ITM_KDF-TPU600

LAKSON TOBACCO Co. Ltd.

ITM_KDF-TPU600.VSD

ITM- Filter Machine TPU 600 Section

WATT N VOLT

Industrial Automation & Engineering

WATT N VOLTIndustrial Automation & Engineering 18th-km. Ferozepur Road, Lahore Pakistan.Tel: +92 42 35820595 ,35820296Fax: +92 42 35820830 E-mail: [email protected]; [email protected] us: http://www.wattnvolt.com

0

Company Name:Client Name:


Lakson Tobacco Co.Ltd. (Sahiwal Factory)National Highway Qadirabad,Sahiwal,Pakistan.Phone: + 92 40 4304119

Dated by:

Folio:

Revised:

4/2/2011

2/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002

ITM – Filter Machine (TPU 600 Section) Electrical Schematic Drawing

LEGEND

D:\Drawings\LAKSON\ITM_KDF\ITM_KDF-TPU600.vsdFile & Directory Name:

Circuit Description:

Title:

1 2 3 4 5 6 7 8 9

O380V

400V

415V 22

0V0

EARTH LEAKAGE

PROTECTION CIRCUIT

BREAKER

(RCCB)

(Q)

MAIN CIRCUIT

BREAKER (MCCB)

Magnetic & Thermal

Protection.

(Q)

Miniature Circuit

Breaker

(F)

Motor protection

Circuit Breaker

(Q)

Isolating

Transformer

(T)

Magnetic

Contactor

(KM)

RRelay or Contactor

Coil

(KA)

vssVolt Selector

Switch

(VSS)

Panel Light

(H)

Panel cooling Fan

(V)

Socket outlet

230vac 1 phase

(P)

Indication Light

(H)

Emergency Stop

Pushbutton

(S)

Thermal overload

(F)

Mode Selector

Switch

(SW)

Panel Door Switch

(S)

<I <I <I

<I <I <I

Push Button

Normally Close

(B)

Push Button

Normally Open

(B)

Normally Close

Contact

Normally Open

Contact

Proximity Sensor

(B)+ - Sig.

123Line up Terminal

(X)

123Fusible Terminal

(X)

PLC Module Terminals

LEGEND

9

CODING

12 KA 1

SEQUENCE OF NUMBRING

FUNCTIONSHEET NUMBER

Q = CIRCUIT BREAKER

F = THERMAL OVERLOAD

KM = MOTOR RELAY

KA = AUXILIARY RELAY

H = SIGNAL LIGHT

S = SWITCH/PUSH BUTTON

A = AMPLIFIER

I = PLC INPUT

Q = PLC OUTPUT

WIRE COLORS

3 PHASE SUPPLY 415VAC = BLACK

CONTROL SUPPLY 220VAC = RED

ZERO POTENTIAL 220VAC = BLACK

EARTH = GREEN/YELLOW

CONTROL SUPPLY 24VDC = BLUE

ANALOG SIGNAL = WHITE

INTERLOCKING = ORANGE

VFD CONTROL = BROWN

MATERIALS

FUSES = SIEMENS

MAIN MCCB = SIEMENS

CONTROL RELAYS = SIEMENS

THERMAL OVERLOAD = SIEMENS

CIRCUIT BREAKERS = SIEMENS

TERMINAL BLOCKS = LEGRAND/CONTACLIP

TRANSFORMERS = LUTZE/RIEDEL

0




Dated by:

Folio:

Revised:

4/2/2011

3/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Main Incoming Circuit



Title:

1 2 3 4 5 6 7 8 9

<I <I <I

Main Incoming Supply415Vac Neutral + Earth

GROUND

NEU

TRAL

L1 L2 L3 N E

N

PE

MCCB40-50A

3Q010Q1

L2ΎL3Ύ Ύ L1

L2 Ύ L1 ΎΎL3

L1

L2

L3

PRIMARY INPUT 200-600V 3~

SECONDARY OUTPUT 400V 3~

L3 L1L2

Main Incoming Supply3 Phase Isolation Auto Transformer

Input 3 phase 200 to 600VOutput 3 phase 400V

3T510T3

Ỳ∆ Terminal

Ỳ∆ Terminal

L1L2

L3

<I <I <I3Q810Q7

L1 L2 L3

3A810A7

15

18

25

28

10.6 10.6

Voltage Gaurd

1 3 5

2 4 6

2 4 6

1 3 5

13

14

21

22

L1

L2

L3

CARLO

GAVAZZI

EUY C 400

0




Dated by:

Folio:

Revised:

4/2/2011

4/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


VFD Drives Circuit



Title:

1 2 3 4 5 6 7 8 9

N

PE

<I <I <I4Q0 (18-25A)11Q1

2 4 6

1 3 513

14

21

22

2

4

6

A1

A2

43KM4 4KM0

L1

L2

L3

13

14

2

46

X1.1

3 ~

Motor 1 1.5KW

PE

ART.NO:09.F0.R11-3429

1.5KW

U V W PE

4M111M1

-UzK+UzK

1 2 3 4 PE

X1.111 2 3 4

PE

X8.2

X8.21

PA

PB

L1 (L)

L2 (N)

