ISO Milling Inserts - Techno Trade · ISO Milling Inserts METRIC ... ISO Codes DIJET Mitsubishi Tungaloy Sumitomo Hitachi Sandvik Kennametal Iscar Seco Milling P M K S H ... Grade

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Oth

er F

ace

Mill

s

B-45

ISO Milling Inserts METRIC

15.9ADKT150508PDER

CATALOGNUMBER

DIMENSIONSA

9.683

B

5.64

T

0.8

R

4.5

D

COATEDJC5015 JC5025 JC5030 JC5040 JC730U JC610

CERMET UNCOATEDCX90 CX75 UM30 KT9

• • •

1515

ADHX150308ADHT150308

CATALOGNUMBER

DIMENSIONSA

9.5259.525

B

3.193.18

T

0.80.8

R

4.54.5

D



• ••

••

• • •

10.37916.46316.828

APKT100305PDERAPKT160408APKT1604PDR

CATALOGNUMBER

DIMENSIONSA

6.7039.5429.54

B

3.54.765.7

T

0.50.80.8

R

2.854.54.6

D



•

•

•••

•••

•

•

12.712.7

SDHW1204AFFNSDHW1204AFTN

CATALOGNUMBER

DIMENSIONSA

4.764.76

T

2.12.1

F

5.95.9

d



• • ••

A

T

F

d

8-R0.4

15º

AT

R

D15º

B

88º

A T

R

85°

B D11°

90ºA T

R

85°

B D15°

Carbide G

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DIJET CARBIDE TOOLSCarbide Grades

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Dijet Grades for Cutting Tools

CuttingTool

CoatedGrade

SinteredSuper

Hardened

Polycrystalline CBN(for high hardened materials)

Polycrystalline Diamond PCD(for aluminum, non-ferrous metal)

TurningGrades

MillingGrades

CermetGrades

Turning Grades

Milling Grades

Steel

Stainless Steel

Cast Iron

Super Alloys

Steel

Stainless Steel

Cast Iron

Super Alloys

High HardenedMaterials

Aluminum &Non-ferrous Steel

Diamond Coated

P

M

K

S

P

M

K

S

H

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JBN795

JDA30

JBN330

JDA735

JBN300

JDA10

JBN245

JDA715

JC110V JC215V JC325V JC450V

JC5003 JC110V JC8015 JC5015 JC525X

JC050W JC105V JC110V JC215V

JC5003 JC8015 JC5015

JC730U JC8015 JC5015 JC8050

JC8003 JC600 JC610 JC8015 JC5015 JC5080 JC5118JC605X JC605W

JC8003 JC8015 JC5015 JC5118 JC8050

JC8003 JC8008 JC8015 JC5118

JC10000

JC20003 JC20015

LN10 CX75 PX75 PX90

CX75 CX90 SC30

JC8003 JC730U JC8015 JC5015 JC5118 JC5030 JC5040 JC8050

This is all new -

please proofread

all copy!

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ISO

Coated

SS01 S10 S20

Super AlloyTitanium Alloy

K Cast IronP Steel M Stainless SteelISO

P01 P10 P20 P30 P40 M10 M20 M30 M40 K01 K10 K20 K30

Coated

JC8003JC730U

JC8015

JC5015

JC8050

JC8003

JC5118

JC8050

JC5040

JC5015

JC8015

JC730U

Cermet

CX75CX75

SC30

CX75

SC30

CX90

JC600

JC605XJC605W

JC8015

JC5015

JC5080

S30

H High HardenedMaterials

H01 H10 H20

JC5003

JC8015

JC5015

JC8050

JC8003

JC8008

JC8015

For Finishing ofSteel & Cast Iron

CBN JBN245

JC5015

JC5003Coated

Aluminum •Copper Alloy •

Non-ferrous Materials

PCD

JDA715

JDA10

JDA735

JDA30

JC5030JC610

JC5118

JC5118

JC5118

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Carbide G

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Carbide Grades

Dijet coated milling inserts (DZ coated JC5000 series) are PVD coated on special substrates with excellent wear and chip-resistance giving stable cutting performance even in interrupted machining. Milling inserts (DV coated JC8000 series) are PVD special coating with stable & high-performance on high hardened materials even in high speed dry conditions due to higher hardness & oxidation resistance. This series covers a wide range of applications for milling inserts, drills, and end mills.

Milling Coated Grades

MStainless

Steel

KCastIron

SSuperalloyTitanium

Alloy

PSteel

ISO Scale Grade Cutting Speed(m/min) Features

JC8003

JC730U

JC8015

JC5015

JC5118

JC5030

JC5040

JC8050

JC730U

JC8015

JC5015

JC5118

JC8050

JC8003JC605XJC605WJC600

JC610

JC5015

JC5080

JC5118

JC8003

JC8015

JC5015

JC5118

JC8050

JC8003

JC8008

JC8015

JC5118

200 ~ 300

150 ~ 250

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

120 ~ 220

100 ~ 200

100 ~ 200

100 ~ 200

100 ~ 200

200 ~ 300

150 ~ 250

150 ~ 250

120 ~ 220

100 ~ 200

100 ~ 200

100 ~ 200

30 ~ 40

30 ~ 40

20 ~ 30

20 ~ 30

20 ~ 50

70 ~ 120

60 ~ 110

50 ~ 100

50 ~ 100

Extremely excellent wear-resistance.For high speed cutting and high hardened steel up to 65 HRC.CVD coated grade having excellent wear-resistance & thermalcrack-resistance. For general steel & stainless steel.

Adopted tougher sub-micro grain carbide base material.Extremely suitable for wet cutting on steel and stainless steel.

Adopted tougher sub-micro grain carbide base material.For general steel, hardened steel and stainless steel.

Features & Application

Wear Resistant

Tougher

Wear Resistant

Tougher

Wear Resistant

Tougher

Wear Resistant

Tougher

Microstructure of JC8008

HHigh

HardenedMaterials

Wear Resistant

Tougher

Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted P-group substrate having good heat-resistance.For general steel and die & mold steel.Adopted M-group substrate having good crack-resistance.For general steel and die & mold steel.Adopted tougher base material, excellent crack & thermal resistance.For interupted cutting on steel, stainless steel, super alloys.CVD coated grade having excellent wear-resistance and thermalcrack-resistance. For general steel & stainless steel.Adopted tougher sub-micro grain carbide base material.For general steel, hardened steel and stainless steel.Adopted tougher sub-micro grain carbide base material.Extremely suitable for wet cutting on steel and stainless steel.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted tougher base material, excellent crack & thermal resistance.For interupted cutting on steel, stainless steel, super alloys.Extremely excellent wear-resistance.For high speed cutting and high hardened steel and cast iron.Improved wear and thermal resistance. For cast iron at high speedmilling.CVD coated grade having excellent wear-resistance.For gray cast iron & ductile cast iron at high speed cutting.CVD coated grade having excellent wear-resistance & crack-resistanceGeneral grade for gray cast iron & ductile iron.Adopted tougher sub-micro grain carbide base material.Multi-purpose grade for hardened steel, stainless steel & cast iron.Adopted substrate with improved fracture resistance. For cast iron athigh feed machining.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Extremely excellent wear-resistance.For high speed cutting and high hardened steels.PVD coated grade having excellent wear-resistance.Finishing to light cutting for superalloy or titanium alloy.Adpopted tougher sub-micro grain carbide base material.Light to medium cutting fo superalloy or titanium alloy.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing and HSC.Adopted New PVD coated grade with tough base material.For interupted cutting for superalloy and stainless steel.PVD coated grade having excellent wear-resistance.Finishing to light cutting high hardened steels.Adopted New PVD coated grade. Extremely wear-resistant.For high hardened steels.PVD coated grade having excellent wear-resistance.For general steel, hardened steel and stainless steel.Adopted tougher sub-micro grain carbide base material. For a widerange of materials from roughing to semi-finishing adn HSC.

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Carbide GradesGrade Selection Guide for Milling

Carbon Steel / Alloy Steel

= First Choice = Second Choice

Die Steel

Hardened Steel

Stainless Steel

Gray Cast Iron

Ductile Cast Iron

Superalloy / Titanium Alloy

High Hardened Steel & Cast Iron

JC5030JC730U JC5080JC5003

Carbon Steel / Alloy Steel


Die Steel

Hardened Steel

Stainless Steel

Gray Cast Iron

Ductile Cast Iron

Superalloy / Titanium Alloy

High Hardened Steel & Cast Iron

JC600 JC610 JC8015 JC8050JC8003 JC8008

Material

Material

JC5040JC5015

JC605XJC605W JC5118

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Carbide Grades

General DescriptionThe main ingredients of cermet are TiC (titanium carbide), TiN (titanium nitride) and TiCN (titanium carbo-nitride). In comparison with WC (tungstencarbide) whose main ingredients are sintered carbide alloy, the cermetcomposites show strength and anti-oxidization under high temperatureand resists build up on steel materials, therefore, an excellent surface finishcan be obtained. These characteristics of cermet make it possible for highspeed and high efficient cutting applications. The newer added CX series isfor general purpose applications.

Cermet Grades

Features & Application

Microstructure of SC30

Application Grade Cutting Speed(m/min) Features

PX75

PX90

170 ~ 270

170 ~ 220

Coated Grades

Turning

Notes: Above data for recommended cutting speed is relevant for machining normal steels.

Application Grade Cutting Speed(m/min) Features

LN10

CX75

CX75

CX90

SC30

250 ~ 350

150 ~ 250

180 ~ 230

150 ~ 200

100 ~ 180

Less binding materials for higher wear-resistance.High speed cutting for steel. Finishing for cast iron.

Uncoated Grades


Turning

Milling

High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. General purpose for steel.High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. Medium & high speed cutting for steel & alloy steel.High nitrogen content & fine uniform hard structure. Excellent chip-resistance& wear-resistance. General milling applications for steel & alloy steel.Tougher cermet grade having impact resistance by improving binder materialsand mircostructure. Roughing applications for steel milling.

Notes: Above data for recommended cutting speed is relevant for machining normal steels.

Grade Selection Guide

FinishingLight Cutting

Medium CuttingRoughing to Heavy

FinishingLight Cutting

Medium CuttingFinishing

Medium CuttingRoughing

Carbon SteelAlloy Steel

StainlessSteel

Cast Iron

LN10 CX75 PX75 PX90 CX75 CX90 SC30Material Type of Cutting Turning Milling

Adopted PVD coated grade with good heat-resistance on a base materialhaving good wear-resistance. For high speed turning for carbon steel.Adopted PVD coated grade with good heat-resistance on a base materialhaving good crack-resistance. For general turning for carbon steel.

