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ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing Engineering School Apprentice training centre Research and Development Centre Corporate Training and Technology Transfer Examples of Research Projects

ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

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Page 1: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

ISPA – NIPA presentationBelfast, 3 May 2012

• Polymers and plastics processing in France

• ISPA – A Centre of Excellence in Polymers and Plastics Processing• Engineering School• Apprentice training centre• Research and Development Centre• Corporate Training and Technology Transfer

• Examples of Research Projects

Page 2: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

2

The French Plastics Processing Industry

•4 050 production plants•151 000 employees•5 000 job opportunities / year

2nd in Europe after Germany•31,2 billion € turnover•6 % of French industry

• 9 600 M€ exports 6th world exporter •13 000 M€ imports 3rd world importer

Page 3: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

French market consumption shares % / volume

Packaging Building industry Automobile Electrics and Electronics

Autres05

1015202530354045

Chart Title

Page 4: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

D UK E B I NL PL CH USA TN0

200

400

600

800

1000

1200 Chart Title

4

France’s 10 main customers (M €)

Page 5: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

2 Main Geographical Areas

• East Rhône-Alpes / Franche-Comté– 972 businesses / 32 725 employees

• WestNormandy / Centre / Pays de la Loire / Brittany– 901 businesses / 44 113 employees

Alençon

Page 6: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Institut Supérieur de Plasturgie d'Alençon

A strategic centre in Polymers and Plastics Processing

Opening opportunities for partnerships and cooperation

Page 7: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

L’ Institut Supérieur de Plasturgie d’Alençon

Processing workshops

Small business incubator

Administrative area

Amphithéâtre

R & D Labs

R & DCompounding area

Classrooms

Page 8: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Our Goal : Bringing added value to Businesses through People, Technology and Innovation.

2 Administrative bodies

French Plastics Alençon Federation Chamber of Commerce

L’ Institut Supérieur de Plasturgie d’Alençon

A business- oriented school

« Made by businesses for businesses »

Page 9: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Engineering School (Master’s Degree) 800 graduates Apprentice Training School (CIFAP) 820 apprentices

Continuing Education Centre 1 200 K€ p.a.Technology Transfer Centre 600 K€ p.a.Research Centre 600 K € p.a.

ISPA School

ISPA Business

A Centre of Excellence in Polymers and Plastics Processing 5 main activities in one place

26 staff

31 staff

Since 1993

Since 2002

Page 10: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Hall Library Lecture Theatre

Our Premises

Page 11: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

ISPA Engineering School

Polymers and Plastics Processing Graduates from 2000 to 2010   

  Total   Number of Apprentices  

ISPA Alençon 391 27% 139 70%

MINES Douai 264 18%  ITECH Lyon 295 21% 61 30%

INSA Lyon 324 23%  

INSA Strasbourg 160 11%  

         1434   200  

The recent partnership between the prestigious Ecole des Mines de Douai and ISPA will be able to satisfy 50% of the needs for specialised engineers in the Plastics and Composites industry. It will also develop our reputation and increase awareness on a national and international level.

Page 12: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Increasing awareness of theISPA Engineering School

Developing International contactsPartnership with BASF Chemical Company

International exchange programmes for students and apprentices

Engaging with Design and Business SchoolsDesign & Innovation in Plastics Competition, ISPA 2012

Building partnerships with other Engineering SchoolsEcole des Mines de Douai

Page 13: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Increasing awareness of theISPA Engineering School

2 examples of innovative Engineering school projects

RenaultIndustrial platform Demonstrator to achieve 95% recycling of « end-of-life » vehicles with “Renault Environnement”

TechnipA project involving ISPA students from Year 1 to Year 3

Knowledge transfer and internships

Page 14: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Industrial Process Technology Platform

Page 15: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Research Centre : Materials Laboratory

D.S.C.

TF- IR

X.R.F Tensile TestingImpact testingExtraction

Page 16: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

ISPA Research and Development4 Focus Areas:

Research on surface and interface phenomena, Chemical, physical, rheological and mechanical research

Development of polymer blends and formulations Natural fibre/ polymers, metal/polymers, ceramic/polymers

Study of the correlation between material development and final properties

“From a sustainable development viewpoint”

Development of bio-based materials, recycling Formulation and improvement of the properties of bio-sourced materials

Page 17: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Research and Development – « Matoria » : MATériaux d’Origine Renouvelable Innovants pour l’Automobile

ObjectiveStakeholders

• Substitute a significant part of fossil-fuel

based plastics on vehicules by 2015.

• Develop new bio-based plastic materials

corresponding to 6 pre-defined profiles

Industry

Academia

Plastics Federation stakeholders• Overall Budget : 7 861 000 €

• Duration : 46 months

• 2008-2012

Page 18: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Research and Development – « Compo’line »

Objectives Stakeholders

• Development of a wood polymer industry in

Normandy for interior design and furnishings- Increased design innovation and flexilibility,

reduced processing and manufacturing time- Development of a new 100% bio-based wood

polymer composite- Creation of an innovative network associating

the wood and plastics industries.

Overall Budget : 2 833 798 €

• Duration : 36 months

Page 19: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Research and Development – « Lint »

Objectives Stakeholders

SAS HOLDING DEPESTELE

• Development of new materials reinforced with

long flax fibres

- Optimising the growing and harvesting of

technical flax

- Development of linen-fibre-based semi-products

and bio-composites for applications in

aerospace, sport and leisure, construction

industry (structural parts)

- Study of recycling these materials and their

environmental impact

Overall Budget : 9 433 000 €

• Duration : 36 months

Page 20: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Development :

Material Formulation

Design

Digital Simulation

3D Prototyping

Technology

Watch

Research

Expertise, Networks

Documentation

Technology Transfer Centre

Qualification

Products, Materials

Tooling and Processes

Fund Sourcing

Laboratory

Expertise and

Analysis

Page 21: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

2300 trainees per year 2500 industrial mentors trained since 1986 85 % of our training programs are customised

Introductory Training

Programmes

Plastic Materials and Polymers

Job profiles in Plastic Processing

Core Training Programs

Press Setting

Process Optimization

Mold and Piece Design

Robot systems

Industrial Environment

Training

Quality

Management

Lean Manufacturing

Vocational Training

Professional Training Qualifications

NVQs

Corporate Training Programmes

Page 22: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Other partners and customers

Page 23: ISPA – NIPA presentation Belfast, 3 May 2012 Polymers and plastics processing in France ISPA – A Centre of Excellence in Polymers and Plastics Processing

Institut Supérieur de Plasturgie d'Alençon

Robert Moreau: Director [email protected] Horner: International Development [email protected] Cauret: Research and Development [email protected]çois Browne de Kilmaine: Director Alençon Chamber of Commerce [email protected]

Your Contacts

www.ispa.asso.fr