36
Issue 4

Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Embed Size (px)

Citation preview

Page 1: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Issue 4

Page 2: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Contents

Contents

Section PagePre-Insulated Terminals 1Insulated Bootlace Ferrrules 3Twin Entry Insulated Bootlace Ferrules 3Copper Tube Terminals 4Copper Butt Splices 6Copper Reducing Pins 7Copper Tube Terminals - Specials 7Tooling 8Cable Ties 11Metal Content Cable Ties 11Stainless Steel Cable Ties (Roller Ball Type) 11Velcro Cable Ties 11Cable Tie Accessories 12Heat Shrink Sleeves 13Heat Shrink Packs 13HS Sleeving 13Dome Top Glands / IP68 14Brass Cable Gland Packs 15Resin Cable Joints 16Cable Cleats 17Kits & Kit Boxes 18Zip-Lock 20Micc Accessories & Tooling 21CTC Earth Bars & Accessories 22Cable Clips & Quick Fit Connectors 23CTC Aerosols 24Socket Screws & Grommets 24CTC Flexible Conduit 25Cable Handling 26Magic Gel 27Tape 28Cable Gland Sizing Charts 29Pyro Clips, Saddles, Glands & Seals 31Girder Clips 32Terms & Deliveries 33

Page 3: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Pre-InsulatedTerminals

1

Pre-Insulated Terminals

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Part Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIR32 BIR32 YIR32RIR37 BIR37 YIR37RIR43 BIR43 YIR43RIR53 BIR53 YIR53RIR65 BIR65 YIR65RIR85 BIR85 YIR85RIR10 BIR10 YIR10

Part Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIF32 BIF32 YIF32RIF37 BIF37 YIF37RIF43 BIF43 YIF43RIF53 BIF53 YIF53RIF65 BIF65 YIF65

Ring Terminals

Fork Terminals

Part Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIBS BIBS YIBSHeatshrink Splice Heatshrink Splice Heatshrink SpliceRIBS/HS BIBS/HS YIBS/HS

Insulated Splices

Part Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIP12 BIP12 YIP14RIB10 BIB10 YIB10RIB18 BIB18 YIB18

Insulated Pins/Blades

Insulated BulletsPart Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIBM4 BIBM4 YIBM5RISF4 BISF4 YISF5

Most Terminals are UL andCSA Approved.Max working temperature+75oC

Page 4: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

2

Pre-Insulated TerminalsPre-InsulatedTerminals

Female Insulated Push-onsPart Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIFPX28 BIFP48 YIFP63RIFP28 BIFP63 YIFP95RIFPX48RIFP48RIFP63

Male Insulated Push-onsPart Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIMP63 BIMP63 YIMP63

Fully Insulated Female Push-onsPart Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIFPT28 BIFPT48 YIFPT63RIFPT48 BIFPT63RIFPT63

Insulated Piggy Back TerminalsPart Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIPIG63 BIPIG63 YIPIG63

Insulated Hook BladesPart Number Part Number Part Number(0.5-1.5 RED) (1.5 – 2.5 BLUE) (4.0 – 6.0 YELLOW)RIHB30 BIHB30 YIHB46RIHB46 BIHB46

Closed End ConnectorsPart Number (1.5) Part Number (2.5) Part Number (6.0)NES15 NES25 NES60

Insulated Right Angle Female ConnectorsPart Number (0.5-1.5 RED) Part Number (1.5-2.5 BLUE)RIFPT63RA BIFPT63RA

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Page 5: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

InsulatedBootlaceFerrules

3

Insulated Bootlace Ferrules

Twin Entry InsulatedBootlace Ferrules

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Part Number Colour Pin Length (mm) Overall Length2 X 0.50BLF WHITE 8.0 15.02 X 0.75BLF BLUE 8.0 15.02 X 1.0BLF RED 8.0 15.02 X 1.5BLF BLACK 8.0 16.02 X 2.5BLF GREY 13.0 18.52 X 4.0BLF GREY 12.0 23.02 X 6.0BLF YELLOW 14.0 26.02 X 10.0BLF RED 14.0 26.02 X 16.0BLF BLUE 14.0 30.0

Part No Colour Part No Colour Pin Length OverallFrench French German German (mm) LengthT0.25BLF VIOLET K0.25BLF L/BLUE 6.0 10.4T0.34BLF PINK K0.34BLF TURQUOISE 6.0 10.4T0.50BLF WHITE K0.50BLF ORANGE 8.0 14.0T0.75BLF BLUE K0.75BLF WHITE 8.0 14.6T1.0BLF RED K1.0BLF YELLOW 8.0 14.6T1.5BLF BLACK K1.5BLF RED 8.0 14.6T2.5BLF GREY K2.5BLF BLUE 8.0 15.2T4.0BLF ORANGE K4.0BLF GREY 9.0 16.5T6.0BLF GREEN K6.0BLF BLACK 12.0 20.0T10.0BLF BROWN K10.0BLF IVORY 12.0 21.5T16.0BLF IVORY K16.0BLF GREEN 12.0 22.2T25.0BLF BLACK K25.0BLF BROWN 16.0 29.0T35.0BLF RED K35.0BLF BEIGE 16.2 30.0T50.0BLF BLUE K50.0BLF OLIVE 19.0 36.0T70.0BLF YELLOW K70.0BLF YELLOW 20.0 37.0T95.0BLF RED K95.0BLF RED 25.0 44.0T120BLF BLUE K120BLF BLUE 27.0 48.0

French and German insulated Bootlace Ferrules are suitable for tri-rated cables and are in accordance withDIN 46288 Part 4, temperature range -40o up to 125oC.

We can also offer a full range of long pin bootlace ferrules, uninsulated bootlace ferrules and tooling to suit.