JC5003

JC730UJC5030JC8015JC5015JC5118JC5015JC5118JC5040JC5040JC8050

JC730UJC8015

JC8015JC5015JC5118JC8050

JC5003

JC600JC605XJC605WJC610JC8015JC5015JC5118JC5015JC5080JC5003JC8015

JC5015JC5118JC8050

JC8003JC8008JC8015JC5118

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Carbide GradesGrade Comparison Chart

ISO Codes DIJET Mitsubishi Tungaloy Sumitomo Hitachi Sandvik Kennametal Iscar Seco

Mill

ing

P

M

K

S

H

FH7020F7030

VP15TFF7030VP15T

VP30RTVP30RT

F7030VP15TF VP20RT

F7030 VP15TF

VP20RT VP30RT

VP30RT

F5010

F5020VP15TFVP20RTVP15TFVP20R

VP15TF

VP15TF

VP15TFVP15TF

T3030 GH330

H120 AH330

AH74AH120

GH330

T3030GH330AH120AH140

T1015AH110GH110

AH120

AH110

AH120

ACP100

ACP200

ACP300

ACP200

ACP300EH20Z

ACK200

ACK200

ACK300EH20Z

EH20ZEH520Z

PTH08M PCA08M

PCS08MJX1005 JX1020

TB6005 PCA12M

JX1015TB6020CY150

JX1045 TB6045

CY250HC844

JX1060 TB6060

GX2030 GF30

PCS08MJX1020 CY9020

JX1015 TB6020

CY150

JX1045 TB6045

CY250 HC844

JC1060 TB6060

GX2030 GF30

PTH08M PCA08M

PCS08MJX1005TB6005JX1020CY9020JX1015PTH13S

TB6020 CY150

JX1045 TB6045

PT30E CY250

PCS08M

PTH13S

PTH08MJX1005 TB6005

GC4220

GC4220GC4230

GC4230GC4240

GC4240GC1030GC1025

GC1025GC2030

GC2030GC2040

GC1030

GC3020

GC3020GC3220

GC3040

GC1025GC1030GC2030

GC2040

GC4020

KC515MKC715MKC525M

KC530MKC725M

KC735MKC935MKC515M

KC522MKC525M

KC530MKC725M

KC735MKC935M

KC515M

KC520MKC522MKC915MKC935M

KC510MKC515MKC522MKC525MKC530MKC725M

KC515MKC522M

IC250 IC4050IC908 IC928

IC950IC250 IC328IC4050 IC908

IC928

IC908IC928

IC328IC908IC928IC328IC925IC910

IC418IC910IC950

IC4050 IC908IC910 IC950

IC418IC328 IC4050IC908 IC950

CP20 F20MF30M F40MF20M F25MF40M T20M

T25MF25M T20MT25M T60M

CP50T25M T60M

CP50F20M F30M

CP20F20M F25MF30M T25M

CP50F25M T20MT25M T60M

CP50

F15M

F15MCP20F20M

T150MT20MCP20

P01

P10

P20

P30

P40

M10

M20

M30

M40

K01

K10

K20

K30

S01

S10

S20

S30

H01H10

H20

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F-10

UE6005

UE6005 UE6110

UE6010 UE6020

UC6010 VP10MF

UE6110 UE6010

UE6020 UC6010

VP15F VP20MF

UE6035UH6400US735VP15F

VP20MFUE6035UH6400US735

US7020VP10MFUS7020VP15TFVP20MF

US735VP15TFVP20MF

US735

UC5105

UC5115

UC5115VP15TF

VP15TF

VP05RTVP05RTVP10RTVP10RTVP15TF

JC110V

JC110VJC215V

JC110VJC215V

JC215VJC325V

JC325VJC450V

JC5003JC110VJC110VJC8015

JC5015JC525X

JC525X

JC105VJC050WJC105VJC110V

JC110VJC215V

JC215V

JC5003JC8015

JC5015

P01

P10

P20

P30

P40

M10

M20

M30

M40

K01

K10

K20

K30

S01

S10

S20

Grade Comparison Chart


Turn

ing

P

M

K

S

T9005

T9005T9015AH710

T9015T9025AH710

T6025T9035GH730

T9035

T9015

T6020T9025GH330GH730

T6030

T5105T5010T5105T5115T5010T5020T5125T5020T5115

T5125

AH1110AH120

AC700G

AC700GAC2000

AC2000

AC3000AC630M

AC3000AC630M

EH10ZEH510ZAC610MEH20ZEH520Z

AC630MAC3000AC530U

AC630MAC530UAC410KAC300GAC410KEH10Z

AC700GEH20Z

AC530U

EH10ZEH510ZAC610MEH20Z EH520Z

GM8010

HG8010GM8015

GM8020HG8025

HG8025GM25

HG8035GM8035

GX30

GM10

GM8020HG8025GM25

GM25HG8035GM8035

GX30

GM3005

GM3005HG3315HG8010

HG8010GM8015GM8020HG8025

GM8020GM8025

GC4205

GC4205GC4215

GC4215GC4225GC1025GC2015

GC4225GC4235GC1025GC2015GC2025GC4235GC2025GC235

GC2015GC1025GC2015GC1025GC2025

GC2025GC2035GC235

GC3025

GC3205GC3210

GC3210GC3215

GC1005GC1105GC1025

KC9315

KC9110KC9315KC5010KC5510KU10T

KC9125 KC9225

KC9325 KU10T

KU25T KU30T

KC5010 KC5025

KC5510 KC5525

KC8050KC9040

KC9125 KC9140

KU25T KU30T

KC5025 KC5525

KC9040 KC9140

KC9240 KC9245

KU30T

KC5010 KC5510

KU10TKC8050 KC9225

KC5010 KC5025

KC5510 KC5525

KU10T KU25T

KC8050KC9240

KU25T KU30T

KC5025 KC5525

KC9240KC9245

KC9315KC5010KC5510KU10T

KC9110 KC9325

KU10T KU25T

KC5010 KC5025

KC5510 KC5525

KC8050 KC9215

KC5025 KU30T

KC5010 KC5510

KU10TKC5025 KC5225

KU10T KU25T

IC520N

IC520NIC9015

IC520NIC9015IC908IC950

IC9025IC4050IC908IC950

IC3028IC328

IC907

IC520MIC908IC928

IC520MIC3028IC908

IC3028

IC9007IC910IC9007IC9015IC910IC450IC9015IC8048IC450IC908

IC9015IC4050

TP05TX100TP15TP100CP20

TP100TP200TP15TP25CP25TP200TP300TP30TP35CP50TP40TP300CP50

TP100 TP15CP20TP200TP300TP15TP200TP25TP300TP35TP40CP50TP40

TP05TX100TX150TP05TP10CP20TX150TP200TP15TP25CP20

TP200 TP20TP25 CP50

Carbide Grades

P01

P10

P20

P30

M10

M20

M30

K01

K10

K20

K30

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Carbide Grades

AP25N

AP25NNX2525

AP25NUP35NNX2525NX3035

VP45NNX4545

NX2525AP25N

NX2525AP25NNX3035NX4545

AP25NNX2525

AP25NNX2525

AP25NNX2525

LN10

LN10CX75PX75

CX75CX90PX90

CX90SC30

LN10CX75

CX75PX75

PX90SC30

LN10

LN10CX75

CX75

Grade Comparison Chart


Cer

met

s

P

M

K

GT720NS520GT520GT720GT730NS520AT530NS730GT730NS530GT530

NS730NS740NS530NS540GT730NS520AT530GT530NS730NS530

NS740NS540

GT720NS520AT520GT520GT730NS730NS530GT530

T110AT2000Z

T1200AT2000ZT250A

T1200AT2000ZT3000ZT250A

T3000Z

T1200A

T250A

T110AT1200A

T1200A

MZ1000

MZ1000CH550

CZ25CH550MZ2000CH7030

CZ25MZ3000CH7035

MZ1000CH550

CZ25MZ2000CH7030

CZ25MZ3000CH7035MZ1000

MZ1000CH550

CZ25MZ2000CH7030MZ3000CH7035

CT5015

CT5015GC1525

GC1525CT530

GC1525

CT530

CT5015

CT5015

KT530MKT315

KT530MKT315

KT315

IC20N

IC20NIC30

IC520NIC530NIC30NIC75T

IC75T

C15M

C15M

C15M

C15M

Technical Information

DIJET CARBIDE TOOLSTechnical Information

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Terminology and Formulas (for milling)

Dc =Cuttingdiameterae =Cuttingwidth(step)ap =Depthofcutfn =Feedrateperrevolutionfz =FeedratepertoothDe =EffectivecuttingdiameterVc =CuttingspeedQ =MetalremovalrateI =MachinedlengthVf =Tablefeed(feedrate)Dap=MaxcuttingdiameteratspecificdepthZn =Totalnumberofedgesinthetool

mm.mm.mm.mm.mm.mm.

m/mm.cm3/min.

mm.mm/min.

mm.

Zc =Effectivenumberofteethhex =Maxchipthicknesshm =Averagechipthicknesskc1 =Specificcuttingforce(hex=1mm)Pc =Netcuttingpowerkr =MajorcuttingedgeangleVco =ConstantforcuttingspeedCvc =Correctionfactorforcuttingspeedn =Spindlespeednmt =Efficiencymc =Riseinspecificcutingforce(kc) asafunctionofchipthickness

mm.mm.

N/mm2.KW.deg.

rev/min.KW

General formulas

Spindlespeed

Feedpertooth

Removalrate

EffectivecuttingdiameterDe=2xapx(Dc-ap)=mm.

Netpower

Cuttingtime

n==rev/min.Vcx1000

πxDc

fz==mm.Vf

nxzn

Q==cm3.apxaexVf

1000

Tc==min.lVf

Pc==KWapxaexVfxkc60x106xnmt

Cuttingspeed

Tablefeed(feedspeed) Vf=fzxnxzn=mm/min.

Feedperrevolution fn==mm/rev.

Specificcuttingforce kc=kc1xhnm-mc=mm/min.

Averagechipthickness(side&facemilling)whenae/Dc≤0.1

Averagechipthicknesswhenae/Dc≥0.1

Vfn

Vc==m/min.πxDcxn1000

hm=fz=mm.aeDc

sinkrx180xaexfz

πxDcxarcsin()aeDc

hm==mm.

a pmax.

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G-2


Down Milling:-sameworkpiecedirection,feedrateand rotationofmillingcutter.-chipcross-sectionstartonthestrongest point.

Generally down milling should be preferedif rigid machine is available.

Up Milling:-thefeedrateofworkpieceiscounter-clock- wisetothesenseofmillingcutterrotation.-chipcross-sectionstartsontheweakest point.

Up milling should be applied on instable millingmachine and workpiece materials withhigher hardness.

Up Cut and Down Cut

Tool with central work piece

Formulas:

We suggest to work likethis when possible orin any case work withtangential tool exit.Up cut and down cut ispossible with Ae Max.2/3 of tool diameter.