L3

ANTRIEBSTECHNIK

010203

Relay Output 2

15 9 184

13 19 2010

F0-Series AC Drive

GND

REF2

FWD

0V ST

RST

FRQ

COM

RLC

RLB

RLA

Braking Module Motor

4R011R0

4VAR3 56A1

4R911R4

Braking Resistor

3 4

3 4X1.2

3 ~

Motor 2 1.5KW

PE

ART.NO:09.F0.R11-3429

1.5KW

U V W PE

4M511M3

-UzK+UzK

1 2 3 4 PE

X1.211 2 3 4

PE

X8.2

X8.21

PA

PB

L1 (L)

L2 (N)

L3

ANTRIEBSTECHNIK

010203

Relay Output 2

15 9 184

13 19 2010

F0-Series AC Drive

GND

REF2

FWD

0V ST

RST

FRQ

COM

RLC

RLB

RLA


4R511R3

4VAR7 57A1

4R911R4

Braking Resistor

3 4

3 4

64

2

To 4VAR7

24Vdc -

From 21.5/Q3.5

31X-

From 24Vdc.3+

16X3+

14

13

4KM043KM4

To 4VAR7

From 21.5/Q3.4

To 4VAR7

X8.139 40 41

X8.1139 40 41

X8.11139 40 41

FREQ

1+

FREQ1-

From PLC Analog OutputPQW 268

4R356R5

1

3

2

2 3

11 9

3837X8.111

3837X8.11

3837X8.1

4A256A2

DISPLAY 1RPM MOTOR 1

21.5/Q3.5

24vdc -

24V.31+

24V.31-

25X-

To 5VAR3

24Vdc -

From 21.5/Q3.5

32X-

From 24Vdc.3+

16X3+

14

13

4KM043KM4

To 5VAR3

From 21.5/Q3.4

To 5VAR3

X8.142 43 44

X8.1142 43 44

X8.11142 43 44

FREQ

2+

FREQ2-


4R757R4

1

3

2

2 3

11 9

4A757A2


24V.31+

24V.31-

0




Dated by:

Folio:

Revised:

4/2/2011

5/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


VFD Drives Circuit



Title:

1 2 3 4 5 6 7 8 9

N

PE

<I <I <I5Q6 (1-1.6A)11Q8

2 4 6

1 3 513

14

21

22

2 2

4

66

4

A1

A2

43KM5 5KM6

L1

N

13

14

X1.3

3 ~

Motor 3 1.5KW

PE

ART.NO:09.F0.R11-3429

1.5KW

U V W PE

5M111M5

-UzK+UzK

1 2 3 4 PE

X1.311 2 3 4

PE

X8.2

X8.21

PA

PB

L1 (L)

L2 (N)

L3

ANTRIEBSTECHNIK

24

6

010203

Relay Output 2

15 9 184

13 19 2010

F0-Series AC Drive

GND

REF2

FWD

0V ST

RST

FRQ

COM

RLC

RLB

RLA


5R011R5

5VAR3 58A1

5R411R6

Braking Resistor

5 6

5 6

L1/3.92/4.9

4/4.9

6/4.9

X1.4

3 ~

PLASTICIZER Pump Motor 1.5KW

PE

ART.NO:09.F0.R11-3429

1.5KW

U V W PE

5M611M8

-UzK+UzK

1 2 3 4 PE

X1.411 2 3 4

PE

X8.2

X8.21

ANTRIEBSTECHNIK

010203

Relay Output 2

15 9 185

13 19 2010

F0-Series AC Drive

INCH

REF2

FWD

0V ST

RST

FRQ

COM

RLC

RLB

RLA


5R511R7

7 8

7 8

L1 N

5VAR7 59A1

24V.31-

24Vdc -

From 21.5/Q3.5

33X-

From 24Vdc.3+

16X3+

14

13

4KM043KM4

To 5VAR7

From 21.5/Q3.4

To 5VAR7

24V.31+

X8.145 46 47

X8.1145 46 47

X8.11145 46 47

FREQ

3+

FREQ3-


5R358R4

1

3

2

2 3

11 9

5A358A2


24Vdc -

From 21.6/Q3.6

34X-

From 24Vdc.3+

16X3+

14

13

4KM043KM4

From 21.5/Q3.4

FREQ

4+

FREQ4-


PUMP +

To PLC Analog InputPIW 282

PUMP -

21.6/I1

From PLC Digital Output

Q3.7

0




Dated by:

Folio:

Revised:

4/2/2011

6/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


DOL Motor Circuit



Title:

1 2 3 4 5 6 7 8 9

N

PE

2

6

4

A1

A2

43KM2 6KM013

14

2/5.3

4/5.3

6/5.3

X1.5

3 ~

Brush Motor 1.5KW

PE6M012M1

1 2 3

X1.511 2 3

<I <I <I6Q0 (1-1.6A)12Q1

2 4 6

1 3 5

13

14

21

22

2

4

6

A1

A2

43KM3 6KM313

14

3 ~

Compressor Motor 1.5KW

PE6M312M3

4 5 6

4 5 6

<I <I <I6Q3 (6-10A)12Q3

2 4 6

1 3 5

13

14

21

22

0




Dated by:

Folio:

Revised:

4/2/2011

7/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Panel Utility 220v Devices Circuit



Title:

1 2 3 4 5 6 7 8 9

2

6

4

2/6.9

4/6.9

6/6.9

7F1 (4A)15F1

O380V

400V

415V 0V

220V

Isolation Transformer for 220V Supply

Input 2 phase 400VOutput 1 phase 220V

L220V

N220V

L1

N

7T115T1

101

7F3 (4A)15F3

1 2 3 4 5 6 7 8

PE

9 10 11 12 14

Panel Cooling Fan

Panel Light Computer Socket

7A515A4

PE

Comp.1 ~Charging Line

Discharging Line

Suction Line

Condenser

Evaporator

Capillary Tube

Filter

PE

PE

Cooling UnitIf Inst.