Page 6: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

4

CopperTubeTerminals

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Copper Tube Terminals

W

F

B A T

L

D

E

Code Stud size (mm) A B W E F D L T1.5-3T 3 3.6 1.9 5.5 5.0 3.0 7.5 17.0 1.41.5-4T 4 3.6 1.9 6.7 6.0 4.0 7.5 19.5 1.11.5-5T 5 3.6 1.9 7.7 6.5 4.5 7.5 20.4 0.92.5-3T 3 3.9 2.4 5.5 5.0 3.0 7.8 18.0 1.62.5-4T 4 3.9 2.4 8.0 5.0 4.0 6.0 19.0 1.42.5-5T 5 3.9 2.4 10.0 6.2 4.5 6.0 21.2 1.12.5-6T 6 3.9 2.4 10.0 6.5 5.5 6.0 21.0 1.04-4T 4 4.7 3.0 10.0 6.0 5.0 8.0 21.0 1.74-5T 5 4.7 3.0 10.0 7.0 5.5 8.0 21.0 1.44-6T 6 4.7 3.0 10.0 7.0 6.0 8.0 23.5 1.36-4T 4 6.0 4.1 9.5 6.0 4.0 8.5 21.5 2.06-5T 5 6.0 4.1 10.0 6.4 5.5 8.5 24.5 1.96-6T 6 6.0 4.1 11.0 6.5 5.5 8.5 24.5 1.76-8T 8 6.0 4.1 12.5 8.5 7.0 8.5 27.0 1.66-10T 10 6.0 4.1 12.5 9.3 7.7 8.5 27.0 0.910-5T 5 6.6 4.7 10.8 5.6 5.2 8.0 26.0 1.710-6T 6 6.6 4.7 10.8 5.6 5.2 8.0 26.0 1.710-8T 8 6.6 4.7 13.5 8.0 7.0 9.5 29.5 1.210-10T 10 6.9 4.7 16.0 12.0 10.0 10.0 39.0 1.510-12T 12 6.9 4.7 18.0 12.0 10.0 10.0 39.0 1.216-6T 6 7.5 5.5 10.8 8.8 6.2 9.5 30.0 2.016-8T 8 7.5 5.5 13.5 8.0 7.0 9.5 30.0 1.616-10T 10 7.8 5.5 15.0 10.9 9.6 9.5 35.5 1.516-12T 12 8.0 5.5 18.0 12.0 10.0 11.0 43.0 1.325-6T 6 9.4 7.0 13.8 8.8 6.2 12.0 32.5 2.425-8T 8 9.4 7.0 13.8 8.0 7.0 12.0 32.5 2.425-10T 10 9.4 7.0 16.0 10.9 9.6 12.0 38.0 2.125-12T 12 9.4 7.0 18.0 10.5 10.0 12.0 38.0 1.935-6T 6 10.6 8.2 15.3 8.8 6.2 14.0 35.0 2.435-8T 8 10.6 8.2 15.3 8.0 7.0 14.0 35.0 2.435-10T 10 10.6 8.2 15.3 10.9 9.6 14.0 40.5 2.435-12T 12 10.6 8.2 18.0 10.5 10.0 14.0 40.5 2.250-6T 6 11.9 9.5 17.4 8.8 6.2 14.9 37.0 2.550-8T 8 11.9 9.5 17.4 8.0 7.0 14.9 37.0 2.550-10T 10 11.9 9.5 17.4 10.9 9.6 14.9 42.5 2.550-12T 12 11.9 9.5 17.4 10.5 10.0 14.9 42.5 2.5

Manufactured in the UK

Page 7: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

CopperTubeTerminals

5

70-6T 6 14.5 11.5 20.9 8.8 6.2 17.0 40.5 3.070-8T 8 14.5 11.5 20.9 8.0 7.0 17.0 40.5 3.070-10T 10 14.5 11.5 20.9 10.9 9.6 17.0 46.0 3.070-12T 12 14.5 11.5 20.9 10.5 10.0 17.0 46.0 3.070-14T 14 14.5 11.5 20.9 13.0 13.0 17.0 50.0 3.070-16T 16 14.5 11.5 20.9 13.0 13.0 17.0 50.0 3.095-8T 8 16.7 13.5 24.3 10.9 9.6 19.0 49.5 3.295-10T 10 16.7 13.5 24.3 10.9 9.6 19.0 49.5 3.295-12T 12 16.7 13.5 24.3 10.5 10.0 19.0 49.5 3.295-14T 14 16.7 13.5 24.3 13.0 13.0 19.0 56.0 3.295-16T 16 16.7 13.5 24.3 13.0 13.0 19.0 56.0 3.2120-10T 10 19.0 15.0 27.3 14.4 9.6 20.0 55.5 4.0120-12T 12 19.0 15.0 27.3 14.0 10.0 20.0 55.5 4.0120-14T 14 19.0 15.0 27.3 13.2 10.8 20.0 55.5 4.0120-16T 16 19.0 15.0 27.3 13.0 13.0 20.0 60.0 4.0150-10T 10 21.0 16.5 30.2 14.0 10.0 23.0 62.0 4.5150-12T 12 21.0 16.5 30.2 14.0 10.0 23.0 61.0 4.5150-14T 14 21.0 16.5 30.2 13.2 13.0 23.0 61.0 4.5150-16T 16 21.0 16.5 30.2 13.0 13.0 23.0 65.0 4.5185-10T 10 23.0 18.5 33.3 15.5 9.2 29.0 66.5 4.5185-12T 12 23.0 18.5 33.3 15.5 9.2 29.0 68.0 4.5185-14T 14 23.0 18.5 33.3 15.5 9.2 29.0 68.0 4.5185-16T 16 23.0 18.5 33.3 13.0 13.0 29.0 70.0 4.5240-10T 10 26.0 21.0 37.7 18.0 17.0 32.0 88.0 5.0240-12T 12 26.0 21.0 37.7 18.0 17.0 32.0 88.0 5.0240-14T 14 26.0 21.0 37.7 18.0 17.0 32.0 88.0 5.0240-16T 16 26.0 21.0 37.7 18.0 17.0 32.0 88.0 5.0240-20T 20 26.0 21.0 37.7 18.0 17.0 32.0 88.0 5.0300-10T 10 28.0 23.0 41.0 18.0 17.0 37.0 97.0 5.0300-12T 12 28.0 23.0 41.0 18.0 17.0 37.0 97.0 5.0300-14T 14 28.0 23.0 41.0 18.0 17.0 37.0 97.0 5.0300-16T 16 28.0 23.0 41.0 18.0 17.0 37.0 97.0 5.0300-20T 20 28.0 23.0 41.0 18.0 17.0 37.0 97.0 5.0400-10T 10 32.0 27.0 47.3 22.0 22.0 38.0 108.0 5.0400-12T 12 32.0 27.0 47.3 22.0 22.0 38.0 108.0 5.0400-14T 14 32.0 27.0 47.3 22.0 22.0 38.0 108.0 5.0400-16T 16 32.0 27.0 47.3 22.0 22.0 38.0 108.0 5.0400-20T 20 32.0 27.0 47.3 22.0 22.0 38.0 108.0 5.0500-14T 14 36.0 30.0 53.0 28.0 24.0 38.0 117.0 6.9500-16T 15 36.0 30.0 53.0 28.0 24.0 38.0 117.0 6.9500-20T 20 36.0 30.0 53.0 28.0 24.0 38.0 117.0 6.9630-16T 16 44.0 33.8 63.0 25.0 23.0 46.0 127.0 10.2630-20T 20 44.0 33.8 63.0 25.0 23.0 46.0 127.0 10.2800-20T 20 49.0 38.0 70.0 34.0 34.0 56.0 164.0 11.01000-20T 20 53.0 42.5 77.0 34.0 34.0 56.0 169.0 10.5

Cable Termination Components only offer high quality British made Copper Tube Terminals, these are allmanufactured from seamless copper tube to BSEN12449 and all our terminals fully comply with BS4579. Ourterminals are all bell-mouthed entry for easy termination to cable and have inspection holes to ensure the cable isinserted correctly prior to crimping. As well as our standard range of copper tube terminals we can also offer abespoke range of terminals made entirely to your specification to suit any application.