Suggested milling operation

Formulas:

Tool with outside center work piece

sin(kr)x180xaexfzπxdcxarcsin()ae

dc

hm=hmxπ xarcsin()ae

dcfz=sin(kr)x180xae

a e=2/3xdc

a e=2/3xdc

hm=sin(kr)x360xaexfz

πxdcx[arcsin+arcsin]()2xae2dc()2xae1

dc

hmxπxdcx[arcsin+arcsin]fz=sin(kr)x360xae

()2xae2dc()2xae1

dc

APPLICATIONSTurning

Troubleshooting

•insertgrade•speeds&feeds

•others

•Changetotoughergrade•IncreaseSFMifchippingisontrailingedge•DecreaseSFMifchippingisonleadingedge•Adjustchipload•Minimizetooloverhang•Checkforinsertmovement/checkclamp


•Changetomorewear-resistantgrade•DecreaseSFM

•insertgrade•insertshape

•speeds&feeds•others

•Changetomorecraterwear-resistantgrade•Changebreaker•Usepositiverakeinsert•DecreaseSFM•Adjustchipload

•insertgrade•insertshape

•others

•Changetotoughergrade•Uselargernoseradiusifallowable•Increasehonesize•Adjustchipload

•insertgrade•insertshape•speeds&feeds

•others

•Changetotoughergrade•Adjusthonesize•IncreaseSFM•Adjustdepthofcutperpass•Increasecoolantconcentrationand/orflow


•Changemoreheat-resistantgrade•DecreaseSFM

Chipping

Flank Wear

Crater Wear

Broken Nose

Built-up Edge

Deformation

PROBLEM CAUSE RECOMMENDED ACTION

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G-4


APPLICATIONSMilling

Troubleshooting


•Changetotoughergrade•Increasethecuttingspeed•Reducethefeed/tooth


•Useamorewear-resistantgrade•Reducethecuttingspeed•Increasethefeed/tooth


•Useamorecraterwear-resistantgrade•Reducethecuttingspeed•Reducethefeed/tooth


•insertshape

•Useatoughergrade•Adjustthecuttingspeed•Adjustthefeed/tooth•Useathickerinsert

•insertgrade•speeds&feeds•insertshape•toolshape

•Useamorewear-resistantgrade•Increasethecuttingspeed•Useapolishedinsert•Useahigherrakecutter

•insertgrade

•toolshape

•Increasethecuttingspeed•Reducethefeed/tooth•Useahigherrakecutter

Chipping

Flank Wear

Crater Wear

Broken Nose

Poor Surface Finish

Burrs, Chipping, etc.


•speeds&feeds •Reducethecuttingspeed•Reducethefeed/tooth

Vibration

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APPLICATIONSDrilling

Troubleshooting

•speeds&feeds

•cuttingfluid•others

•Maintainconstantfeedrate•Reducethecuttingspeed•Reducethefeedrate•Increasecoolantflow•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•tool•speeds&feeds

•others

•Reducedrilloverhang•Maintainconstantfeedrate•Reducethefeedratewhenstartingdrill•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping


•others

•Reducedrilloverhang•Maintainconstantfeedrate•Reducethecuttingspeed•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping


•cuttingfluid•others

•Reducedrilloverhang•Maintainconstantfeedrate•Changethefeedrate•Increasecoolantflow•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•tool

•speeds&feeds

•Lessleadangle•Increasehone•Maintainconstantfeedrate•Increasethefeedrate

•speeds&feeds•cuttingfluid•others

•Maintainconstantfeedrate•Maintainconstantcoolantflow•Useamachinewithsufficienthorsepower

Drill Breakage

Center Point Breakage

Peripheral Cutting EdgeBreakage

Chipping

Long Stringy Chips

Chip Form Varies


®


G-6


APPLICATIONSDrilling

Troubleshooting

•tool

•speeds&feeds

•others

•Reducedrilloverhang•Increaseleadangle•Increasethecuttingspeed•Reducethefeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•speeds&feeds

•others

•Maintainconstantfeedrate•Increasethecuttingspeed•Reducethefeedrate•Uselowfeedratewhenstartingdrill•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping


•others

•Reducedrilloverhang•Reducethecuttingspeed•Increasethefeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

•tool

•speeds&feeds•others

•Uselighthone•Reducedrilloverhang•Maintainconstantfeedrate•Useamachinewithsufficienthorsepower•Tightenworkpiececlamping

Over Size or Out-of-Round

Poor Surface Finish

Galling on Drill Body

Vibration


AISI SAE

AISI201

AISI202

AISI301

AISI302

AISI302B

AISI303

AISI303Se

AISI304

AISI304L

AISI304N

AISI305

AISI308

AISI309S

AISI310S

AISI316

AISI316L

AISI316N

AISI317

AISI317L

AISI321

AISI347

AISI384

ASTMXM7

ASTMXM15

AISI405

AISI429

AISI430

AISI430F

AISI434

ASTMXM27

AISI403

AISI410

AISI410S

AISI416

AISI420

AISI420F

AISI431

AISI440A

AISI440B

AISI440C

ASTM440F

ASTM631

AISI632

AISI SAE

1010

1015

1020

1025

1030

1035

1040

1045

1050

1055

1060

1010

1015

1020

8620

8640

4320

4340

5130

5135

5140

5147

4130

4135

4140

4145

1520

1536

1541

1522H

1541H

5120H

5130H

5135H

5140H

4135H

4140H

4145H

8620H

4320H

AISI ASTM

W1-13

W1-111/2

W1-10

W1-9

W1-8

W1-7

T1

T4

T15

M2

M3-1

M3-2

M4

M36

M7

M42

F2

L6

W2-91/2

W2-81/2

D3

D2

A2

H11

H13

P20

®

Tech

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l Inf

orm

atio

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G-7


TYPE• Stainless Steel

JIS

SUS201

SUS202

SUS301

SUS302

SUS302B

SUS303

SUS303Se

SUS304

SUS304L

SUS304N1

SUS305

SUS308

SUS309S

SUS310S

SUS316

SUS316L

SUS316N

SUS317

SUS317L

SUS321

SUS347

SUS384

SUSXM7

SUSXM15J1

SUS405

SUS429

SUS430

SUS430F

SUS434

SUSXM27

SUS403

SUS410

SUS410S

SUS416

SUS420

SUS420F

SUS431

SUS440A

SUS440B

SUS440C

SUS440F

SUS631

SUS632

DIN

DINX10CrNiS189

DINX5CrNi1810DINX2

CrNi1911

DINX2CrNi1812

DINX2CrNiMo17122

DINX2CrNiMo17132

DINX2CrNiMo18164

DINX6CrNiTi1810DINX6

CrNiNb1810

DINX6CrAl13

DINX6Cr17

DINX12CrMoS17DINX6CrNb17

DINX10Cr13DINX6Cr13

DINX20Cr13

DINX20CrNi172

DINX7CrNiA1177

Aus

teni

ticFe

rriti

cM

arte

nsiti

c

JIS

S10C

S15C

S20C

S25C

S30C

S35C

S40C

S45C

S50C

S55C

S58C

S09CK

S15CK

S20CK

SNCM220

SNCM240

SNCM420

SNCM439

SCr430

SCr435

SCr440

SCr445

SCM430

SCM435

SCM440

SCM445

SMn420

SMn433

SMn438

SMnC420

SMnC443

SMn420H

SMn438H

SCr420H

SCr430H

SCr435H

SCr440H

SCM435H

SCM440H

SCM445H

SNCM220H

SNCM420H

DIN

C10

C15

C22

C25

C30

C35

C40

C45

C50

C55

C60

CK10

CK15

CK22

34Cr4

42Cr4

34CrMo4

42CrMo4

34Cr4

37Cr4

41Cr4

34CrMo4

42CrMo4

TYPE

Car

bon

Stee

lNi

ckel

Chr

omiu

mM

olyb

denu

mSt

eel

Chr

omiu

mSt

eel

Man

gane

se S

teel

and

Man

gane

seC

hrom

ium

Ste

el

Stru

ctur

al S

teel

with

Que

nchi

ngPr

oper

ty G

uara

ntee

d(H

Ste

el)

• Carbon Steel & Alloy SteelJIS

SK1

SK2

SK2

SK4

SK5

SK6

SK7

SKH2

SKH3

SKH10

SKH51

SKH52

SKH53

SKH54

SKH56

SKH58

SKH59

SKS11

SKS51

SKS43

SKS44

SKD1

SKD11

SKD12

SKD6

SKD61

DIN

C105W1

C80W1

C80W1

C70W2

S6-5-2

S6-5-3

S2-10-1-8

105WCr6

X210Cr12

38CrMoV5

40CrMoV5

40CrMnMo7

TYPE

Car

bon

Tool

Ste

el

• Tool Steel

Hig

h Sp

eed

Stee

lA

lloy

Tool

Ste

el

Material Cross Reference

Chro

miu

mM

olyb

denu

mSt

eel

AISI ASTM

A48-20B

A48-25B

A48-30B

A48-35B

A48-40B

A48-50B

60-40-18

65-45-12

80-55-06

100-70-03

AISI ASTM

AISI309

AISI310

AISI330

ASTM660

ASTM661

AISI409

AISI446

ASTM616

®


G-8


DIN

GG-10

GG-15

GG-20

GG-25

GG-30

GG-35

GGG-40

GGG-50

GGG-60

GGG-70

TYPE

Gra

y C

ast I

ron

• Cast Iron

Duc

tile

Cas

t Iro

n

DIN

INCrNi252

INX6CrTi1

TYPE• Heat Resistant Steel

Material Cross Reference

Aus

teni

ticFe

rriti

cM

arte

nsiti

c

JIS

SUH309

SUH310

SUH330

SUH0

SUH61

SUH409

SUH446

SUH1

SUH3

SUH4

SUH11

SUH600

SUH616

JIS

FC100

FC150

FC200

FC250

FC300

FC350

FCD400

FCD500

FCD600

FCD700

0.050.080.100.200.300.130.050.080.100.300.400.040.08

0.450.180.080.17

0.080.100.400.030.030.040.040.100.100.050.050.040.050.080.050.050.080.150.100.150.040.050.120.050.130.050.120.04

0.050.100.040.060.130.120.180.150.150.05

0.25

0.150.030.060.450.650.250.250.12

0.99

0.77

0.350.90

0.700.600.800.40

1.00

0.55

0.700.900.200.500.350.350.300.700.400.300.300.500.40

1.001.00

1.00

0.200.220.600.500.250.700.400.30

1.000.25

0.150.150.150.150.30

0.06

0.551.000.102.253.753.003.253.40

26.0033.0025.00

0.354.5026.0030.0020.009.0020.0026.0025.00

20.002.0025.500.45

0.2512.00

6.509.0032.5032.0053.0054.0058.0047.0073.0076.0058.0061.0060.0054.0062.0036.0045.0076.0043.0076.0076.0046.0043.0072.0052.00

