Italia CATALOGUE · 8 Safety and Handling ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and

Appreciation Openness Empowerment To act Trust

Italia Primary Insulation Contacts: Phone: +39(0)736 308 201 Fax: +39(0)736 402 746 E-mail: [email protected]

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ELANTAS Italia S.r.l. Produzione di smalti isolanti per filo Produzione di resine sintetiche Produzione di scivolanti per fili smaltati Produzione di resine e vernici per l’impregnazione

Production of wire enamels Production of synthetic resins Production of lubricant for wire Production of impregnating resins and varnishes

Cod. Fisc. 10732750152 P. Iva 01356800449 Capitale Sociaale € 2.080.000 R.E.A. (PR) 254150 Con unico socio

PEI (Polyesterimide wire enamels)Deatherm E 641 5Deatherm E 642 9Deatherm E 661 13Deatherm E 809 17Sinvar 308 21H 42 25Terebec MT 533 29Terebec MT 533-EF 33Terebec MT 533-HT 37Terebec MT 533-N 41Terebec MT 533-P 45Terebec TR 543 49Isomid 860 53Wire Enamel 1529 H 57Wire Enamel 1598 61

PEW (Solderable polyesterimide enamels)Wire Enamel 1405 65

PE (Polyester wire enamels)Deatherm T 808 69Terebec SL 225 73

PAI (Polyamideimide wire enamels)Deatherm I 720 77Sivamid 595 81Allotherm 602R 85Allotherm 602L 89Allotherm 602-AL 93

PA (Polyamide wire enamels)Sivaslip 602 97

PU (Polyurethane wire enamels)Wire Enamel R 77 101Wire Enamel R 83 105Wire Enamel 1332 109Wire Enamel 1342 113Wire Enamel 1360 117Wire Enamel 1380 121

PVF (Polyvinylformal wire enamels)Formvar 2437 125Formvar 2440 129

SB (Self-Bonding wire enamels)Deamelt 355 133Deamelt 356 137W 23 141Schenbond 1539 145Schenbond 1540 149Bonding Enamel 1236 153Bonding Enamel 1251 157

PrimerPrimer N 35 161 Primer F 450 165

LubricantLubricant L 71 169Lubricant L 90 173

ThinnerThinner 300 177Thinner 500 179

Special ProductsDeatherm E 641 GL 181Allotherm 602 BGM 185Sivamid 595 MBA 189Deaglass 7080 FS-48 193

OthersViscosity Conversion Table 197Dimensions 198Viscosity vs Temperature 199Termal index 200

Technical Data Sheet

Deatherm E 641 Rev. 1 Polyester-Imide Magnet Wire Enamel

ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 [email protected] www.elantas.com

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Description Deatherm E 641 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and thermal resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,

Thermal Class 200. - Excellent stability. - Compatible with all common

impregnating materials.

Application Methods Deatherm E 641 is recommended for medium-high wires (0,35 ÷ 3,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.

Properties of Material Supplied

Enamel Solid content (1g/1h/180°C)

Viscosity (mPa.s at 23°C)

Range Ø mm

Application system

E 641/40 38.0-40.0%

800-900

0,35 ÷ 3,00 Dies

E 641/40 P 38.0-40.0%

800-900

0,35 ÷ 3,00 Dies

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Description Deatherm E 641 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and thermal resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,







Range Ø mm

Application system

E 641/40 38.0-40.0%

800-900

0,35 ÷ 3,00 Dies

E 641/40 P 38.0-40.0%

800-900

0,35 ÷ 3,00 Dies

Wire Properties

WIRE CONSTRUCTION

Basecoat E 641/40 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION

Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10

MECHANICAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm

Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -

THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm

Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 213°C

ELECTRICAL PROPERTIES NEMA

MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm

Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 205ºC

CHEMICAL RESISTANCE NEMA

MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm

Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass

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Safety and Handling

ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.

Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.




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Description Deatherm E 642 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and dielectric resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,

Thermal Class 200. - Excellent for big wires. - Compatible with all common






Range Ø mm

Application system

E 642/37 35.5-37.5%

550-600

0,20 ÷ 5,00 Dies

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Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


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Safety and Handling




Deatherm E 661 Rev. 1 Polyester-imide Magnet Wire Enamel


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Description Deatherm E 661 is a Polyester-imide Theic modified magnet wire enamel, with excellent resistance to high temperature. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,

Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.

- Compatible with all common impregnating materials.

Application Methods Deatherm E 661 is recommended for thin-medium wires (0,02 ÷ 2,00 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

E 661/28 27.0-29.0%

100-140

0,10 ÷ 0,50 Felts/Dies

E 661/36 35.0-37.0%

450-550

0,20 ÷ 1,00 Dies

E 661/38 37.0-39.0%

650-850

0,20 ÷ 2,00 Dies

E 661/40 39.0-41.0%

1000-1100

0,20 ÷ 2,00 Dies

E 661/25 MG 24.0-26.0%

60-70

Up to 0,25 Felts

E 661/39 MG 40.0-42.0%

850-950

0,20 ÷ 1,00 Dies

Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


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Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


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Safety and Handling






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Description Deatherm E 809 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and adhesion. Developed for Aluminum wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,


- Excellent for aluminum and big wires.


Application Methods Deatherm E 809 is recommended for medium-high wire (0,50 ÷ 5,20 mm) and Aluminum, using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

E 809/40 M3 38.0-40.0% 3000-3300

0,50 ÷ 5,20 Dies

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Description Deatherm E 809 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and adhesion. Developed for Aluminum wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,


- Excellent for aluminum and big wires.


Application Methods Deatherm E 809 is recommended for medium-high wire (0,50 ÷ 5,20 mm) and Aluminum, using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

E 809/40 M3 38.0-40.0% 3000-3300

0,50 ÷ 5,20 Dies

Wire Properties

WIRE CONSTRUCTION

Basecoat E 809/40 M3 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


Safety and Handling

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Sinvar 308 Rev. 1 Polyester-Imide Magnet Wire Enamel


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Sinvar 308 Rev. 1 Polyester-Imide Magnet Wire Enamel


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Description Sinvar 308 is a Polyester-imide Theic modified magnet wire enamel, with excellent application on all horizontal ovens. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,


- Excellent for thin wires.