Page 8: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Part Number Dimension A (mm) Dimension B (mm) Dimension L (mm)CBS1.5 3.3 1.8 14.0CBS2.5 4.2 2.3 16.0CBS4 5.0 3.0 19.0CBS6 6.0 4.0 22.0CBS10 6.6 4.7 25.0CBS16 7.5 5.6 30.0CBS25 9.4 7.0 35.0CBS35 10.6 8.2 40.0CBS50 12.0 9.5 44.0CBS70 14.7 11.5 44.0CBS95 16.7 13.5 46.0CBS120 19.0 15.0 50.0CBS150 21.0 16.5 54.0CBS185 23.0 18.5 56.0CBS240 26.0 21.0 58.0CBS300 28.0 23.0 60.0CBS400 32.0 27.0 63.0CBS500 38.1 30.0 135.0CBS630 44.0 33.8 135.0CBS800 49.0 38.0 135CBS1000 53.0 42.5 135.0

6

Cable Termination Components CopperButt Splices are manufactured for jointinglow voltage conductors. These aremanufactured with an internal taper at both ends and acentral stop for correct termination.

Copper Butt Splices

A B

L

CopperButtSplices

Copper Transformer Fixing TerminalsCode Cable Size (mm) Stud Size (mm)CTFT 70 70MM 8MMCTFT 95 95MM 8MMCTFT 120 120MM 8MMCTFT 150 150MM 8MMCTFT 185 185MM 8MMCTFT 240 240MM 8MMCTFT 300 300MM 8MMCTFT 400 400MM 8MMCTFT 500 500MM 8MMCTFT 630 630MM 8MMCTFT 800 800MM 8MMCTFT 1000 1000MM 8MM

Cable Termination Components TransformerFixing Terminals are manufactured with four8mm stud holes as standard, other stud holesand stud spacing’s are available to order. Up toand including CTFT 300 are manufactured asbrazed palm CTFT 400 and above aremanufactured from one single tube.

Bell Mouth Entry

Chamfered Entry

35

35

25

Page 9: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

CopperTransformerFixingTerminals

7

Copper Reducing Pins

Copper Tube Terminals - Specials

Code Cable Size (mm) Stud Size (mm)FRP10 13.2 4.3FRP16 18.2 5.3FRP25 18.5 7.0FRP35 18.8 7.0FRP50 19.2 8.4FRP70 23.0 11.0FRP95 23.0 12.5

Part Cable Size Pin Length Pin DiameterNo. (mm2) (mm) (mm)CRP10 10 10 3.8CRP16 16 13.5 3.7CRP25 25 19 5.0CRP35 35 19 7.5CRP50 50 19.5 7.5CRP70 70 18 8.0CRP95 95 18 8.0CRP120 120 24 10CRP150 150 24 10CRP185 185 25 8.0CRP240 240 25 14CRP300 300 32 16CRP400 400 32 16

Cable Termination Components Copper Reducing Pins are designed to reduce down conductor’s size when cables areoversized. Our standard sizes are listed above and larger sizes and specials can be manufactured to suit any application.

Cross sectionalarea of cablemm2

Pin Length

Pin Dia

Right Angle Cable LugsOur Right Angle Cable Lugs are available form stock with palm angles of90/30/45/55/70 degree’s. Our British made terminals can be made with any studhole to suit any application.

Telecommunication TerminalsTwo hole fixing Telecommunication Terminals can be manufactured with any studspacing.

Narrow Palm TerminalsNarrow Palm Terminals are manufactured with a special contained palm width toallow easier termination in such applications such LV circuit breakers with areduced spaced terminal block and can be made to suit any application.

Made from copperstrip our Flat CopperReducing Pins aremanufactured inconductor sizes10mm to 95mm andare designed to terminate conductors intocontact blocks.

Flat Copper Reducing Pins

Page 10: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

8

ToolingTooling

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

MC4 / MC3This is a PV installer must have, this high precision MC4 crimpingtool is specially designed for the MC4 connectors which are commonly found inPV systems. This MC4 tool provides 1.2 tons of power and ensures a strong connection withall MC4 connectors. MC3 crimping tool also available.

MC3These MC3 connectors arefully touch protected andallow for quick and easyon-site connection,lowering installationcosts.

Suitable for use on cableswith a cross section of 2.5- 4mm² with an outerdiameter of 4.9 - 7.1mm.

MC4 Connector MaleThis MC4 male connector issuitable for cable between 4-6mm.

MC4 Connector FemaleThis MC4 male connector issuitable for cable between 4-6mm.

The tried and tested design of these MC4 cable connectors enablesnap-in locking and can only be released using an MC4 spanner,making these connectors safe and reliable.Suitable for use on cablewith a cross section of 4 - 6mm².

Spec:

Cable Cross Section: 4 - 6mm² Cable Outer Diameter: 5.5 - 9mmCurrent Rating: 30A Voltage Rating: 1000V (IEC/CEI), 600V (UL)

Page 11: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Tooling

9

Tooling

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

RT1Ratchet Crimper to suit 1.5 - 6mminsulated crimp terminals

RT625Ratchet Crimper to suit 6-25 mmcopper tube terminals

CT10-120Non Ratchet Indent Crimp toolto suit 10-120mm copper tubeterminals

HH10-400Hand Hydraulic Crimper to suit10-400mm copper tubeterminals c/w hexagon diesand case

RT16Ratchet Crimper to suit 10 &16 mm copper tube terminals

CT650Non Ratchet Hexagon Crimper tosuit 6-50mm copper tube terminals

RT6-150Ratchet Crimp Tool to suit 6-150mm copper tube terminalsc/w hexagonal dies and case

HCH400Hydraulic Crimping Head Only,to accept hexagon C dies 10-400mm, to be used with HFP1

RT1516Ratchet Crimper to suit 1.5 –16mm copper tube terminals

CT25-150Non Ratchet Hexagon Crimperto suit 25 – 150mm coppertube terminals

HH150Hydraulic Crimp Tool to suit10-150mm copper tubeterminals c/w hexagonal diesand case

HFP1Hydraulic Foot Pump withautomatic release for use withHCH400 and hydraulic cuttingheads

Page 12: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

10

ToolingTooling

RTB56Ratchet Crimper to suit 0.25-6mm Insulated Ferrules

VS1 Volt Stick

CC38Suitable for cutting Copper andAluminium cables to 38mm2

WS2Triple action wire stripper forcables 0.5 – 4mm2

CC42Conduit cutter suitable for roundand box type PVC conduits.42mm diameter maximum

RTB616Ratchet Crimper to suit6-16mm Insulated Ferrules

CC1Suitable to cutting Copper andAluminium cables up to 125mm2

WS3Light weight self adjustingwire stripper to suit cables0.5 – 6mm2

RTB1035Ratchet Crimper to suit 10-35mm Insulated Ferrules

RCC400HDHeavy Duty Ratchet CableCutter for copper andaluminium cables up to 400mm2

Wire StrippersConduit Cutter

Cable Cutters

Boot Lace Ferrule Crimpers

CC3Suitable for cutting copper andaluminium cables up to 500mm2

RCC240Ratchet Cable Cutter for copperand aluminium cables up to240mm2

PDT-1Punch Down Tool

MCT-1Modular Crimp Tool

CC2Suitable for cutting Copper andAluminium cables up to 250mm2

Page 13: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

CableTies

11

Cable Ties

Part Number Length (mm) Width (mm)CTC100-2.5 100 2.5CTC140-3.6 140 3.6CTC160-2.5 160 2.5CTC160-4.8 160 4.8CTC200-2.5 200 2.5CTC200-4.8 200 4.8CTC200-7.8 200 7.8CTC300-3.6 300 3.6CTC300-4.8 300 4.8CTC300-7.8 300 4.8CTC370-4.8 370 4.8CTC370-7.8 370 7.8CTC430-4.8 430 4.8CTC500-12.6 500 12.6CTC540-8.0 540 8.0CTC750-8.0 750 8.0CTC1000-12.6 1000 12.6

Nylon 6/6 : UL94V2 : -40 - +85CPlease specify Natural or Black

Available inBlue, Red,

Green, Yellow,Brown & Silver

Part Number Length (mm) Width (mm)SST200-4.6 200mm 4.6mmSST300-4.6 300mm 4.6mmSST360-4.6 360mm 4.6mm

Part Number Length WidthCT100-2.5 100mm 2.5mmCT200-2.5 200mm 2.5mmCT200-4.8 200mm 4.8mmCT300-4.8 300mm 4.8mm

Part Number Length WidthVELCRO10X25M 10mm x 25m Black

316 Stainless Steel Cable Ties are ideal for use in hazardous environments,flame retardant with a high tensile strength. UL E227552, DNV E-6729.Theseare available in plain stainless steel or colour coated.

