder Component mixing shall be done with
slow speed helical stirrer (400 RPM or lower).
Keep mixing until you get homogeneous paste
free of lumps. It generally takes 5-6 minutes to
obtain the desired paste consistency.
Technical Data
Form Powder Grey
Liquid Milky White
Mixing ratio Powder:Liquid :: 3:1
Mix consistency Smooth paste
Pot life 45 mins@25oC
Cure time 3 days
Bond strength >1.5 N/mm2
Tensile strength >10 N/mm2
DECK ELASTIC-MCementitious Elastomeric Membrane System for Waterproofing
DECK ELASTIC-MCementitious Elastomeric Membrane System for Waterproofing
1211
Application Procedure
Surface Preparation
1. Ensure that the surfaces are absolutely clean,
dry and free from dust, loose concrete or
mortars, rust, oil & grease and laitance.
2. Ensure that the concrete substrate is dense,
compact, strong and well cured.
3. Clean such substrates with grinders, blowers
& vacuum cleaners as the case may be. High
pressure water jet can be used to obtain
desired degree of cleaning.
Packaging40 kg Drums/20 Kg Pail
Priming
4. The primer is to be prepared at site by diluting
Deck Proof with clean (Potable) water and
thoroughly mixing the material. The primer
(Deck Proof: Water = 1:2) is applied with Brush
or Roller.
5. Ensure that the primer is applied on totally
cleaned up and sound surface by pressing
against the prepared substrate.
Membrane application
6. Apply 1st coat of Deck Proof (Deck Proof: Water
= 1:0.3) and allow to dry for at least 6 hours.
7. Apply 2nd coat of Deck Proof (Deck Proof:
Water = 1:0.3) and fix 100 GSM Polyester fleece
WET 2nd coat. Press the fleece with brush,
squeeze or roller to remove all entrapped air.
Immediately apply 3rd coat wet on wet over the
fleece. Allow the system to cure for 8-10 hours.
8. Apply the final coat of Deck Proof (Deck Proof:
Water = 1:0.3) and allow the system to dry off.
The total coating system matures after 24 hrs
and is ready for foot traffic after 48 hrs.
Storage
Deck Proof must be stored at room temperature
in sealed container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Shelf life is 6 months
from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and medical advice should be sought. Do not
swallow. Avoid contact with food or cooking
utensils and keep away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental condition
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK PROOFHigh build Flexible Membrane System for waterproofing
Introduction Key Features
• Water borne system – no health hazard
• Fast drying and curing
• Good bonding with concrete, brick, stone.
Deck Proof is a unique, effective and highly
flexible waterproofing membrane having a high
degree of crack bridging property. Being aqueous,
it is easy to apply and is user friendly. Deck Proof
is a liquid applied system and does not require
welding procedure (unlike APP, PVC, bitumen
based waterproofing membranes) which is the
major source of waterproofing failures. The
system is made using highly stable acrylic
polymer binders and nonwoven fabrics which
have excellent compatibility and wetability with
each other. The resultant Deck Proof membrane
has excellent bonding, durability and toughness.
The reinforcement provided in the membrane
system is a highly saturant 100 GSM polyester
based non – woven fabric. This system does not
allow the core cracks (if any) to surface due to
elastic properties of the chemical base and highly
flexible characteristics of the reinforcement. Deck
Proof is most suited for waterproofing of terraces,
external walls, roofs, balconies and podiums.
Consistency White paste
Density 1.2 Kg/ Liter
Solid content >60 %
Mixing ratio Primer Deck Proof: Water =1:2
Coating Deck Proof: Water =1:0.3
Application temperature 5 to 35oC
Curing time between two coats 8-10 hours
Final Curing time 4 days
Coverage 1.6 - 1.8 Kg/m2
Tensile strength (ASTM D412) 4-5 MPa
Max. elongation (ASTM D412) 300 % (w/o fleece)
50 % (with fleece)
SRI (ASTM E1980) 90
Technical Data
DECK PROOFHigh build Flexible Membrane System for waterproofing
1413
9. The clearance for subsequent activities like
protection screed or insulation system etc. can
be given after 48 hrs of final coat. Please note
that low temperature and high atmospheric
humidity will delay the setting time.
DECKPROOF HRHeat Reflective Coating
Key Features
• Water based, no harmful volatile content
• Fast drying and easy to apply
• Excellent adhesion with concrete, masonry
andnatural stone
• Good reduction in roof temperature for RCC
terraces, asbestos and cement board.
Introduction
Deckproof HR is a waterbased, high solid content,
pure acrylic heat reflective coating which reduces
the solar heat loading into buildings up to 30%.
This highly effective heat reflecting roof coating
has excellent UV resistance for years of trouble
free service. It is the most versatile product for
concrete roof/terrace applications for effective
heat reflection. Application of Deckproof HR over
roof and façade significantly reduces the energy
consumption required for cooling the volume
inside the building i.e. loads for air conditioning
are reduced. Deck Proof HR applied over a base
coat of Deck Proof provides waterproofing as well
as heat insulation on roofs and terraces.
Touch dry time 30 min
Full cure time 2 days
Adhesion with concrete >1.5 MPa
SRI >105
Technical Data
Application procedure
Surface Preparation
1. Surfaces should be structurally sound, clean
and free from loose material, dust, dirt, oil,
grease, wax, loose paint, mildew, rust or
efflorescence.
2. The surface should be moist/water washed
before application. However avoid puddling/
ponding of water
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Shelf life is 6 months from the date of
manufacturing.
Product Disclaimer
This product is manufactured with utmost care and precautions using
best available materials, techniques and keeping in view the end use and
assured performance. However, no specific guarantee can be given since
the application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Mixing
1. Deckproof HR is recommended to use in as
supplied form without any dilution.
2. When applying over highly absorptive surfaces,
such as lightweight concrete blocks, we
recommend primer application made by mixing
1 part of Deckproof HR and 2 parts of clean
water by weight.
3. Product should be stirred using hand held low
RPM (300-400) electromechanical helical
stirrer for 2-3 min prior to use.
4. Excessive shaking or mechanical mixing should
be avoided to prevent entrapping of air
bubbles, which will prevent continuous film
formation.
Application
Packaging 20 Kg. Pails
1. Apply the first coat uniformly over the surface
using brush or roller and allow it to dry for
2-3 hours before further coat. Make sure the
coating is performed by moving the brush
completely either vertically or horizontally
during the entire coat.
2. Apply the second coat such that the direction
of brush application is perpendicular to
previous coat application. Allow it to dry for
2-3 hours.
3. Apply a third coat if required to smoothen the
surface.
4. After completion of full coating, it should be
allowed to air cure for 48 hrs.
5. Ensure that the coated area does not come in
contact with water for at least 12 hours.
DECKPROOF HRHeat Reflective Coating
1615
DECK PU-1KSingle Component Moisture Curing Polyurethane Waterproofing System
IntroductionDeck PU 1K is single compenent moisture curing
polyurethane based liquid applied waterproofing
system. When fully cured Deck PU 1K forms a
seamless, tough, permanently flexible, UV stable
waterproof membrane on most building materials
surface including reinforced concrete, block/brick
works, cement render, plaster board and fiber
reinforced cement. Properties like excellent
bonding with concrete, high elasticity, good crack
bridging ability and stability to water allows
effective waterproofing even in most demanding
conditions. It is an advanced state of water
proofing system which offers cost effective
solution for some of the most challenging
waterproofing conditions in a commercial building
like podium garden or swimming pools.
Key features
• Liquid applied system seamless membrane
• Single component – no weighing and mixing at site
• Easy application – by brush, roller or airless spray
• Highly elastic – good crack bridging ability
• Excellent adhesion over wide range of
construction materials
• Resistant against plant/grass root penetration
• Excellent resistance to oxidation, UV degradation
and embrittlement
Technical data
Workable time 40 – 60 min
Tack free time 12 - 15 hours
Full cure time 7 days
Tensile strength >2 MPa
Elongation >600 %
Bond strength >3 MPa (concrete failure)
Application Procedure
Surface Preparation1. New concrete surfaces should be fully cured.
Make sure the moisture content in the concrete is less than 5%.
2. Substrate should be free from dust, oil, curing agent residues, laitance and other contaminants.
3. Grind the concrete surface using hand held grinder or concrete polishing machine (for larger areas) properly. It will expose the sound concrete for best bonding and will also help in locating cracks (if any).
4. Repair voids, cracks, broken edge and honeycombs properly using epoxy based concrete repair products.
5. Allow the patched area to cure before applying the membrane.
6. Avoid any sharp change in surface profile. For example joint edge between horizontal and vertical surface must be smoothened using appropriate mortar.
7. All metal surfaces should be made clean of paint,oils, rust and other contaminants.
Priming
PU 1K Application
8. Apply Deck Prime EP as per the application
procedure mentioned in it’s technical
datasheet.
9. Lightly sprinkle selected quartz aggregate of
particle size 16/30 mesh on construction joint,
cracks and joint edge between horizontal and
vertical surface
10. Allow the primer to cure for 12 hours before
further application.
Coverage
1.2 Kg per m2 depending upon the surface
roughness and 2.5 Kg per m2 with Deck Fleece.
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight for several days. Keep
in cool, dry and under shed. Deck PU 1K performs
well for at least 6 months from the date of
manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Pakaging25 Kg Tin can and 5 Kg. Tin can
DECK PU-1KSingle Component Moisture Curing Polyurethane Waterproofing System
11. Open the Deck PU 1K container and stir it
gently for couple of minutes.
12. Apply the base coat on well primed surface
using suitable brush or roller. Move the brush/
roller in one direction only throughout the base
coat. Allow it to cure overnight (12 to 15 hours).
13. Apply the second coat of PU 1K over base coat
by moving brush/ roller perpendicular to base
coat. Allow it to dry cure overnight.
14. Apply fleece coat of Deck PU 1K over the base
coat on construction joints, cracks and vertical
horizontal surface edge. To do so thin down the
as supplied PU 1K with 8-12 % of Deck Thinner.
Soak the precut pieces of Deck Fleece
completely with the PU 1K mix and apply on the
base coat. Squeeze out air pockets (if any) left
between the fleece and base coat surface using
brush/ roller. Make sure the fleece is well
attached to the surface with no loose or
unsupported membrane. Use additional PU 1K
mix to properly saturate the fleece surface if
required. Allow the membrane to cure for
24 hours.
15. Apply the top coat of Deck PU 1K and allow it
to cure for 24 hours.
16. For bonding with cementitious protective
screed, apply Deck Prime EP and sprinkle
quartz aggregate of particle size 1-2 mm to
enhance bonding with subsequent cementitious
protective layer.
17. Pond test can be done after at least 48 hours
of Deck PU 1K top coat curing.
1817
DECK POLYUREA- FFPUltrahigh Tough Liquid Applied Hybrid Polyurea Membrane
Introduction
Deck Polyurea FFP is liquid applied polyurea
based waterproofing system. The unique
proprietary chemistry of Deck Polyurea FFP
makes the product suitable for brush/ roller
application unlike widely known polyurea coating
which require special dispensing machine for
application. Fully cured Deck Polyurea FFP
membrane has excellent stability against water,
acid, base and common solvents. Optimized
mechanical properties and crack bridging ability
of the product ensures durable and resilient
waterproofing membrane.
New concrete surfaces should be fully cured. Make
sure the moisture content in the concrete is less
than 5%. Substrate should be free from dust, oil,
curing agent residues, laitance and other
contaminants. Grind the concrete surface using
hand held grinder or concrete polishing machine
(for larger areas) properly. It will expose the sound
concrete for best bonding and will also help in
locating cracks (if any).
Key Features
• Low volatile organic content
• Fast curing
• Easy to apply
• Excellent mechanical properties
• Good crack bridging capability
• Excellent adhesion with concrete, masonry
andnatural stone
• Excellent flexibility even under low temperature
• Anti root penetration property
Technical data
Mix density 1.2 g/ml
Mixing ratio Part A 3 Parts
Part B 1 by wt.
Pot life at 25oC 15 min
Tack free time 2 hours
Full cure time 7 days
Tensile strength >7 N/mm2
Elongation >500 %
Adhesion strength >3.0 N/mm2
Crack bridging ability >5 mm
Application Procedure
Surface Preparation
All metal surfaces should be made clean of paint,
oils, rust and other contaminants. Repair voids,
cracks, broken edge and honeycombs using
epoxy based concrete repair products (like Deck
Repair EP) or fast curing cementitious repair
product ( like Deck CRS or Deck Micro Concrete).
Allow the patched area to cure before applying
the membrane. Avoid any sharp change in surface
profile. For example joint edge between horizontal
and vertical surface must be smoothened using
appropriate mortar.
Apply Deck Prime EP on the prepared surface as
directed in its technical datasheet and allow it to
cure for 12 hours before further application.
Waterproof Coating
Apply three coats of Deck Polyurea FFP over well
primed surface using brush/ roller. Make sure
brush/roller movement for any two consecutive
coats is perpendicular to each other. Allow the
previous coat to cure for 3-4 hours before
applying the next coat.
Coverage
1.2 Kg per sq.m. depending upon the surface
roughness.
2.5 Kg per sq.m. with Deck Fleece 120 reinforced
membrane.
Product Disclaimer
This product is manufactured with utmost care and precautions
using best available materials, techniques and keeping in view
the end use and assured performance. However, no specific
guarantee can be given since the application of the product
(prevailing site and environmental conditions while applying etc.)
is beyond our control. We therefore welcome consultation in the
event of doubt about application performance.