Application Methods Sinvar 308 is recommended for ultra-fine, fine and medium wires (0,02 ÷ 0,80 mm), on all horizontal ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

308/22 21.0-23.0%

34-38

Up to 0,25 Felts

308/33 30.0-32.0%

100-130

Up to 0,50 Felts/Dies

308/37 35.0-38.0%

220-300

0,20 ÷ 0,80 Dies

308/39 NC 38.0-40.0%

400-500

0,20 ÷ 0,80 Dies

308/41 40.0-42.0%

500-600

0,20 ÷ 0,80 Dies

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Wire Properties

WIRE CONSTRUCTION

Basecoat 308/37 Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 70 µ Grade 2

APPLICATION

Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14


NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm

Mandrel Winding 8-5.1 Pass Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 37% Abrasion resistance 11-6.1 -

THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm


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Safety and Handling




H 42 Rev. 1 Polyester-imide Magnet Wire Enamel


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H 42 Rev. 1 Polyester-imide Magnet Wire Enamel


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Description H 42 is a polyesterimide Theic modified magnet wire enamel, with excellent flexibility and adhesion, suitable for application on heavy-round and flat wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Thermal Class 180, If used in

combination with our PAI enamels, Thermal Class 200.

- Excellent for heavy-round and flat wires.


Application Methods H 42 is recommended for heavy-round and flat wires (0,50 ÷ 6,00 mm), using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

H 42 30.0-32.0%

850-950

0,50 ÷ 6,00 Dies

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Wire Properties

WIRE CONSTRUCTION

Basecoat H 42 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


28

Safety and Handling




Terebec MT 533 Rev. 1 Polyester-Imide Magnet Wire Enamel


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Terebec MT 533 Rev. 1 Polyester-Imide Magnet Wire Enamel


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Description Terebec MT 533 is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, usable on a wide range of operating conditions. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,


- Excellent stability.


Application Methods Terebec MT 533 is recommended for wide rang of wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

MT 533/23 22.0-24.0%

45-55

Up to 0,20 Felts

MT 533/28 27.0-29.0%

80-120


MT 533/34 32.0-34.0%

220-280

0,20 ÷ 5,00 Dies

MT 533/37 36.0-38.0%

470-570

0,20 ÷ 5,00 Dies

MT 533/39 38.0-40.0%

700-900

0,20 ÷ 3,00 Dies

MT 533/43 41.0-43.0%

1300-1800

0,20 ÷ 3,00 Dies

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Wire Properties

WIRE CONSTRUCTION

Basecoat MT 533/39 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


32

Safety and Handling




Terebec MT 533-EF Rev. 1 Polyester-Imide Magnet Wire Enamel


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Terebec MT 533-EF Rev. 1 Polyester-Imide Magnet Wire Enamel


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Description Terebec MT 533-EF is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, formulated to provide increased flexibility and adhesion, for application on wider diameter range. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,


- Excellent stability. - Compatible with all common

impregnating materials. Application Methods Terebec MT 533-EF is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

MT 533/37 EF 36.0-38.0%

650-750

0,20 ÷ 5,00 Dies

MT 533/39 EF 38.0-40.0%

700-900

0,20 ÷ 5,00 Dies

MT 533/41 EF 39.0-41.0%

1500-1600

0,20 ÷ 5,00 Dies

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Wire Properties

WIRE CONSTRUCTION

Basecoat MT 533/39 EF Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


36

Safety and Handling




Terebec MT 533-HT Rev. 1 Polyester-Imide Magnet Wire Enamel


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Terebec MT 533-HT Rev. 1 Polyester-Imide Magnet Wire Enamel


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Description Terebec MT 533-HT is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, studied for heavy-round wires usable on a wide range of operating conditions. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,



impregnating materials. Application Methods Terebec MT 533-HT is recommended for wide rang of wires (0,50 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

MT 533/38 HT 37.0-39.0%

1400-1600

0,50 ÷ 5,00 Dies

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Wire Properties

WIRE CONSTRUCTION

Basecoat MT 533/38 HT Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


Safety and Handling

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Terebec MT 533-N Rev. 1 Polyester-Imide Magnet Wire Enamel


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Terebec MT 533-N Rev. 1 Polyester-Imide Magnet Wire Enamel


42

Description Terebec MT 533-N is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, formulated to provide increased enameling speed on certain new generation machines. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,



impregnating materials. Application Methods Terebec MT 533-N is recommended for a wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

MT 533/35 N 33.0-35.0%

300-400

0,20 ÷ 1,50 Dies

MT 533/39 N 38.0-40.0%

650-850

0,20 ÷ 3,00 Dies

MT 533/45 N 42.5-44.5%

1700-2000

0,20 ÷ 5,00 Dies

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Wire Properties

WIRE CONSTRUCTION

Basecoat MT 533/45 N Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


44

Safety and Handling




Terebec MT 533-P Rev. 1 Polyester-Imide Magnet Wire Enamel


45


Terebec MT 533-P Rev. 1 Polyester-Imide Magnet Wire Enamel


46

Description Terebec MT 533-P is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, adhesion has been improved for application on heavy-round wires or on poor quality copper wire. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,


- Transformers mineral oil resistant.


impregnating materials. Application Methods Terebec MT 533-P is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

MT 533/37 P 36.0-38.0%

470-570

0,20 ÷ 5,00 Dies

MT 533/39 P 38.0-40.0%

700-900

0,20 ÷ 5,00 Dies

MT 533/41 P 39.0-41.0%

1000-1300

0,20 ÷ 5,00 Dies

47

Wire Properties

WIRE CONSTRUCTION

Basecoat MT 533/39 P Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


48

Safety and Handling




Terebec TR 543 Rev. 1 Polyester-Imide Magnet Wire Enamel


49


Terebec TR 543 Rev. 1 Polyester-Imide Magnet Wire Enamel


50

Description Terebec TR 543 is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, usable on a wide range of operating conditions. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,


- Excellent stability.


Application Methods Terebec TR 543 is recommended for wide rang of wires (0,20 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

TR 543/38 37.0-39.0%

700-900

0,20 ÷ 3,00 Dies

51

Wire Properties

WIRE CONSTRUCTION

Basecoat TR 543/38 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


52

Safety and Handling




Isomid 860 Rev. 1 Polyester-imide Magnet Wire Enamel


53


Isomid 860 Rev. 1 Polyester-imide Magnet Wire Enamel


54

Description Isomid 860 is a Polyester-imide Theic modified magnet wire enamel, with a combination of good surface quality, flexibility and good thermal resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,



Application Methods Isomid 860 is recommended for medium-size wires (0,20 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

860/35 LYC 35.0-37.0%

500-700

0,20 ÷ 3,00 Dies

55

Wire Properties

WIRE CONSTRUCTION

Basecoat 860/35 LYC Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


56

Safety and Handling




Wire Enamel 1529 HC Rev. 1 Polyester-imide Magnet Wire Enamel


57


Wire Enamel 1529 HC Rev. 1 Polyester-imide Magnet Wire Enamel


58

Description Wire Enamel 1529 HC is a Polyester-imide Theic modified magnet wire enamel, enabling production of enameled wire with improved flexibility and adhesion. Studied for application on heavy-round and flat wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382,

Thermal Class 200. - Excellent stability.