Part Number Length (mm) Width (mm)MCT150-3.6 150mm 3.6mmMCT200-4.6 200mm 4.6mmMCT385-4.8 385mm 4.8mm

The metal content cable tie is designed for use in the food andpharmaceutical industry. The metal pigment which is included inmanufacturing enables the cable ties to be detected.

Metal Content Cable Ties

Stainless Steel Cable Ties (Roller Ball Type)

Coloured CableTies

Velcro Roll

Velcro Roll

Page 14: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

12

CableTieAccessories

Cable Tie Accessories

Part Number SizeAB20N (Natural) 19 x 19 mmAB20B (Black) 19 x 19 mmAB28N (Natural) 28 x 28 mmAB28B (Black) 28 x 28 mm

Part Number ColourAB20B-FIX BlackAB20N-FIX NaturalAB28B-FIX BlackAB28N-FIX Natural

Part Number ColourCRAD48B BlackCRAD48N NaturalCRAD78B BlackCRAD78N Natural

Part Number ColourEL48B BlackEL48N Natural

Cable Tie Cradles Cable Tie Eyelets

Part Number Diameter Part Number DiameterPCB5 5mm PCB12 12mmPCB6 6mm PCB19 19mmPCB9 9mm PCB25 25mm

Plastic P Clips

Part Number Hole Size ColoursFB12 5mm Available in Black, White, Red & GalvanisedFB17 7mm Available in Black, White, Red & GalvanisedFB26 8mm Available in Black & Galvanised

Fixing Band (10m per box)

Part Number ColourACC1 NaturalACC2 Natural

Part Number DiameterSAF1 4mm maxSAF2 8mm maxSAF3 12mm max

Self Adhesive Self AdhesiveClips Cable Clips

Part Number Length Drill Hole SizeCTFB6 45mm 6CTRB9 45mm 7

Masonry Mounts

Adhesive Bases With Centre Fixing Hole

Page 15: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

HeatShrinkSleeves

13

Heat Shrink Sleeves

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Part Number Length (mm)Part No SizeHSP6 6.4mm – 3.2mmHSP95 9.5mm – 4.7mmHSP12 12.7mm – 6.4mmHSP19 19.1mm – 9.5mmHSP25 25.4mm – 12.7mmHSP38 38.1mm – 19.0mm

Part Number Inside Diameter Inside Diameter(before shrinking) (after shrinking)

HS1.2 1.2mm 0.6mmHS1.6 1.6mm 0.8mmHS2.4 2.4mm 1.2mmHS3.2 3.2mm 1.6mmHS4.8 4.8mm 2.4mmHS6.4 6.4mm 3.2mmHS9.5 9.5mm 4.7mmHS12 12.7mm 6.4mmHS19 19.1mm 9.5mmHS25 25.4mm 12.7mmHS38 38.1mm 19.0mmHS50 50.8mm 25.4mmHS75 76.2mm 38.1mmHS101 101.6mm 50.8mm

Heat Shrink Packs

HS Size Dimensions (mm) HS Size Dimensions (mm)3.2 5 25 444.8 8 38 606.4 11 50 839.5 17 75 12812.7 21 100 16019 31 n.b. all dimensions stated are nominal

HS SleevingLayflat Dimensions

HSG 240 Heat Shrink Gun

Alsoavailablein handyboxes

Cable TerminationComponents Heatshrink

sleeving is available in black,clear, blue, brown, grey,

yellow, white, green, red andgreen/yellow. Please specify

which colour you requirewhen ordering. We cansupply on a roll or cut to

length required.

Our heatshrink has acontinuous operating

temperature of -55oC to125oC and is flame retardant,

UL Approved.

Adhesive lined medium duelwall heatshrink and endcapsare also available ex stock.

Page 16: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

14

Dome Top Glands / IP68DomeTopGlands/IP68

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Product Code / Metric Cable Range mm Min / MaxDTGM12 3 – 6.5DTGM16 4 – 8DTGM20S 6 – 12DTGM20L 10 – 14DTGM25 13 – 18DTGM32 14 – 21DTGM40 22 – 32DTGM50 32 – 38DTGM63 37 – 44

Available in dark grey, light grey, white, blue, red and black.

Please specify colour required when ordering.

Product Code Cable Range mm Min / MaxDTGPG7 3 – 6.5DTGPG9 4 – 8DTGPG11 5 – 10DTGPG13.5 6 – 12DTGPG16 10 – 14DTGPG21 13 – 18DTGPG29 18 – 25DTGPG36 22 – 32DTGPG42 30 – 38DTGPG48 34 – 44

Available in dark grey, light grey, white, blue, red and black.

Please specify colour required when ordering.

EEXE Glands available on request EMC Glands available on request

Page 17: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Brass Cable Gland Packs

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Part NumberBW20SPKBW20PKBW25PKBW32PKBW40PKBW50SPKBW50PKBW63SPKBW63PKBW75SPKBW75PKBW90PK

Part NumberEIW20SPKEIW20PKEIW25PKEIW32PKEIW40PKEIW50PKEIW63PK

Part NumberEIFW20/16PKEIFW20SPKEIFW20PKEIFW25PKEIFW32PKEIFW40PKEIFW50PKEIFW63PKEIFW75PK

Please refer to sizing charts on pages 25 & 26

BW Glands

Part NumberCW20SPKCW20PKCW25PKCW32PKCW40PKCW50SPKCW50PKCW63SPKCW63PKCW75SPKCW75PK

Part NumberA2/20SPKA2/20PKA2/25PKA2/32PKA2/40PKA2/50SPKA2/50PKA2/63SPKA2/63PK

CW Glands A2 Glands

Part NumberCTX20SPKCTX20PKCTX25PKCTX32PKCTX40PKCTX50SPKCTX50PK

CTX GlandsPart NumberCW25ALI-PKCW32ALI-PKCW40ALI-PKCW50SALI-PKCW50ALI-PKCW63ALI-PK

Aluminium GlandsEIW Glands

EIFW Glands

LSF Packs

All glands are available asLSF.