57.0048.0073.0054.6075.0066.0066.0065.0065.0061.00

98.60

94.0038.0056.4082.8080.0088.2590.5095.50

1.304.006.001.002.752.853.00

3.001.404.001.50

4.00

1.250.65

0.80

1.30

10.0010.004.504.00

5.3028.0016.005.509.009.00

5.70

3.00

4.503.00

6.009.00

3.305.50

9.00

3.205.25

-

1.100.404.00

0.50

4.00

0.40

0.451.20

0.30

0.90

2.255.20

0.95

2.00

4.00

0.200.25

0.200.40

0.200.35

0.25

0.37

1.600.801.203.000.901.001.404.30

2.00

0.061.003.200.206.000.50

2.001.300.704.506.00

2.752.802.800.20

4.500.204.25

54.0040.005.0097.7085.0075.8054.0053.0030.0066.0047.0054.8054.00

26.5081.8054.1058.90

79.6063.0091.9077.6074.4046.0044.502.002.002.002.007.000.500.504.605.505.5010.0018.5024.007.0035.302.400.500.8013.001.0018.50

18.507.00

1.351.351.001.003.00

0.10

0.156.170.502.504.253.501.001.00

®

Tech

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G-9

Technical InformationChemical Components

A-286M-308(J-1300)16-25-6(Timkin)Chromalloy(Unitemp14CMV)LapelloyAm-355DiscaloyTinadurN-155(Multimet)19-9DLS-588W545Unitemp212

S-590Unitemp1415NW(GreekAscoloy)V-57H46

H53EMEUnimach#1Almar362Custom455Incoloy800Incoloy801Rene41M-452(J-1500)WaspaloyUdimet500InconelXNimonic80ANimonic90DCMHastelloyBHastelloyCHastelloyR-235HastelloyXHastelloyWInconel(600)Incoloy901Nimonic75Nimonic80AInconel700K-42-BInconel713CInconel718

Allvac620Pyromet860InconelX-750AstroloyInconel713Monel713y400MonelAlloyR405MonelAlloyK-500MonelAlloyK-500(aged)Inconel625

PermanickelAlloy300

DuranickelAlloy301Refractaloy26Udimet700Colmonoy4Colmonoy5Colmonoy20Colmonoy21Colmonoy22

1.40

1.40

0.750.60

1.501.001.501.50

1.50

0.25

0.50

0.300.500.750.750.301.000.700.700.700.700.50

1.001.00

1.00

0.400.480.400.700.080.700.150.20

1.000.70

0.900.900.600.600.15

0.10

0.250.801.00

15.0014.0016.001.0011.5015.5013.0015.0021.0019.0018.0013.0016.00

20.0013.0014.7512.00

10.5019.005.0014.5011.7521.0020.5019.0019.0019.0019.0015.0020.0020.0014.301.0015.5015.5022.0022.0015.5012.8020.0020.0015.0018.0013.0019.00

19.0016.0015.5015.0012.00

22.00

18.0015.0010.0011.505.005.00

-

19.50

20.00

7.00

11.0010.0014.0018.00

16.00

2.502.502.501.50

29.0022.00

12.004.00

18.00

30.0018.45

-6.50

2.401.304.00

4.003.00

0.803.20

3.75

0.60

1.000.60

2.002.00

1.801.751.000.30

2.804.00

3.00

0.801.200.371.1232.002.502.503.002.502.302.303.40

2.50

2.500.402.302.202.500.600.90

3.003.002.503.500.60

0.500.500.500.20

0.50

0.502.603.50

0.003

0.080

0.008

0.0050.0050.0050.005

0.080

0.0100.010

0.050

0.0302.0002.5001.0001.2501.350

0.300.250.150.120.250.11

1.000.13

0.060.05

0.300.350.050.550.150.50

2.250.300.15

0.060.05

0.400.35

0.30

0.050.05

0.055.02

0.50

31.5031.5029.5029.503.650.100.020.350.05

VZRNVVN

TaN

BRZR

VVNVNV

CuCuCu

ZRZR

VV

V

CuCu

CuTa

Cu

CuCuCuCuTaCuCuMgCu

MATERIAL C Mn Si Cr Ni Co Mo W Cb Ti Al B Fe OTHER

Hea

t-Res

ista

nt A

lloys

Fe B

ase

Ni B

ase

0.200.200.380.120.250.400.400.400.45

1.000.020.02

2.20

0.001

0.01

0.15

0.120.15

0.701.000.600.600.600.600.50

1.25

0.15

1.00

30.0027.0020.0010.003.0010.0016.002.001.00

10.0022.50

2.50

7.502.50

4.00

5.00

6.006.00

2.004.00

1.00

10.005.00

5.00

99.8099.4098.4069.80

4.00

2.00

80.0079.0085.0080.0058.50

87.5099.00

0.22

5.00

6.00

7.00

8.00

6.004.00

7.001.00

6.00

8.00

3.00

3.001.001.001.001.001.001.70

1.000.30

3.00

2.00

5.00

®


G-10


J-1570J-1650S-816L-605(HS-25)HS-21(Vitallium)HS-31(X-40)HS-30(422-19)HS-27WI52

Wallex#6(Colmonoy)Jetalloy209Nivco

StelliteJCommerciallyPure(annealed)110-170BHN140-200BHN200-275BHN

ALPHATi-5AL-2.5Sn(annealed)

Ti-6AL-1V-4Zr(annealed)

Ti-7AL-2Cb-1Ta(annealed)

Ti-8AL-1Mo-1V(heattreated)290-335-BHN

Alpha-bataTi-6AL-4V(annealed)Ti-4AL-4Mn(annealed)Ti-2Fe-1Cr-2Mo(annealed)Ti-7AL-4Mo(annealed)Ti-1Al-8V-5Fe(annealed)

Alpha-beteTi-6AL-6V-25M-1(Fe,Cu)(Annealed)

Ti-8AL-1Mo-1v

BetaTi-13V-11Cr-3AL(solutiontreated)COLUMBIUM(Cb)D-31F-48Cb-74Cb-129Cb-132M

Cb-7521%Zr

TUNGSTEN(W)W-ForgedRolledW-Sintered(28-35Rc)W-10W-2

TANTALUM(Ta)Ta-10WT-111

T-222

Ta

MOLYBDENUM(Mo)MolybdenumTZMTZC70Mo-30W

Chemical Components

5.00

1.501.500.600.600.60

5.00

0.35

1.00

4.00

20.0019.0020.0020.0027.0025.0024.0023.0021.00

29.0020.000.50

31.00

2.00

11.00

39.0036.0043.0051.0062.0055.0051.0067.0061.70

64.3050.0073.50

43.30

6.5012.004.0015.00

8.00

11.00

4.5015.00

16.00

15.0010.0010.0015.0015.00

10.00

99.9099.9090.0097.50

10.008.00

10.00

30.00

0.020 2.00

0.040.04

1.100.01

2.50

4.001.002.001.001.001.00

4.00

8.00

1.00

6.00

13.00

1.005.0010.002.001.502.501.00

2.50

90.0090.002.0087.502.5099.80

0.080.15

Ta

PS

ZRS

Sn

ZrVCbTaMoV

V

V

FeCuV

V

ZrZrHfTaZrZrZr

Cu

TaTaHfTaHf

ZrZr

MATERIAL C Mn Si Cr Ni Co Mo W Cb Ti Al B Fe OTHER

Oth

er C

ut R

esis

tant

Mat

eria

ls

4.103.80

2.001.80

99.5099.2099.00

92.50

89.00

90.00

90.00

90.0092.0094.0089.0086.00

87.00

90.00

73.00

10.00

0.501.25

Tita

nium

Allo

ysC

o B

ase

®

Tech

nica

l Inf

orm

atio

n

G-11


Conversion Table Reference - Hardness Scales

Brinell,10mmBall,Load3000kg,

StandardBall

HB

Vickers

HV

BScale,Load100kg,Diameter

1/16in.SteelBall

HRB

CScale,Load150kg,

120°DiamondCone

HRC

Shore

HS

Rockwell

940920900880860

840820800-

780760

740737720700697

690680670667

677640

640615

607591

579569553547

539530528

516508508

495491491

474472472

-----

------

-----

----

--

--

--

----

---

---

---

---

68.067.567.066.465.9

65.364.764.0-

63.362.5

61.861.761.060.160.0

59.759.258.858.7

59.157.3

57.356.0

55.654.7

54.053.552.552.1

51.651.151.0

50.349.649.6

48.848.548.5

47.247.147.1

9796959392

919088-8786

-8483-81

-80-79

-77

-75

-73

-71-70

--68

--66

--65

--63

Brinell,10mmBall,Load3000kg,

StandardBall

HB

Vickers

HV

BScale,Load100kg,Diameter

1/16in.SteelBall

HRB

CScale,Load150kg,

120°DiamondCone

HRC

Shore

HS

Rockwell

455440425410396

383372360350339

328319309301292

284276269261253

247241234228222

218212207202196

192188182178175

171163156150143

137132127122117

-----

-110.0109.0108.5108.0

107.5107.0106.0105.5104.5

104.0103.0102.0101.0100.0

99.098.297.396.495.5

94.693.892.891.990.7

90.089.087.886.886.0

85.082.980.878.776.4

74.072.069.867.665.7

45.744.543.141.840.4

39.137.936.635.534.3

33.132.130.929.928.8

27.626.625.424.222.8

21.720.518.817.516.0

15.213.812.711.510.0

9.08.06.45.44.4

3.30.9---

-----

6159585654

5251504847

464543-41

4039383736

3534-33-

32313029-

2827-26-

25-232221

-20191815

Note: FiguresinparenthesesunderBrinellindicatevaluesusingtungstencarbideball.

---

(767)(757)

(745)(733)(722)(712)(710)(698)

(684)(682)(670)(656)(653)

(647)(638)(630)(627)

-(601)

-(578)

-(555)

-(534)-

(514)

495--

477--

461--

444--

429415401388375

363352341331321

311302293285277

269262255248241

235229223217212

207201197192187

183179174170167

163156149143137

131126121116111

®


G-12

SAFETY PAMPHLET1. In using tungsten carbide tools.Asproductliability(PLLaw)hasbeenenforcedon1stJuly1995,DijetIndustrialCo.,Ltd.(hereafterDijet)startedtoappendawarningorcautionlabelonthepackagematerialsforpertinentproducts.

However,onthetoolbodies,nowarningorcautionlabelisattached,andtherefore,youshouldreadthissafetypamphletbeforeyouuseanykindofDijetproductsorothertoolsmadeofourhighhardmaterials.

Youarealsorequestedtomakewellknownthecontentsofthispamphlettoeveryworkerinyourplantasapartofyourplantsafetyeducationprogram.