Application Methods Wire Enamel 1529 HC is recommended for heavy-round and flat wires (0,30 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1529/36 HC 34.0-36.0%

450-650

0,30 ÷ 5,00 Dies

59

Wire Properties

WIRE CONSTRUCTION

Basecoat 1529/36 HC Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


60

Safety and Handling




Wire Enamel 1598 Rev. 1 Polyester-imide Magnet Wire Enamel


61


Wire Enamel 1598 Rev. 1 Polyester-imide Magnet Wire Enamel


62

Description Wire Enamel 1598 is a Polyester-imide Theic modified magnet wire enamel, with excellent resistance to high temperature, purposely studied for felts application for fine and ultra-fine wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,

Thermal Class 180. - Excellent stability.


Application Methods Wire Enamel 1598 is recommended for fine and ultra-fine wires (0,02 ÷ 0,50 mm) using horizontal. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1598/24 23.0-24.0%

48-52

Up to 0,25 Felts

1598/27 25.5-27.5%

80-100

Up to 0,45 Dies

1598/36 35.0-37.0%

400-600

0,20 ÷ 1,50 Dies

63

Wire Properties

WIRE CONSTRUCTION


APPLICATION

Oven Type Aumann DLH 250 Oven Temperature 500ºC Speed (meters/minute) 350 Number of Passes 22


NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,10 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,10 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,10 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,10 mm

Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 -

64

Safety and Handling




Wire Enamel 1405 Rev. 1 Solderable Polyester-Imide Magnet Wire Enamel


65


Wire Enamel 1405 Rev. 1 Solderable Polyester-Imide Magnet Wire Enamel


66

Description Wire Enamel 1405 is a Solderable Polyester-imide magnet wire enamel, with excellent thermal resistance. It’s chemical structure enable a remarkable resistance to crazing. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-23, -36. Features and Benefits - Easy application. - UL recognized file E 135382, Thermal

Class 180. - Excellent for thin wires.


Application Methods Wire Enamel 1405 is recommended for ultra-fine and medium wires (0,02-2,0 mm), on all horizontal ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1405/24 23.0-25.0%

55-65

Up to 0,20 Felts

1405/28 27.0-29.0%

95-145


1405/31 30.0-32.0%

150-250

0,20 ÷ 1,00 Dies

1405/36 35.0-37.0%

400-600

0,20 ÷ 3,00 Dies

67

Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm

Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 - Soldering Time @ 470°C 17-5.1 < 2,5”

68

Safety and Handling


Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.


Deatherm T 808 Rev. 1 Theic-polyester Magnet Wire Enamel


69


Deatherm T 808 Rev. 1 Theic-polyester Magnet Wire Enamel


70

Description Deatherm T 808 is a Theic-polyester magnet wire enamel, with excellent thermal resistance, flexibility and very good adhesion. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -22, -24, -25, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382,



Application Methods Deatherm T 808 is recommended for medium-high wires (0,50 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

T 808/50 M 48.5-51.5% 5500-6000

0,50 ÷ 5,00 Dies

71

Wire Properties

WIRE CONSTRUCTION

Basecoat T 808/50 M Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


72

Safety and Handling




Terebec SL 225 Rev. 1 Theic-polyester Magnet Wire Enamel


73


Terebec SL 225 Rev. 1 Theic-polyester Magnet Wire Enamel


74

Description Terebec SL 225 is a Theic-polyester magnet wire enamel, with excellent thermal resistance, flexibility and very good adhesion. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -22, -24, -25, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382, if used

in combination with our PAI enamels, Thermal Class 220.



Application Methods Terebec SL 225 is recommended for medium-high wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

SL 225/27 26.0-28.0%

55-65

Up to 0,20 Felts

SL 225/34 32.0-34.0%

140-200

0,20÷ 1,00 Dies

SL 225/40 39.0-41.0%

500-600

0,20 ÷ 3,00 Dies

SL 225/44 43.0-45.0%

1100-1400

0,50÷ 5,00 Dies

75

Wire Properties

WIRE CONSTRUCTION

Basecoat SL 225/44 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm

Cut-Through Temperature 3.50.1.1 61-68 10-4.1 400ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 With top: Sivamid 595 Pass Thermal index 15-5.1 With top: Sivamid 595 222°C


MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


76

Safety and Handling




Deatherm I 720 Rev. 1 Polyamide-Imide Magnet Wire Enamel


77


Deatherm I 720 Rev. 1 Polyamide-Imide Magnet Wire Enamel


78

Description Deatherm I 720 is a polyamide-imide magnet wire enamel, with high thermal class, with excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 260°C and

280°C, according to ISO 11357-2. - UL recognized file E 135382,

Thermal Class 220.

- Pinhole resistant. - Compatible with all common

impregnating materials. Application Methods Deatherm I 720 is recommended for heavy-round and flat wires (0,50 ÷ 5,00 mm) vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

I 720/26 H 26.0-28.0%

1800-2400

0,50 ÷ 5,00 Dies

79

Wire Properties

WIRE CONSTRUCTION

Basecoat I 720/26 H Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm

Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass

80

Safety and Handling




Sivamid 595 Rev. 1 Polyamide-Imide Magnet Wire Enamel


81


Sivamid 595 Rev. 1 Polyamide-Imide Magnet Wire Enamel


82

Description Sivamid 595 is a polyamide-imide magnet wire enamel, with high thermal class, with excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 260°C and


Thermal Class 220. - Pinhole resistant.

- MSCH version has been studied to be resistant to Styrene.


Application Methods Sivamid 595 is recommended for wide rang of wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

595/19 18.0-20.0%

55-65

Up to 0,20 Felts

595/25 21.5-23.5%

120-150


595/34 M 32.0-34.0%

700-900

0,20 ÷ 3,00 Dies

595/38 M 36.0-38.0%

1650-1850

0,50 ÷ 5,00 Dies

595/36 MSCH 32.0-34.0%

700-900

0,20 ÷ 3,00 Dies

595/38 MSCH 36.0-38.0%

1650-1850

0,50 ÷ 5,00 Dies

83

Wire Properties

WIRE CONSTRUCTION

Basecoat 595/34 M Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm


84

Safety and Handling



85


Allotherm 602R Rev. 1 Polyamide-Imide Magnet Wire Enamel


86

Description Allotherm 602R is a polyamide-imide magnet wire enamel, with high thermal class. Excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 220°C and

240°C, according to ISO 11357-2. - Developed for single coat application

on flat wire.


impregnating materials. Application Methods Allotherm 602R is recommended for wide range of round and flat wires (0,50 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