Storage
PackagingDeck Polyurea FFP Part A-3 Kg can and 0.75 Kg can
Deck Polyurea FFP Part B-1 Kg can and 0.25 Kg can
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight for several days. Keep
in cool, dry and under shed. Deck Polyurea FFP
performs well for at least 6 months from the date
of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Waterproof Repair
All construction joints, cracks, horizontal vertical
junction edge must be repair using Deck Fleece
120 reinforced Deck Polyurea FFP membrane.
Open the Deck Polyurea FFP Part A and B
containers and stir Part B gently for 2-3 minutes.
Take a clean and dry container of suitable size.
Add Part A and Part B proportionally as given the
technical data table stir it well using a hand held
low RPM (300-400 RPM) stirrer for 1-2 minute.
Apply the mix as base coat on well primed surface
using suitable brush or roller. Allow it to cure for 3
- 4 hours. Apply fleece coat of Deck Polyurea FFP
over the base coat. First thin down the Deck
Polyurea FFP mix with 15-20 % of Deck Thinner.
Soak the precut pieces of Deck Fleece completely
with the mix and apply on the Deck Polyurea FFP
base coat. Using brush/ roller of suitable size
squeeze out air pockets (if any) left between the
fleece and base coat surface. Make sure the fleece
is well attached to the surface with no loose or
unsupported membrane. Use additional Deck
Polyurea FFP mix to properly saturate the fleece
surface if required. Allow the membrane to cure
overnight.
DECK POLYUREA- FFPUltrahigh Tough Liquid Applied Hybrid Polyurea Membrane
2019
DECK ADMIXHigh Performance Waterproofing Admixture
Introduction Key Features
• Resists water penetration and absorption.
• Makes the mix more workable (improves the
slump)
• Makes the w/c ratio reduction possible.
• Does not change setting time nor adversely affect
the reinforcement.
• Disperses rapidly and makes a homogeneous mix.
• Free from chlorides
• Provides an efficient and durable barrier against
rain water, moisture and ground water.
• Makes the concrete waterproof.
Deck Admix is a high performance concrete
admixture specially used for concreting
basement, Under Ground Water Tanks, Over
Head Water Tanks, as an essential waterproofing
admixture. Deck Admix, when used in specified
dosages, enhances the cohesive property and
workability of concrete.
In spite of the optimal composition provided for
high strength concrete having good compactness,
one may land up getting small voids or capillary
pores up to 15% volume. This is generally due to
extra addition of water at site intended for better
workability or to make the concrete easily
pourable. Deck Admix is designed keeping in view
the ground realities of site. It contains selected
proprietary chemicals that result in contraction
of capillary pores. The special active compounds
of Deck Admix convert water absorbing capillary
forces into water repelling capillary forces due
hydrophobic effect, thus reducing the passage
of water through concrete.
Deck Admix is best suited for large concrete
pours which are managed through batching
plants and transported through transit mixers.
Being a high performance waterproofing
admixture, one can get totally capillary proof
concrete.
Appearance Grey powder
Bulk density 1500 Kg/cu.m.
Dosage (by cement weight) 0.8 %
Technical Data
Application Procedure
1. Deck Admix is easy to use either in the batching
plant or in a transit mixer at site. Deck Admix
should be added to the concrete after all other
components of the mix have been added.
Concrete should be mixed for at least 3-5
minutes after addition of Deck Admix.
2. For the addition of Deck Admix in transit mixer,
first mix desired quantity of Deck Admix (i.e.
400gm per 50 kg of cement) in water to make
thin slurry. Most preferred way is to mix 20kg of
powder in 25 liters of water and this slurry can
be directly added into concrete in transit mixer.
3. E.g. - If transit mixer is having 6m3 of concrete
with cement content of 2100kg then one has to
add 16.8 kg of Deck Admix and 21 liter of water
to make slurry. Pour this slurry into transit mixer
and run it for 5min so that Deck Admix can get
thoroughly mixed into the concrete.
Storage
Deck Admix must be stored in unopened bags in
cool and dry conditions. It has a shelf life of
6 months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Packaging 20 Kg bag and 400 grams pouch
DECK ADMIXHigh Performance Waterproofing Admixture
2221
DECK PU TRANSAliphatic Polyurethane Concrete Sealer
Key Features
• Low volatile organic content
• Excellent adhesion with concrete, brick and
natural stone
• Optimum mix viscosity, pot life and drying
properties
• Resistant to hydrolysis, stable against UV light
exposure
• Do not allow algae formation or root penetration
• Transparent in colour and excellent gloss retention
Introduction
Deck PU Trans is an aliphatic polyurethane based
two component, medium-viscosity, transparent
sealer for concrete surface. It is best suited for
sealing concrete or stone surface while
maintaining its aesthetic beauty. Deck PU Trans is
extremely resistant to hydrolysis and degradation
due to sunlight thus provides a long lasting glossy
finish to the surface.
Pot life 20–30 min
Tack free time 3-4 hours
Cure time 24 hours
Mixing ratio 5:1:: A:B by weight
Coverage 100-200 g/sq.m/coat.
Technical Data
Application Procedure
1. Make sure the surface is free from debris,
de-shuttering oil, laitance, paint, grease etc. The
moisture content in the concrete must be less
than 5%.
2. Remove dust using vacuum system or air blower.
3. Take a clean and dry container of suitable size.
Add Deck PU Trans Part and B in the container
and mix it using a low RPM (300-400) stirrer
for 1-2 min.
4. Apply it on the prepared surface using clean
brush/roller. Allow it to dry for 3-4 hours before
applying next coat.
5. Make sure the brush application direction for any
two consecutive coats is perpendicular to each
other.
Product Disclaimer
This product is manufactured with utmost care and precautions using
best available materials, techniques and keeping in view the end use and
assured performance. However, no specific guarantee can be given since
the application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Deck PU Trans performs well for at
least 6 months from the date of manufacture.
Packaging
1.2 Kg Pack Part A 1 Kg
Part B 0.2 Kg
3.0 Kg Pack Part A 2.5 Kg
Part B 0.5 Kg
DECK PU TRANSAliphatic Polyurethane Concrete Sealer
2423
PERVIPAVE Water Permeable Concrete Paving
PERVIPAVE RBResin bound aggregates surfacing
X-PAVEResin bonded aggregates surfacing
AGGREPAVEExposed aggregates concrete surfacing
PERVIPAVEWater Permeable Concrete Paving
Introduction
Application Area
Key Features
• Promotes better rain water removal
• Reduces risk of flooding
• Helps in ground water replenishment
• Easy on site application
• Good roughness, antislip property
• Fast setting and easy to apply
• Variety of color, texture and roughness available
• Good adhesion with concrete, masonry
and natural stone
• Swimming pool deck
• Paving at garden
• Drainage cover
(in combination with steel grating)
• General indoor/outdoor flooring
Pervipave is a cementitious concrete based
pervious surfacing system. It is designed to
develop paving or flooring system where water
logging has to be completely avoided. The high
water permeation rate of Pervipave allows water
run off as close to the source. Usage of Pervipave
allows water to percolate directly in to the soil
rather than flowing through drainage channel
which helps in better rain water harvesting. This
phenomenon also helps to reduce chances of
flooding during heavy rains.
Technical Data
DURABLE, COST EFFECTIVE AND SUSTAINABLE PAVING SOLUTIONS FOR RESIDENTIAL AND COMMERCIAL PROJECTS.
What we offer in paving solutions
P A V I N G S O L U T I O N S
Water requirement 1.8 Ltr Per 30 Kg bag
Pot life 25 min
Strength for walking 48 hours
Full cure time 28 days
Compressive strength 20 N/mm2
Water permeation rate 300 Inch/hr
2625
Consumption : Approx 2000 Kg./Cu.m.
Packaging 30 Kg Sack
Storage
Avoid extreme temperatures and direct exposure to
water/ moisture. Keep in cool, dry and under shed.
Pervipave performs well for at least 6 months from
the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application Procedure
1. Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc. The
moisture content in the concrete must be less
than 5%.
2. Grind the concrete surface properly using hand
held grinder machine or concrete polishing
machine (for larger areas). Remove dust using
vacuum system or air blower.
3. Take a clean concrete mixture of suitable size.
For each 30 Kg sack of Pervipave, 1.8 liter of
clean water is required. Add proportional
amount of clean water in to the concrete mixture
followed by addition of Pervipave. Stir the mix
till a homogeneous mass is obtained.
4. Lay the Pervipave mix on the flooring surface
and level it properly.
5. Allow the system to set for 24 hours.
6. Cure the applied Pervipave for 7 days by
covering the surface with gunny bags and
keeping the bags wet.
1. Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc. The
moisture content in the concrete must be less
than 5%.
2. Grind the concrete surface properly using hand
held grinder machine or concrete polishing
machine (for larger areas). Remove dust using
vacuum system or air blower.
3. Take the aggregate in the ratio of 100: 5::
Aggregate: Binder by weight. Charge the
aggregate in the concrete mixer.
4. Prepare Pervipave RB binder by mixing
Pervipave RB Part A and Part B in the ratio 5:1 by
weight in a clean and dry container. For proper
mixing use a low RPM hand held stirrer. Mixing
for 1-2 minutes with the stirrer is sufficient.
PERVIPAVE RBResin bound aggregates surfacing
Introduction
Pervipave RB is a resin bound aggregates based
pervious surfacing system. It utilizes durable
transparent polyurethane binder and selected
aggregates to generate aesthetically appealing and
natural looking surface. Pervipave RB is stable
against sunlight exposure and has excellent water
percolation rate. Wide variations in color, texture
and roughness can be attained with the suitable
choice of aggregate.
Application Area
Key Features
• UV-stable flexible polyurethane binder
• Excellent water percolation rate
• Fast setting and easy to apply
• Variety of color, texture and roughness available
• Good adhesion with concrete, masonry and
natural stone
• Swimming pool deck
• Paving at garden
• Drainage cover (in combination with steel grating)
• General indoor/ outdoor flooring
Technical data
Application Procedure
Mixing ratio of binder 5:1 Part A: Part B by weight
Binder to aggregate ratio 100:5 By weight
Pot life 20 Min
Cure time 24 Hours
PERVIPAVEWater Permeable Concrete Paving
2827
5. Start the mixer and add the prepared binder mix
in to the mixer. Mix them properly till a
homogeneous mass is obtained.
6. Lay the Pervipave RB mix on the flooring surface
and level it properly.
7. Allow the system to cure for 24 hours.
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Shelf life is 6 months from the date of
manufacturing.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Coverage
For 10 mm of Pervipave RB:
Aggregates – 15 Kg
Binder – 0.75 Kg
The consumption will vary depending upon the surface roughness.
Packaging
Pervipave RB Part A – 2.5 Kg
Pervipave RB Part B – 0.5 Kg
Pervipave Aggregates – 50 Kg bag
X-PAVEResin bonded aggregates surfacing
Introduction
X-Pave is a resin bonded aggregates surfacing
system. It utilizes durable polyurethane binder and
selected aggregates to generate aesthetically
appealing and natural looking surface. Wide
variations in color, texture and roughness can be
attained with the suitable choice of aggregate.
Key features
• 100% solid flexible polyurethane binder
• Fast setting and easy to apply
• Variety of color, texture and roughness available
• Good adhesion with concrete, masonry and
natural stone
1. Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc.
The moisture content in the concrete must be
less than 5%.
2. Grind the concrete surface properly using hand
held grinder machine or concrete polishing
machine (for larger areas). Remove dust using
vacuum system or air blower.
3. Apply Deck Prime EP for enhanced bonding.
Please refer Deck Prime EP product datasheet
for further details.
4. Prepare XPave polyurethane binder by mixing
XPave Part A and Part B in a clean and dry
container. Make sure to mix Part A and B
completely. If however part mixing is necessary,
the mixing ratio of Part A and B must be
according to the recommendation given the
table above. For proper mixing use a low RPM
hand held stirrer. Mixing for 23 minutes with the
stirrer is sufficient.
5. Apply the mix using notched trowel and level it
using spike roller.
6. Once the coverage of binder is made even,
scatter the selected aggregates uniformly. Make
sure the entire binder surface is properly
covered.
7. Allow the resin to cure for 12 hours. Afterward
remove excess/ loose aggregates present on
the surface.
Application Procedure
Technical data
Mixing ratio 5:1 Part A: Part B by weight
Pot life 20 Min
Cure time 24 hours
Adhesion strength >3 N/mm2
PERVIPAVE RBResin bound aggregates surfacing
3029
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Shelf life is 6 months from the date of
manufacturing.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Coverage
0.4-0.6 Kg per m2 per coat depending upon the surface roughness.
Packaging Part A – 5 Kg and Part B – 1 Kg
AGGREPAVEExposed aggregates concrete surfacing
Introduction
Aggrepave is a decorative concrete system which
is made by exposing the surface aggregates of
concrete. Exposed aggregates are obtained by
using Aggrepave surface retarder during the
casting of concrete. It retards (but not kill) the
setting of mortar at the surface of concrete. Upon
sufficient hardening of the underlying concrete, the
retarded surface mortar can be flushed with stream
of water and/ or removed by scrubbing with a stiff
brush.
Aggrepave system exhibit the durability and
strength of concrete coupled with the aesthetic
beauty of the aggregates. Varieties of shades can
be obtained depending upon the choice of
aggregates. Aggrepave system can be used to
decorate parking area, drive way and walkway.
Key Features
• Safe to use and easy to apply
• Good durability
• Variety of color, texture and roughness can be
obtained
• Good adhesion with concrete, masonry and
natural
1. Place the freshly prepared concrete mix and
finish the surface using smooth trowel.
2 After final finishing operation is done apply the
Aggrepave concrete surface retarder.