2. Basic features of high hard tools materials.Thehighhardtoolsmaterialisageneraltermforthesinteredmaterialoftungstencarbidealloy,thechiefingredientofwhichistungstencarbide(WC),cermetwhosechiefingredientsaretitaniumnitride,carbide,cubicboronnitride(CBN)and/orsintereddiamond.Thesematerialsaresometimescalledjust“hardmetal”.

2-1. Physical properties of hard metal. Appearance :Itdiffersaccordingtothematerials/ Exam:gray,darkgray,black,gold,etc. Smell :Odorless Hardness :Carbide&Cermet-HV500 Ceramics-HV1.000 CBN-HV2,500 Sintereddiamond-HV8,000 Density :Carbide-9-15 Cermet-6-9 Ceramics&CBN-3-5

2-2. Ingredients Carbide,Nitride,Carbo-nitrideandOxideofW,Ti,Al,TaorBandinaddition,insomeof them,metalingredientslikeCo,Ni,CrorMoetc.arecontained.

3. Precautions for handling hard metal tool materials.•Hardmetalshavethefeatureofhighhardnessbutarealsobrittle.Therefore,theywillcrackbystrongimpactorclampingtoofast.•Hardmetalsareveryheavy.Incaseoflargesizedtoolsorbigquantities,theyneedtobehandledasweightcargo.•Theheatexpansionrateofhardmetalisdifferentfromthatofsteelmaterials.Therefore,shrinkfittedorforcefittedtoolscanbreakiftheyareinextremelyhigh(orlow)temperaturethanthedesignedvalue.

4. Precautions for processing of hard metal.•Whencooledbygrindingsolutionorwaterthestrengthofthematerialcandeteriorate.Specialattentionshouldbemadeforstorageconditionofthesematerials.Accordingtothesurfacecondition,thestrengthofmaterialswillbegreatlylowered.Useadiamondwheelforfinishingofsurfaceroughness.•Dustwillbegeneratedingrindingoperation.Chronicinhalationmaycause“hardmetallung:andisdangeroustoyourhealth.Provideexhaustventilationandwearappropriateprotectiveequipmentlikedustmask,etc.Whenskincontactoreyecontactoccurs,washthoroughlywithwater.•Ingrindingofhardmetalsorbrazedtools,heavymetalingredientwillremaininthewastefluid.Wastefluidmustbecompletelydisposedofinasafeway.•Afterre-grindingofbrazedtools,confirmthatcracksonthesurfaceoftoolsarecompletelyeliminated.•Inmarkingonhardmetalmaterialsoffinishedgoodswithlaserorelectricpens,minutecracksbaybegeneratedonthesurfaces.•Avoidmarkingonthepositionwherestresswillbeimposed.Inelectricdischargingprocessonhardmetal,residuecrackswillremainonthesurfacescausingloweringofstrength.Thesecracksmustbecompletelygroundoff.

®

Tech

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G-13

Instructions For Using Cutting Tools

Directcontacttothesharpcuttingedgemaycauseinjury.

Misuseormismatchofworkingconditionsmaycausetoolbreakageordispersionofbrokerpieces.

Excessimpactorheavywearwillincreasecuttingresistanceandmaycausetoolbreakageanddispersionofbrokenpieces.

Dispersionofheatedorprolongedchipsmaycauseinjuryorburn.

Duringcuttingoperation,cuttingtoolsgetveryhot.Directcontacttotoolsimmediatelyafteroperationmaycauseburn.

Sparks,generationofheatorchipsinhightemperatureduringoperationmaycausefire.

Lackofdynamicbalanceinhighspeedrotationmaycauserunoutandthetoolmaybreakbyvibration.

Directcontacttotheburrsontheworkpartmaycauseinjury.

Wheninsertsorpartsarenotclampedproperly,fallingoffordispersionmayoccurandcauseinjury.

Whenclampedtootightbysupplementarytoolslikepipeetc.,insertsorbodymaybebrokenandunusable.

Whenindexabletoolsareusedinhigh-speedrotation,insertorpartsmayburstoutofthebodyduetoantifugalforce.

Sincemillingcuttershavesharpedges,directcontactwithbarehandsmaycauseinjury.

Ifcutterlacksdynamicbalanceorrotateseccentrically,toolbreakageordispersionofbrokenpiecesmayoccurbyrunoutorvibration.

Whendrillingthroughholeonworkpiece,adiscofworkmaterialmayflyoutendofhole.Itisverydangeroussincethedischassharpedges.

Microdrillshavesharppoints,directcontactwithfingersisdangerous.Ifbroken,smallpiecesmayremaininthewoundanddispersearoundthebody.

Dispersionofbrokentipsbytoolbreakageorfallingoftoolmaycauseinjury.

Whenbrazingiscarriedouttimeandagain,thestrengthofcarbidetipisdeterioratedandbecomeseasilybrokenduringoperation.

Itisdangeroustousetoolsotherthanthefixedapplication.Itmaycausedamageoftoolandmachine.

ITEM HAZARD COUNTERMEASUREWearprotectivegloveswhentakingoutofboxormountingtothemachine.

Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Readinstructionmanualbeforeusing.Refertotherecommendedconditionsincatalog.

Changetoolsalittleearly.Providesafetycovers,wearsafetyglassesandprotectivegloves.

Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Getridofchipssafely.

Wearprotectiveequipmentlikeprotectivegloves.

Avoidoperationwhenignitionorexplosionisexpected.Wheninsolublecoolantisused,enoughfirefightingmeasuremustbetaken.

Providetestrunandconfirmifvibrationorchatteringisobserved.

Donotcontactwithbarehand.Wearprotectivegloves.

Cleanuptheinsertpocketorfasteningpartsbeforereloading.Confirmiftheinsertsorpartsarecorrectlyclampedbythesuppliedwrench.

Besuretousesuppliedwrench.

Usewithintherecommendedcuttingconditions.Refertotheinstructionmanualoncatalogs.

Wearprotectivegloves.

Usethecutterwithintherangeofrecommendedworkingconditions.Rotatingportionanddynamicbalancingshouldbeperiodicallycheckedtopreventeccentricrotationorrunoutduetowearofbearingportion.

Providesafetycovers,wearsafetyglassesand/orprotectivegloves.Alsoprovideprotectivecoversarounddrillholding.portion.

Handlecarefullywithprotectiveglovesandprotectiveglasses.

Confirmiftipsarefirmlybrazed.Avoidusinginthiscondition,whichrequiresgenerationofhighcuttingtemperature.

Carbidetipwhichisbrazedseveraltimesshouldnotbeused,itsstrengthhasdeteriorated.

Usethetoolasprescribedintheinstructionmanual.

GeneralCutting Tools

IndexableCutting Tools

MillingCutters

and OtherRotating

Tools

Drill

BrazedTools

Others

®


G-14

Parts

DRAWINGDIMENSIONS

BA C DWrench

Adjustable ScrewsCATALOGNUMBER E a°

4.87.85.6

9.0

No.10-32UNFM5x0.5M5x0.5

M5x0.5

12.713.014.5

13.0

4.85.06.5

5.0

---

-

---

-

AD-1845AD-2080AD-2080

AD-1845

A B

CD

A B

CD

DRAWINGDIMENSIONS

BA C DWrench

Clamp ScrewsCATALOGNUMBER E

9.0

2.73.53.03.45.55.55.05.05.06.66.42.54.34.34.35.26.05.35.36.86.86.87.07.07.23.63.64.04.04.05.35.35.35.35.36.86.86.8

M3.5x0.6

M1.8x0.35M2.5x0.45M2.5x0.45M2.5x0.45M3.5x0.6M3.5x0.6M4x0.7M4x0.7M4x0.7

M4.5x0.75M5x0.8

M1.8x0.35M3x0.5M3x0.5M3x0.5M4x0.7M4x0.7M4x0.7M4x0.7

M4.5x0.75M4.5x0.75M4.5x0.75M5x0.8M5x0.8M5x0.8

M2.5x0.45M2.5x0.45M3x0.5M3x0.5M3x0.5M4x0.7M4x0.7M4x0.7M4x0.7M4x0.7M5x0.8M5x0.8M5x0.8

6.3

3.75.04.24.77.09.56.07.08.010.011.03.86.57.57.67.58.58.610.010.012.515.59.511.512.55.56.04.56.07.55.96.68.010.012.07.58.210.0

2.3

1.82.42.52.53.53.53.63.63.64.04.52.03.22.83.23.53.63.53.74.75.25.24.94.96.02.02.02.02.02.02.72.72.72.72.73.43.43.4

-

--------------------------------------

-

5555434355554343435743555555555555555555555555555560605555555555555555555555

T-15

T-6T-8T-7T-7T-15T-15T-15T-15T-15T-20T-20T-6T-10T-10T-10T-15T-15T-15T-15T-20T-20T-20T-20T-20T-25T-8T-8T-8T-8T-8T-15T-15T-15T-15T-15T-25T-25T-25

2.1

0.250.90.90.92.12.13.63.63.65.05.50.41.81.41.83.63.63.63.66.06.06.06.16.16.10.90.91.41.41.43.13.13.13.13.15.55.55.5

A B

CD

A B

CD

aº

A B

CD

aº

A B

CD

aº

a°Torque

Nm

1.55

.18

.66

.66

.661.551.552.662.662.663.694.06-

1.331.031.332.662.662.66-

4.434.43-

4.504.504.50.66.661.031.031.032.292.292.292.292.294.064.064.06

Torquelbs./ft

CB3540

CSW-1838CSW-206CSW-2542CSW-2547CSW-3570CSW-3595CSW-406HCSW-407CSW-408HCSW-4510CSW-510

DSW-1838HDSW-306HDSW-307DSW-307HDSW-4075DSW-408DSW-4085DSW-410HDSW-4510HDSW-4512HDSW-4515HDSW-509DSW-511HDSW-512VESW-205ESW-206ESW-304ESW-306ESW-307ESW-405ESW-406ESW-408ESW-410ESW-412ESW-507ESW-508ESW-510