BrassCableGlandPacks

15

Page 18: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

16

Resin Cable JointsResinCableJoints

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Part Number Cable Size Cable Diameter(mm) (mm)

USJ10 1.5, 2.5, 4, 6, 10 8 – 20USJ25 10, 16, 25 13 – 25USJ50 25, 35, 50 18 – 30USJ120 70, 95, 120 25 – 45USJ240 150, 185, 240 45 – 60USJ400 300, 400 50 – 100

Part Number Pack Size(ml)

RP175 175mlRP300 300mlRP550 550mlRP1000 1000ml (1 Litre)RP2000 2000ml (2 Litres)RP3000 3000ml (3 Litres)

Part Main / Branch Cable Size Cable DiameterNo. Cable (mm2) (mm)UBJ10 Main Cable 4, 6, 10 8 – 20

Branch Cable 1.5, 2.5, 4, 6, 10 8 – 20UBJ25 Main Cable 10, 16, 25 13 – 30

Branch Cable 1.5, 2.5, 4, 6, 10, 16, 25 8 – 25UBJ50 Main Cable 25, 35, 50 18 – 30

Branch Cable 1.5, 2.5, 4, 6, 10, 16, 25, 35 8 – 35UBJ120 Main Cable 50, 70, 95, 120 25 – 45

Branch Cable 1.5, 2.5, 4, 6, 10, 16, 25, 35 8 – 35UBJ240 Main Cable 120, 150, 185, 240 45 – 60

Branch Cable 1.5, 2.5, 4, 6, 10, 16, 25, 35 8 – 35UBJ400 Main Cable 240, 300, 400 50 – 100

Branch Cable 1.5, 2.5, 4, 6, 10, 16, 25, 35 8 – 35

Sizing chart for LV straight joints to suit 2, 3 and 4 core cables.Up to and including 35mm2 connectors included.

Sizing chart for LV Branch Joints to suit 2 ,3, 4 core cables.Up to and including 35mm2 connectors included

Straight Joint Kits

Branch Joint Kits

Resin Packs

Manufactured in the UK

UWT

UndergroundWarning TapeSupplied in 365m rolls, warning tapewith tracer wire also available.

Page 19: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

CableCleats

17

Cable Cleats

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Part Number Max Cable Diameter Bolt Holes(mm) (inches)

CC5 12.7 0.5 6mmCC6 15.2 0.6 6mmCC7 17.8 0.7 6mmCC8 20.3 0.8 6mmCC9 22.8 0.9 6mmCC10 25.4 1.0 6mmCC11 27.7 1.1 6mmCC12 30.5 1.2 10mmCC14 35.5 1.4 10mmCC16 40.6 1.6 10mmCC18 45.7 1.8 10mmCC20 50.8 2.0 10mm

Single Fixing Cleats

Part Number Cable Dia Cable Dia A B D(mm) (inches) (mm) (mm) (mm)

TCC9 50.8-57.1 2-2.25 60.0 70.0 76.2TCC10 57.0-63.5 2.25-2.5 60.0 77.0 76.2TCC11 63.4-69.8 2.5-2.75 63.5 86.0 114.3TCC12 69.7.76.2 2.75-3 63.5 93.0 114.3TCC14 76.1-82.5 3-3.25 63.5 98.5 114.3TCC15 82.5-105 3.25-4.25 75.0 120.0 147.0

2 Part Clamps (2 hole fixing)

CableSize 1 2 3 4 7 12 19 271.5 - C5 C5 C6 C7 C8 C9 C102.5 - C6 C6 C6 C7 C9 C10 C124.0 - C6 C7 C7 C8 C11 - -6.0 - C7 C8 C8 - - - -10 - C8 C9 C9 - - - -16 - C9 C10 C11 - - - -25 - C12 C12 C12 - - - -35 - C12 C12 C14 - - - -50 C8 C11 C12 C14 - - - -70 C9 C12 C14 C14 - - - -95 C10 C14 C16 C18 - - - -

CableSize 1 2 3 4120 C11 C16 C18 C20150 C12 C18 C20 TC9185 C14 C20 TC9 TC10240 C14 TC9 TC10 TC11300 C16 TC9 TC10 TC12400 C18 TC10 TC11 TC14500 C18 - - -630 C20 - - -800 TC9 - - -1000 TC10 - - -

600/1000V to BS6346 - Black polypropylene

CTC Cables Copper Conductors

B

D

A

Please check cable diameterbefore ordering

Page 20: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

18

Kits & Kit BoxesKits&KitBoxes

CK1 - Service Plier Pre-insulated Kit

CK2 - Pre-insulated & Cable Tie Kit

CK3 - Ratchet Tool Pre-insulated Kit

QF-KIT-1 Quick Fit Pushin Connector Kit

c/w wire stripper

COPK1 - Copper Tube Kit Box

CTCK-1 - Copper Tube Crimp Kit

MAR-KIT

BK1 - BootLace Ferrule Kit

1.5 - 16mm

Marker kit 0-9 BLK on WHT cablemarkers plus adhesive strips

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Page 21: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Kits&KitBoxes

19

Kits & Kit Boxes

Small Kit Box Handy Box - HB Shrink

Large Kit Box

PRE-COPP-KIT

Handy Box - HB BootInsulated BootlaceFerrule Kit0.5 - 10mm

Heatshrink Kit - includes all phase colours6.4, 9.5 & 12.7mmO/D, 2:1 shrinkratio

Over 1000 pre-insulatedterminals and copper tube terminals,cable ties and adhesive bases soldwith top quality ratchet crimpers to suit

Other boxes available, or can be made to order. Please contact us for details.

Stock & Die Set

20 - 25mmm

Page 22: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

20

Zip-LockZip-Lock

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Complete ‘friction free’suspension sling for

wrap-aroundinstallations

The clip is manufactured from a high qualityzinc alloy. The oil impregnated sinteredmetal wedge is designed to offer the bestlocking solution. The stainless steel springensures the wedge engages first time. Thegalvanised high tensile wire rope suppliedoffers you a better SWL than others on themarket. SWL 50Kg

Part Number DescriptionZLS1 1M Drop / LoopZLS1.5 1.5m Drop / LoopZLS2 2m Drop / LoopZLS3 3m Drop / LoopZLS4 4m Drop / LoopZLS5 5m Drop / LoopZLS10 10m Drop / Loop

Page 23: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

MiccAccessories

21

Micc Accessories

RPSL & RPS Pots & SealsRPSL are complete with earthtail RPS - standard

RZP/RZE SleevingAvailable in Red or Black. Soldin 3 meter packs

RHG ShroudsAvailable in 20mm, 25mm &32mm. Suitable for use withRGM glands.

Tooling

ZRC RotaryCutting ToolUsed to cut coppersheath at desired point

ZPC20 CappingTool

ZPT20 Potting Tool JS1 Joy Stripper

RGM GlandsMineral insulated glandsRGM. For use on mineralinsulated cables Zone 1 & 2BASEFFA Approved ATEXZones 1 & 2 EEXD.

MICC/FP200 ClipsAvailable in single P clip or 2way saddle, LSF coated orbare copper.