3 It should be applied by low pressure spray and
the treated surfaces then should be covered to
prevent rapid evaporation.
4 Flushed off the retarded mortar with water in
12 to 24 hours after application depending upon
weather conditions
5 Efficacy of Aggrepave surface retarder is
affected by environmental conditions. Warmer
temperatures will allow earlier surface flushing,
while cooler temperatures delay these
procedures
0.3-0.5 Kg per m2 per coat depending upon the
surface roughness.
Application Procedure
Coverage
Packaging 20 Kg, 10 Kg and 5 Kg can
X-PAVEResin bonded aggregates surfacing
3231
QUALITY PLASTERING AND DAMP PROOFING SERVICES FOR ALL STRUCTURES – RESIDENTIAL AND COMMERCIAL
P L A S T E R I N G S O L U T I O N S
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Shelf life is 6 months from the date of
manufacturing.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Products we offer for Plastering solutions
DECK MORTARHigh Performance Readymix plaster based on
premium quality riversand
DECK FLEXEmulsion based admixture for enhancing the
binding properties of mineral cement
DECK PLAST RPRetarding Plasticizer for High Performance
Plaster Mix
SPRAY BONDSpray applied bonding coat for plaster
DECK BOND XPHigh Adhesion Bonding Agent for Gypsum Plaster
AGGREPAVEExposed aggregates concrete surfacing
3433
Storage
Deck Mortar must be stored in the original sealed
packaging under cool and dry conditions. It must
be protected from exposure to moisture or water.
Shelf life is 6 months from the date of
manufacturing.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and medical advice should be sought. Do not
swallow. Avoid contact with food or cooking
utensils and keep away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental condition
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK MORTARHigh Performance Readymix plaster based on premium quality riversand
Introduction
Deck Mortar ready mix cement plaster is a mix of
premium quality graded river sand, high
performance plasticizers and mineral binder. This
cement plaster is specially designed for excellent
strength, bonding and low rebound losses.
Available in ready to use bags, it makes the
application easy and fast. Deck Mortar eliminates
the need for getting sand, cement and other
additives and mixing them on the site. A high
performance mix is assured as it is batched and
blended in the stringent quality standards of the
factory unlike mixing at sites.
Key features
• High quality, moisture and silt free river sand based
plaster.
• Specially formulated for lower rebound losses and
excellent bonding.
• High early strength development.
• No wastage at site.
• Easy to transport to higher floors.
• Enhanced productivity of plastering.
Technical Data
Form Grey powder
Bulk density 1800 Kg/cu.m.
Compressive strength (7 days) 10 N/mm2
Application Procedure
Surface Preparation
Surface should be clean and free of dust, grease
etc. else it will affect the bonding of the plaster. If
the surface is dry, it should be moistened with
clean water.
Mixing
1. Prepare plaster mix by adding 6-7 liters of water
per bag of Deck Mortar (50 kg). The correct ratio
of water and Deck Mortar is essential for good
plaster.
Application
Packaging 50 kg bag
1. Deck Mortar can be applied by hand as per
standard practices in such a way that the single
coat thickness does not exceed 15mm.
2. For faster application and better adhesion to the
base, it is rec ommended to use the special
plaster spray machine available. Please contact
the manufacturer for details.
DECK MORTARHigh Performance Readymix plaster based on premium quality riversand
3635
Application Procedure
Application Procedure
Mix Deck flex in water prior to addition in cement
mortar or concrete.
Dosages vary from 5% to 8% by weight of cement
depending upon the specified use of concrete or
mortar.
Packaging 20 kg pails / 10 kg pails / 5 kg pails
Curing
Polymer modified concrete, mortars or slurries
being cementitious materials should be well
protected from rapid drying and hence
recommended to be cured under temporary
shades & light sprinkling of water or in damp and
cold atmosphere.
DECK FLEXEmulsion based admixture for enhancing the binding properties of mineral cement
Introduction Key Features
• Increases tensile and flexural properties
• Increases impact resistance
• Reduces permeability and thus water absorption
• Reduces shrinkage cracks
• Increases cohesive and adhesive properties
Applications
• As an admixture for repair mortars & concretes for
structural rehabilitation of building and bridges
• Selfl eveling high bonding screeds
• Watertight plaster jackets and brickbat coba or
screeds
• Coating system with cement to protect the
structure against carbonation and chloride ion
penetration
• As an admixture for cementitious grout
• Bonding agent for new and old concrete
Deck Flex is an acrylic polymer based admixture
for cement, cementitious screeds & concrete. It is
also used to enhance the bonding properties of
cementitious adhesives generally used for tiles
and marble or stone cladding. The use of Deck
Flex in cementitious concrete/mortar/plaster
enhances the flexure and tension mechanical
properties. Deck Flex modified products exhibits
low permeability and remarkable improvement in
prevention of carbonation and chloride ion
penetration. The addition of Deck flex imparts
resilience to concrete matrix thus improves
impact resistance.
Base Acrylic Polymer
Appearance Milky White Liquid
pH > 8.0
Solid Content 45 %
Technical Data
A) Polymer Modified MortarsCement: 100 parts by weight (pbw)Sand: 300 pbwDeck flex: 5% to 8% pbwWater: 30 to 35 pbw
B) Polymer Modified ConcreteCement: 100 pbwSand: 200 pbwAggregate: 300 pbwDeck flex: 10 to 15 pbwWater: 35 to 40 pbwSlump: 75mm
C) Bonding Slurry CoatCement: 100 pbwDeck flex: 50 pbw + Water 50 pbwCoverage: 2 sqm per kg of mix
Storage
Deck Flex must be stored at room temperature in
sealed container. Store in the original container
with the lid closed appropriately. Avoid extreme
temperatures and direct exposure to sunlight.
Shelf life is at least 6 months from the date of
manufacture.
Health and Safety
Deck Flex is a nontoxic and nonflammable
product. It does not create a fire hazard. Avoid
prolong contact with skin. In case material comes
in contact with eyes, rinse your eyes with copious
amount of clean water. Use protection – creams /
gloves in case of sensitive skins. It is easy to clean
with water when the material is wet. In case Deck
Flex is dried use general acrylic paints cleaners.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK FLEXEmulsion based admixture for enhancing the binding properties of mineral cement
3837
DECK PLAST RPRetarding Plasticizer for High Performance Plaster Mix
• mproved workability with good time span
• Construction joints get avoided due to slow
setting
• Good cohesive concrete
• Improvement in transport & pumping efficiency
• Uniform dissipation of heat of hydration and
hence cracking (micro or temperature cracking)
is prevented.
The dosing of Deck Plast RP renders possibility of
late compaction of set retarded mortar with
monolithic texture. It also provides a good
resistance to penetration of water and reduces
cracking due to creep & shrinkage.
Deck Plast RP by virtue of its long & defined
retardation capacity is very useful in plastering in
hot weather. Environmental conditions of
temperature and wind do not affect the
performance of plastering operations because of
retarded setting.
Introduction
Deck Plast RP is a special purpose high
performance set retarding plasticizer especially
designed for improved water retention capacity in
mortars. The product is free from chlorides and
other corrosive ingredients. Being a retarding
plasticizer, the setting time is extended making
the cement/lime from the mortar remain longer in
the plastic stage. Deck Plast RP helps in formation
of more micro crystals and therefore a stable gel.
Deck Plast RP is most suitable for cement mortars
made from crushed sand which has more fines
and requires higher W/C ratio to obtain a
workable mix. Deck Plast RP at appropriate
dosages exhibits excellent water retention
capacity in mixed mortar and keeps the mortar
fresh & workable up to 2 hours or even more
without affecting the strength parameters. Deck
Plast RP also prevents segregation and produces
a cohesive mix.
Use of Deck Plast RP in mortar at a designed
dosage will bring following improvements in the
fresh mortar propertie
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Deck Plast RP performs well for 6
months from the date of manufacture.
Product Disclaimer
This product is manufactured with utmost care and precautionsusing best
available materials, techniques and keeping in view the end use and
assured performance. However, no specific guarantee can be given since
the application of the product (prevailing site and environmental condition
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Form Transparent liquid – light
brownish in color
Min. application 20oC
temperature
Dosage 0.5 to 0.75%
(by cement weight) Site trials are recommended to achieve optimum dosage
Technical Data
Packaging 200 kg drums / 20 kg pails
DECK PLAST RPRetarding Plasticizer for High Performance Plaster Mix
4039
SPRAY BONDSpray applied bonding coat for plaster
Key Features
• Excellent bonding properties
• Easy and fast application
• Can be applied to uneven, nonflat surfaces
• Builds thickness and promotes strong bonding
between the base and plaster
Introduction
Spray Bond is cementitious polymer modified two
part spray applied system designed as bonding
coat for cement and gypsum based plasters.
Spray Bond exhibits excellent bonding properties
with concrete, brick and block work. It promotes
the mechanical bonding between the substrate
and subsequent plaster layer. Spray Bond is
suitable for use in both interior and exterior
applications
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and medical advice should be sought. Do not
swallow. Avoid contact with food or cooking
utensils and keep away from children's reach.
Storage
Spray Bond must be stored in the original sealed
packaging under cool and dry conditions. It must
be protected from exposure to moisture or water.
Shelf life is 6 months from the date of
manufacturing.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and
assured performance. However, no specific guarantee can be given since
the application of the product (prevailing site and environmental condition
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Mixing Ratio ( Parts Spray Bond 1000
by weight) Deck Flex 125
Water 125
Pot life 20-30 minutes
Touch Dry time 2 hours
Cure time 12 hours
Coverage 3-3.5 Kg/m2
Technical Data
Application Procedure
Surface Preparation
1. 1. Surfaces must be clean, sound and free of
dust, moisture, oils and grease or other surface
contaminants such as paints, curing
membranes and release agents etc.
2. It should not be applied over soft, chalky or
dusty concrete.
Mixing
1. Do not mix by hand. Use a low RPM
(300-400 rpm) hand held electric stirrer.
2. Add 3.75 Kg of water and 3.75 Kg of Deck Flex
to an empty pail and briefly mix the liquids. Use
clean potable water for mixing. Slowly add
Spray Bond while continuously mixing. Mix it
for 3-4 minutes till a homogeneous mix is
obtained.
3. If required add water to reach the desired,
sprayable consistency.
Placement
1. Pour the freshly prepared Spray Bond mix in
the air spray gun hopper.
2. Spray the mix in two coats at air pressure of
3-4 Kg/cm2. Adjust the material flow to obtain
spray droplets. The second coat should be
sprayed once the first has dried, typically after
68 hours.
3. Allow the material to cure for 12 hours before
application of plaster.
Packaging 30 Kg Bag
SPRAY BONDSpray applied bonding coat for plaster
4241
DECK BOND XPHigh Adhesion Bonding Agent for Gypsum Plaster
Key Features
• Water based, no harmful volatile content
• Fast drying
• Easy to apply
• Excellent mechanical properties
• Excellent adhesion with concrete, masonry and
natural stone
Introduction
Surface Preparation
Deck Bond XP is water based, ready to use, fast
drying bonding agent for plaster. It is best suited
for bonding gypsum based plaster or cement
based plaster to the concrete surface, eliminating
the need of hacking the concrete surface. The
excellent grip of Deck Bond XP allows the user to
make high build plaster.
Solids Content >75%
Tack-free time 60 minutes
Full cure time 3 days
Adhesion Strength >1.5 N/mm2
Technical Data
Application Procedure
1. Surfaces should be structurally sound, clean
and free from loose material, dust, dirt, oil,
grease, wax, loose paint, mildew, rust or
efflorescence.
2. Glossy painted surfaces should be dulled with
an abrasive.
3. Protect adjacent finished surfaces with
masking tape. Soap powder emulsion or other
commercial product formulated for protective
use during plastering.
4. Do not apply over watersoluble materials, such
as glue, wallpaper and caseinbased adhesives.
Do not apply to frozen or frostcovered surfaces.
Mixing
1. Deck Bond XP is a ready to use product and
should be applied directly.
2. When used over highly absorptive surfaces,
such as light weight concrete block, dilution
may be required, and should be made in modest
increments.
3. Excessive dilution will reduce performance and
may affect stability.
4. Product should be handstirred prior to use.
5. Excessive shaking, mechanical mixing or boxing
batches should be avoided to prevent
entrapping of air bubbles, which will prevent
continuous film application.
Application
1. Apply uniform film over entire surface using
brush or roller.
2. Allow to dry one hour or until the surface is dry
to the touch.
3. Plastering can begin as soon as Deck Bond XP
is dry to the touch, or delayed for up to 10 days
with no effect on bond.
4. Before plastering, inspect bonding agent
application to ensure a continuous film.
Reapply Deck Bond XP to any areas not
satisfactorily covered.
Coverage
0.2-0.3 Kg per m2 depending upon the
surface roughness.
Storage
Deck Bond XP must be stored at room
temperature in sealed container. Store in the
original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Shelf life is 6 months
from the date of manufacture.
Health & Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and medical advice should be sought. Do not
swallow. Avoid contact with food or cooking
utensils and keep away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and
assured performance. However, no specific guarantee can be given since
the application of the product (prevailing site and environmental condition
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Packaging 20 kg Drums
DECK BOND XPHigh Adhesion Bonding Agent for Gypsum Plaster
4443
4645
DECK GROUT EPEpoxy based Grout for Ceramic Tiles
Introduction Key Features
• Water cleanable, easy to apply and finish
• No shrinkage, can be applied for more than 3 mm
joint easily without cracking
• Excellent mechanical and chemical properties
• Smooth surface finish, easy to clean
• Excellent bonding
Deck Grout EP is an epoxy based, 100% solid,
non staining, acid resistant non shrink grout for
ceramic tiles. It can be easily applied for more
than 3 mm joint without the risk of cracking.