602R/27 26.0-28.0%

1800-2400


602R/30 30.0-32.0%

5000-6000

0,50 ÷ 5,00 Dies

87

Wire Properties

WIRE CONSTRUCTION

Basecoat 602R/27 Overcoat None American Wire Gauge AWG18 Wire Diameter 1,00 mm Thickness 67 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,00 mm

Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 > 140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -

THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,00 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,00 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,00 mm


88

Safety and Handling




Allotherm 602L Rev. 1 Polyamide-Imide Magnet Wire Enamel


89


Allotherm 602L Rev. 1 Polyamide-Imide Magnet Wire Enamel


90

Description Allotherm 602L is a polyamide-imide magnet wire enamel, with high thermal class, with excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 260°C and


Thermal Class 220.


impregnating materials. Application Methods Allotherm 602L is recommended for wide rang of wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

602L/25 24.0-26.0%

80-140

Up to 0,20 Felts

602L/30 28.0-30.0%

180-250

0,20 ÷ 1,50 Dies

602L/35 34.0-36.0%

650-800

0,20 ÷ 5,00 Dies

602L/40 36.0-38.0%

1650-1850

0,50 ÷ 5,00 Dies

91

Wire Properties

WIRE CONSTRUCTION

Basecoat 602L/35 Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm


92

Safety and Handling




Allotherm 602-AL Rev. 1 Polyamide-Imide Magnet Wire Enamel


93


Allotherm 602-AL Rev. 1 Polyamide-Imide Magnet Wire Enamel


94

Description Allotherm 602-AL is a special developed polyamide-imide magnet wire enamel, having self-lubricating properties. It’s recommended for application where use of conventional wax lubricants is impractical, very low coefficient of friction are the main characteristics of this product. Uses Recommended as last self-lubricated layer. Good lubrication can be achieved with one or maximum two passages of enamel. Features and Benefits - Self-lubricated magnet wire enamel. - Glass transition between 260°C and


Thermal Class 220.

- Pinhole resistant. - Easy application. - Compatible with all common

impregnating materials. Application Methods Allotherm 602-AL is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

602L/30 AL 28.0-30.0%

600-700

0,20 ÷ 3,00 Dies

95

Wire Properties

WIRE CONSTRUCTION

Basecoat 602L/30 AL Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm


96

Safety and Handling




Sivaslip 602 Rev. 1 Polyamide Magnet Wire Enamel


97


Sivaslip 602 Rev. 1 Polyamide Magnet Wire Enamel


98

Description Sivaslip 602 is a modified-Aliphatic polyamide magnet wire enamel, with excellent lubricating property and very good slipperiness, high melting point. Uses Suitable for dual coat applications, it meets the requirements of IEC 317-19, -21, -22, -24. Features and Benefits - Easy application. - Good slipperiness. - Usable for horizontal and vertical

ovens. - Compatible with all common


Application Methods Sivaslip 602 is recommended for a wide range of wires (0,02 ÷ 2,00 mm), on all horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

602/05 5.5-6.5%

80-145

Up to 0,50 Felts

602/13 12.0-14.0%

500-700

0,20 ÷ 2,00 Dies

99

Wire Properties

WIRE CONSTRUCTION

Basecoat Overcoat None American Wire Gauge - Wire Diameter - Thickness - Grade -

APPLICATION

Oven Type HEL 4/5 Oven Temperature - Speed (meters/minute) - Number of Passes -


NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 -

Mandrel Winding 8-5.1 - Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 - Jerk test 8-5.3 - Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 - Abrasion resistance 11-6.1 -

THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 -

Cut-Through Temperature 3.50.1.1 61-68 10-4.1 - Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 -


MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 -

Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 - Tangent Delta (MAG) 19-6.1 - Tangent Delta (DANSK) 19-6.1 -


MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 -

Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 -

100

Safety and Handling




R 77 Rev. 1 Polyurethane Wire Enamel


101




102

Description Very good adhesion and pinhole resistance mark the MDI based Polyurethane Wire Enamel R77. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, -21 & -25 Features and Benefits - Pinhole resistant - UL recognized file E 135382,

Thermal Class 155. - Solderable at 350°C - Good adhesion on copper as well as

on other metals like aluminum or stainless steel

Application Methods Wire Enamel R77 is recommended for fine, medium and bigger wires (0,02 – 2,00 mm) using horizontal and vertical enameling machines. The HV version has a higher molecular weight thus a higher viscosity that is positive to vertical applications while the single built is not too high. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

R77 F 25 - 27%

70-90

0,02 – 0,20 Felts

R77 D1 30 – 32%

200-300

0,15 – 0,35 Felts/Dies

R77 D2 34 – 36%

700-900

0,25 – 1,50 Dies

103

Wire Properties

WIRE CONSTRUCTION

Basecoat R 77 F Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10mm Thickness 20µm Grade 2

APPLICATION

Oven Type Aumann DHL 250 Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23


NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,10 mm

Mandrel Winding 5.1.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 5.1.1.1 9.1 Pass Jerk test Pass Peel test - - Elongation to Break 3.4.1.1 122-129 3.1 >25% Abrasion resistance

THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,10 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,10 mm

Breakdown voltage 3.8.1.1 69-75 4.4.1 11.1 3,5kV Tangent Delta A. 1 >140ºC

CHEMICAL PROPERTIES NEMA

MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,10 mm

Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 2,5”

104

Safety and Handling






105




106

Description Wire Enamel R 83 is an MDI based Polyurethane. It has excellent thermal properties while being solderable directly. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-35, -51 & -55 Features and Benefits - Pinhole resistant - UL recognized file E 135382,

Thermal Class 180 - Quick Solderable at 370°C although

high cut through

- Well flexibility and adhesion Application Methods Wire Enamel R 83 is recommended for fine, medium and bigger wires (0,02 – 1,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

R 83 F 25 – 27%

70-100


R 83 D4 31 – 33%

300-400

0,30 – 1,00 Dies

R 83 D2 36 – 38%

1000-1400

0,30 – 1,00 Dies

R 83 HV 35 – 37%

900-1200

0,30 – 2,50 Dies

107

Wire Properties

WIRE CONSTRUCTION

Basecoat R 83 F Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10 mm Thickness 20µm Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,10 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,10 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,10 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,10 mm


108

Safety and Handling




Wire Enamel 1332 Rev. 1 Polyurethane Wire Enamel


109




110

Description Wire Enamel 1332 is a TDI based Polyurethane. Apart from very low soldering time at even 320°C it can be applied on very fast machines. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, 21 & 25. Features and Benefits - High speed enameling - UL recognized file E 135382,

Thermal Class 155 - Solderable at 320°C

Application Methods Wire Enamel 1332 is recommended for fine and medium wires (0,02 – 0,50 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1332/25 23 - 25%

20-40

0,02 – 0,20 Felts

1332/30 29 – 31%

90-110


1332/36 35 – 37%

300-500

0,20 – 0,50 Dies

111

Wire Properties

WIRE CONSTRUCTION

Basecoat 1332/25 Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10 mm Thickness 20µm Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,10 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,10 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,10 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,10 mm

Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 320°C 5 < 4,0”

112

Safety and Handling






113




114

Description The MDI based Polyurethane Wire Enamel 1342 is registered in class F (155). Its application is very smooth on fine and ultra-fine wires. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, -21, -25 & -35 Features and Benefits - Pinhole resistant - UL recognized file E 135382,

Thermal Class 155. - Thermal index at 175°C. - Low soldering times at relative high cut

through.