13

X2

X2

7K645KA2

Machine Fanillumination Spray Room

PE

PE

15 16

15 16

X1.5

X1.51

7A815A7

illumination Cylinder 2+3+4

7H815H7

7H915H8

13

14

7B4

15B4

23

24

0




Dated by:

Folio:

Revised:

4/2/2011

8/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


24VDC & 10VDC Transformer Circuit



Title:

1 2 3 4 5 6 7 8 9

LN

PE

+

-

~ ~

101

PE

+

_

24vdc -

24vdc +

L220V

N220V

L/7.9

N/7.9

8F1 (2A)17F1

Prim. 220vacSec. 24vdc/10A

8T117T2

LN

PE

+

-

~ ~

+

_

10vdc -

10vdc +

8F4 (1A)17F5

Prim. 220vacSec. 12vdc/300mA

8T617T6

32

33

8R917R8

1K5

13

14

0




Dated by:

Folio:

Revised:

4/2/2011

9/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


24VDC Distribution & Emergency Stop Circuit



Title:

1 2 3 4 5 6 7 8 9

24vdc +24vdc +/8.4

24vdc -24vdc -/8.4

24vdc Supply

TPU PLC

IM153-1

ET200M

24V.1+

24vdc Supply

Input

24V.2+

9F3 (3A)20F4

24vdc Outputs

Constant

24V.3+

9S521A6

9S621A7

24vdc Outputs

Switched

24V.4+I15.1

Emergency Stop

9S621S2

1

1X4

X4.1

1X4.11

1X4.111

3

3

3

3

11

12

21

22

Emergency Stop

I15.0

9F2 (1A)20F3

13

149F1 (1A)20F1

13

14

4

X4.1

X4.11

X4.111

4

4

4

X4 2

2

2

2

Upstream Emergency

Stop

Downstream Emergency

Stop

EMERGENCY 2

UPSTREAM

EMERGENCY 1

DOWNSTREAM

Page 31.1 Page 33.1

0




Dated by:

Folio:

Revised:

4/2/2011

10/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


MCB’s & Thermal Overload Auxiliary Input Circuit



Title:

1 2 3 4 5 6 7 8 9

24vdc.3+24vdc.3+/9.3

24vdc -24vdc -/9.9

24vdc.2+24vdc.2+/9.2

4X3+

13

14

3Q810Q7

13

14

4Q011Q1

13

14

5Q611Q8

13

14

7F315F3

13

14

8F417F5

13

14

9F120F1

13

14

9F220F3

10KA0

A1

A2

22KA2

4X -

5X3+

13

14

6Q012Q1

13

14

6Q312Q3

13

14

5Q656A1

13

14

7F357A1

13

14

8F458A1

13

14

9F159A1

10KA1

A1

A2

22KA3

9X2+

15

18

3A810A7

25

28

3A810A7

10KA6

A1

A2

22KA7

38X -

5X3+

33

33X4+

X4.1

33X4.11

25X4.112

21

22

26X4.112

27X4.112

10S325S5

10S3.125S5.1

26X4.112

29X4.112

10S3.225S5.2

X4.112 30

34X4.11

34X4.1

34X4

Front Cover

Spare

Spare

MCB’s & Fuses Auxiliary Inputs

MPCB’s Auxiliary Inputs

Voltage GaurdDoor Switches

10KA4

A1

A2

22A5

38X -

24VD

C

6ES7 153-1AA03-0XB0

SIMATIC DP, INTERFACE IM 153-1,

FOR ET 200M, FOR MAX. 8 S7-300

MODULES

PLC MODULE ARRANGEMENT FOR TPU PANEL

I 12.0

I 12.1

I 12.2

I 12.3

I 12.4

I 12.5

I 12.6

I 12.7

I 13.0

I 13.1

I 13.2

I 13.3

I 13.4

I 13.5

I 13.6

I 13.7

M

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 321-1BL00-0AA0

SIMATIC S7-300,

DIGITAL INPUT SM

321, OPTICALLY

ISOLATED 32DI, 24 V

DC, 1 X 40 PIN

I 14.0

I 14.1

I 14.2

I 14.3

I 14.4

I 14.5

I 14.6

I 14.7

I 15.0

I 15.1

I 15.2

I 15.3

I 15.4

I 15.5

I 15.6

I 15.7

M

0




Dated by:

Folio:

Revised:

4/2/2011

11/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


PLC Rack Module Arrangement



Title:

1 2 3 4 5 6 7 8 9

M

L+

E

PROFIBUS-DPNode = 02

ON

BUS ADDRESS

64

32

16

8

4

2

1_

M

SFBFON

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

L+

Q 2.0

Q 2.1

Q 2.2

Q 2.3

Q 2.4

Q 2.5

Q 2.6

Q 2.7

M

L+

Q 3.0

Q 3.1

Q 3.2

Q 3.3

Q 3.4

Q 3.5

Q 3.6

Q 3.7

M

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 322-1BL00-0AA0

SIMATIC S7-300,

DIGITAL OUTPUT SM

322, OPTICALLY

ISOLATED, 32DO, 24V

DC, 0.5A, 1 X 40 PIN,

L+

Q 0.0

Q 0.1

Q 0.2

Q 0.3

Q 0.4

Q 0.5

Q 0.6

Q 0.7

M

L+

Q 1.0

Q 1.1

Q 1.2

Q 1.3

Q 1.4

Q 1.5

Q 1.6

Q 1.7

M

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

L+

Q 4.0

Q 4.1

Q 4.2

Q 4.3

Q 4.4

Q 4.5

Q 4.6

Q 4.7

M

L+

Q 5.0

Q 5.1

Q 5.2

Q 5.3

Q 5.4

Q 5.5

Q 5.6

Q 5.7

M

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 323-1BL00-0AA0

SIMATIC S7-300,

DIGITAL MODULE SM

323, OPTICALLY

ISOLATED, 16 DI AND

16 DO, 24V DC, 0.5A,

I 16.0

I 16.1

I 16.2

I 16.3

I 16.4

I 16.5

I 16.6

I 16.7

I 17.0

I 17.1

I 17.2

I 17.3

I 17.4

I 17.5

I 17.6

I 17.7

M

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

6ES7 331-1KF02-0AB0

SIMATIC S7-300, ANALOG

INPUT SM 331, OPTICALLY

ISOLATED, 8 AI, 13 BIT

RESOLUTION, U/I/

RESISTANCE/PT100,

U+

I+

S-

M+

M-

CH0

U+

I+

S-

M+

M-

CH1

U+

I+

S-

M+

M-

CH2

U+

I+

S-

M+

M-

CH3

U+

I+

S-

M+

M-

CH4

U+

I+

S-

M+

M-

CH5

U+

I+

S-

M+

M-

CH6

U+

I+

S-

M+

M-

CH7

N9 N11 N12 N13 N14N10

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

6ES7 332-5HD01-0AB0

SIMATIC S7-300,

ANALOG OUTPUT SM

332, OPTICALLY

ISOLATED, 4 AO, U/I;

DIAGNOSTICS;

L+

QV0/QI0

S0+

S0-

M ANA

CH0

M

QV1/QI1

S1+

S1-

M ANA

CH1

QV2/QI2

S2+

S2-

M ANA

CH2

QV3/QI3

S3+

S3-

M ANA

CH3

From PLC CPU X2 DP Port in FM400+ Panel

24V.1+/9.1

24vdc-/9.1

9876

54321

11A852A6

HMI TOUCH DISPLAY

24vdc Supply To HMI Touch Display

at Machine

PROFIBUS-DPNode = 00

24V.1+/20.0

24vdc-/20.0

6AV6 643-0CD01-1AX1MP 277 10" Touch

PositionSwitch OFF

PositionSwitch OFF

PositionSwitch ON

0




Dated by:

Folio:

Revised:

4/2/2011

12/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Operator Panel Input Circuit



Title:

1 2 3 4 5 6 7 8 9

24vdc.2+24vdc.2+/9.2

15X-

6

6

6

2 3 4 5 6 7 8 9

I12.0 I12.1 I12.2 I12.3 I12.4 I12.5 I12.6 I12.7

Not UsedSTOP MAKER

START AUXILIARY DRIVES

STOP AUXILIARY DRIVES

RESETUP/DOWNIN FEED ARM

OPEN/CLOSECOVERS

PLASTICIZERON/OFF

OPEN/CLOSECYLINDER 1

Not Used

101

6

24vdc -24vdc -/9.9

5X2+

5

5X4

X4.1

5X4.11

5X4.111

24vdc.21+

PE

23

PE

PE

X0.1

X0.1

4

5

7X4

7X4.1

7X4.11

7X4.111

12S2

30S2

1

2

9X4

9X4.1

9X4.11

9X4.111

12S3.1

30S4

1

212S3

30S3

3

4

8X4

8X4.1

8X4.11

8X4.111

12S4

30S4.1

3

4

10X4

10X4.1

10X4.11

10X4.111

11X4

11X4.1

11X4.11

11X4.111

12S5

30S5

3

4

12X4

12X4.1

12X4.11

12X4.111

12S5.1

30S6

3

4

13X4

13X4.1

13X4.11

13X4.111

12S6

30S7

3

4

14X4

14X4.1

14X4.11

14X4.111

N10

12S6.1

30S8

3

4

0




Dated by:

Folio:

Revised:

4/2/2011

13/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Operator Panel Input Circuit



Title:

1 2 3 4 5 6 7 8 9

24vdc.21+/12.9

12 13 14 15 16 17 18 19

I13.0 I13.1 I13.2 I13.3 I13.4 I13.5 I13.6 I13.7

Not UsedINCH PUMP MOTOR

SPARE SPARE SPARE SPARE SPARE SPARESPARE-24VDC COMMON SUPPLY

20

M

11

15X4

15X4.1

15X4.11

15X4.111

13S2

31S2

3

4

17X4

17X4.1

17X4.11

17X4.111

16X4

16X4.1

16X4.11

16X4.111

18X4

18X4.1

18X4.11

18X4.111

24vdc -

19X4

19X4.1

19X4.11

19X4.111

20X4

20X4.1

20X4.11

20X4.111

21X4

21X4.1

21X4.11

21X4.111

22X4

22X4.1

22X4.11

22X4.111

N10

0




Dated by:

Folio:

Revised:

4/2/2011

14/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Machine Inputs



Title:

1 2 3 4 5 6 7 8 9

24vdc.2+24vdc.2+/12.9

15X-

24

24

24

22 23 24 25 26 27 28 29

I14.0 I14.1 I14.2 I14.3 I14.4 I14.5 I14.6 I14.7

Not UsedIN FEED ARM

PLASTICIZER COVER

CYLINDER 1FRONT COVER

UP RIGHT AIR

PRESSURE SPARE SPARESPARE Not Used

3021

24vdc -24vdc -/12.9

5X2+

23

23X4

X4.1

23X4.11

N10

25X4

25X4.1

25X4.11

3X4.112

26X4

26X4.1

26X4.11

6X4.112

27X4

27X4.1

27X4.11

9X4.112

28X4

28X4.1

28X4.11

12X4.112

29X4

29X4.1

29X4.11

15X4.112

30X4

30X4.1

30X4.11

18X4.112

31X4

31X4.1

31X4.11

21X4.112

32X4

32X4.1

32X4.11

24X4.112

1X4.112 2

+ - + -

4 5

+ -

7 8

+ -

10 11 13 14

14B2

32B214B3

32B314B3.1

32B3.114B4

32B4

14S5

32S5 1

3P

15 17 19 20 22 23

0




Dated by:

Folio:

Revised:

4/2/2011

15/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Cabinet Inputs



Title:

1 2 3 4 5 6 7 8 9

24vdc.2+/14.9

32 33 34 35 36 37 38 39

I15.0 I15.1 I15.2 I15.3 I15.4 I15.5 I15.6 I15.7

Not UsedEmergency

StopExternal

Emergency StopMCB’s & FusesAuxiliary Inputs

MPCB’s Auxiliary Inputs

DOOR SWITCHES

VOLTAGE GUARD

SPARESPARE-24VDC COMMON SUPPLY

40

M

31

24vdc.4+/9.4

24vdc -

N10

24vdc.2+

8X2+6X4+

21

2410KA0

22KA2

21

2410KA1

22KA3

21

2410KA4

22A5

1

310KA6

22KA7

28X2+

9S621S2 11

12

1X200 2X200

0




Dated by:

Folio:

Revised:

4/2/2011

16/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Cabinet Inputs



Title:

1 2 3 4 5 6 7 8 9

24vdc.2+/15.9

2 3 4 5 6 7 88 9

I16.0 I16.1 I16.2 I16.3 I16.4 I16.5 I16.6 I16.7

Not Used SPARE SPAREPROGRAMMING

ON/OFF

MAIN CABINET DOOR

LINKUP SIGNAL 1

DOWNSTREAM

LINKUP SIGNAL 2

DOWNSTREAM

LINKUP SIGNAL 2UPSTREAM

LINKUP SIGNAL 1UPSTREAM

Not Used

101

N12

24vdc.2+

26X2+

16S4

34S4

13

14 7B4

15B4

23

24

14X2+ 22X2+ 23X2+ 24X2+ 25X2+

X66/30.8 X66/30.8

X66/30.8 X66/30.8

X68/33.8 X68/33.8

X68/33.8X68/33.8

3X200 4X200

0




Dated by:

Folio:

Revised:

4/2/2011

17/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


VFD Fault Inputs



Title:

1 2 3 4 5 6 7 8 9

24vdc.2+/16.9

12 13 14 15 16 17 818 19

I17.0 I17.1 I17.2 I17.3 I17.4 I17.5 I17.6 I17.7

Not UsedFREQUENCY DRIVE 1FAULT

FREQUENCY DRIVE 2FAULT



SPARE SPARE SPARESPARE-24VDC COMMON SUPPLY

20

M

11

24vdc -

N12

24vdc.2+

10X2+

21

234VAR3

56A1

11X2+

21

234VAR7

57A1

12X2+

21

235VAR2

58A1

13X2+

21

235VAR7

59A1

5X200 6X200 7X200 8X200

0




Dated by:

Folio:

Revised:

4/2/2011

18/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Solenoid Valve Circuit



Title:

1 2 3 4 5 6 7 8 9

24vdc.3+/10.9

2 3 4 5 6 7 88 9

MQ0.7Q0.6Q0.5Q0.4Q0.3Q0.2Q0.1Q0.0

-24VDC COMMON SUPPLY

SPARECOVERS OPEN

COVERS CLOSED

SPARECYLINDER

2,3,4CLOSE

CYLINDER 1CLOSE

IN FEED ARM UP

IN FEED ARM DOWN

+24VDC COMMON SUPPLY

10

L+1

24vdc.3+

N1124vdc.3+/10.9

24vdc -

12

1

1

1

1

PE

40

PE

PE

X0.1

X0

6

7

X3+

X5.1

X5.11

X5.111

X5.1111

24vdc- 24vdc-

2

17

X5

X-

2

X5.111

2

X5.11

2

X5.1

2X5.1111

3

X5

3

X5.1

3

X5.11

3

X5.1111

3

X5.111

1

2

18Y240Y2

4X5.1111

4

X5

4

X5.1

4

X5.11

4

X5.1111

4

X5.111

1

2

18Y340Y3

6X5.1111

5

X5

5

X5.1

5

X5.11

5

X5.1111

5

X5.111

1

2

18Y3.140Y4

8X5.1111

6

X5

6

X5.1

6

X5.11

6

X5.1111

6

X5.111

1

2

18Y440Y4.1

10X5.1111

7

X5

7

X5.1

7

X5.11

7

X5.1111

7

X5.111

1

2

18Y4.140Y5

12X5.1111

8

X5

8

X5.1

8

X5.11

8

X5.1111

8

X5.111

1

2

18Y540Y6

14X5.1111

9

X5

9

X5.1

9

X5.11

9

X5.1111

9

X5.111

1

2

18Y640Y7

16X5.1111

10

X5

10

X5.1

10

X5.11

10

X5.1111

10

X5.111

1

2

18Y6.140Y8

18X5.1111

0




Dated by:

Folio:

Revised:

4/2/2011

19/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Operator Panel



Title:

1 2 3 4 5 6 7 8 9

24vdc.3+/18.9

12 13 14 15 16 17 818 19

MQ1.7Q1.6Q1.5Q1.4Q1.3Q1.2Q1.1Q1.0


SPARESPARESPARESPRAY ROOMFAULT

PLASTICIZER TANKEMPTY

PLASTICIZER TANKFULL

MACHINE READY

AUXILIARYDRIVESON


20

L+11

24vdc.3+

N1124vdc.3+/10.9

24vdc -

13

11

11

11

30

X3+

X5

X5.1

X5.11

X5.111

24vdc- 24vdc-

12

18

X5

X-

31

X4.111

12

X5.11

12

X5.1

13

X5

13

X5.1

13

X5.11

32

X5.111X1

X2

19H041H1

X1

X2

19H241H2

X1

X2

19H341H3

14

X5

14

X5.1

14

X5.11

33

X5.111

15

X5

15

X5.1

15

X5.11

34

X5.111

X1

X2

19H3.141H4

16

X5

16

X5.1

16

X5.11

35

X5.111

17

X5

17

X5.1

17

X5.11

36

X5.111

X1

X2

19H541H5

18

X5

18

X5.1

18

X5.11

37

X5.111

19

X5

19

X5.1

19

X5.11

38

X5.111

20

X5

20

X5.1

20

X5.11

39

X5.111

X1

X2

19H441H4.1

24VDCSUPPLY ON

0




Dated by:

Folio:

Revised:

4/2/2011

20/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Machine Outputs



Title:

1 2 3 4 5 6 7 8 9

24vdc.1+/9.1

22 23 24 25 26 27 828 29

MQ2.7Q2.6Q2.5Q2.4Q2.3Q2.2Q2.1Q2.0


SPARESPARESPAREPLASTICIZER

TANKFULL

SAFETY PLASTICIZER

TANK

SAFETY PLASTICIZER

TANK

FILL PLASTICIZER

TANK

FILL PLASTICIZER

TANK


30

L+21

N1124vdc.3+/10.9

24vdc -

21

21

21

X5

X5.1

X5.11

24vdc- 24vdc-

22

19

X5

X-

22

X5.11

22

X5.1

X1

X2

19H541H5

1

2

20Y242Y2

4X5.113

24vdc.1+

1X5.113

24vdc+T0/11.9

24vdc-T0/11.9

2X5.113

X5.113 6 X5.113 10 X5.113 11 X5.113 12 X5.113 13 X5.113 14

23

X5

23

X5.1

23

X5.11

3

X5.113

24

X5

24

X5.1

24

X5.11

5

X5.113

25

X5

25

X5.1

25

X5.11

7

X5.113

26

X5

26

X5.1

26

X5.11

9

X5.113

27

X5

27

X5.1

27

X5.11

11

X5.113

28

X5

28

X5.1

28

X5.11

13

X5.113

29

X5

29

X5.1

29

X5.11

15

X5.113

30

X5

30

X5.1

30

X5.11

17

X5.113

20R242R2

1

2

18Y442Y4

8X5.113

20R242R2

0




Dated by:

Folio:

Revised:

4/2/2011

21/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Motor Control



Title:

1 2 3 4 5 6 7 8 9

24vdc.3+/19.9

32 33 34 35 36 37 838 39

MQ3.7Q3.6Q3.5Q3.4Q3.3Q3.2Q3.1Q3.0


INCH PUMP DRIVE

FORWARDPUMP DRIVE

FORWARDDRIVES 1+2+3

RESETDRIVE 1+2+3AND PUMPDRIVE

POWER SUPPLYPUMP DRIVE

DELAY SHUT OFFDRIVES 1+2+3

BRUSH MOTOR

VACUUMPUMP


40

L+31

24vdc.3+

N1124vdc.3+/10.9

24vdc -

17X3+

24vdc- 24vdc-

20X-

6KM0

A1

A2

43KM2 6KM3

A1

A2

43KM3 5KM6

A1

A2

43KM5 21T3

A1

A2

43T3

13

1410KA4

22A5

(0.6-6S)