It is available in 25 attractive shades.
T I L E A N D S T O N E S O L U T I O N S
TILING, STONE INSTALLATION AND GROUTING EXPERTS
Products we offer for effective tile and stone installation
DECK GROUT EPEpoxy based Grout for Ceramic Tiles
DECK TILE EP Epoxy based adhesive for Tiles and Stones
DECK TILE Polymer Modified Flexible Tile Adhesive
DECK GROUT FP A Polymer Modified Waterproof Non-Shrink Tile Grout
DECK CEMHigh performance mineral binder for screeds
Technical Data
Mixing ratio 2:1:7 A:B:C by wt.
Pot life 45 Min@25oC
Density of mix 1.7 g/ml
Application temperature 10 to 30oC
Adjustment time 30-45 Min
Full cure time 7 Days
Shear adhesion strength >5 N/mm2
Application area
• Bathroom and toilets where acid cleaning of
tiles are frequently required.
• Kitchens, milk parlour, butcher shop where
good hygiene is required. The stains due to oil,
milk or blood spillage will be easy to clean.
• Swimming pool, fountains where efflorescence
free joint is needed.
• Laboratory, chemical tanks where chemical
resistance is required.
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Deck Grout EP performs well for at least
6 months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow. Avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application
Apply the mix using trowel over tile joint uniformly.
Remove excess material around the tile joint. Allow
the grout to set for 45 minutes before finishing.
Take a wet sponge (but not saturated) and clean
the tile and joint area carefully and gently. Do not
press the sponge.
Packaging 5 Kg. Pails
DECK TILE EPEpoxy based adhesive for Tiles and Stones
Introduction
Deck Tile EP is an epoxy based, 100% solid,
thixotropic adhesive designed for fixing tiles and
stones on all types of substrates normally used in
construction industry. It utilizes the power of
nanotechnology to provide no vertical slip even
with large format tiles. Deck Tile EP is highly
recommended for areas like fountains, swimming
pools where efflorescence is a prominent problem
Key Features
• Thixotropic mix, no vertical slip
• Excellent bond strength with all construction
substrates
• Helps to avoid efflorescence which is common
with cementbased adhesives
• Easy mixing and smooth application
• Excellent durability and resistance to aging
Technical Data
Solid Content 100%
Mixing ratio 2:1 (Part A: Part B) by wt.
Colour Part A: White
Part B: Black
A and B mix: Grey
Pot life 45 mins @ 25oC
Applicationtemperature 10 to 30oC
Adjustment time 10-15 mins
Full cure time 2 hours
Shear adhesionstrength >5 N/mm2
Application Procedure
Surface Preparation
Surfaces should be structurally sound, clean and free
from loose material, dust, dirt, oil, grease, wax, loose
paint, mildew, rust or efflorescence. The moisture
content in the substrate must be less than 5%.
Mixing
Take a clean and dry container of appropriate size
and empty completely Part A and Part B in the
container. Mix them properly for 2-3 min till a
homogeneous mix is obtained.
Start adding Part C in the previously made Part A
and B mix slowly. Mix it well using hand held low
RPM (300-400) helical stirrer for 2-3 minutes. Make
sure a homogeneous mixture with uniform colour is
obtained.
Application procedure
Surface Preparation
1. Surfaces should be structurally sound, clean
and free from loose material, dust, dirt, oil,
grease, wax, loose paint, mildew, rust or
efflorescence.
2. The moisture content in the substrate must be
less than 5%.
DECK GROUT EPEpoxy based Grout for Ceramic Tiles
4847
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Shelf life is 6 months from the date of
manufacturing.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application
1. Apply the mix using notched trowel uniformly.
2. Place the tile gently at the place and press it
uniformly. Allow the adhesive to cure.
3. NOTE: The tile position must be adjusted and
fixed within 10 minutes of the application of
adhesive bed. Do not adjust tile position after 10
min of tile application.
Coverage
1.5 Kg per m2 per mm thickness of adhesive. This
coverage will vary depending upon the surface
roughness.
Packaging5 Kg Pails (Part A 3.3 kg and Part B 1.7 kg)
DECK TILEPolymer Modified Flexible Tile Adhesive
Introduction
Deck Tile is a two component waterproof & flexible
tile adhesive based on high quality cements,
selected minerals and high performance polymers.
The product provides high adhesive strengths and
exhibits thixotropic properties. It is a nonshrink &
crack free adhesive and is most suitable for indoor
& outdoor tiling works. Being a waterproof, high
bond strength, flexible adhesive, it is preferred for
swimming pool tiling. Tiles are fixed using thin bed
and spot bonding method, as the case may be.
Key Features
• Can be applied by ordinary Tile masons.
• No prewetting of Tiles required.
• It is a faster job and hence gives more output.
• Provides a prolonged open time and adjust ability
interval while laying Tiles.
Technical Data
Application Procedure
Mixing
1. Open Part B and empty completely into Part A
container. Mix it well using hand held low RPM
(300-400) helical stirrer for 2-3 min.
2. Make sure the mix colour is grey and uniform
with no white or black streaks. If part mixing is
required, mix proportionally as recommended.
Application Procedure
Surface Preparation
1. The surface on which tiles are to be fixed
should be structurally sound, free from oil,
grease, remnants of curing compound etc.
2. It should be free from timber or nail
embodiment or any laitance.
3. The surface must be first rectified to obtain a
desired degree of line, level & plumb.
Appearance Dry grey powder
Bulk density (powder) 1600 Kg/cu.m.
Mixing ratio Deck Tile 30 Kg
Deck Flex 1.5 Kg
Water 7.5 Kg
Workable time 25-30 min
Full cure time 7 Days
Bond strength 1 N/mm2
Consumption 1.5 Kg/sq.m./mm
DECK TILE EPEpoxy based adhesive for Tiles and Stones
5049
Appearance Dry grey powder
Bulk density(powder) 1600 Kg/cu.m.
Deck Tile 1 Kg
Mixing ratio Deck Flex 0.1 Kg
Water 0.3-0.4 Kg
Workable time 25-30 min
Dry Time 3-4 hours
Full cure time 7 Days
Bond strength 1 N/mm2
Storage
Deck Grout FP must be stored in unopened bags in
cool and dry conditions. It has a shelf life of 6
months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK GROUT FPA Polymer Modified Waterproof NonShrink Tile Grout
Introduction
Deck Grout FP is a polymer modified hydraulically
setting tile grout to fill up the spacer joints (0 to
6mm) between the tiles. The grout is waterproof
non shrink and is quite resilient because of
polymer modification. Thixotropizing polymers
and binder hydration regulating agents with high
dispersion properties, ensures excellent work
ability & superior adhesion, on glazed &
nonabsorbent surfaces. It is suitable for all types of
tiles and is suitable for internal as well as outdoor
applications.
Application
8. Apply Deck Tile onto the prepared substrate
using a notched trowel to a thickness of 2 to 4
mm depending upon size & thickness of Tile.
Generally the thin bed thickness should be ½ the
thickness of tile.
9. Cover only 1.5 to 2.00 m² area at a time. The
tiles are then fixed on to the adhesive in desired
position within 25 minutes depending upon the
outside temperature.
10. NOTE: If the paste is hardened do not use the
hardened paste by adding water & making it
workable.
11. Deck Tile adhesive is recommended for tiles up
to 10 mm thickness. For higher thicknesses or
stone cladding contact the manufacturers for
‘STONE ADHESIVES’.
12. No external curing is required.
Packaging 30 kg sack
Mixing
4. Take premeasured quantity of water & Mix the
proportionate quantity of Deck Flex liquid and
stir well to form a mixed solution.
5. Now add the Deck flex powder to the mixed
solution slowly followed by constant stirring till
you get a proper workable (thixotropic) paste
consistency.
6. Allow the mixed up material to stand for
5-10 minutes so as to allow chemicals to react.
7. Ensure that you mix only the desired quantity
that can be consumed
Application Procedure
Mixing1. Ensure that the tile joints are clean, free from oil
and other contaminants.
2. Take pre measured quantity of water & mix the
proportionate quantity of Deck Flex liquid and
stir well to form a solution.
3. Now add Deck Grout FP powder to this solution
slowly, followed by constant stirring till you get
a proper workable paste consistency.
4. Allow the mixed up material to stand for
5-10 minutes so as to allow the chemical action.
The grout is now ready for filling.
Application
5. Wet the joint prior to filling.
6. Fill Deck Grout FP(mixed as above) in to the tile
joints by spatula, squeegees or with other
suitable tool by adequately pressing the
material in to the spacer joints to remove any
entrapped air.
7. Use wet cloth/sponge for removing surplus
material.
8. Cure the exposed surface of filled up grout by
wet cloth
Technical Data
DECK TILEPolymer Modified Flexible Tile Adhesive
5251
Storage
Deck Grout FP must be stored in unopened bags in
cool and dry conditions. It has a shelf life of 6
months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance
DECK CEMHigh performance mineral binder for screeds
Introduction
Deck Cem is a specially formulated hydraulic
binder for use in the formation of bonded,
unbonded or floating screeds on old or new
concrete. These screeds are most suited as
underlay screeds over which all types of flooring
like ceramic tiles, natural stone, wood, PVC etc. can
be installed. Screeds prepared with Deck Cem can
be used in indoor as well as outdoor applications.
Deck Cem is to be mixed with the correct
proportion of graded aggregates and water
produces screeds which show exceptional strength
and low shrinkage and cracking.
Packaging
30 Kg sack/ 10 Kg bags/ 5 Kg bag
Application Procedure
Surface Preparation
1. The substrate should be dimensionally stable,
fully cured and free from dust, grease, laitance
and other loose material. If any loose material is
present remove it thoroughly by dry brushing.
Clean the surface properly with water.
Technical Data
Pot Life 2 Hours
Recommended Dosage
High traffic areas 1:4 Deck Cem: Sand/Fine Aggregates
Underlay screed 1:6 Deck Cem: Sand/Fine Aggregates
Consumption 12.5kg per sq.m. per 10mm thickness (Depending on the quantity of aggregates)
Key Features
• Workable for longer time
• Pump able suited for large scale applications
• Good bonding with the base
• No curing required
• Low shrinkage after hardening
DECK GROUT FPA Polymer Modified Waterproof NonShrink Tile Grout
5453
SOLUTIONS FOR RESOURCE CONSERVATION, ENERGY EFFICIENCY, WASTE MINIMIZATION AND LESSER POLLUTION
G R E E N B U I L D I N G S O L U T I O N S
Products we offer for green building solutions
PERVIPAVE RBResin bound aggregates surfacing
DECK LITE EPSLight Weight Insulating Concrete Mix
DECK LITE GIBSuper Light Weight Insulating Ready Mix Concrete
DECK PROOF HRHeat Reflective Coating
Storage
Deck Cem must be stored in unopened bags in cool
and dry conditions. It has a shelf life of 6 months
from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Packaging
25 Kg Bag
Mixing
2. Carefully mix Deck Cem with graded
aggregates 0-8mm and water. The choice of
aggregate size depends on the screed
thickness. Water demand varies slightly
depending on the moisture content of the
aggregates.
3. Do not add cement in the Deck Cem screed mix
and also do not mix Deck Cem with only fine
sand.
4. The aggregates should be dustfree, wellgraded
and free from silt.
5. Do not add excess water.
Application
6. Deck Cem should be used as per the traditional
methods for cement based screeds. These
include preparation and lying of leveling layers,
compaction of the mix and final smoothening
using floaters or other means.
7. It is essential to compact the mix fully to
achieve proper strength.
DECK CEMHigh performance mineral binder for screeds
5655
Application Procedure
1. Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc.
The moisture content in the concrete must be
less than 5%.
2. Grind the concrete surface properly using
hand held grinder machine or concrete
polishing machine (for larger areas). Remove
dust using vacuum system or air blower.
3. Take the aggregate in the ratio of 100: 5 ::
Aggregate: Binder by weight. Charge the
aggregate in the concrete mixer.
4. Prepare Pervipave RB binder by mixing
Pervipave RB Part A and Part B in the ratio 5:1
by weight in a clean and dry container. For
proper mixing use a low RPM hand held stirrer.
Mixing for 12 minutes with the stirrer is
sufficient.
5. Start the mixer and add the prepared binder
mix in to the mixer. Mix them properly till a
homogeneous mass is obtained.
6. Lay the Pervipave RB mix on the flooring
surface and level it properly.
7. Allow the system to cure for 24 hours.
Coverage
For 10 mm of Pervipave RB:
Aggregates – 15 Kg
Binder – 0.75 Kg
The consumption will vary depending upon the
surface roughness.
Packaging
Pervipave RB Part A – 2.5 Kg
Pervipave RB Part B – 0.5 Kg
Pervipave Aggregates – 50 Kg bag
PERVIPAVE RBResin bound aggregates surfacing
Introduction Key Features
• UVstable flexible polyurethane binder
• Excellent water percolation rate
• Fast setting and easy to apply
• Variety of color, texture and roughness available
• Good adhesion with concrete, masonry and
natural stone
Applications Area
• Swimming pool deck
• Paving at garden
• Drainage cover (in combination with steel grating)
• General indoor/ outdoor flooring
Pervipave RB is a resin bound aggregates based
pervious surfacing system. It utilizes durable
transparent polyurethane binder and selected
aggregates to generate aesthetically appealing
and natural looking surface. Pervipave RB is stable
against sunlight exposure and has excellent water
percolation rate. Wide variations in color, texture
and roughness can be attained with the suitable
choice of aggregate.