Application Methods Wire Enamel 1342 is recommended for ultra-fine and medium wires (0,02 – 0,70 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1342/24 22 – 24%

55-65

0,02 – 0,20 Felts

1342/30 29 – 31%

100-120

0,15 – 0,50 Dies

1342/35 34 – 36%

400-600

0,20 – 0,70 Dies

115

Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,10 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,10 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,10 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,10 mm

Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 <1,0”

116

Safety and Handling

ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.





117




118

Description Wire Enamel 1360 is a TDI based Polyurethane. It has excellent thermal properties within class 155. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, -21 & -25 Features and Benefits - Well application on finest and fine

wires - UL recognized file E 135382,

Thermal Class 155 - High cut through of 250°C although

class F (TI 155)

Application Methods Wire Enamel 1360 is recommended for finest, fine and medium wires (0,01 – 0,40 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1360/26 25 - 27%

25-45

0,01 – 0,20 Felts

1360/30 29 - 31%

100-200

0,15 – 0,40 Dies

119

Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,10 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,10 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,10 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,10 mm


120

Safety and Handling






121




122

Description Wire Enamel 1380 is an MDI based Polyurethane. It has excellent thermal properties while being solderable directly. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-35, -51, -55 Features and Benefits - Pinhole resistant - UL recognized file E 135382,

Thermal Class 180. - Solderable at 370°C although high cut

through

Application Methods Wire Enamel 1380 is recommended for fine and medium wires (0,02 – 1,00 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1380/25 23 - 25%

45-65

0,02 – 0,20 Felts

1380/29 28 - 30%

95-145

0,15 – 0,30 Dies

1380/35 33 – 35%

600-800

0,20 – 0,50 Dies

123

Wire Properties

WIRE CONSTRUCTION

Basecoat 1380/25 Overcoat None American Wire Gauge AWG 34 Wire Diameter 0,15mm Thickness 26µm Grade 2

APPLICATION

Oven Type Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23


NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,10 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,10 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,10 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,1 mm

Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 < 4,0”

124

Safety and Handling




Formvar 2437 Rev. 1 Polyvinyl-formal Magnet Wire Enamel


125




126

Description Formvar 2437 is a Polyvinyl-formal magnet wire enamel, with excellent chemical resistance, flexibility and very good adhesion. Uses Suitable for monolithic applications, it meets the requirements of IEC 317-12, -17, -18. Features and Benefits - Easy application. - Thermal Class 120. - Excellent stability. - Recommended for rectangular wire. - Compatible with all common


Application Methods Formvar 2437 is recommended for high-round and flat wires (0,50 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

2437-3500 22.0-24.0%

4000-5500

0,50 ÷ 5,00 Dies

127

Wire Properties

WIRE CONSTRUCTION

Basecoat 2437/3500 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 65 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm

Cut-Through Temperature 3.50.1.1 61-68 10-4.1 280ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 120°C


MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


128

Safety and Handling






129




130

Description Formvar 2440 is a Polyvinyl-formal magnet wire enamel, with excellent chemical resistance, flexibility and very good adhesion. Uses Suitable for monolithic, it meets the requirements of IEC 317-12, -17, -18. Features and Benefits - Easy application. - Thermal Class 120. - Excellent stability. - Excellent for flat wire to produce

transposed cable (CTC). - Compatible with all common


Application Methods Formvar 2440 is recommended for high-round and flat wires (0,50 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

2440-3500 22.0-24.0%

4000-5500

0,50 ÷ 5,00 Dies

131

Wire Properties

WIRE CONSTRUCTION

Basecoat 2440-3500 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 65 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm

Cut-Through Temperature 3.50.1.1 61-68 10-4.1 280ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 120°C


MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


132

Safety and Handling




Deamelt 355 Rev. 1 Epoxy Magnet Wire Enamel


133




134

Description Deamelt 355 is an Epoxy resin magnet wire enamel, with good performance of self-bonding. It is purposely developed for flat wire foe transposed cables (CTC). Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for base-coat, since lower polymerization temperature than PEI, PAI and PVF. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 16h at 120°C. - Resoftening temperature: 120°C.

- Bonding strength: > 4 N - Cresol-free product. - Compatible with all common

impregnating materials. Application Methods Deamelt 355 is recommended for flat wires (0,50 ÷ 5,00 mm) vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

355/27 KF 26.0-28.0%

5000-6000

0,50 ÷ 5,00 Dies

135

Wire Properties

Deamelt 355

0

2

4

6

8

10

100 120 140 160 180 200 220 240

Temperature (°C)

Bo

nd

ing

str

en

gh

t (N

)

136

Safety and Handling






137




138

Description Deamelt 356 is an Epoxy resin magnet wire enamel, with good performance of self-bonding. It is purposely developed as a B-stage layer on flat wire for Continuous Transposed Cables (CTC). Uses The best enameling results can be achieved in a separate oven from that used for base-coat. Features and Benefits - Bonding temperature: 16h at 120°C. - Resoftening temperature: 140°C. - Bonding strength: > 4 N - Cresol-free product. - Compatible with all common

impregnating materials. - Usable as bonding layer on glass-fiber

covered wire.

Application Methods Deamelt 356 is recommended for all flat wires dimensions, in vertical ovens. On the enameling machine it’s important to reach the right curing condition, the enamel polymerization must be stopped at “B” stage of Epoxy enamel. “B” stage can be achieved when the flat wire surface is on the limit of sticking. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

Deamelt 356/70 68.0-72.0%

3000-4000

Flat-wire Dies

139

Wire Properties

Bonding Strength (after 16h at 120°C).

Deamelt 356

02468101214

0 30 60 90 120 150 180

Test Temperature (°C)

Bon

ding

str

engh

t (N

)

140

Safety and Handling




W 23 Rev. 1 Aliphatic polyamide Magnet Wire Enamel


141


W 23 Rev. 1 Aliphatic polyamide Magnet Wire Enamel


142

Description W 23 is an Aliphatic polyamide magnet wire enamel, specially modified to obtain high mechanical and thermal properties, with very good performance of bonding. This product is generally applied as overcoat on PU or PEI basecoat. Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for basecoat. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 200°C.