ASW-113ADS-513ADS-514

ASW-513

®

Tech

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G-15

Parts

DRAWINGDIMENSIONS

BA C DWrench

Clamp ScrewsCATALOGNUMBER E a°

6.6

6.6

2.53.03.84.75.86.88.511.0

10.0

3.13.65.35.57.08.5

M5x0.8

M5x0.8

M2x0.25M2.5x0.35M3x0.35M3.5x0.6M4x0.7M5x0.8M6x1.0M8x1.25

M6x1.0

M2.2x0.45M2.5x0.45M3.5x0.6M4x0.7M5x0.8M6x1.0

10.9

9.5

5.06.68.19.613.516.420.025.0

15.0

5.05.611.58.011.012.0

5.5

5.5

1.31.52.02.33.33.24.35.5

7.3

2.32.74.53.35.04.8

-

-

--------

-

------

60

60

4040404040404040

60

606060606060

T-20

T-20

T-06T-07T-08T-10T-15T-20T-30T-40

T-30

T-07T-08T-15T-15T-20T-25

5.5

5.5

0.50.91.22.03.04.05.06.0

7.5

0.60.92.13.15.57.5

A B

CD

aº

A B

CD

aº

aº A B

DC

aº A B

CD

DRAWINGDIMENSIONS

B

HCS4-10

HCS5-10

A C DWrench

Hexagon Socket Head Cap ScrewsCATALOGNUMBER E F

Torque

7.0

8.5

M4x0.7

M5x0.8

14.0

15.0

4.0

5.0

3.0

4.0

-

-

-

-

-

-

A B

CD

E

DRAWINGDIMENSIONS

BA C DWrench

Wedge ScrewsCATALOGNUMBER E F

4.6

4.64.64.65.54.86.0

M6x1.0

M6x1.0M6x1.0M6x1.0M7x0.75M6x0.75M8x1.0

22.0

16.014.513.019.022.019.0

TorqueNm

8.5

6.56.55.07.58.07.0

8.5

6.55.05.08.08.08.0

3.0

3.03.03.0---

-

---

T-25T-15T-27

6.0

6.06.06.07.06.08.0

F

A

CD E F

B B

F

A

B BED

CA

B B

CD E

4.43

4.434.434.435.16-

5.90

Torquelbs./ft

LS-1

LS-101LS-106LS-107LS-109LS-110LS-180

4.06

4.06

.37

.66

.891.482.212.953.694.43

5.53

.44

.66-

2.294.065.53

TorqueNm

Torquelbs./ft

FS1030

FS1030S

FSW-2005HFSW-2506HFSW-3007HFSW-3509FSW-4013FSW-5016FSW-6020FSW-8025

HSW-614H

TSW-2250TSW-2556HTSW-3512HTSW-408TSW-511TSW-612

DRAWINGDIMENSIONS

B

SSW-535

SSW-745

A C DWrench

Shim ScrewsCATALOGNUMBER E a°

6.3

8.4

M5x0.5

M7x0.5

7.0

8.0

3.1

2.9

3.5

4.5

-

-

6.5

8.0

-

-

TorqueNm

Torquelbs./ft

-

-

A

E

B

CD

®


G-16

Parts

DRAWINGDIMENSIONS

BLW-025LW-030LW-035LW-040LW-045LW-050

A-030

A-07SDA-08SDA-10SDA-20SDA-25SDA-06A-07A-08

A-10

A-15

A-20W

A-15TA-20A-20LA-25A-27A-30A-40

AD-1845

AD-2080

A C DWrench Size

WrenchesCATALOGNUMBER E

59.567.071.575.080.580.0

-

4.04.04.05.05.01.72.02.3

3.0

3.5

4.0

4.04.05.54.55.56.07.0

1.8

2.0

18.020.022.525.02728.0

60.0

60.070.070.090.0100.034.534.539.0

40.0

45.0

45.0

100.0100.0200.0100.0100.0100.0100.0

45.0

45.0

------

80.0

80.080.095.0105.0105.015.015.019.0

40.0

40.0

40.0

80.0100.0100.0100.0100.0100.0100.0

-

35.0

------

28.0

-----

15.015.919.0

20.0

20.0

20.0

26.032.032.032.032.032.032.0

-

-

2.53.03.54.04.55.0

3.0

--------

-

-

-

-------

-

-

------

-

T-7T-8T-10T-20T-25T-6T-7T-8

T-10

T-15

T-20

T-15T-20T-20T-25T-27T-30T-40

-

-

A

EB

BD

CE

C B

A

D B

AC

D B

CA

BD

AC

B

A

B

A

C

DRAWINGDIMENSIONS

B

SLS-3

A C DWrench

Clamp ScrewsCATALOGNUMBER E F

TorqueNm

6.0 M8x1.0 20.0 8.0 8.0 4.0 - 8.0

A

B B

FED

C

5.90

Torquelbs./ft

DRAWINGDIMENSIONS

B

LS-113

A C DWrench

Rest Button ScrewsCATALOGNUMBER E F

Torque

3.7 No.10-32UNF 10.2 4.5 4.1 2.4 - -

A

B B

F DC

E

®

Tech

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G-17

Parts

DRAWINGDIMENSIONS

B

RSW-05008

A C DWrench

Hexagon Socket Set ScrewCATALOGNUMBER E F

Torque

- M5x0.8 8.0 - - - T-10 -

B

C

DRAWINGDIMENSIONS

B

DCM-1

DCM-5

DCM-17

DCM-18

A C D

Clamp SetsCATALOGNUMBER E

WrenchF G

M5x0.8

M6x1.0

M4.5x0.75

M3.5x0.6

13.8

17.0

11.7

10.0

13.8

16.5

18.0

13.0

6.8

8.9

10.5

7.6

2.0

2.0

5.0

3.0

8.5

10.0

10.0

7.2

2.5

3.0

-

-

-

-

T-20

T-15

A

C

F

G

DE

B

A

C

F

DE

B

DRAWINGDIMENSIONS

B

DCM-2

A C D

ClampCATALOGNUMBER E F

M8x1.0 10.0 19.0 11.0 6.0 13.5C

F

A

E D

B

DRAWINGDIMENSIONS

B

CW-11

A C D

Clamp WasherCATALOGNUMBER a° β°

8.0 5.0 11.0 4.0 55 12

βº

Aaº

D

B C

DRAWINGDIMENSIONS

B

LSM-512

A C DWrench

Adjustable ScrewCATALOGNUMBER E F

Torque

- M5x1.0 12.6 1.0 3.0 2.5 - -

B

F CD

E

Index

H-1

®INDEX

70710 Wedge B-14,B-1570906 Wedge B-27,B-2860705-1 Wedge B-24,B-25,B-2660806-5 Wedge B-2380808-5 Wedge B-2181106-1R Wedge B-20

A A-030 Wrench B-23,B-24,B-25,B-26,G-16A-06 Wrench A-2,A-4,A-18,A-61,A-151,A-165,G-16A-07 Wrench A-2,A-4,A-16,A-17,A-18,A-19,A-58,A-61,A-151, A-162,A-189,B-33,G-16A-07SD Wrench A-108,A-157,A-191,G-16A-08 Wrench A-2,A-4,A-6,A-16,A-17,A-18,A-19,A-20,A-143 A-146,A-190,G-16A-08SD Wrench A-40,A-80.A-82,A-94,A-96,A-98,A-108,A-118, A-123,A-149,A-154,A-157,A-159,A-191,G-16A-10 Wrench A-2,A-3,A-4,A-6,A-16,A-17,A-18,A-19,A-20,A-80 A-82,A-94,A-96,A-97,A-98,A-99,A-108,A-118, A-123,A-143,A-146,A-154,A-156,A-157,A-159 A-188,G-16A-10SD Wrench A-82,A-171,A-191,B-38,G-16A-15 Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-34,A-40,A-58,A-60,A-80,A-82,A-94,A-95,A-96, A-97,A-98,A-99,A-108,A-118,A-119,A-123,A-143, A-146,A-149,A-151,A-153,A-154,A-156,A-157, A-159,A-161,A-162,A-163,A-190,B-29,B-33,B-44, G-16A-15T Wrench A-38,A-39,A-58,A-59,A-60,A-72,A-81,A-120, A-180,A-188,B-14,B-15,B-30,B-31,B-32,G-16A-20 Wrench A-38,A-39,A-58,A-59,A-60,A-61,A-94,A-95,A-96, A-97,A-98,A-99,A-118,A-119,A-120,A-121,A-122, A-156,B-1,B-2,B-17,B-21,B-42,B-43,G-16A-20L Wrench B-17,B-42,B-43,G-16A-20SD Wrench A-108,A-119,A-123,A-151,A-157,A-159,A-180, A-184,B-3,G-16A-20W Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-16A-25 Wrench A-94,A-95,A-96,A-97,A-98,B-27,B-28,G-16A-25SD Wrench G-14A-27 Wrench B-20,B-22,G-16A-30 Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-94,A-95, A-96,A-98,A-143,A-146,G-16A-40 Wrench A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-143, A-146,G-16AD-1845 Wrench G-16AD-2080 Wrench B-26,B-27,B-28,B-42,B-43,G-16ADHT150308 MillingInsert B-45ADHX150308 MillingInsert B-45ADKT150508PDER MillingInsert B-45ADS-513 AdjustableScrew B-26,B-42,B-43,G-14ADS-514 AdjustableScrew B-27,B-28,G-14ADW6R AdjustableWedge B-25ADW7R AdjustableWedge B-25AL-DBPS2... SolidCarbideEndMill C-74AL-OCHES2... SolidCarbideEndMill C-47AL-OCRL3... SolidCarbideEndMill C-45

CATALOG NUMBER DESCRIPTION PAGE NUMBER

®

Index

H-2

INDEX


AL-OCRS3... SolidCarbideEndMill C-43AL-OCSR3...-LS SolidCarbideEndMill C-46AL-SEEL2... SolidCarbideEndMill C-35AL-SEES2... SolidCarbideEndMill C-32AL-SEES2...-R.. SolidCarbideEndMill C-55AL-SEES3... SolidCarbideEndMill C-36AL-SEES3...-LS SolidCarbideEndMill C-39AL-SEES3...-LS-R.. SolidCarbideEndMill C-59AL-SEES3...-LS-R02 SolidCarbideEndMill C-40AL-SEES3...-R.. SolidCarbideEndMill C-58AL-SEES3...XLS-R02 SolidCarbideEndMill C-42AL-SEESS2... SolidCarbideEndMill C-32AL-SEEZ3... SolidCarbideEndMill C-36AL-VME-... SolidCarbideEndMill C-76AL-VME-...-LS SolidCarbideEndMill C-77APGW... UnderCutterInsert A-188,A-189APKT... MillingInsert B-45ASW... AdjustableScrew G-14