Mixing ratio of binder 5:1 Part A: Part B
by weight
Binder to aggregate ratio 100:5 By weight
Pot life 20 Min
Cure time 24 Hours
Technical Data
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Shelf life is 6 months from the date of
manufacturing.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
PERVIPAVE RBResin bound aggregates surfacing
5857
6059
Packaging 25 kg Sacks Dry Mix 1kg bag EPS
DECK LITE EPSLight Weight Insulating Concrete Mix
Introduction
Applications Area
• On flat as well as sloping roofs with varying
thickness (35mm onwards).
• Light weight sunk filling.
• Light weight screeds on Cantilever Balconies.
Deck Lite EPS is a light weight concrete product
based on polymer modified cementecious dry mix
and EPS granules. When Dry mix and EPS
granules are mixed together in a normal (½ bag or
1 bag) mixers along with water at water to powder
ratio 0.20 produces a homogenous mix which can
be directly used as a screed or coba mix. It is a
light weight mix (Density 600-1000 kg/m³) and
provides a watertight core matrix with excellent
bonding properties to concrete substrate. The
EPS distributed core works as a cellular core
which is resilient. EPS filled core exhibits excellent
insulation properties and hence preferred on
terraces instead of Brick Bat Coba.
Technical DataStorage
Store in the original sealed packaging in dry
environment away from water reach. Shelf life of
612 months may be expected depending upon
climate conditions.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application Procedure
Surface Preparation
Ensure that the surface of the concrete substrate
is absolutely clean, free from dust, loose concrete
or mortars, dust, oil grease and Laitance. Ensure
that the concrete substrate is dense, compact,
strong and well cured. Wash the area thoroughly.
Allow it to dry off. Slight dampness is preferred.
A. Depending upon the area to be treated a ½ bag
or 1 bag Mixer can be ordered for easy hoisting.
Alternatively, you can keep the mixer and the
materials at ground floor and hoist the mixed
materials to the desired level.
B. For colored top surface with pattern, use deck
hardtop and stencils.
It is a simple application procedure. Masons used
to concrete flooring and screeding can easily
do this job.
DECK LITE EPSLight Weight Insulating Concrete Mix
Compressive Strength 2.5 to 3.5 N/mm²
Density 550-650 Kg/ cu.m.
Fire Resistance Non Flammable IS 11239
Thermal Conductivity Excellent ASTM C177
K Value 0.22
Water Absorption 6.5%
Crack Resistance Very Good
6261
Packaging5 Kg Sacks
DECK LITE GIBSuper Light Weight Insulating Ready Mix Concrete
Introduction
Key Features
1. Excellent workability.
2. Easy large volume casting using concrete pump
3. Extremely low thermal conductivity
4. Energy saving up to 35 %
5. Cool and comfortable living
6. Low carbon emission
7. Payback of investment made on roof insulation
within 23 years
8. Warmer interior during winter
9. High fire resistance
Deck Lite GIB is a ready to use concrete mix
based on very low density aggregate having good
compatibility with cementwater mix. This unique
property of good compatibility present is Deck
Lite GIB helps it to resolve the problem of
aggregate segregation or density variation across
the concrete thickness. Light weight concrete
made using Deck Lite GIB has excellent thermal
and acoustic insulation properties.
Storage
Store in the original sealed packaging in dry
environment away from water reach. Shelf life of
612 months may be expected depending upon
climate conditions.
Application Procedure
Surface Preparation
1. Make sure that the concrete substrate is dense,
compact, strong and well cured.
2. The surface of the concrete substrate must be
absolutely clean, free from dust, loose concrete
or mortars, dust, oil grease and laitance.
3. Wash the area thoroughly. Allow it to dry off.
Slight dampness is preferred. Mixing and
application
4. Take a clean concrete mixer of suitable size and
add 1.75 Ltr of clean water for each 5 Kg sack of
Deck Lite GIB in to the mixer followed by
addition of Deck Lite GIB.
5. Mix it for 23 minutes till a homogeneous mass is
obtained.
6. Place the freshly prepared concrete mix on to
the prepared surface and level it and allow it to
set for 24 hours
7. After 24 hours periodically sprinkle water for 67
days to ensure proper curing.
8. It is a simple application procedure. Masons used
to concrete flooring and screeding can easily do
this job.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Product DisclaimerThis product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application Area
• On flat as well as sloping roofs with varying
thickness (35mm onwards).
• Light weight sunk filling.
• Light weight screeds on Cantilever Balconies.
DECK LITE GIBSuper Light Weight Insulating Ready Mix Concrete
Technical Data
Dry Density 250 Kg./ cu.m.
Water requirement 350 ml/ Kg
Cure time 28 Days
Compressive Strength 3-5 N/mm² at 28 days
Cured density 500-650 Kg./ cu.m
Fire Resistance Non Flammable IS 11239
Thermal Conductivity Excellent ASTM C177
K Value 0.22
Water Absorption 40% By wt.
Crack Resistance Very Good
DECK PROOF HRHeat Reflective Coating
Key Features
• Water based, no harmful volatile content
• Fast drying and easy to apply
• Excellent adhesion with concrete, masonry
andnatural stone
• Good reduction in roof temperature for RCC
terraces, asbestos and cement board.
Introduction
Deckproof HR is a waterbased, high solid content,
pure acrylic heat reflective coating which reduces
the solar heat loading into buildings up to 30%.
This highly effective heat reflecting roof coating
has excellent UV resistance for years of trouble
free service. It is the most versatile product for
concrete roof/terrace applications for effective
heat reflection. Application of Deckproof HR over
roof and façade significantly reduces the energy
consumption required for cooling the volume
inside the building i.e. loads for air conditioning
are reduced. Deck Proof HR applied over a base
coat of Deck Proof provides waterproofing as well
as heat insulation on roofs and terraces.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Shelf life is 12 months from the date
of manufacturing.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and
assured performance. However, no specific guarantee can be given since
the application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Technical Data
Application Procedure
Surface Preparation
1. Surfaces should be structurally sound, clean
and free from loose material, dust, dirt, oil,
grease, wax, loose paint, mildew, rust or
efflorescence.
2. The surface should be moist/water washed
before application. However avoid puddling/
ponding of water
Mixing
1. Deckproof HR is recommended to use in as
supplied form without any dilution.
2. When applying over highly absorptive surfaces,
such as lightweight concrete blocks, we
recommend primer application made by mixing
1 part of Deckproof HR and 2 parts of clean
water by weight.
3. Product should be stirred using hand held low
RPM (300-400) electromechanical helical
stirrer for 2-3 min prior to use.
4. Excessive shaking or mechanical mixing should
be avoided to prevent entrapping of air
bubbles, which will prevent continuous film
formation.
Application
Packaging 20 Kg Pails
1. Apply the first coat uniformly over the surface
using brush or roller and allow it to dry for
2-3 hours before further coat. Make sure the
coating is performed by moving the brush
completely either vertically or horizontally
during the entire coat.
2. Apply the second coat such that the direction
of brush application is perpendicular to
previous coat application. Allow it to dry for
2-3 hours.
3. Apply a third coat if required to smoothen the
surface.
4. After completion of full coating, it should be
allowed to air cure for 48 hrs. 5. Drying time
may vary due to temperature / humidity and
surface condition.
6. Ensure that the coated area does not come in
contact with water for at least 6 hours.
DECK PROOF HRHeat Reflective Coating
6463
Touch dry time 30 min
Full cure time 2 days
Adhesion with concrete >1.5 MPa
SRI >105
GIVING CONCRETE SURFACES A FRESH LOOK
C O N C R E T E R E S U R F A C I N G S O L U T I O N S DECK CRSConcrete Resurfacing System
Introduction Key Features
• Water cleanable, easy to apply and finish
• No shrinkage, can be applied for more than 3 mm
joint easily without cracking
• Excellent mechanical and chemical properties
• Smooth surface finish, easy to clean
• Excellent bonding
DECK CRS is spray on cementitious based
polymer modified two part system designed for
concrete restoration, protection and resurfacing. It
is stable against sunlight and thus can be applied
to external areas like driveways, pavement and car
parks. DECK CRS can sustain atmospheric
conditions with no change in its physical
properties and provide long lasting protection. It
has excellent compressive, tensile and flexural
strength. DECK CRS with its excellent abrasion
resistance, textured slip resistance and decorative
surfaces serves as ideal surface for Car Park
floors.
Products we offer for concrete resurfacing solutions
DECK CRSConcrete Resurfacing System
DECK FLOOR PU Solventless Heavy Duty Polyurethane Top Coat
for Deck CRS Car Park system
DECK FLOOR EPHeavy Duty Epoxy based Concrete Coating
INTRODUCTION
DECK HARDTOP Cementitious Color Hardener
DECK SCREED High Performance Ready to Mix
Screed based on Premium Quality RiverSand
DECK SEALERHWear Resistant Weather Stable Concrete Sealer
POOL DECOR Decorative render for swimming pools
Technical Data
Dry density 1800 Kg/ cu.m.
Deck CRS 30 Kg
Mixing ratio Deck Flex 3.75 Kg or Ltr
Water 3.75 Kg or Ltr
Coverage (in 2-3coats) 3.5 4.0 Kg/ sq.m.
Pot life 20-30 min
Cure time 7 days
Bond strength >3 N/mm2
Compressive 7 Days 35.0 N/mm2
strength 14 Days 38.5 N/mm2
28 Days 41.5 N/mm2
Coefficient of friction 0.8
Abrasion index 0.1
Application Area
• Transforms plain concrete surfaces to
anaesthetically pleasing and abrasion resistant
one.
• DECK CRS thickness is approximately 2-3 mm
creating minimal impact on floor design loading
and existing floor levels.
• Easy application for large or small areas.
• Service life expectancy is more than 10 years,
dependent upon the abrasion to which the surface
is subjected.
6665
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow. Avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other
Health and Safety Product disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Do’s and Don’ts
1. Do not spray if ambient temperature is greater
than 38oC or rain is forecasted
2. Do not apply on loose, oily or dusty surface
3. Protect the coating from rain/water contact for
24 hours from application
4. Do not apply more than 2 Kg/sq.m. in single coat
5. DECK CRS is selfcuring system no separate
curing process is required
Packaging
Deck CRS must be stored in the original sealed
packaging under cool and dry conditions. It must
be protected from exposure to moisture or water.
Shelf life is 6 months from the date of
manufacturing.
Deck CRS Powder Component-30 Kg Sack
Deck Flex Liquid Component–10 Kg or 20 Kg Pail
Storage
Application Procedure
Surface Preparation
1. All surfaces must be clean, sound and free of
dust, moisture, oils and grease or other surface
contaminants such as paints, curing membranes
and release agents etc. Concrete surfaces must
be acid washed, water blasted; grit blasted or
mechanically scrabbled depending on surface
conditions.
2. The strength of the concrete or mortar
substrate should be a minimum of 20 N/mm2.
The prepared substrate should be thoroughly
dry before applying the DECK CRS system.
3. Warning: Do not apply over soft, chalky or
dusty concrete.
Mixing
4. Do not mix by hand. Use a mortar stirrer with
an electric drill. Mix at slow Speed (400 to
500rpm)
5. Add 3.75 Kg of water and 3.75 Kg of Deck Flex
to an empty pail and briefly mix the liquids.
6. Slowly add Deck CRS while continually mixing
until a homogeneous thoroughly mixed slurry is
obtained.
Placement
7. Apply Deck Flex primer (Deck Flex: Water:: 1:2)
on to the concrete surface using brush or roller
and let it dry thoroughly.
8. Deck CRS (mixed slurry) must be applied under
pneumatic using a HOPPER GUN (Graco) and
35 cfm capacity compressor as per standard
methodology suggested by manufacturer.
9. Apply the base coat of uniform texture and
allow it to dry.
10. Apply the second coat and allow it to dry. Make
design pattern using suitable masking.
11. Apply final coat if required for uniformity of the
texture/design.
12. Remove pattern stencils and use mechanical
blower to clean off the area.
13. Allow the coating to cure for 24 hours.
14. Apply Deck Sealer or Deck Floor PU over the
system as the case may be. Refer to the
respective technical data sheets for more details
regarding application procedure.
DECK CRSConcrete Resurfacing System
DECK CRSConcrete Resurfacing System
6867
Application Procedure
Surface Preparation
• Make sure the surface is free from dust, debris,
laitance, paint, grease, oil etc. The moisture
content in the concrete must be less than 5%.
• Remove dust using vacuum system or air blower.
Remove paint using mechanical abrasion. Do not
use thinner to remove paint or coating.
• The ambient temperature for application must be
between 15-35oC.
Material Preparation
• Both the components of Deck Floor PU are pre
weighed in required proportion for best
performance.
• Empty the content of Deck Floor PU Part B in
Part A container completely and mix it using low
RPM (300-400 RPM) helical mixer for 1-2 min.
Avoid air entrapment during mixing.
• However if part mixing is required, stictly follow
the mixing ratio as given in the table above.
Application
• Apply the freshly prepared Deck Floor PU on the
prepared surface using clean brush/ roller.
• Allow the coating to cure for 24 hours before
resuming traffic.
• Clean the application tools using Deck Thinner.
Packaging
Deck Floor PU Part A – 5 Kg and 20 Kg pail
Deck Floor PU Part B – 1 Kg and 4 Kg can
Storage
Store in the original container with the lid closed
appropriately. Keep in cool, dry and under shed
condition away from sunlight and water. Storage
temperature must be between 10 to 35oC. Deck
Floor PU performs well for at least 6 months from
the date of manufacture.