Cable Gland Standard Type Earth Tail PVCSize Plain Seals Seals Shroud2L1.0 RM2L1.0 RPS2L1.0 RPSL2L1.0 RHG202L1.5 RM2L1.5 RPS2L1.5 RPSL2L1.5 RHG202L2.5 RM2L2.5 RPS2L2.5 RPSL2L2.5 RHG203L1.0 RM3L1.0 RPS3L1.0 RPSL3L1.0 RHG203L1.5 RM3L1.5 RPS3L1.5 RPSL3L1.5 RHG204L1.0 RM4L1.0 RPS4L1.0 RPSL4L1.0 RHG204L1.5 RM4L1.5 RPS4L1.5 RPSL4L1.5 RHG20

Pack Quantities 10

Part NumberRCHL26 RCHL37RCHL28 RCHL40RCHL30 RCHL43RCHL32 RCHL47RCHL34

RCHL (LSF) ClipsPart NumberRSFL272RSFL302RSFL342

RCHL (LSF) Saddles

Page 24: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

22

CTC Earth BarsCTC

EarthBars&EarthingAccessories

Telephone: 01453 821798

Fax: 01453 823736

Email: [email protected]

5/8 Coupler

EC58 - Cable torod earth clamp

ER5/8 - Earth rod1200mm

EC38 -3/8 Cableto rod earthclamp

25x3 PVCcoated coppertape clip

M10 Insulators

25x3 Crosstape clip

Earth pit25x3 Rod totape clamp

5/8 Drivingstud

25x3 Tape clip

25x3 Coppertape

CTC offer a bespoke service for Earth Bars and canmanufacture any size or style of Earth Bar required.

Plain Earth BarsPart Number Number of Studs Insulators Overall Length (mm)EBC004 4 x M10 2 215EBC006 6 X M10 2 285EBC008 8 X M10 2 355EBC010 10 X M10 3 460EBC012 12 X M10 3 530

Single Link Earth BarsPart Number Number of Studs Insulators Overall Length (mm)EBC104C/WLINK 4 x M10 4 390EBC106C/WLINK 6 x M10 4 460EBC108C/WLINK 8 x M10 4 530EBC110C/WLINK 10 x M10 4 635EBC112C/WLINK 12 x M10 5 705

Nickel PlatedEarth BlocksAvailable in 4 TB4 and 8 way TB8blocks.

Earthing Nuts20mm - M20EN25mm - M25EN32mm - M25EN

Paxoline SheetsPAX 600600 x 600 Phenolic paper laminatePaxoline sheet.

12 Way StripConnectorsSC3A SC5ASC15A SC30A

Page 25: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

CableClips&QuickFitConnectors

23

Cable Clips & Quick Fit Connectors

Flat - Type Size ColourBell 2 x 4 WhiteFlat 3 x 5 WhiteT&E1 1mm Grey/WhiteT&E15 1.5mm Grey/WhiteT&E25 2.5mm Grey/WhiteT&E4 4mm Grey/WhiteT&E6 6mm Grey/WhiteT&E10 10mm Grey/WhiteRound - Type Size Colour35RWC 3.5mm White4RWC 4mm White5RWC 5mm White6RWC 6mm White7RWC 7mm White7RBLC 7mm Black7RBRC 7mm BrownE - Type Size Colour35EXCL 3-5mm White/Black57EXCL 5-7mm White/Black710EXCL 7-10mm White/Black710EXCL 7-10mm Red1014EXCL 10-14mm White710EXCL 7-10mm White

Cable Clips

Code Colour No. of Conductors Pack ContentsQFC2 Yellow 2 10QFC3 Orange 3 10QFC4 Clear 4 10QFC5 Blue 5 10QFC6 Violet 6 10QFC8 Grey 8 10

Quick Fit Connectors

A fast, easy and reliable way of connecting and distributing cable and conductors in electrical housingapplications. Can be applied tool free by means of the push-in spring technology. Transparent housingallows a fast and easy optical check. Different colours provide a comfortable identification of thedifferent connectors. Solid stranded copper conductors can be used. Easy to use, strip them off approx.11mm, insert them completely into the connector. To change or correct a wire, hold and twist italternating left and right while pulling the connector.

PWP Plastic Wall Plugs

Brown

Red

Yellow

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Page 26: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

24

CTC AerosolsSocketScrews&Grommets

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Part Number DescriptionGALV-400 Zinc galvanised sprayCPO-400 Clear penetrating oilADH-400 Adhesive SprayECC-400 Electrical contact cleanerSS-400 Silicone sprayBTS-400 Battery terminal sprayWG-400 White grease with PTFECUT-400 Cutting-Tapping SprayYEL77 Pulling Lubricant

Part Number Description / SizeSE3.5 3.5mm Brass Stud ExtensionsSP40 Long Metric Screws 40mm x 3.5mmSP50 Long Metric Screws 50mm x 3.5mmSP75 Long Metric Screws 75mm x 3.5mmECS1 Radiator Clamps. 10 Clamps, Ties, Safety Labels & 1 Allan Key - per packGRO20 Grommets - Open, 20mmGRO25 Grommets - Open, 25mmGRC20 Grommets - Closed / Blind 20mmGRC25 Grommets - Closed / Blind 25mm

Aerosols 400ml

Stud Extensions3.5mm Brass stud extensions,sold in 50’s.

GrommetsOpen & closed / blind.

Brass Stud Extensions

Radiator Clamps10 Clamps, 10 Ties, 10 Safety Labels

& 1 Allen Key - per pack.

Long MetricScrews

Available in 3.5mm x 40mm, 50mmor 75mm.

Socket Screws & Grommets

Page 27: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

25

CTC Flexible Conduit

CTC

FlexibleConduit

Contractor PacksPolypropylene packs available in black or white in 16mm, 20mm,25mm and 32mm. Supplied in 10m pack complete with glands.

PVC metal lined contractor packs available in 20mm, 25mm and32mm supplied in 10m pack c/w fixed or swivel glands.

Flexible Conduit CoilsPolypropylene packs available in black or white in 16mm, 20mm,coils available in black and white in 16mm - 50mm in any coil

size to suit.Plain galvanised and PVC metal lined coils available in 10mm -

100mm supplied in 50m, 30m, 20m and 10m coils.

Flexible Conduit AccessoriesMetal and PVC glands available fixed and swivel type 16mm -50mm

Rubber Lined & Plastic P-ClipsRubber lined and plastic P Clips for use with all conduits 12mm- 63mm.

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Polyprop PVC MetalCPM16 CPM20 PVC METCPM20 CPM25 PVC METCPM25CPM32

Page 28: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

26

Cable HandlingCableHandling

Cable SocksSingle Eye Pulling Socks

Tomcat PipeLocatorThe Tomcat kit is an industry standardcable avoidance or cable location kitcomprising of the 33 KHz Tomcat CableLocator and the 33 KHz SignalGenerator that provides the completesolution for location and avoidance ofunderground utilities.

Hire ToolingCTC offer a full range of hire tooling whichincludes cable jacks, cable rollers, hydrauliccrimpers and hydraulic armoured cable cutters.