B B-... ReplacableBladeforControlledTorqueWrench A-10,A-31,A-145BBH-825 Screw B-42,B-43BNM-...T-S...LS MirrorBallTaperSteelShank A-2BNM-060 MirrorBallInsert A-2,A-4,A-9BNM-060-AAA MirrorBallInsert A-10BNM-060-S MirrorBallInsert A-9BNM-080 MirrorBallInsert A-2,A-4,A-9BNM-080-AAA MirrorBallInsert A-10BNM-080-S MirrorBallInsert A-9BNM-080-S-R MirrorBallInsert A-9BNM-100 MirrorBallInsert A-2,A-4,A-6,A-9,A-143,A-144BNM-100-AAA MirrorBallInsert A-10,A-145BNM-100-S MirrorBallInsert A-9,A-144BNM-100-S-R MirrorBallInsert A-9,A-144BNM-120 MirrorBallInsert A-2,A-3,A-4,A-6,A-9,A-143,A-144BNM-120-AAA MirrorBallInsert A-10,A-145BNM-120-S MirrorBallInsert A-9,A-144BNM-120-S-R MirrorBallInsert A-9,A-144BNM-160 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-160-AAA MirrorBallInsert A-10,A-145BNM-160-S MirrorBallInsert A-9,A-144BNM-160-S-R MirrorBallInsert A-9,A-144BNM-200 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-200-AAA MirrorBallInsert A-10,A-145BNM-200-S MirrorBallInsert A-9,A-144BNM-200-S-R MirrorBallInsert A-9,A-144BNM-250 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-250-AAA MirrorBallInsert A-10,A-145BNM-250-S MirrorBallInsert A-9,A-144BNM-250-S-R MirrorBallInsert A-9,A-144BNM-300 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-300-AAA MirrorBallInsert A-10,A-145BNM-300-S MirrorBallInsert A-9,A-144BNM-300-S-R MirrorBallInsert A-9,A-144BNM-320 MirrorBallInsert A-2,A-3,A-4,A-5,A-6,A-9,A-143,A-144BNM-320-AAA MirrorBallInsert A-10,A-145BNM-320-S MirrorBallInsert A-9,A-144

BNML-...S-...C MirrorBallStraightCarbideShank A-4,A-5BNML-...T MirrorBallTaperSteelShank A-2BNML-...T-...C MirrorBallTaperCarbideShank A-4BNML-...T-MT... MirrorBallTaperSteelShank A-3BNMM-...S MirrorBallStraightSteelShank A-3BNMM-...S-...C MirrorBallStraightCarbideShank A-4,A-5BNMM-...S-MT... MirrorBallStraightSteelShank A-3BNMM-...T MirrorBallTaperSteelShank A-2BNMM-...T-...C MirrorBallTaperCarbideShank A-4BNMS-...S MirrorBallStraightSteelShank A-3BNMS-...S-...C MirrorBallStraightCarbideShank A-4,A-5BNMS-...S-MT... MirrorBallStraightSteelShank A-3BNMS-...T MirrorBallTaperSteelShank A-2BNMS-...T-...C MirrorBallTaperCarbideShank A-4BNMU-...C MirrorBallStraightCarbideShank A-5

C C46PP-W90R Diamond(PCD)Insert B-25C46PP-W90R-B Diamond(PCD)Insert B-25CB3540 Clamp A-58,A-59,A-60,A-61,A-151,G-14CCET...-MF 80°DiamondTurningInsert E-21CCMT...-FT 80°DiamondTurningInsert E-7,E-21CMTPR... ChamferCutter A-192CNMA... 80°DiamondTurningInsert E-6CNMG...-GG 80°DiamondTurningInsert E-6CNMG...-PF 80°DiamondTurningInsert E-5CNMG...-PG 80°DiamondTurningInsert E-5CNMG...-SF 80°DiamondTurningInsert E-5CNMG...-SG 80°DiamondTurningInsert E-5CNMG...-SZ 80°DiamondTurningInsert E-6CNMG...-UA 80°DiamondTurningInsert E-5CNMG...-UB 80°DiamondTurningInsert E-6CNMG...-UD 80°DiamondTurningInsert E-6CNMG...-UR 80°DiamondTurningInsert E-5CNMG...-UT 80°DiamondTurningInsert E-5CNMM...-UC 80°DiamondTurningInsert E-7CPMH...-BM 80°DiamondTurningInsert E-7CPMT...-FT 80°DiamondTurningInsert E-7CSW-1838 Screw A-61,A-151,G-14CSW-206 Screw G-14CSW-2542 Screw A-58,A-61,A-151,G-14CSW-2547 Screw A-58,A-61,A-151,A-162,B-33,G-14CSW-3570 Screw A-58,A-61,A-151,G-14CSW-3575 Screw A-61,A-151,A-162,B-33CSW-3595 Screw A-58,A-59,A-60,A-61,A-151,G-14CSW-406H Screw A-34,A-161,G-14CSW-407 Screw A-94,A-96,A-163,A-180,G-14CSW-408H Screw A-34,A-40,A-58,A-118,A-119,A-120,A-123,A-149, A-159,A-161,G-14CSW-4510 Screw A-58,A-60,A-61,A-151,G-14CSW-510 Screw A-94,A-96,A-180,G-14CW-11 Clamp A-58,A-59,A-60,G-17CX75 CermetGrade F-8CX90 CermetGrade F-8

DDBD-... BackDraftFaceMill A-72

Index

H-3

INDEX


®

®

Index

H-4

INDEX


DBD-... BackDraftEndMill A-72DBD-... BackDraftInsert A-72,A-73,A-153DCET...-MF 55°DiamondTurningInsert E-21DCET...-MM 55°DiamondTurningInsert E-22DCET...MM1 55°DiamondTurningInsert E-22DCM-1 Clamp A-190,G-17DCM-17 Clamp A-38,A-39,A-118,A-119,A-120,A-121,A-122,A-123, A-159,B-1,B-2,B-3,G-17DCM-18 Clamp A-34,A-38,A-39,A-40,A-118,A-119,A-120,A-123, A-149,A-159,A-161,A-162,B-33,B-44,G-17DCM-2 Clamp A-192,G-17DCM-5 Clamp A-192,G-17DCMT...-FT 55°DiamondTurningInsert E-10,E-22DCP90-4... SpalcutFaceMill B-25DDM-... DiemasterEndMill A-58DDM-... DiemasterFaceMill A-59,A-60DDS-...L SigmaDrill D-15DDS-...M SigmaDrill D-13DDS-...S SigmaDrill D-11DHD90HL-... SpalcutFaceMill B-28DLD90-... SpalcutFaceMill B-26DLD90H-... SpalcutFaceMill B-27DNMA... 55°DiamondTurningInsert E-10DNMG...-GG 55°DiamondTurningInsert E-9DNMG...-PF 55°DiamondTurningInsert E-8DNMG...-PG 55°DiamondTurningInsert E-9DNMG...-SF 55°DiamondTurningInsert E-8DNMG...-SG 55°DiamondTurningInsert E-8DNMG...-UA 55°DiamondTurningInsert E-8DNMG...-UB 55°DiamondTurningInsert E-9DNMG...-UD 55°DiamondTurningInsert E-9DNMG...-UR 55°DiamondTurningInsert E-9DNMG...-UT 55°DiamondTurningInsert E-8DNMM...-UC 55°DiamondTurningInsert E-10DPET...-MF 55°DiamondTurningInsert E-22DPET...-MM 55°DiamondTurningInsert E-22DPGT0903-W3 Back&ForthInsert A-171,B-33DSE45-4 FeathermillFaceMill B-23DSG45-4... FeathermillFaceMill B-20DSG45-5... FeathermillFaceMill B-21DSM-... SwingMill A-180DSM-...-EC SwingMillEndCap A-180DSW-1838H Screw A-165,G-14DSW-306H Screw A-118,A-123,A-159,G-14DSW-307 Screw A-80,A-154,A-157,A-188,A-191,G-14DSW-307H Screw A-82,A-94,A-96,A-97,A-99,A-106,A-107,A-108, A-156,A-171,B-38,G-14DSW-4075 Screw A-72,A-153,G-14DSW-408 Screw E-14DSW-4085 Screw A-72,A-94,A-96,A-97,A-99,A-153,A-156,A-188,G-14DSW-410H Screw A-38,A-39,A-40,A-149,G-14DSW-4510H Screw A-106,A-107,A-108,A-118,A-119,A-120,A-121, A-123,A-157,A-159,A-184,B-42,B-43,G-14DSW-4512H Screw A-38,A-39,A-119,A-120,A-121,B-1,B-3,G-14DSW-4515H Screw A-122,B-2,G-14DSW-509 Screw A-94,A-96,A-97,A-99,A-156,G-14DSW-511H Screw B-17,G-14

Index

H-5

®INDEX

DSW-512V Screw B-44,G-14DUM-... UnderCutter A-188DVC-... VerticalFaceMill B-44DV-DHS... SigmaDrillHard D-22DV-OCMSB2... SolidCarbideEndMill C-73DV-OCSB2... SolidCarbideEncMill C-71DV-OCSR3... SolidCarbideEndMill C-49DV-OCSRLN3... SolidCarbideEndMill C-49DV-OCSRTN3... SolidCarbideEndMill C-49DV-SEHH... SolidCarbideEndMill C-29DV-SEHH...-R... SolidCarbideEndMill C-29DV-SEHL... SolidCarbideEndMill C-29DV-SEHS... SolidCarbideEndMill C-29DV-SOCS3... SolidCarbideEndMill C-25DX-80808 Wedge B-22DZ03-OCSB2... SolidCarbideEndMill C-66DZ03-OCUB2... SolidCarbideEndMill C-66DZ-DHL... SigmaDrillHard D-22DZ-DHS... SigmaDrillHard D-21DZ-OCES4... SolidCarbideEndMill C-21DZ-OCLB2... SolidCarbideEndMill C-68,C-69DZ-OCRS... SolidCarbideEndMill C-27DZ-OCSB2... SolidCarbideEndMill C-62DZ-OCSB2...-...LN SolidCarbideEndMill C-64DZ-OCUB2... SolidCarbideEndMill C-62DZ-OCZX2... SolidCarbideEndMill C-21DZ-OCZX4... SolidCarbideEndMill C-21DZ-SEPL6... SolidCarbideEndMill C-31DZ-SOCL4... SolidCarbideEndMill C-23DZ-SOCL4...-.. SolidCarbideEndMill C-53DZ-SOCLS4... SolidCarbideEndMill C-23DZ-SOCM4... SolidCarbideEndMill C-23DZ-SOCM4...-.. SolidCarbideEndMill C-53DZ-SOCS4... SolidCarbideEndMill C-23DZ-SOCS4...-.. SolidCarbideEndMill C-53DZ-SSB2... SolidCarbideEndMill C-70

EEOMT... QMMillInserts A-165EOMW... QMMillInserts A-165ESW-205 Screw G-14ESW-206 Screw A-80,A-82,A-94,A-96,A-106,A-107,A-108, A-154,A-157,A-191,G-14 ESW-304 Screw G-14ESW-306 Screw G-14ESW-307 Screw A-190,G-14ESW-405 Screw G-14ESW-406 Screw A-94,A-95,A-96,G-14ESW-408 Screw A-190,G-14ESW-410 Screw A-190,G-14ESW-412 Screw G-14ESW-507 Screw G-14ESW-508 Screw G-14ESW-510 Screw G-14