Health and Safety
Kindly wear hand gloves, nose mask and safety
goggles while handling the product. Any contact
with eyes should be washed immediately with
clean water and seek medical advice. Do not use
empty cans obtained after using Deck Floor PU
Part A for containing potable water or any other
edible item. Deck Floor PU Part B contains
carcenogenic compounds thus care and attention
must be taken while handling it. Waste chemicals
must be disposed properly. Do not throw them on
land or sewage directly.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt
DECK FLOOR PUSolventless Heavy Duty Polyurethane Top Coat for Deck CRS Car Park system
Introduction
Key Features
• 100% solid no volatile organic content – can be
applied at indoor areas without the risk of health
hazard
• Excellent adhesion with concrete, brick and
natural stone
• Optimum mix viscosity, pot life and drying
properties
• Good resistance against vehicular tyre scratch
marks
• Excellent gloss and colour retention
• Resistant against motor oil, greese, petrol, deisel
spillage stains
• Does not allow algae formation or root
penetration
Deck Floor PU is polyurethane based two
component heavy duty, solventless floor coating
specially designed for DECK CRS surfacing
system for car park. It has excellent bonding,
flexibility and abrasion resistance properties. Deck
Floor PU is available in varieties of color shades
including glossy and matte finish. Application of
Deck Floor PU significantly improves the
durability and aesthetic appearance of the applied
surface and its surrounding.
Part A:5 By weight
Mixing Part B:1
Ratio Part A:4 By volume
Part B:1
Mix density 1.4 g/ ml
Pot life @ 25oC 15 minutes
Tack free time 3-4 hours
Cure time 24 hours hours
Coverage 0.75 Kg./ sq.m.
Adhesion strength >3 N/mm2
Tensile Strength >8 N/mm2
Elongation >50 %
Taber abrasion resistance <50 mg/1000 cycles
Technical Data
DECK FLOOR PUSolventless Heavy Duty Polyurethane Top Coat for Deck CRS Car Park system
7069
Application Procedure
1. Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc. The
moisture content in the concrete must be less
than 5%.
2. Remove dust using vacuum system or air
blower.
3. Take a clean and dry container of suitable size.
Add Deck Floor EP Part A and B in the
container and mix it using a low RPM
(300-400) stirrer for 1-2 min.
4. Apply it on the prepared surface using clean
brush/roller. Allow it to dry for 3-4 hours before
applying next coat.
5. Make sure the brush application direction for
anytwo consecutive coats is perpendicular to
each other.
Packaging
Deck Floor Part A – 5.0 Kg in plastic pail
Deck Floor Part B – 1 Kg in plastic bottle.
Storage
Store in the original container with the lid
closedappropriately. Avoid extreme temperatures
and direct exposure to sunlight. Keep in cool, dry
and under shed. Deck Floor EP performs well for
at least 6 months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles
whilehandling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Product Disclaimer
This product is manufactured with utmost care and precautionsusing best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK FLOOR EPHeavy Duty Epoxy based Concrete Coating
Introduction
Key Features
• 100% solid No volatile organic content
• Excellent adhesion with concrete, brick and natural
stone
• Optimum mix viscosity, pot life and drying
properties
• Excellent abrasion resistance and gloss retention
• Resistant against mild acid/ base exposure
• Resistant to hydrolysis
• Do not allow algae formation or root penetration
Applications
• Factory shop floor
• Warehouse and storage unit
• Hospitals, laboratory and other medical testing
facilities
• Driveways and parking decks (Indoor only)
Deck Floor EP is an epoxy based two component,
heavy duty, low viscosity coating for concrete
surface having high abrasion and chemical
resistance. Deck Floor EP is resistant to hydrolysis
and oil stain resistance thus provides a long
lasting glossy finish to the surface.
Technical Data
Mixing ratio 5:1:: A:B by weight
Pot life 20–30 min
Tack free time 3-4 hours
Cure time 24 hours
Bond strength >3N/mm2
Coverage 200 g/sqm/ coat.
DECK FLOOR EPHeavy Duty Epoxy based Concrete Coating
7271
Performance Data
Deck Hardtop shall be worked and finished to
produce a textured, skid resistant surface as
required by AS/NZS 3661.1. Normal finishing
techniques for stamp impressed concrete may
need attention to meet Standards minima. Mean
Value/Result of testing to AS/NZS 4586-1999 =
0.65 (very low risk) is achievable.
Packaging 30 Kg sack
Storage
Store in the original sealed packaging in dry
environment away from water reach. Shelf life of
6-12 months may be expected depending upon
climate conditions.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach
Product Disclamer
Slip Resistance
Mean Abrasion Index 0.3 (High Resistance)
Abrasion Resistance
Mean Index 40 MPa at 28 days
Compressive Strength
To ensure sufficient and uniform coverage, Deck
Hardtop should be applied at the recommended
rate of 2.8-3.5 kg/m2 for normal household
pathways and light traffic driveways.
Estimating Product Coverage
Before application, protect any adjacent fixed
structures with plastic sheeting. Deck Hardtop
may be applied after cessation of bleed water in
the freshly placed concrete. Fresh concrete shall
be compacted and worked until all the coarse
aggregate is below the surface and mortar comes
to the top. Handcast the colour uniformly over the
surface. Apply in two separate casting operations,
with at least one half to two thirds of the volume
of colour requirements being applied in the first
casting operation. Deck Hardtop must be
thoroughly and completely worked into the fresh
concrete surface after each casting operation.
Each colour application might normally be made
at 90 degree each other, so far as is practicable.
Wide areas may necessitate the use of a bridge to
promote coverage. Since concrete sets more
quickly at the slab edge, apply and trowel colour
to edges first. Final finishing shall be in
accordance with normal, recognized concrete
finishing practices. Apply Deck Sealer which is
clear sealing compound after completion to
promote concrete curing and clean ability of the
finished work.
Application Procedure
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK HARDTOPCementitious Color Hardener
Introduction Applications
Deck Hardtop provides a distinctive, abrasion
resistant decorative colour finish on cast in place
plain concrete surfaces. Competently applied, Deck
Hardtop can simulate the rich, variegated tones and
custom look of traditional and comtempory paving
bricks, slate or quarry tiles when used in
conjunction with stencil pattern or stamp pattern
concrete systems. Deck Hardtop finished thickness
is approximately 3-5mm for minimal impact on
pavement design loads and tolerances to match
levels and existing fixtures. Decorative concrete
paving produced with Deck Hardtop is a cost
competitive option to segmental paving bricks or
tiles. It eliminates the need for concrete mix design
adjustment in color by concrete manufacturer to
achieve required concrete compressive strengths.
Deck Hardtop is inert and can be handled with
confidence and safety when applied in accordance
with the manufacturer’s instructions. Easily adapted
to large or small projects, service life in excess of 10
years can be expected subject to competent
workmanship practices and inservice conditions to
which the pavement is exposed, and maintenance.
Service life and appearance can be enhanced by
periodical cleaning and sealing with decorative
concrete sealer.
Deck Hardtop achieves excellent compressive
strength, abrasion resistance and skid resistance.
Deck Hardtop is a multipurpose dryshake colour
hardener product purpose designed for surface
formed decorative coloured concrete and/or
stamp impressed concrete and stencil pattern
concrete used to simulate brick, stone, slate or tile
paving in pathways and lighttraffic driveways. The
product is applied by dryshake method on freshly
placed concrete before initial set and trowelled to
produce the desired finish on the hardened
concrete surface.
As is the case with all paving materials, durability
is dependent upon competent workmanship
practices and in service conditions to which the
finished pavement is exposed and provided that
the pavement on which Deck Hardtop is applied
has been designed for the loadings and soil
conditions that supports it.
Application Area
Deck Hardtop is tested & is suitable as a
decorative wear surface on cast inplace concrete
used in pathways and light traffic driveways.
Product grade and consistency is ideally suited to
stamp impressed decorative concrete method or
stencil pattern concrete systems used to produce
normal household pathways, driveways, poolside
paving, light traffic roadways and car parks.
DECK HARDTOPCementitious Color Hardener
7473
Application Procedure
Surface should be clean and free of dust, grease
etc. else it will affect the bonding of the screed. If
the surface is dry, it should be moistened with
clean water.
Packaging 50 kg sack
Storage
Store in the original sealed packaging in dry
environment away from water reach. Shelf life of
6-12 months may be expected depending upon
climate conditions.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach.
Product Disclaimer
Surface Preparation
Prepare the mix by adding 5-6 liters of water per
bag of Deck Screed (50 kg). The correct ratio of
water and Deck Screed is essential for the desired
mechanical properties of the screed.
Mixing
Deck Screed can be applied in a practical manner,
following the traditional phases required to
produce cement based screeds. The screed can
be machine or hand finished while still fresh.
Adjust compacting according to the final finish
required. If too much water is used this may result
in shrinkage and cracking and a longer
drying time.
Application
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK SCREEDHigh Performance Ready to Mix Screed based on Premium Quality River Sand
Introduction
Deck Screed is a pre blended, ready to use
concrete with controlled shrinkage based on a
special hydraulic binder, graded aggregates and
additives. Available in ready to use bags, it makes
the application easy and fast. Deck Screed
eliminates the need for getting good quality
aggregates, cement and other additives and
mixing them on the site. A high performance mix
is assured as it is batched and blended in the
stringent quality standards of the factory unlike
mixing at sites.
Key Features
• Deck Screed is extremely easy to use: just mix
with water. This prevents mistakes from being
made in adding the right amount of binder and
aggregates which ultimately affect the final
properties of the cured sample.
• Deck Screed is the best solution where good
quality aggregates are hard to find or it is
cumbersome to transport and mix the raw
materials at the site.
• High early strength development.
• No wastages at site
• Easy to transport to higher floors.
• Enhanced productivity.
Technical Data
Form Dry Grey Powder
Bulk density 1600 Kg/cu.m.
Compressive strength 25 N/mm2
(7 days)
Consumption (for 10 mm) 18 Kg/sq.m.
DECK SCREEDHigh Performance Ready to Mix Screed based on Premium Quality River Sand
7675
Application Procedure
Packaging 15 Kg in Can
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Deck Sealer performs well for at least
12 months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK SEALERWear Resistant Weather Stable Concrete Sealer
Introduction
Deck Sealer is a pure acrylic based low viscosity,
transparent sealer for concrete surface. It is best
suited for sealing concrete or stone surface where
wear resistance is required while maintaining its
aesthetic beauty. Deck Sealer is extremely
resistant to hydrolysis and degradation due to
sunlight thus provides a long lasting glossy finish
to the surface.
Key Features
• Pure acrylic formulation ensures non yellowing
coating
• Excellent adhesion with concrete, brick and
natural stone
• Optimum viscosity and fast drying properties
• Resistant to hydrolysis
• Good wear resistance
• Transparent in colour and excellent gloss
retention
• Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc. The
moisture content in the concrete must be less
than 5%.
• Remove dust using vacuum system or air
blower.
• Take a clean and dry container of suitable size
and take Deck Seal in it. Use Tin/ HDPE/
polycarbonate containers only. Do not use
tinted PVC buckets or so as it will lead to
colouration of Deck Sealer due to loss of
colour from the tinted PVC container.
• Apply Deck Sealer on the prepared surface
using clean brush/ roller. Allow it to dry for 12
hours before applying next coat. Make sure the
brush application direction for any two
consecutive coats is perpendicular to each
other.
Technical Data
Dry to touch Less than 1 hour
Recoat time 4-5 hours
Cure time 24 hours
Solid content 24% by weight
Coverage 5-6 sq.m./Kg/coat
DECK SEALERWear Resistant Weather Stable Concrete Sealer
7877
Packaging20 Kg sack
Surface Preparation
POOL DÉCORDecorative render for swimming pools
Introduction
Pool Decor is a factory blended ready to use
aggregate render for use on reinforced concrete
pool interiors. The product is a cost competitive
replacement for traditional exposed aggregate
and produces a significantly superior aesthetic
appearance. The finish is not coarse for low risk of
skin abrasions and is easily applied on new or
renovated pool interiors by competent trades
persons.
The product is purpose designed for application
on concrete pool shell interiors. It is engineered
from blended aggregates and polymer modified
cement technology that produces excellent
durability and minimal maintenance of the
finished product under normal inservice pool
conditions.
Precautions & Limitations
The Product cannot be installed in wet weather or
afterwards for a period of at least 48 hours.
Precautions must be taken when ambient
temperature is outside the range of 5 to 35 oC.
High ambient temperature when combined with
strong wind and low humidity risks uncontrolled
drying shrinkage. Until hardset has occurred
freshly finished surfaces must be protected from
rain or damage from other sources. The product is
recommended for use only by professional trades
persons in accordance with the manufacturer's
approved method and compliance. The pool
needs to be fully operational immediately
following product application and final detailing.
The finished coating is specifically designed to be
submerged in water to maintain colour stability.
Use of waterline border tiling is recommended
and anywhere the finished coating is exposed to
weather elements to preclude colour variance
from the effects of UV light and wetting/drying
cycles.
Key Features
• Cost competitive replacement for traditional
exposed pebble finishes
• Modern — white surface aesthetic with
coloured chip and reflective additives that
enhance pool water appearance.
• Factory blended for consistent quality
• Strong & durable — Low maintenance
Application Procedure
New concrete pool shells must be cured for at
least 14 days then properly cleaned and prepared
before application of the product. If the pool is a
renovation, the shell must be thoroughly cleaned.
Fibreglass or paint must be completely removed
and the surface must be free of any loose material
or contaminants. Dummy or deteriorated areas
must be competently repaired so as not to disrupt
the integrity and durability of the finished work.