Telephone: 01453 821798

Fax: 01453 823736

Email: [email protected]

Part Number DescriptionCCD1 Cable DispenserCDR2 Cable Drum RotatorsCDR3 Cable Drum RotatorsCJ3 3 Tonne Cable JacksCJ6 6 Tonne Cable JacksTRP125 Cable Rollers

Part Number Cable SizeCS13 - 19 13 - 19mmCS19 - 25 19 - 25mmCS25 - 38 25 - 38mmCS38 - 50 38 - 50mmCS50 - 63 50 - 63mm

CCD1Cabel Dispenser

CDR2

CDR3

CJ3/CJ6

Page 29: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

27

Magic Gel

MagicGel

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

CTC Magic GelAn easy to use non-toxic safe option for any application where a water tight seal is required.

CTC Magic Gel is re-enterable and has no shelf life. Operating tempersture -60 - +200C

Gel Box 100Gel Box 100 is supplied with 4 x 4 Junction Box, Glandstop Plugs.Ideal for when a water tight seal is required. Magic Gel is non-hazardous and has no shelf life.

Magic GelEasy to mix with no waste.

500ML MG5001 Litre MG10002 Litre MG2000

C391 CompoundProtects electrical connections from moisture and is used for avariety of electrical applications including junction and conduitboxes.

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Page 30: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

28

TapeTape

Part Number Size19X33 19mm x 33m25X33 25mm x 33m20X33 50mm x 33m

PVC Tape19 x 33 PVC Tape. Available in black, blue, brown, green, red, white,yellow & green/yellow.

Part Number SizeGTS 48mm x 50mGTB 40mm x 50m

Gaffer TapeAvailable in 48mm x 50m rolls.

Part Number DescriptionCHOC-BOX1 Box OnlyCHOC-BOX2 C/W 15A Terminal Block

Connection BoxMoulded from flame retardant Polypropylene to UL94V0.

Part Number SizeCP62 19mm Wide

Self Amalgamating TapeCP62Supplied on 10m x 19mm reels

Part Number SizePVC2 2mmPVC3 3mmPVC4 4mmPVC6 6mmPVC8 8mmPVC10 10mm

PVC SleevingSupplied in 100m coils, 5m packs and drums. 0.5mm wall thickness.

Page 31: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

29

Cable Gland Sizing Charts

CableGlandSizingCharts

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Conductor No. of ApproxSize (mm2) Cores Dia (mm) BW CW E1W E1FW

2 12.33 12.8 20/16 20/16 20/16

4 14.01.5 5 14.2 20S

20S 20S 20S6 15.27 15.62 13.63 13.6 20S 20S 20S 20S4 14.7

2.5 5 16.36 17.1 20 20 20 207 17.62 14.7

4 3 15.3 20 20S 20S 20S

4 16.4 20 20 20 202 15.9 20 20 20 20S

6 3 16.64 18.7 20 20 20 20

2 18.0 20 20 20 2010 3 18.9 20 20

4 20.3 25 20 25 20

2 20.0 20 2016 3 21.2 25 25 25 25

4 22.9 25 25 25 252 24.1 25 25 25 25

25 3 26.7 25 254 28.9 32 32 32 32

CABLE GLANDXLPE / PVC / SWA - BS 4567

Due to cable diameter variances between manufacturers, we strongly recommend thatthe cable diameter is checked where possible, prior to purchasing the products.

Page 32: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

30

Cable Gland Sizing ChartsCableGlandSizingCharts

Due to cable diametervariances betweenmanufacturers, we stronglyrecommend that the cablediameter is checked wherepossible, prior topurchasing the products.

Conductor No. of ApproxSize (mm2) Cores Dia (mm) BW CW E1W E1FW

2 27.935 3 29.9 32 32 32 32

4 32.12 25.8 25 25 25 25

50 3 28.5 32 32 32 324 32.02 29.0

70 3 32.2 32 32 32 32

4 37.7 40 40 40 402 29.0 32 32 32 32

95 3 37.0 40 40 40 404 41.7 50S 50S 50S 402 36.1 40

120 3 40.4 40 40 50S 40

4 47.1 50 50 50 502 39.3 40 40 40 40

150 3 45.5 50S4 51.4 50 50 50 50

2 44.7 50S 50S 50S 50185 3 49.8 50 50 50 50

4 56.6 63S 63S 63S 632 49.0 50 50 50 50

240 3 55.1 63S 63S 63S 634 63.0 63 63 63 632 53.5 63S 63S 63S 63

300 3 60.2 63 63 63 634 68.8 75S 75S 75S 752 59.0 63S 63S 63 63

400 3 66.6 75S 75S 75S 754 78.1 90 90 75 75

CABLE GLAND

Cable Size Nominal Gland Cable Size Nominal Gland(mm2) Dia mm) Reference (mm2) Dia (mm) Reference50 17.5 CW20AL - PK 300 35.6 CW40AL - PK70 20.2 CW20AL - PK 400 40.4 CW50SAL - PK95 22.3 CW25AL - PK 500 44.2 CW50SAL - PK120 24.2 CW25AL - PK 630 48.8 CW50AL - PK150 27.4 CW32AL - PK 800 55.4 CW63SAL - PK185 30.0 CW32AL - PK 1000 60.6 CW63AL - PK240 32.8 CW32AL - PK

XLPE / PVC / SWA - BS 4567

XLPE / PVC / AWA - PVC BS5467 (Copper core - aluminium armour)

CW Aluminium Gland Sizing Chart

CTC Gland sizingcharts are a guide only

Page 33: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

31

Pyro Clips, Saddles, Glands & Seals

PyroClips,Saddles,Glands&Seals

Telephone: 01453 821798 Fax: 01453 823736 Email: [email protected]

Ref Prefix Glands Earth One Plastic coated clips Two Plastic coated clipsCC=Bare RGM Tail Hole One One Way Two TwoCCX=LSF Plain seal Seal Bare Hole Hole Bare Way WaySize RPS RPSL Code Clip RC RCHJ RCHL Saddles RSFJ RSFL2L1.0 20 20 AP6 20 30 26 202 27/2 2722L1.5 20 20 AP7 22 32 28 222 30-2 3022L2.5 20 20 AP8 26 34 32 272 34/2 3422L4.0 20 20 AP10 30 40 37 302 38/2 3423L1.0 20 20 AP7 22 32 28 242 30/2 3023L1.5 20 20 AP8 24 34 30 272 34/2 3423L2.5 20 20 AP9 28 37 34 302 34/2 3424L1.0 20 20 AP8 24 34 30 272 34/2 3424L1.5 20 20 AP9 28 37 34 302 34/2 3424L2.5 20 20 AP11 32 43 37 342 42/2 4422H10 25 32 AP15 47 59 54 502 59/2 5924H16 32 40 AP16 67 79 75 702 75/2 752

Cable Ref Cores Clips Saddles1mm 2 cores + earth AP7 AP7s1mm 3 cores + earth AP8 AP8s1mm 3 cores + earth AP9 AP9s1.5mm 2 cores + earth AP8 AP8s1.5mm 3 cores + earth AP9 AP9s1.5mm 4 cores + earth AP10 AP10s2.5mm 2 cores + earth AP10 AP10s2.5mm 3 cores + earth AP11 AP11s2.5mm 4 cores + earth AP12 AP12s4mm 2 cores + earth AP12 AP12s4mm 3 cores + earth AP12 AP12s4mm 4 cores + earth AP13 AP13sClips & Saddles to suit Delta FiretufFTZ2e1.0 2 AP7 AP7sFTZ2E1.5 3 AP8 AP8sFTZ2E2.5 2 AP9 AP9sFTZ3E1.0 3 AP8 AP8sFTZ3E1.5 3 AP9 AP9sFTZ3E2.5 3 AP10 AP10sFTZ4E1.0 4 AP9 AP9sFTZ4E1.5 4 AP10 AP10sFTZ4E2.5 4 AP11 AP11s

MICC/FP200 ClipsAvailable in single P clip or 2 way saddle, LSF coated orbare copper.