- Resoftening temperature: 180°C. - Bonding strength: > 6 N. - Compatible with all common

impregnating materials. Application Methods W 23 is recommended for thin-medium wires (0,05 ÷ 3,00 mm) on horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

W 23 F 9.0-11.0%

250-300


W 23 A 11.0-13.0%

900-1100

0,20 ÷ 3,00 Dies

W 23 13.0-15.0%

1600-1800

0,20 ÷ 3,00 Dies

143

Wire Properties

W 23

0

2

4

6

8

10

100 110 120 130 140 150 160 170 180 190 200 210 220 230

Temperature (°C)

Bon

ding

str

engh

t (N

)

144

Safety and Handling




Schenbond 1539 Rev. 1 Aromatic Polyamide Magnet Wire Enamel


145




146

Description Schenbond 1539 is an Aromatic polyamide magnet wire enamel, with high performance for production of self-bonding enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for base-coat, since lower polymerization temperature than PEI and PAI. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 210°C. - Resoftening temperature: 180°C. - Bonding strength: > 7 N - Can be used as basecoat to increase

adhesion.

- Cresol-free product. - Compatible with all common

impregnating materials. - Freon resistant. Application Methods Schenbond 1539 is recommended for wide rang of wires (0,05 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1539/20 19.0-21.0%

450-650

0,20 ÷ 1,00 Dies

1539/27 24.0-26.0%

1700-1900

0,50 ÷ 3,00 Dies

147

Wire Properties

Effect of enamelling oven temperature on bond strength of wire overcoated with Schenbond 1539 , wound into helical coil, cured for 40 sec. @ 220°C by current heating.(NB. Total time from 23°C is ca120sec.).

148

Safety and Handling






149




150

Description Schenbond 1540 is an Aromatic polyamide magnet wire enamel, with high performance for production of self-bonding enameled wire with good winding and flexibility. Uses Thanks to its chemical composition, enameling process can be executed either in a single oven together with base-coat, or in separate ovens. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 210°C. - Resoftening temperature: 190°C. - Bonding strength: > 5 N - Can be used as basecoat to increase

adhesion.

- Cresol-free product. - Compatible with all common

impregnating materials. - Freon resistant. Application Methods Schenbond 1540 is recommended for wide rang of wires (0,05 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1540/20 19.0-21.0%

220-260


1540/24 23.0-25.0%

400-500

0,20 ÷ 1,00 Dies

1540/26 25.0-27.0%

800-1200

0,20 ÷ 1,00 Dies

1540/31 30.0-32.0%

2600-2900

0,50 ÷ 3,00 Dies

151

Wire Properties

Effect of enamelling oven temperature on bond strength of wire overcoated with Bondall 1540 , wound into helical coil, cured for 40 sec. @ 220°C by current heating. (N.B. Total time from 23°C is ca 120 sec)

152

Safety and Handling




Bonding Enamel 1236 Rev. 1 Polyvinyl-butyral Magnet Wire Enamel


153


Bonding Enamel 1236 Rev. 1 Polyvinyl-butyral Magnet Wire Enamel


154

Description Bonding Enamel 1236 is an polyvinyl-butyral magnet wire enamel, with good performance of self-bonding. Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for base-coat. Suitable dual coat applications using, it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 140°C. - Resoftening temperature: 120°C. - Bonding strength: 3-4 N.

- Usable also for chemical bonding. - Cresol-free product. Application Methods Bonding Enamel 1236 is recommended for thin-medium wires (0,02 ÷ 1,00 mm) on horizontal. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1236/12 10.0-12.0%

100-150


1236/16 15.0-17.0%

500-1000

0,20 ÷ 1,00 Dies

155

Safety and Handling



156


Bonding Enamel 1251 Rev. 1 Aliphatic polyamide Magnet Wire Enamel


157


Bonding Enamel 1251 Rev. 1 Aliphatic polyamide Magnet Wire Enamel


158

Description Bonding Enamel 1251 is a modified Aliphatic polyamide magnet wire enamel, specially modified to obtain high mechanical and thermal properties, with very good performance of bonding. This product is generally applied as overcoat on PU or PEI basecoat. Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for basecoat. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 200°C.

- Resoftening temperature: 180°C. - Bonding strength: > 6 N. - Compatible with all common

impregnating materials. Application Methods Bonding Enamel 1251 is recommended for thin-medium wires (0,05 ÷ 3,00 mm) on horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

1251/8 7.0-9.0%

75-115


1251/16 14.0-16.0%

500-900

0,20 ÷ 1,00 Dies

159

Wire Properties

Bonding Enamel 1251

01234567

100 120 140 160 180 200 220Temperature (°C)

Bon

ding

str

engh

t (N

)

160

Safety and Handling




Primer N 35 Rev. 1 Primer Magnet Wire Enamel


161


Primer N 35 Rev. 1 Primer Magnet Wire Enamel


162

Description Primer N 35 is an Aromatic polyamide magnet wire enamel, with excellent adhesion property between metal and base-coat. Uses Suitable for single or maximum double passages before base-coat application. Features and Benefits - Easy application. - Usable for copper and aluminum.

Application Methods Primer N 35 is recommended for heavy-round and flat wires (0,20 ÷ 5,00 mm), on horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.



Viscosity Range Ø mm

Application system

N 35 A 22.0-24.0% 1100-1300 mPa.s at 23°C

2,00 ÷ 5,00 Dies

N 35 B 19.0-21.0% 450-650 mPa.s at 23°C

0,20 ÷ 5,00 Dies

163

Wire Properties

WIRE CONSTRUCTION


APPLICATION

Oven Type Oven Temperature - Speed (meters/minute) - Number of Passes -


NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 -


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 -



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 -



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 -


164

Safety and Handling




Primer F 450 Rev. 1 Primer Magnet Wire Enamel


165


Primer F 450 Rev. 1 Primer Magnet Wire Enamel


166

Description Primer F 450 is an Epoxy-Phenol PEI modified magnet wire enamel, with excellent adhesion property between metal and base-coat. Uses Suitable for single or maximum double passages before base-coat application. Features and Benefits - Easy application. - Usable for copper and aluminum.

Application Methods Primer F 450 is recommended for heavy-round and flat wires (2,00 ÷ 5,00 mm), on vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

F 450 25.0-27.0%

900-1100

2,00 ÷ 5,00 Dies

F 450 D 19.0-21.0%

450-550

2,00 ÷ 5,00 Dies

167

Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 -


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 -



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 -



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 -


168

Safety and Handling




Lubricant L 71 Rev. 1 Paraffin lubricant for Magnet Wire


169


Lubricant L 71 Rev. 1 Paraffin lubricant for Magnet Wire


170

Description L 71 is a paraffin wax based lubricant with excellent lubricating property and very good slipperiness. Uses Last passages, with felt application. Features and Benefits - Easy application. - Good slipperiness. - Usable for horizontal and vertical

ovens. - Compatible with all common


Application Methods Lubricant L 71 is recommended for a wide range of wires (0,02 ÷ 5,00 mm), on all horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.