To 4.2/RST

To 4.2/F1+2+3

To 5.9/F4

To 5.8/I1

4KM0

A1

A2

43KM4

POWER SUPPLYDRIVES 1+2+3

0




Dated by:

Folio:

Revised:

4/2/2011

22/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Interface Relays



Title:

1 2 3 4 5 6 7 8 9

22 23 24 25 26 27 828 29

MQ4.7Q4.6Q4.5Q4.4Q4.3Q4.2Q4.1Q4.0


SPARE

CONTROL LOOPDOWN/UPSTREAM MACHINE

SPARE

SAMPLINGOR

PLASTICIZER FLOW LOW

DATA LINE 3DOWNSTREAM

(if inst.)


(if inst.)


(if inst.)


(if inst.)


30

L+21

N1224vdc.3+/10.9

24vdc -

24vdc- 24vdc-

21X-

22KA2

A1

A2

44KA2 22KA3

A1

A2

44KA2.1 22KA4

A1

A2

44KA422KA3.1

A1

A2

44KA3

22X-

22KA4.1

A1

A2

44KA5 22KA5

A1

A2

44KA6 22KA6

A1

A2

44KA722KA5.1

A1

A2

44KA6.1

0




Dated by:

Folio:

Revised:

4/2/2011

23/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Spare Outputs



Title:

1 2 3 4 5 6 7 8 9

32 33 34 35 36 37 838 39

MQ5.7Q5.6Q5.5Q5.4Q5.3Q5.2Q5.1Q5.0


SPARESPARESPARESPARESPARESPARECOOLINGUNIT

SPARE+24VDC COMMON SUPPLY

40

L+31

N1224vdc.3+/10.9

24vdc -

24vdc- 24vdc-

29X-

22KA2

A1

A2

45KA2

1X201 2X201 3X201 4X201 5X201 6X201 7X201

0




Dated by:

Folio:

Revised:

4/2/2011

24/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Analog Inputs



Title:

1 2 3 4 5 6 7 8 9

10vdc.+/8.9

N13

10vdc.+

10vdc.-/8.9 10vdc.-

17

X8.1

17

X8.11

17

X8.111

18

X8.1

18

X8.11

18

X8.111

2 3 4 5

U+ I+ S- M+ M-

1

PIW 268CH0

FREQUENCY DRIVE 1SPEED CONTROL

7 8 9 10

U+ I+ S- M+ M-

6

PIW 270CH1


10KΏ

SPEED POTENTIOMETER

10KΏ

(WH)

1 3

2

V+ V-

(BR)

19

X8.111

20 21

19

X8.11

20 21

19

X8.1

20 21

24R350R2

Example Connection for Duplex PT100 &

4 wire current Transducer 4-20mA

L+ M

10KΏ

SPEED POTENTIOMETER

10KΏ

(WH)

1 3

2

V+ V-

(BR)

22

X8.111

23 24

22

X8.11

23 24

22

X8.1

23 24

24R550R4



L+ M

10vdc.+

10vdc.-

0




Dated by:

Folio:

Revised:

4/2/2011

25/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Analog Inputs



Title:

1 2 3 4 5 6 7 8 9

10vdc.+/24.9

N13

10vdc.-/24.9

12 13 14 15

U+ I+ S- M+ M-

11

PIW 272CH2


17 18 19 20

U+ I+ S- M+ M-

16

PIW 274CH3

PLASTICIZER PUMP DRIVESPEED CONTROL

10KΏ

SPEED POTENTIOMETER

10KΏ

(WH)

1 3

2

V+ V-

(BR)

25

X8.111

26 27

25

X8.11

26 27

25

X8.1

26 27

25R350R6



L+ M

10KΏ

SPEED POTENTIOMETER

10KΏ

(WH)

1 3

2

V+ V-

(BR)

28

X8.111

29 30

28

X8.11

29 30

28

X8.1

29 30

25R550R7



L+ M

0




Dated by:

Folio:

Revised:

4/2/2011

26/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Analog Inputs



Title:

1 2 3 4 5 6 7 8 9

24vdc.2+/17.9

N13

24vdc.-/17.9

13

X8.2

13

X8.21

14

X8.2

14

X8.21

22 23 24 25

U+ I+ S- M+ M-

21

PIW 276CH4

PLASTICIZER LEVEL

27 28 29 30

U+ I+ S- M+ M-

26

PIW 278CH5

ANALOG FLOWSIGNAL

(BK)

V+

V-

(BL)

15

X8.21

16 17

15

X8.2

16 17

26B351B3



L+ M

(BR)

V+ V-

(GN)

26B751B5



L+ M

0V+

(BR)

24vdc.2+

24vdc.-

X2+ 15 X- 24

X8.212 2X8.212 1

FLOWDETECTOR

X- 36

X2+ 272 1 5 6

23 24 252122

X8.21

23 24 252122

X8.2

X8 28 29 30 31

(YE)

