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sme.org/smartmfgseries
It’s all about the “&” –Brilliant Factory at GE
Connecting for Operational Excellence
Each element contributes to overall operational excellence
Operational Excellence
Six Sigma
Brilliant Factory
Lean Manufacturing
Copyright, General Electric Corporation, 2016
Identifying the Steps for Success
Customer Demand Linked to Factory Output Established Flow Continuous Improvements Foundational Business Standards Visual Performance Monitoring
Data Driven Pursuit of Perfection Elimination of Process Variation Process Monitoring
Brilliant Factory
“Factory that Never Stops” More Safe, Efficient and Smart Production Manufacturing Processes Broken into Basic Steps Digitization of Fully-Connected Manufacturing Connecting the Process to the Data – Real Time Decisions Big Data / Data Lake – Advanced Analytics Design and Producibility Impactful Decisions
Lean Manufacturing Six Sigma
7-Apr-16 3
Copyright, General Electric Corporation, 2016
What is a Brilliant Factory?
• value/cost targets• lead times• quality CTQsCustomer
Customer based:
IT STARTS WITH THE CUSTOMER … Copyright, General Electric Corporation, 2016
What is a Brilliant Factory?
Customer
Lean
• safety • flow / lead time reduction• standard work / consistency• cost productivity• continuous improvement
Lean :
… HAS A STRONG LEAN FOUNDATIONCopyright, General Electric Corporation, 2016
What is a Brilliant Factory?
Customer
… USES SIX SIGMA TO MEASURE/DIAGNOSE
Lean
• analytic methods applied to improve Customer CTQs
• elusive root cause• defect & variation reduction • improve first pass yield
Six Sigma methods as needed:
6σ
Copyright, General Electric Corporation, 2016
What is a Brilliant Factory?
Customer
Lean
6σ FW• breakthrough changes• Iterative experiments• 3P methods
FastWorks process reinvention:
CONTINUOUSLY REINVENTS TO IMPROVECopyright, General Electric Corporation, 2016
What is a Brilliant Factory?
Customer
Lean
6σ FW• data capture/access• 3d models• visibility• analytic methods/models• feedback / control• new insights / optimization
Digital Thread:
Digital
AND LEVERAGES NEW DIGITAL CAPABILITY Copyright, General Electric Corporation, 2016
Digitally Enabled Optimization
Lean Continuous Improvement
Limited continuous improvement <---------------------------------------------------> Lean
Man
ual/A
nalo
g <-
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Dig
ital
Basic
Bright
GE Brilliant Factory
Brilliant
Brilliant Factory Vision
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
SOFTWARE IS IMPACTING EVERY INDUSTRY 20BN
Hotel Service
50BNTaxi Service
18BNConsumer App Economy
The world’s largest taxi company that owns no vehicles
The world’s largest accommodation provider that owns no real-estate
The world’s largest consumer hardware company only creates a few apps
Copyright, General Electric Corporation, 2016
Consumer Internet – Digital Transformation
39 yrs.$183B rev (‘14)
21 yrs.$89B rev (‘14)
17 yrs.$66B rev (‘14)
Demographic Psychographic [Model of ONE]
1st child, 5-10 months
Parents live ~ 600 miles
Spends $1.2K/month online
digitalmodel Age 25-34
Income < $70K
Female
insights
Age 25-34
Income < $70K
Female
Segmentation Profiling, Prediction [P&L of ONE]
businessoutcome
system
Empowerment, Choice, Personalizatio
Books New Industries and Services [New Revenue]
transformation& expansion
PHYSICAL DIGITALplatform
Personalized, Synergistic Experience
Copyright, General Electric Corporation, 2016
Digital Industrial Leadership – Digital TwinEngineering models that continuously increase insights in each asset to deliver specific business outcomes.
Per Asset … PER FLIGHT [Model of ONE]Fleet
Flying inNorth America
2-3 ServiceYears
Flies 80% inPacific NW
Due for overhaulin 7.1 months
Last inspection found distress ranking < 2
Temp. T49delta < 10o F
Flying inNorth America
2.6 Service Years
digitalmodel
insights
Per Asset Analytics [P&L of ONE]Fleet Analytics
Efficiencies, Performance, EconomicIndividual LIFE Individual PERF.Fleet LIFE Fleet PERF.business
outcome
system
New Services & Products [New Revenue]Services & Products
Synergistic Economic ExpansionCustomized Optimizers• Dynamic controls
+ Digital Twin + PREDIX
transformation& expansion
platform
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
DIGITAL INDUSTRIAL IN FULL FORCE
Industrial Internet no longer is a probability, but an inevitability…
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
THE DIGITAL TRANSFORMATION
months to days, scalabilitySpeed of change requires
IT investments and assetsBuilding on current
Increased opportunities for software-defined everything;& data as a revenue generator
New Business Models
Cloud-basedPlatform
Convergenceof IT & OT
GE Digital Wind FarmCurrent, Powered by GE
GE Digital
Predix Industrial Internet Operating System
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
GE AS DIGITAL INDUSTRIAL
Technical LeadershipMerging physical & analytical science
Digital ThreadCommon systems strategy leveraging Predix
Ecosystem ApproachCo-creating with customers, developers, partners
Customer Outcomes Increased productivity for our customers
Culture of SimplificationAct with speed & new business models
supports customers in
100+developers
staff globally
in revenue
14k+ $5B
30k+
$1 Trillion
value of managed assets in aviation, healthcare, transportation, power & water and oil & gas
countries
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
INTELLIGENTINFRASTRUCTURE
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
CREATE DIGITAL INDUSTRIAL INNOVATIONThe Industrial Cloud Platform
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
PREDIX
Copyright, General Electric Corporation, 2016
powered by #IndustrialInternet
OPEN INNOVATION ECOSYSTEM
BSquare
ThetaRay
Nurego
Intel
InfoSys
Toshiba
SoftBank
Vodafone
AT&T
FogHorn
Cisco
TCS
Pivotal
ANSYS
Azuqua
Genpact
Plataine
SparkBeyond
FPT
China Telecom
Altran
PitneyBowes
Predix
Industrial Internet
Consortium
IGATE
Accenture
Copyright, General Electric Corporation, 2016
Digital Thread Vision
Digital Thread: Feed-forward, Feedback, Analytics, Apps
Model Based Enterprise (MBE)Design Systems Integration (DSI)
Brilliant Factory
Field & Service
Product DefinitionNPI Design Mfg Engineering Production Field & Service
Copyright, General Electric Corporation, 2016
It’s all about the “&”Brilliant Factory at GE
sme.org/smartmfgseries
Copyright, General Electric Corporation, 2016