Solvent Use Application system

L 71/03 0.30% n-heptane

General purpose

Felts

L 71/05 0.50% n-heptane

General purpose

Felts

L 71/12 1.20% n-heptane

General purpose

Felts

171

Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 -


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 -



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 -



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 -


172

Safety and Handling


Storage and Shelf Life Under appropriate storage conditions, it has to be protected from low temperatures: Lubricant L 71 should be stored at temperatures between 15°C ÷ 30°C for 12 months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.


Lubricant L 90 Rev. 2 Ecologic lubricant for Magnet Wire


173


Lubricant L 90 Rev. 2 Ecologic lubricant for Magnet Wire


174

Description L 90 is a synthetic wax based lubricant with excellent lubricating property and very good slipperiness, developed for hermetic motors. Uses Last passages, with felt application. Features and Benefits - Easy application. - Good slipperiness. - Usable for horizontal and vertical

ovens. - Suitable for Freon 134A. - Compatible with all common


Application Methods Lubricant L 90 is recommended for a wide range of wires (0,02 ÷ 5,00 mm), on all horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.



Solvent Use Application system

L 90/05 0.50% n-Heptane

Suitable for Freon 134A

Felts

L 90/10 1.00% n-Heptane


Felts

L 90/100 100% -


Felts

175

Wire Properties

WIRE CONSTRUCTION


APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 -


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 -



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 -



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 -


176

Safety and Handling


Storage and Shelf Life Under appropriate storage conditions, it has to be protected from low temperatures: Lubricant L 90 should be stored at temperatures between 15°C ÷ 30°C for 12 months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.


Thinner 300 Rev. 1 Cresol based solvent


177


Thinner 300 Rev. 1 Cresol based solvent


178

Description Thinner 300 is a mixture of cresol based acids and aromatic solvents. Uses Suitable for the dilution of:

- PE, PEI, PU, PVF enamels - Nylon based enamels - Self-Bonding enamels cresol

based

Also usable for cleaning tanks, dies and applicators. Use is not recommended for amide imide enamels.

Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use. Storage and Shelf Life Thinner should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having 12 month of shelf life from the date of production.

Main characteristics Aspect Clear brownish liquid Density 0,950-0,970 g/cm3

Flash Point 42°C Auto ignition temperature >450°C

179


Thinner 500 Rev. 1 N-Methylpirrolidone based solvent

ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 [email protected] www.elantas.com ELANTAS Deatech Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 [email protected] www.elantas.com

180

Description Thinner 500 is a mixture of N-Methylpirrolidone and aromatic solvents. Uses Suitable for the dilution of:

- PAI enamels - Self-Bonding enamels NMP

based -

Also usable for cleaning tanks, dies and applicators. Use is not recommended for cresol based enamels.

Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use. Storage and Shelf Life Thinner should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having 12 month of shelf life from the date of production.

Main characteristics

Aspect Clear brownish liquid Density 0,980-0,995 g/cm3

Flash Point 25°C Auto ignition temperature 245°C


Deatherm E 641 GL Rev. 1 Polyester-Imide Magnet Wire Enamel


181


Deatherm E 641 GL Rev. 1 Polyester-Imide Magnet Wire Enamel


182

Description Deatherm E 641 GL is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility, thermal and electrical resistance, it’s also a Corona-Resistant enamel, based on nanotechnology Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - High voltage resistant. - Long liquid stability without settling. - Clear, smooth film. - Extremely low die wear. - Excellent stability.


Application Methods Deatherm E 641 GL is recommended for medium-high wires (0,20 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

E 641 GL 37.0-39.0%

700-800

0,20 ÷ 3,00 Dies

183

Wire Properties

WIRE CONSTRUCTION

Basecoat E 641 GL Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 1,0 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 1,0 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 1,0 mm

Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 >15,0 kV Breakdown 150 h at 3000 V Pass Tangent Delta 19-6.1 205ºC


MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 1,0 mm


184

Safety and Handling




Allotherm 602 BGM Rev. 1 Polyamide-Imide Magnet Wire Enamel

ELANTAS ItaliaSrl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 [email protected] www.elantas.com

185


Allotherm 602 BGM Rev. 1 Polyamide-Imide Magnet Wire Enamel

ELANTAS ItaliaSrl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 [email protected] www.elantas.com

186

Description Allotherm 602 BGM is a modified polyamide-imide magnet wire enamel with high thermal class. Excellent thermal properties as well as good chemical resistance and heat shock are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382,

Thermal Class 240. - Pinhole resistant.


Application Methods Allotherm 602 BGM is recommended for medium rang of wires (0,20 ÷ 1,60 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

602 BGM 31.0-33.0%

1000-1200

0,20 ÷ 1,60 Dies

187

Wire Properties

WIRE CONSTRUCTION

Basecoat 602 BGM Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm

Cut-Through Temperature 3.50.1.1 61-68 10-4.1 >500ºC Heat Shock - 30 min @ 260ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 242°C


MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm

Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 9,0 kV Tangent Delta 19-6.1 >270ºC


MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm


188

Safety and Handling




Sivamid 595 MBA Rev. 1 Polyamide-Imide Magnet Wire Enamel


189


Sivamid 595 MBA Rev. 1 Polyamide-Imide Magnet Wire Enamel


190

Description Sivamid 595 MBA is a special developed polyamide-imide magnet wire enamel, having self-lubricating properties with very low COF. Uses Due its special design, used only as the last overcoat of wire, improving the lubrication of the wires. Features and Benefits - Low value of COF (0,04 – 0,05). - Glass transition between 260°C and


Thermal Class 220. - Pinhole resistant. - Easy application.


Application Methods Sivamid 595 MBA is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.