(WH)

0




Dated by:

Folio:

Revised:

4/2/2011

27/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Analog Inputs



Title:

1 2 3 4 5 6 7 8 9

N13

32 33 34 35

U+ I+ S- M+ M-

31

PIW 280CH6

TACHO SIGNAL FROM MAKER

37 38 39 40

U+ I+ S- M+ M-

36

PIW 282CH7

SIGNAL FROM PLASTICIZER PUMP DRIVE

13

X67

14 15



L+ M



L+ M

-

TACHO

+

Pump+ /5.8

Pump- /5.8

From Drive 5VAR7

0




Dated by:

Folio:

Revised:

4/2/2011

28/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Analog Outputs



Title:

1 2 3 4 5 6 7 8 9

N14


L+1

24vdc.2+/9.2

Not Used

2 543

MANAS0-S0+QV0 / QI0

6

CH0PQW 268

SPEED CONTROLDRIVE 1

987

MANAS1-S1+QV1 / QI1

10

CH1PQW 270


Example Connection for 4-20mA Current Output

RLoad <500R

FREQ1+

FREQ

1-

To Drive 1 4VAR3


RLoad <500R

FREQ2+

FREQ

2-

To Drive 2 4VAR7

0




Dated by:

Folio:

Revised:

4/2/2011

29/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Analog Outputs



Title:

1 2 3 4 5 6 7 8 9

Not Used

19

24vdc -


20131211

MANAS2-S2+QV2 / QI2

14

CH2PQW 272


171615

MANAS3-S3+QV3 / QI3

18

CH3PQW 274

SPEED CONTROLPUMP DRIVE


RLoad <500RFR

EQ3+

FREQ

3-

To Drive 3 5VAR3


RLoad <500R

FREQ4+

FREQ

4-

To PUMP Drive 5VAR7

N14

0




Dated by:

Folio:

Revised:

4/2/2011

30/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Linkup TPU600 Upstream



Title:

1 2 3 4 5 6 7 8 9

EMERGENCYSTOP TO UPSTREAMMACHINE

1X65

2

30A065A1

PREVIOUS MACHINE

CONTROLLOOP TO UPSTREAMMACHINE

3 4

DATA LINES(If inst.)

5 6 7 8 9 10

SPARE

11 12 13 14 15 16 PE

GROUND

GND

23

24

9S4.1

21A7

41

44

22KA6

44KA7

0




Dated by:

Folio:

Revised:

4/2/2011

31/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Linkup Upstream TPU600



Title:

1 2 3 4 5 6 7 8 9

EMERGENCYSTOP FROM UPSTREAMMACHINE

30A065A1

PREVIOUS MACHINE

CONTROLLOOP FROM UPSTREAMMACHINE


2X67 1

GROUND

43PE

PNOZ-Z

UPS

TREA

M /9.4

EMERGEN

CY 2

GND

X0 29

5 6 7 8

LINKUPSIGNAL 1UPSTREAM

9 10

LINKUPSIGNAL 2UPSTREAM

11 12

SPARE

13 14 15 16

X66/16.5

X66/16.5

X66/16.6

X66/16.6

0




Dated by:

Folio:

Revised:

4/2/2011

32/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Linkup TPU600 Downstream



Title:

1 2 3 4 5 6 7 8 9

EMERGENCYSTOP TO

DOWNSTREAMMACHINE

1X67

2

32A067A1NEXT

MACHINE

CONTROLLOOP TO

DOWNSTREAMMACHINE

3 4


5 6 7 8 9 10

SPARE

11 12 13 14 15 16 PE

GROUND

GND

23

24

9S4

21A6

31

34

22KA5.1

44KA6.1

SPARETACHO SIGNAL

MAKER

SAMPLINGPLASTICIZER LOW SIGNAL

(if inst.)

13

14

22KA2

44KA2

23

24

22KA3

44KA2.1

33

34

22KA3.1

44KA3

43

44

22KA4.1

44KA5

DATA 1 /33.0

DATA 2 /33.0

DATA 3 /33.0

DATA 4 /33.0

11

14

22KA4.1

44KA5

21

24

22KA5

44KA6

-

TACHO

+

103

0




Dated by:

Folio:

Revised:

4/2/2011

33/33

0

Drawing by:

Checked by:

DWG #:

SARFRAZ

Tahir Rasool

WNV_LKS_002


Linkup Downstream TPU600



Title:

1 2 3 4 5 6 7 8 9

EMERGENCYSTOP FROM

DOWNSTREAMMACHINE

32A067A1NEXT

MACHINE

CONTROLLOOP FROM

DOWNSTREAMMACHINE


2X68 1

GROUND

43PE

PNOZ-Z

DOWNST

REA

M /9.4

EMERGENCY 1

GND

X0 28

5 6 7 8

LINKUPSIGNAL 1

DOWNSTREAM

9 10

LINKUPSIGNAL 2

DOWNSTREAM

11 12

SPARE

13 14 15 16

X68/16.7

X68/16.7

X68/16.8

X66/16.8

DATA 1 /32.9

DATA 2 /32.9

DATA 3 /32.9

DATA 4 /32.9

Documents

ITM_KDF-TPU600