Page 34: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

32

Girder ClipsGirderClips

Part Number Beam ConduitThickness Diameter

CHH154-OCC1822 1.5-4mm 18-22mmCHH154-OCC2230 1.5-4mm 22-30mmCHH154-OCC3035 1.5-4mm 30-35mmCHH410-OCC1822 4-10mm 18-22mmCHH410-OCC2230 4-10mm 22-30mmCHH410-OCC3035 4-10mm 30-35mmCHH1015-OCC1822 10-15mm 18-22mmCHH1015-OCC2230 10-15mm 22-30mmCHH1015-OCC3035 10-15mm 30-35mmCHH1520-OCC1822 15-20mm 18-22mmCHH1520-OCC2230 15-20mm 22-30mmCHH1520-OCC3035 15-20mm 30-35mm

CHC37-OCC1822 3-7mm 18-22mmCHC37-OCC2230 3-7mm 22-30mmCHC37-OCC3035 3-7mm 30-35mmCHC713-OCC1822 7-13mm 18-22mmCHC713-OCC2230 7-13mm 22-30mmCHC713-OCC3035 7-13mm 30-35mmCHC1420-OCC1822 14-20mm 18-22mmCHC1420-OCC2230 14-20mm 22-30mmCHC1420-OCC3035 14-20mm 30-35mm

Conduit Clips7 Kg Load - Box Quantity 100/25

Part Number Girder DiameterSize

CSEC-67 2-4mm 6-7mmCSEC-89 2-4mm 8-9mmCSEC-1011 2-4mm 10-11mmCSEC-1214 2-4mm 12-14mmCSEC-1518 2-4mm 15-18mmCSEC-1924 2-4mm 19-24mmCSEC-2530 2-4mm 25-30mmCMEC-67 4-7mm 6-7mmCMEC-89 4-7mm 8-9mmCMEC-1011 4-7mm 10-11mmCMEC-1214 4-7mm 12-14mmCMEC-1518 4-7mm 15-18mmCMEC-1924 4-7mm 19-24mmCMEC-2530 4-7mm 25-30mmCLEC-67 8-12mm 6-7mmCLEC-89 8-12mm 8-9mmCLEC-1011 8-12mm 10-11mmCLEC-1214 8-12mm 12-14mmCLEC-1518 8-12mm 15-18mmCLEC-1924 8-12mm 19-24mmCLEC-2530 8-12mm 25-30mmCAEC1215 12-15mm use with SECCAEC1520 15-20mm use with SEC

Edge ClipsBox Quantity 100

11 Kg Load - Box Quantity 100/25

Part Number Beam LoadThickness Kgs

CHH-154 1.5-4mm 70CHH-410 4-10mm 90CHH-1015 10-15mm 90CHH-1520 15-20mm 90

Horizontal Hanger 100 per Box

Part Number T Bar size/studSize/stud length mm

CX-16S 25/6/16CX-38S 25/6/38

T Bar Ceiling Clip & Nut22 Kg Load - Box Quantity 100

Part Number Beam Thickness LoadReturn Depth Kgs

CRCC-125 ≤3mm / 12.5mm 20

Vertical Hanger 100 per Box

Part Number Rod ConduitSize Size

CRC-313T M6/M8/M10 ≥20mmCRC-320T M6/M8/M10 ≥40mm

22 Kg Load - Quantity 100

Conduit Clip 7Kg Conduit Clip 11Kg Conduit Clip 22Kg T Bar Ceiling Clip Edge Clips

< Horizontal Hanger

Vertical Hanger >

Page 35: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Terms&Deliveries

33

Girder Clips

Part Number Beam LoadThickness Kgs

CVH-155 1.5-5mm 70CVH-57 5-7mm 70CVH-37 3-7mm 70CVH-410 4-10mm 70

Vertical HangerBox Quantity 100

Part Number Size BoxQuantity

CSOB75LP 75mm 50CSOB150LP 150mm 50CSOB225LP 225mm 50CSOB300LP 300mm 20CSOB450LP 450mm 20

Cable Tray Stand Off Brackets

Part Number Beam RodThickness Size

CHH154-VRH6T 1.5-4mm M6CHH154-VRH8T 1.5-4mm M8CHH154-VRH10T 1.5-4mm M10CHH410-VRH6T 4-10mm M6CHH410-VRH8T 4-10mm M8CHH410-VRH10T 4-10mm M10CHH1015-VRH6T 10-15mm M6CHH1015-VRH8T 10-15mm M8CHH1015-VRH10T 10-15mm M10CHH1520-VRH6T 15-20mm M6CHH1520-VRH8T 15-20mm M8CHH1520-VRH10T 15-20mm M10

Rod Hanger68 Kg Load - Box Quantity 100/25

Part Number Beam RodThickness Size

CVH155-VRH6T 1.5-5mm M6CVH155-VRH8T 1.5-5mm M8CVH155-VRH10T 1.5-5mm M10CVH57-VRH6T 5-7mm M6CVH57-VRH8T 5-7mm M8CVH57-VRH10T 5-7mm M10CVH37-VRH6T 3-7mm M6CVH37-VRH8T 3-7mm M8CVH37-VRH10T 3-7mm M10CVH410-VRH6T 4-10mm M6CVH410-VRH8T 4-10mm M8CVH410-VRH10T 4-10mm M10

Vertical Rod Hanger68 Kg Load - Box Quantity 100/25

Minimum OrdersWe have no minimum order.DispatchOrders can be dispatched up until 5.00pm for next day delivery.CarriageCarriage is chargeable on all orders below a nett value of £100.00to mainland UK.ReturnsGood correctly supplied will not be accepted for return without theprior agreement of CTC and will be subject to a handling charge.

PricesAny prices quoted are subject to value added tax at the appropriaterate.Hire ToolingWe can offer a range of hire tools including hand and foot operatedcrimping tools, hydraulic cable cutters and cable drum jacks.Dispatch and collection of hire equipment is included in the hirecharge. P.O.A.Weights and MeasuresAll weights and measurements are subject to a +/- tolerance of 10%

Terms & Deliveries

Vertical Hanger Vertical Rod Hanger Rod Hanger Cable Tray Stand Off Brackets

Page 36: Issue4 - Cable Termination · PDF fileC o n t e n ts Contents Section Page Pre-Insulated Terminals 1 Insulated Bootlace Ferrrules 3 Twin Entry Insulated Bootlace Ferrules 3 Copper

Cable Termination Components Limited

27 The Stroud Business Centre, Stonedale Road, Stonehouse GL10 3RQ

Tel: 01453 821798Fax: 01453 823736Web: www.ctcukltd.co.ukEmail: [email protected]

Chris Harris: 07733 899252Andy Bell: 07733 899251

Specialists in wiring accessories