Mixing
Mechanical Mixers must be clean and free of
contaminants. Add only clean water to the
product insufficient quantity to achieve a
consistent workable mix. Maximum water content
per 20kgs of product must not exceed 2.5—3.5
litres.
Placement
Primer Coat: Dampen the pool shell with a mist
spray of clean water. Use Concrete Priming Agent
— prime the entire pool interior surface in
accordance with recognized scratch coat method.
Finish Coat: Apply by traditional render trowel
and finishing techniques; the finish coat must be
placed at a uniform thickness of at least 8mm to
achieve a consistent, even and durable finish.
Maintain a 'wet edge' when joining walls to floor.
Cure the finished work in accordance with
recognized method to assist in the control of
drying shrinkage. Final Detailing: Acid Washing:
The finished pool interior must achieve hard set to
the point where normal acid washing processes
will not damage or weaken the surface. Acid
washing procedures should be in accordance with
recognized method and only attempted by
contractor’s experience in the proper technique
and safe use of relevant acid solutions.
• Smooth textured finish reduces risk of
skin abrasion
• Easily placed and finished by competent trades
persons.
• Suitable for new concrete pools & renovations
Environmental protection must be observed at all
times. Acid solution mix ratio might normally be
diluted at the rate of 1 Part Hydrochloric Acid
mixed with 1015 Parts Clean Water. Thoroughly
rinse surfaces after acid washing. Ensure pool
Interior is completely clean and the exposed
surface finish is uniform and consistent throughout
the entire work Retreat and detail inconsistently
finished areas if necessary. Immediately fill the
pool with clean water on the satisfactory
completion of the work.
Estimated Coverage
To ensure durable and uniform coverage, the
product must be applied at a consistent thickness
of 8mm. One 20kg bag of Pool Decor product
mixed with the recommended maximum water
content of 2.5 — 3.5 litres of clean water will cover
1.25m2x 8mm thickness. An average sized pool
(9m x 4m x 1.5m) might normally require 45— 50
(20kg) bags of product to ensure sufficient and
uniform coverage. Note: Coverage estimate a
guide only. Variation may or will occur subject to
preferred water mix design, application method
and finishing techniques of tradespersons, waste
factors and scope of the works.
POOL CHEMISTRY RECOMMENDED LEVEL
pH 7.2 – 7.6
Total Alkalinity mg/L 80-120
Calcium Hardness mg/L 150 first year of operation
Calcium Hardness mg/L 100 – 250 thereinafter
Free Chlorine 1.5 – 3.0
Stabilized Pools 2.5 – 4.0
(Cyanuric Acid)
POOL DÉCORDecorative render for swimming pools
8079
SOLUTIONS TO KEEP STRUCTURES SAFE AND SECURE.
B U I L D I N G R E P A I R S O L U T I O N S
Products we offer for concrete repair solutions
Storage
Pool Decor must be stored under shed, above
ground and protected from water damage. Shelf life
6—12 months from date of manufacture subjected to
climatic conditions.
Health and safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow. Avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other
Product disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
POOL DÉCORDecorative render for swimming pools
8281
DECK FLEX Emulsion based admixture for enhancing the
binding properties of mineral cement
DECK GROUT NS22 Non Shrink Cementitious Grout
MICRO CONCRETEHigh Strength Repair Mortar
DECK PRIME EPHigh performance Epoxy Primer
DECK PLUG Fast Setting Cementitious Plugging Compound
SEALSTRONGSemi Rigid Polyurea Sealant
DECK RHAB Mineral Corrosion Protection Coating
DECK REPAIR EP High Strength Epoxy Repair Mortar
DECK GROUT EPSLEpoxy Resin based Self Levelling Grout
Application Procedure
Mix Deck flex in water prior to addition in cement
mortar or concrete.
Dosages vary from 5% to 8% by weight of cement
depending upon the specified use of concrete or
mortar.
DECK FLEXEmulsion based admixture for enhancing the binding properties of mineral cement
Introduction Key Features
• Increases tensile and flexural properties
• Increases impact resistance
• Reduces permeability and thus water absorption
• Reduces shrinkage cracks
• Increases cohesive and adhesive properties
Applications
• As an admixture for repair mortars & concretes for
structural rehabilitation of building and bridges
• Selfl eveling high bonding screeds
• Watertight plaster jackets and brickbat coba or
screeds
• Coating system with cement to protect the
structure against carbonation and chloride ion
penetration
• As an admixture for cementitious grout
• Bonding agent for new and old concrete
Deck Flex is an acrylic polymer based admixture
for cement, cementitious screeds & concrete. It is
also used to enhance the bonding properties of
cementitious adhesives generally used for tiles
and marble or stone cladding. The use of Deck
Flex in cementitious concrete/mortar/plaster
enhances the flexure and tension mechanical
properties. Deck Flex modified products exhibits
low permeability and remarkable improvement in
prevention of carbonation and chloride ion
penetration. The addition of Deck flex imparts
resilience to concrete matrix thus improves
impact resistance.
Base Acrylic Polymer
Appearance Milky White Liquid
pH > 8.0
Solid Content 45 %
Technical Data
Application Procedure
Packaging
20 kg pails / 10 kg pails / 5 kg pails
Curing
Polymer modified concrete, mortars or slurries
being cementitious materials should be well
protected from rapid drying and hence
recommended to be cured under temporary
shades & light sprinkling of water or in damp and
cold atmosphere.
A) Polymer Modified MortarsCement: 100 parts by weight (pbw)Sand: 300 pbwDeck flex: 5% to 8% pbwWater: 30 to 35 pbw
B) Polymer Modified ConcreteCement: 100 pbwSand: 200 pbwAggregate: 300 pbwDeck flex: 10 to 15 pbwWater: 35 to 40 pbwSlump: 75mm
C) Bonding Slurry CoatCement: 100 pbwDeck flex: 50 pbw + Water 50 pbwCoverage: 2 sqm per kg of mix
StorageDeck Flex must be stored at room temperature in
sealed container. Store in the original container
with the lid closed appropriately. Avoid extreme
temperatures and direct exposure to sunlight.
Shelf life is at least 6 months from the date of
manufacture if stored following aforesaid method.
Health and Safety
Deck Flex is a nontoxic and nonflammable
product. It does not create a fire hazard. Avoid
prolong contact with skin. In case material comes
in contact with eyes, rinse your eyes with copious
amount of clean water. Use protection – creams /
gloves in case of sensitive skins. It is easy to clean
with water when the material is wet. In case Deck
Flex is dried use general acrylic paints cleaners.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK FLEXEmulsion based admixture for enhancing the binding properties of mineral cement
8483
DECK GROUT NS22Non Shrink Cementitious Grout
Introduction
Application Area
• Fixing anchor bolts and structural steel works
• Encasing steel in concrete
• Filling rigid joints in concrete.
Key Features
• Excellent bonding with concrete and steel
• No shrinkage between plastic and hardened phase
• High compressive and flexural strength
• Excellent impermeability to water
• No segregation of aggregates
Deck Grout NS22 is a nonshrink, high strength
cementitious grout made up of high strength
Portland cement, clean graded aggregates and
chemical additives. It is supplied in ready to use
dry powder form and upon addition of clean tap
water in recommended proportion it forms
pourable mass which can be used to fill gap up to
50 mm width. Presence of selected aggregates
and proprietary additives makes Deck Grout NS22
shrinkage free during its setting phase.
Mixing ratio 14-15 parts of water with
100 parts of Deck Grout
NS22
Pot life 20-30 min
Bulk density 1800 Kg/cu.m.
Mix density 2300 Kg/cu.m.
Technical Data
Packaging 30 Kg sack.
Storage
It must be stored in dry and cool place away from
moisture or water intrusion. The product performs
best for at least 3 months from the date of
manufactured.
Health and Safety
Deck Grout NS22 is a nontoxic and nonflammable
product. It does not create a fire hazard. Avoid
prolong contact with skin. In case material comes
in contact with eyes, rinse your eyes with copious
amount of clean water. Use protection – creams /
gloves in case of sensitive skins. It is easy to clean
with water when the material is wet.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application Procedure
A. In the concrete mixer add 4.5 litre of water for
each 30Kg. bag of Deck Grout NS22. Start the
mixer and add Deck Grout NS22 slowly in the
mixer. Mix it for 1-2 minutes. Remove any dry
powder sticking at the wall of mixer and mix it
for another couple of minute until a
homogeneous pourable paste is obtained.
B. Pour the mix in the gap from one side only in a
continual flow allowing the air to discharge
easily from other end.
C. To facilitate filling of fine pores tap the grout
using rod of suitable size. Mechanical vibration
is not necessary.
DECK GROUT NS22Non Shrink Cementitious Grout
8685
DECK MICRO CONCRETEHigh Strength Repair Mortar
Introduction
Key Features
• Flowable mortar: No compaction required
• High strength: Very high initial and ultimate
• ompressive strength
• Nonshrink: Special additives in Deck Micro
Concrete compensate for the shrinkage
• Rapid strength gain: allows for removal of
shuttering early
Deck Micro Concrete is a nonshrink cementitious
repair mortar for repairing damaged concrete
elements like beams, columns and other areas.
Deck Micro Concrete, when added with water
forms a freeflowing, workable mortar which can
be used to repair intricate areas of the structure
as well. The high quality cement, well graded
quartz aggregates and special admixtures in Deck
Micro Concrete impart very high strength to the
cured mortar. Appearance Grey dry powder
Bulk density 1600 Kg/cu.m.
Cured density 2300 Kg/cu.m
Water requirement (for 100 Kg) 15 Kg
Pot life 20–30 min
7 Day compressive strength > 40 N/mm2
Technical Data
Packaging 30 kg sack
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Storage
Avoid extreme temperatures and direct exposure
to water/moisture. Keep in cool, dry and under
shed. Deck Micro Concrete performs well for at
least 6 months from the date of manufacture.
Application Procedure
Surface preparation
1. Surface to be repaired should be clean and
sound, free from any deleterious material.
2. Weak portion of concrete should be removed
till sound surface is obtained. Damp down the
surface of old concrete before pouring Deck
Micro Concrete.
Mixing
3. Deck Micro Concrete is supplied in powder
form. Mix water to the powder in the ratio of
0.15 approximately to get the desired
consistency.
Application
4. Pour Deck Micro Concrete into a watertight
shuttering.
5. Care should be taken to see that the gaps in the
shutter forms are effectively sealed with
masking tape or cotton to ensure that the
material does not run out of shutters joints.
6. Cure the repaired concrete for minimum 7 days
after removing the shuttering.
Application Areas
• Damaged areas of concrete like beams, columns
and others where access is restricted
• Strengthening of columns by jacketing
DECK MICRO CONCRETEHigh Strength Repair Mortar
8887
DECK PRIME EPHigh performance Epoxy Primer
Introduction
Key Features
• Low volatile organic content
• Fast curing
• Excellent adhesion with concrete, brick and
natural stone
• Low mix viscosity
• Resistant to hydrolysis and chemical attack
• Optimum pot life
• Transparent in colour
Deck Prime EP is an epoxy based two component,
low viscosity, transparent primer for concrete
surface. It is best suited for enhancing the
bonding between polyurethane/ polyurea based
liquid applied waterproofing membrane and
concrete surface. Deck Prime EP is extremely
resistant to water or any other chemical
degradation thus provides durable bonding for
the waterproofing membrane.
Mixing ratio 70:30::A:B by weight
Pot life 20 –30 min
Tack free time 3-4 hours
Cure time 24 hours
Bond strength >3 MPa (concrete failure)
Coverage 200-300 g/sq.m.
Technical Data
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Deck Prime EP performs well for at
least 6 months from the date of manufacture if
stored following aforesaid method.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow. Avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application Procedure
1. Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc. The
moisture content in the concrete must be less
than 5%.
2. Grind the concrete surface properly using hand
held grinder machine or concrete polishing
machine (for larger areas). Remove dust using
vacuum system or air blower.
3. Take a clean and dry container of suitable size.
Openpart A and part B container and empty
completely them in the container. For part
mixing, weigh both the components precisely in
the recommended proportion. Mix it using a low
RPM (300-400) stirrer for 1-2 min.
4. Apply the primer on the prepared surface using
clean brush/ roller. The surface may absorb the
primer initially thus apply again if it looks
necessary.
5. For enhanced bonding with fleece reinforced
liquid applied membrane lightly sprinkle quartz
aggregate of particle size 1-2 mm while the
primer is tacky.
6. Allow the primer coat to cure for 3-4 hours
before further application.
Packaging
Deck Prime EP Part A – 3.5 Kg in Tin can
Deck Prime EP Part B – 1.5 Kg in Tin can
DECK PRIME EPHigh performance Epoxy Primer
9089
DECK PLUGFast Setting Cementitious Plugging Compound
Introduction
Key Features
• It is fast setting material – sets within 30 sec. to 1
min after mixing
• Stops live water flow
• Durable product
• Mix only with clean water. No other admixtures
required
• User friendly
Deck Plug is a fast setting, non shrink polymer
modified cementitious water stop, specially
formulated to stop active water leakage even
under pressure. Deck Plug can be used as a
Plugging Mortar due to its rapid setting and
early development of strength properties. It is
specially recommended for:
1. Plugging and Stopping active water leakages.
2. Sealing the cracks, tie rod holes and leaking
honeycombed pockets.
Form Dry Powder
Bulk Density 1600 Kg/ cu.m.
Cured density 2000 Kg/ cu.m.
Application Temperature 5 oC to 35 oC
Water requirement (for 1 Kg) 250 g
Pot Life 30 Sec
Technical Data
Storage
Deck Plug must be stored in the original sealed
packaging under cool and dry conditions. It must
be protected from exposure to moisture or water.