Range Ø mm

Application system

595/30 MBA 29.0-31.0%

500-700

0,20 ÷ 5,00 Dies

191

Wire Properties

WIRE CONSTRUCTION

Basecoat 595/30 MBA Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2

APPLICATION



NEMA MW 1000

ASTM D 1676

IEC 851-3

JIS C 3003

IEC 851-3 0,71 mm


THERMAL PROPERTIES

NEMA MW 1000

ASTM D 1676

IEC 851-6

JIS C 3003

IEC 851-6 0,71 mm



MW 1000 ASTM D 1676

IEC 851-5

JIS C 3003

IEC 851-5 0,71 mm



MW 1000 ASTM D 1676

IEC 851-4

JIS C 3003

IEC 851-4 0,71 mm


192

Safety and Handling



193


Deaglass 7080 FS Varnish for glass fibre braided wires, thermal class F

194

Product description Deaglass 7080 FS is a single component, oven-drying impregnating varnish for manufacture of varnish bonded glass fiber braided winding wires. The Varnish is based on a modified Polyurethane. For adjusting the viscosity the PMA (Metossipropylacetate) is designated. Areas of application Deaglass 7080 FS is used for manufacturing round and flat wire which are covered with glass filament. It’s further used as glue and covering varnish. Properties of cured resin Deaglass 7080 FS is appropriate for wires with very good gluing properties, high scraping resistance and a rather smooth surface. It stand out for its good elasticity, electrical properties of high quality and very high resistance against water, humidity, transformer oil, impregnating enamels, solvents and chemicals. Storage and stability Deaglass 7080 FS should be stored in clean, dry and closed vessel at temperature of 25°C or less. The ability of storing of the Deaglass 7080 FS comes at pertinent storage to twelve month.

Processing methods The Deaglass 7080 FS is supplied in processing consistency which can be adjusted during the processing by adding thinner PMA (Metossipropylacetate), if necessary. The baking temperature depend on the length of oven, on the discharging speed and the wire diameter. It should be determined when using the varnishing machine. Normally the wire are coated with 3-4 layers of enamel. It is useful to apply the first layer to the bare wire before it is covered with glass filaments. After the remaining 2-3 coatings will be made which have to be annealed after every enamelling process.

195

Properties of varnish as supplied Property Value Unit Specific Weight at 20°C 1,065 g/cm3 Solid Content (2g/3h/150°C) 47-49 % Viscosity (25°C) 400-500 mPa.s Flash Point 23 °C Breakdown voltage, breakdown resistance

Drying of the test samples: 1. Impregnation: 2hrs/120°C + 2hrs/140°C 2. Impregnation: 2hrs/120°C + 8hrs/140°C

Average consistency of the test sample in mm

Measurement Average breakdown voltage in kV

Average breakdown resistance in kV/mm

0,166 After 24hrs storage at 23°C and 50% rel. air humidity

15 88

0,170 After 96hrs storage at 23°C and 92% rel. air humidity

14 84

0,173 At 155°C

8 48

0,169 After 168hrs storage at 175°C 17 101 Specific volume resistance in dependence on storage in water: Duration of storage in water (in h) Specific volume resistance in Ohm x cm (average value)

0 1 x 1016

24 2 x 1015

48 8 x 1014

96 8 x 1014

240 9 x 1013

Our advice in application technology given verbally, in writing and by testing corresponds to the best of our knowledge and belief, but is intended as information given without obligation, also with respect to any protective rights held by third parties. It does not relieve your own responsibility to check the products for their suitability to the purposes and processes intended. The application usage and processing of the product are beyond our reasonable control and will completely fall into your scope of responsibility. Should there nevertheless be a case of liability from our side, this will be limited to any damage to the value of the merchandise delivered by us. Naturally, we assume responsibility for the unobjectionable quality of our products, as defined in our general terms and condition

Manufacturing sites : ELANTAS Italia s.r.l. via San Martino 6, 15028 Quattordio ( AL ), Italy www.elantas.com

196

Safety and Handling ELANTAS Italia S.r.l. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapours will present similar hazards. Curing, the conversion of resin into a thermo set film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapours may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enamelled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release Isocyanides and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.


Tavola di conversione viscosità Viscosity Conversion Table

Cps Ford 4 Din 4

50

23”

17” 65 27” 20” 85 33” 24” 100 37” 27” 125 43” 31” 140 48” 35” 165 56” 41” 200 65” 47” 225 72” 53” 250 80” 58” 275 86” 63” 300 93” 67” 320 100” 73” 340 107” 78” 370 115” 84” 400 125” 90” 435 136” 99” 470 148” 107” 500 157” 113” 545 170” 123” 630 208” 152” 800 247” 180” 980 278” 203” 1080 340” 248”

201

197

Tavola di conversione viscosità Viscosity Conversion Table

Cps Ford 4 Din 4

50

23”

17” 65 27” 20” 85 33” 24” 100 37” 27” 125 43” 31” 140 48” 35” 165 56” 41” 200 65” 47” 225 72” 53” 250 80” 58” 275 86” 63” 300 93” 67” 320 100” 73” 340 107” 78” 370 115” 84” 400 125” 90” 435 136” 99” 470 148” 107” 500 157” 113” 545 170” 123” 630 208” 152” 800 247” 180” 980 278” 203” 1080 340” 248”

201

198

mm AWG mm AWG mm AWG0,011 57,0 0,102 38,0 0,912 19,00,012 56,0 0,114 37,0 1,024 18,00,014 55,0 0,127 36,0 1,151 17,00,016 54,0 0,142 35,0 1,290 16,00,018 53,0 0,160 34,0 1,450 15,00,020 52,0 0,180 33,0 1,628 14,00,022 51,0 0,203 32,0 1,829 13,00,025 50,0 0,226 31,0 2,052 12,00,028 49,0 0,254 30,0 2,304 11,00,031 48,0 0,287 29,0 2,588 10,00,035 47,0 0,320 28,0 2,906 9,00,041 46,0 0,361 27,0 3,264 8,00,049 45,0 0,404 26,0 3,665 7,00,051 44,0 0,455 25,0 4,115 6,00,055 43,0 0,511 24,0 4,620 5,00,064 42,0 0,574 23,0 5,189 4,00,071 41,0 0,643 22,0 5,827 3,00,079 40,0 0,724 21,0 6,543 2,00,089 39,0 0,813 20,0 7,348 1,0

DIMENSIONS

202

199

VISCOSITY vs TEMPERATURE The following graph enables the viscosity of an enamel at different temperatures to be predicted.

To use: find the curve closest to the known viscosity and temperature, then follow curve to read off viscosity at the required temperature.

Example. 200mPas @ 23C. Closest is lower curve. Viscosity at 45C is therefore 75mPas.

Note: This information is only provided for guidance and does not constitute a specification.

203

200

275 °C 253260 °C 620245 °C 1708230 °C 5422

212,6 °C 20000

TEREBEC MT533

TERMAL INDEX

100

1000

10000

100000

150 °C170 °C190 °C210 °C230 °C250 °C270 °C290 °C

204

270 °C 457260 °C 1155245 °C 6034

234,0 °C 20000

TEREBEC MT533 + ALLOTHERM 602L

TERMAL INDEX

100

1000

10000

100000

150 °C170 °C190 °C210 °C230 °C250 °C270 °C290 °C

205

202

Documents

Italia CATALOGUE · 8 Safety and Handling ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and