Shelf life is 6 months from the date of
manufacturing.
Health and Safety
Toxicity: Nontoxic. Flammability: Non Flammable
when wet. It does not create a fire hazard. Skin
Contact: Prolonged contact is to be avoided. Use
protection – creams / gloves in case of sensitive
skins. Cleaning: Easy to clean with water when the
material is wet and in case of dried material use
general purpose acrylic paint cleaners. In case
material comes in contact with eyes, rinse your
eyes with copious amount of clean water.
Ventilation: Ventilation at working area is desired.
Product Disclaimer
This product is manufactured with utmost care and precautionsusing best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
Application Procedure
Surface Preparation
1. The surface must be a sound and free from all
possible surface contamination, viz, timber
embedment, protruding binding wires, oil,
grease or any foreign material.
2. Inspect the leakage spot and cut open and
remove all the loose, honey combed or
sprawled concrete till you get a sound and hard
substrate. Ensure to create sizable plugging
recesses to plug it with Deck Plug.
Mixing
3. The setting time of Deck Plug (30 Sec to 1 Min)
is to be kept in mind before mixing. Mixing of 1
Kg of Deck Plug powder with 250 ml of water
will result into proper plugging mass.
4. Deck Plug must be added to water and mixed
quickly. The mixed material should have a dry
pack consistency. Mix for 15 seconds and use
within next 30 seconds.
Application
5. Since the concept is for sealing and plugging a
pocket of line water leakage, mix only is small
quantities to avoid wastage.
6. After mixing, immediately apply Deck Plug into
the prepared pocket or hole and wedge it and
force it against the live leakage, hold it pressed
till it sets. Maintain the pressure without
disturbing the material till it sets. Apply as much
pressure as possible with the help of a wooden
mallet or frost.
7. Finish the surface by Deck CRS mortar. Allow
the repairs to set and gain strength.
Packaging 30 Kg sack and 5 Kg pack.
DECK PLUGFast Setting Cementitious Plugging Compound
9291
SEALSTRONGSemi Rigid Polyurea Sealant
Introduction
Key Features
• Filling control joints in the concrete floor
• Concrete penetrative pipe sealing
• Repairing of the moving surface crack on concrete
for durable waterproofing
Key Features
• 100% solid – no toxic vapour emission
• Fast setting – less downtime
• Good bonding with concrete, steel and roughened
PVC surface
• Ultra high toughness
• Excellent crack bridging ability
• Good abrasion resistance
• High chemical resistance
Sealstrong is new generation of semirigid sealant
based on polyurea chemistry. It is a 100% solid,
selflevelling and fast setting product which forms
tough and flexible material after just few hours of
application. The cured product can easily
withstand mechanical shock, vehicular traffic, fork
lift/ trolley movement, thermal
expansioncontraction of the substrate without
cracking or debonding.
Pot life 5-10 min
Tack free time 2-3 hours
Cure time 24 hours
Mixing ratio 3:1::A:B by weight
Mix density 1.2 g/ml (1200 Kg/cu.m.)
Bond strength >3 MPa (concrete failure)
Tensile strength >5 MPa (ASTM 412)
Max. elongation >500 % (ASTM 412)
Tear Resistance >60 N/mm (ASTM D624)
Technical Data
Application Procedure
Concrete Penetrative Pipe Sealing
1. Concrete penetrative pipe can be sealed as per
the system shown in the below image. It consist
of two layers of non woven fleece reinforced
Sealstrong membrane, one layer seal at the pipe
surface while the other layer seal from the
substrate side.
2. First prepare the surface properly. Clean the
surface such that it is free from dust, paint,
laitance, oil etc. Grind the concrete surface
surrounding pipe and roughen the pipe with
emery paper.
3. Fill the gap between the pipe and concrete
using Deck Micro Concrete such that the pipe is
well fixed at its place. Allow it to cure for 24
hours.
4. Clean the surface and apply Deck Prime EP as
per the application procedure given in its
technical datasheet.
5. Repair the concrete surface (if required) using
Deck Repair EP and allow it to cure.
6. Prepare the Sealstrong mix for fleece reinforced
membrane application. Take a clean and dry
container of suitable size. Empty Sealstrong
part A and B completely in it and add 100
grams of Deck Thinner for 1 Kg of Sealstrong.
Mix it using a low RPM (300-400 RPM)
handheld stirrer till a homogeneous liquid is
obtained (generally it will take 1-2 min).
7. Apply the Sealstrong mix on the concrete
substrate and pipe using brush.
8. Soak both the fleece layer properly with the
prepared Sealstrong mix.
9. First place the fleece layer extended over the
pipe surface as shown in the figure.
10. Then place the second layer. Apply Sealstrong
mix (if required) to saturate both the layer of
fleece properly.
11. Make sure there is no air pocket left between
the fleece and pipe/ concrete surface.
12. Allow the system to cure for 24 hours before
further application.
Concrete Penetrative Pipe Sealing
1. The joint/ gap must be free from any dust,
debris, oil and water.
2. Concrete surface crack must be opened in ‘U’
shape having width and depth of 10 mm approx.
3. Just prior to filling carefully clean remove dust
using air blower or vacuum cleaner.
4. Prepare Sealstrong mix, empty completely Part
B in the Part A container and mix it using low
RPM jiggy mixture.
5. Pour the mixture in the joint/ gap/ crack. The
joint/ gap/ crack must be filled up to full depth.
Packaging
Sealstrong Part A – 750 g
Sealstrong Part B – 250 g.
Figure 1: Schematic for Concrete Penetrative Pipe Sealing
SEALSTRONGSemi Rigid Polyurea Sealant
9493
Concrete Substrate
Microconcrete
Pipe
Second layer of Sealstrong Membrane
First layer of Sealstrong Membrane
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Sealstrong performs well for at least 6
months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow. Avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK RHABMineral Corrosion Protection Coating
Introduction
Deck RHAB is a mineral based single component
corrosion protection coating for steel surface. It is
best suited during repair and rehabilitation of RCC
structure. Application of Deck RHAB on to steel
reinforcement will significantly enhance the
corrosion protection of steel and the bonding
between steel and concrete.
Application Procedure
1. Make sure the surface is free from debris,
deshuttering oil, laitance, paint, grease etc.
2. Clean the steel surface properly. Sand blasting
the steel surface is the best technique for
cleaning as it will remove surface rust easily in
lesser time. Otherwise remove the surface rust
using chemical rust remover and wash the
surface properly to remove any residual rust
remover chemical.
3. Prepare the Deck RHAB mix. Take a clean mixer
and add 6 Kg of clean water. Start the mixer and
add slowly 30 Kg (1 bag) of Deck RHAB in the
mixer and mix it for 2-3 minutes.
4. Apply the first coat of Deck RHAB mix on the
prepared surface using clean brush and allow
the surface to dry for 3-4 hours before applying
the second coat.
5. Apply the bond coat on the next day.
Technical Data
Packaging 30 Kg Sack
Mixing ratio Deck RHAB–100 parts
Water–20 parts by weight
Pot life 30–40 min
Recoat time 3-4 hours
Coverage 120 g/m for 8 mm rod
1-1.1 Kg/sq.m. as bond coat
Key features
• Water borne system
• Single component
• Fast curing
• Excellent adhesion with steel and concrete
• Easy application
SEALSTRONGSemi Rigid Polyurea Sealant
9695
Storage
Avoid extreme temperatures and direct exposure to
water/ moisture. Keep in cool, dry and under shed.
Deck RHAB performs well for at least 6 months from
the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow, avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK REPAIR EPHigh Strength Epoxy Repair Mortar
Introduction
Deck Repair EP is high strength epoxy repair
mortar. It can be used to repair concrete cracks,
voids, honeycombs, broken edge and smoothening
of concrete surface undulations. Deck Repair EP is
best suited when high early strength of the repair
mortar is required and the repair job has to be
water/ moisture free.
Application Procedure
1. Make sure the surface is free from debris, oil,
laitance, paint, grease etc.
2. Grind the concrete surface properly using hand
held grinder machine. Remove dust using
vacuum system or air blower.
3. Apply Deck Prime EP on the cleaned surface
and allow it to cure. Please refer Deck Prime EP
Technical Datasheet for details regarding its
application procedure.
4. Take a clean and dry container and add Deck
Repair EP part A and B in the ratio 100:50 by
weight. Mix it using low RPM hand held stirrer.
Add part C slowly while mixing. Keep the ratio
between aggregate and binder such that repair
mortar consistence can be achieved. Typically
for 1.5 Kg of binder mix approximately 9 Kg of
Deck Repair EP Aggregate is required.
5. Apply the mortar on the well primed surface
and allow it to cure for 24 hours.
Packaging
Technical Data
Mixing ratio Deck Repair EP Part A – 1 Kg
Deck Repair EP Part B – 0.5 Kg
Deck Repair Aggregate – 9 Kg
Pot life 30–40 min
Touch dry time 3-4 hours
Full cure time 7 days
Bond strength > 3 N/mm2
Key features
• 100 % solid system – no volatile content
• Fast curing and high early strength
• Excellent adhesion with steel, concrete and
stone surface.
• Easy application
Deck Repair EP Part A – 1 Kg bottle
Deck Repair EP Part B – 0.5 Kg bottle
Deck Repair EP Aggregate – 25 Kg bag
DECK RHABMineral Corrosion Protection Coating
9897
Storage
Store in the original container with the lid closed
appropriately. Avoid extreme temperatures and
direct exposure to sunlight. Keep in cool, dry and
under shed. Deck Repair EP performs well for at
least 6 months from the date of manufacture.
Health and Safety
Kindly wear hand gloves and safety goggles while
handling the product. Any contact with eyes
should be washed immediately with clean water
and seek medical advice. Do not swallow. Avoid
contact with food or cooking utensils and keep
away from children's reach. If splashed on to cloth
or any other fabric, wash immediately otherwise it
may leave permanent stain.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK GROUT EPSLEpoxy Resin based Self Levelling Grout
Deck Grout EPSL is a nonshrink, high strength
solvent free self levelling epoxy grout based on
high strength epoxy resin and graded aggregates.
It has excellent bonding properties and toughness.
Deck Grout EPSL can be applied on concrete,
stone, steel, aluminium, wood, PVC, polyester as
selflevelling epoxy mortar.
Introduction Key Features
• No volatile vapour emission thus can be applied
in closed area
• Excellent bonding with concrete, brick, stone,
steel and PVC
• No shrinkage
• High compressive and flexural strength
• Ready to mix, pre batched components
Technical Data
Appearance Grey
Consistency Viscous liquid
Mixing ratio Part A 1 by wt.
Part B 0.5
Part C 2.5
Pot life 45 Min@25oC
Density of mix 1.7 g/ml
Application temperature 10 to 40 oC
Touch dry time 10-12 hours
Full cure time 7 Days
Bond strength >3 N/mm2
Tensile strength >20 N/mm2
Application Area
• Grouting of crash barrier post, bearing plates,
machine bases
• Encasing steel in concrete
• Grouting of concrete core cut filled PVC or
steel pipe
• Filling rigid joints in concrete
DECK REPAIR EPHigh Strength Epoxy Repair Mortar
10099
Application Procedure
1) Make sure the surface is free from debris, dust,
oil, laitance, paint, grease etc.
2) Grind the concrete surface properly using hand
held grinder machine. Remove dust using
vacuum system or air blower.
3) Open Deck Grout EPSL container and mix all
the three pre batched components in the
container using a low RPM (300400) hand held
helical stirrer till a homogeneous mass of
uniform colour is obtained.
4) Fill the grouting area and to facilitate filling of
pores tap the grout using rod of suitable size.
Mechanical vibration is not necessary.
Packaging 4 Kg. Pails
Storage
Deck Grout EPSL must be stored at room
temperature in the original container with the lid
closed appropriately. Avoid extreme temperatures
and direct exposure to sunlight. Shelf life is at least 6
months from the date of manufacture.
Health and Safety
Deck Grout EPSL is a nontoxic and nonflammable
product. It does not create a fire hazard. Avoid
prolong contact with skin. In case material comes
in contact with eyes, rinse your eyes with copious
amount of clean water. Use protection – creams /
gloves in case of sensitive skins. It is easy to clean
with water when the material is wet.
Product Disclaimer
This product is manufactured with utmost care and precautions using best
available materials, techniques and keeping in view the end use and assured
performance. However, no specific guarantee can be given since the
application of the product (prevailing site and environmental conditions
while applying etc.) is beyond our control. We therefore welcome
consultation in the event of doubt about application performance.
DECK GROUT EPSLEpoxy Resin based Grout
101 102
Our R&D teams are dedicated to advancing current and future construction trends,
as well as the more immediate needs of our clients including the following :
BOOSTING ENERGY EFFICIENCY
REDUCING CONSTRUCTION COSTS
LIMITING CEMENT'S CARBON FOOTPRINT IN OUR PROCESSES AND PRODUCTS
REDUCING ENVIRONMENTAL IMPACT
PROMOTING COMFORT, HEALTH AND WELL-BEING
IMPROVING AESTHETICS
RESEARCH & DEVELOPMENT HELPS US REALISE OUR AMBITIONS IN TECHNOLOGICAL INNOVATION AND SUSTAINABILITY
Our factory and R&D facility at Pirangut, Pune
OFFICE ADDRESS
34, Happy Colony, Swaroop Chaya Apts, Kothrud, Pune 411 029T.: 020 2544 9985 M.: +91 81492 13673
FACTORY ADDRESS
Gat. No. 322 / C, Vishwachaya Industrial Estate, Pirangut,Tal. Mulshi, Pune 412 115