®

Index

H-6

INDEX


FFC-DDSL... SigmaDrillCast D-19FC-DDSM... SigmaDrillCast D-17FJM-... FinishJetMill B-42FS1030 Screw G-15FS1030S Screw G-15FSW-2005H MirrorBallScrew A-2,A-4,A-18,G-15FSW-2506H MirrorBallScrew A-2,A-4,A-16,A-17,A-18,A-19,G-15FSW-3007H MirrorBallScrew A-2,A-4,A-6,A-16,A-17,A-18,A-19,A-20,A-143, A-146,G-15 FSW-3509 MirrorBallScrew A-2,A-3,A-4,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-15 FSW-4013 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-15FSW-5016 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-18,A-19,A-20, A-143,A-146,G-15FSW-6020 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-143, A-146,G-15FSW-8025 MirrorBallScrew A-2,A-3,A-4,A-5,A-6,A-16,A-17,A-20,A-143, A-146,G-15

GGF-SBL2-... SolidCarbideEndMill C-75GF-SBR2... SolidCarbideEndMill C-75GF-SBX2... SolidCarbideEndMill C-75

HHCS4-10 Screw G-15HCS5-10 Screw A-171,B-38,G-15HDM-... SuperDiemasterFaceMill A-38,A-39HEP-... HeptaMillFaceMill B-1HEP-...-... HeptaMillEndMill B-3HEP-...RS... HeptaMillFaceMillw/CarbideShim B-2HR2L-... HighRakeFaceMill B-24HRM-060... MirrorRadiusHighFeedInsert A-18,A-25HRM-080... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-25HRM-090... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-25HRM-100... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-110... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-120... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-130... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-160... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-170... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-200... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HRM-220... MirrorRadiusHighFeedInsert A-17,A-18,A-19,A-20,A-25,A-146,A-148HSB-... ClampBolt A-180HSG45-5... FeathermillFaceMill B-22HSW-614H Screw A-94,A-95,A-96,G-15

IIM-CP... SwingMillInsert A-180,A-181IM-SP32GS SwingMillInsert A-94,A-96,A-98,A-101,A-163,A-180,A-181IM-SP43GS SwingMillInsert A-94,A-95,A-96,A-98,A-101,A-180,A-181IM-SP43GS-N... SwingMillInsert A-181

Index

H-7

®INDEX

JJBN1-CNMA... 80°DiamondTurningInsert E-25JBN1-DNMA... 55°DiamondTurningInsert E-25JBN1-SNMA... SquareTurningInsert E-25JBN1-TNMA... TriangularTurningInsert E-25JBN1-VNMA... 35°DiamondTurningInsert E-26JBN2-CNMA... 80°DiamondTurningInsert E-26JBN-RNGN... RoundTurningInsert E-26JC050W CarbideInsert F-5JC105V CarbideInsert F-5JC110V CarbideInsert F-5JC215V CarbideInsert F-5JC325V CarbideInsert F-5JC450V CarbideInsert F-5JC5003 CarbideInsert F-5JC5015 CarbideInsert F-5,F-6JC5030 CarbideInsert F-6JC5040 CarbideInsert F-6JC5080 CarbideInsert F-6JC5118 CarbideInsert F-6JC525X CarbideInsert F-5JC600 CarbideInsert F-6JC605W CarbideInsert F-6JC605X CarbideInsert F-6JC610 CarbideInsert F-6JC730U CarbideGrade F-6JC8003 CarbideGrade F-6JC8008 CarbideGrade F-6JC8015 CarbideGrade F-5,F-6JC8050 CarbideGrade F-6JDA-CCGT... 80°DiamondTurningInsert E-24,E-27JDA-DCGT... 80°DiamondTurningInsert E-24,E-27JDA-DCMT... 55°DiamondTurningInsert E-28JDA-DNMM... 55°DiamondTurningInsert E-29JDA-S44E-W2E Diamond(PCD)Insert B-24JDA-SPGN... SquareTurningInsert E-28JDA-TNMM... TriangularTurningInsert E-29JDA-TPGN... TriangularTurningInsert E-29JDA-TPGW... TriangularTurningInsert E-28JDA-VBGT... 35°DiamondTurningInsert E-24,E-27

LL46DNHF-W90R Diamond(PCD)Insert B-27,B-28L46DNH-W... Diamond(PCD)Insert B-27,B-28L46DN-W90R Diamond(PCD)Insert B-26LDGW120308 Finish-OneInsert A-34,A-161LN10 CermetGrade F-8LS-1 Screw G-15LS-101 Screw B-23,B-24,B-25,B-26,G-15LS-106 Screw B-25,B-26,G-15LS-107 Screw B-26,G-15LS-109 Screw B-27,B-28,G-15LS-110 Screw B-14,B-15,G-15LS-113 Screw B-23,B-24,G-15LS-140 Screw B-22


®

Index

H-8

INDEX


LS-180 Screw B-20,B-21,B-22,G-15LSM-512 Screw B-25,G-17LW-025 Wrench A-192,B-25,G-16LW-030 Wrench A-192,G-16LW-035 Wrench B-29,B-30,B-31,B-32,G-16LW-040 Wrench A-171,A-192,B-38,G-16LW-045 Wrench A-122,B-2,G-16LW-050 Wrench B-42,B-43,G-16

MM2.5X0.45X12 SwingMillKeyScrew A-180MBN-... MirrorBallModularHead A-6,A-143MBN-...H MirrorBallModularHeadw/coolantthru A-6,A-143MCM-... ModularHeadChamferingCutters A-163MDB-... BackDraftModularHead A-72,A-153MDH-... DiemasterModularHead A-61,A-151MEC-... SuperEnd-ChipperModularHead A-108,A-157MFO-... Finish-OneModularHead A-34,A-161MGN-... ModularHeadSteelHolder A-177MIC-... SideChipperModularHead A-82,A-154MPF-... Back&ForthModularHead A-171,B-38MPM-... QMMillModularHeads A-165MPMT120516 VerticalFaceMillInsert B-44MRN-... MirrorRadiusModularHead A-20,A-146MRN-...H MirrorRadiusModularHeadw/coolantthru A-20,A-146MSH-... HighFeedDiemasterModularHead A-123,A-159MSN-...S...C ModularHeadCarbideHolder A-7,A-21,A-35,A-41,A-62,A-73,A-74,A-83,A-99, A-108,A-124,A-175,B-34,B-39MSN-...S-S...C ModularHeadCarbideHolder-Straight A-8,A-22,A-35,A-42,A-63,A-74,A-84,A-100,A-108, A-125,A-176,B-35,B-39MSN-...T-S...C ModularHeadCarbideHolder-Tapered A-7,A-21,A-35,A-41,A-62,A-73,A-83,A-99,A-108, A-124,A-175,B-33MSW-... SwingBallModularHead A-99,A-156MXD-... RhombicDiemasterModularHead A-162,B-33

NNHP-... NegativeHeptaFaceMill B-14

OOCT-... OctobladerFaceMill B-17OCT-... OctobladerEndMill B-17ODHW... OctobladerInsert B-17,B-18ODMT... OctobladerInsert B-17,B-18ODMW... OctobladerInsert B-17,B-18

PPFC-... Back&ForthCutter B-38PX75 CermetGrade F-8PX90 CermedGrade F-8

RRB-14 RestButton B-24RB-15 RestButton B-23RDGT07T2MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT07T2MOF-AL SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT1004MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT1004MOF-AL SuperDiemasterInsert A-40,A-43,A-149,A-150

Index

H-9

®INDEX

RDGT1004MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDGT1204MOE SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDGT1204MOF-AL SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDGT1204MOT SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDGT1606MOE SuperDiemasterInsert A-38,A-39,A-43,A-150RDGT1606MOF-AL SuperDiemasterInsert A-38,A-39,A-43,A-150RDGT1606MOT SuperDiemasterInsert A-38,A-39,A-43,A-150RDHT0501MOF DiemasterInsert A-64RDHT0701MOF DiemasterInsert A-64RDHT0702MOF DiemasterInsert A-64RDHT1003MOF DiemasterInsert A-64RDHT12T3MOF DiemasterInsert A-64RDHT1604MOF DiemasterInsert A-64RDHX0501MOT DiemasterInsert A-61,A-64,A-151,A-152RDHX0701MOT DiemasterInsert A-58,A-61,A-64,A-151,A-152RDHX0702MOT DiemasterInsert A-58,A-61,A-64,A-151,A-152RDHX1003MOT DiemasterInsert A-58,A-61,A-64,A-151,A-152RDHX12T3MOF DiemasterInsert A-58,A-59,A-60,A-61,A-64,A-151,A-152RDHX12T3MOT DiemasterInsert A-58,A-59,A-60,A-61,A-64,A-151,A-152RDHX1604MOT DiemasterInsert A-58,A-59,A-60,A-61,A-64,A-151,A-152RDHX2006MOT DiemasterInsert A-58,A-60,A-64RDMT07T2MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDMT1004MOE SuperDiemasterInsert A-40,A-43,A-149,A-150RDMT1004MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDMT1204MOE SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDMT1204MOT SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDMT1604MOT DiemasterInsert A-59,A-64RDMT1606MOE SuperDiemasterInsert A-38,A-39,A-43,A-150RDMT1606MOT SuperDiemasterInsert A-38,A-39,A-43,A-150RDMW07T2MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDMW1004MOT SuperDiemasterInsert A-40,A-43,A-149,A-150RDMW1204MOT SuperDiemasterInsert A-38,A-39,A-40,A-43,A-149,A-150RDMW1606MOT SuperDiemasterInsert A-38,A-39,A-43,A-150RDMX12T3MOT DiemasterInsert A-59,A-60,A-64,A-152RDMX1604MOT DiemasterInsert A-59,A-60,A-64,A-152RFC-... RFCStyle A-184RNM-060... MirrorRadiusInsert A-18,A-23RNM-080... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-23RNM-100... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-120... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-130... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-160... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-170... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-200... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-23,A-146,A-147RNM-210... MirrorRadiusInsert A-16,A-17,A-18,A-19,A-20,A-24,A-146,A-147RNM-250... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-147RNM-260... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-148RNM-300... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-148RNM-320... MirrorRadiusInsert A-16,A-17,A-20,A-24,A-146,A-148RNMG... RoundTurningInsert E-10RNML-...S MirrorRadiusStraightSteelShank A-16RNML-...S...C MirrorRadiusStraightCarbideShank A-17RNML-...T MirrorRadiusTaperSteelShank A-16RNMM-...S MirrorRadiusStraightSteelShank A-16RNMM-...S...C MirrorRadiusStraightCarbideShank A-17RNMM-...T MirrorRadiusTaperSteelShank A-16


®

Index

H-10

INDEX


RNMM-...T...C MirrorRadiusTaperCarbideShank A-17RNMM-...U...C MirrorRadiusStraightCarbideShank A-18RNMS-...U...C MirrorRadiusStraightCarbideShank A-18RNMU-...S...C MirrorRadiusStraightCarbideShank A-19RSW-05008 Screw A-171,B-38,G-17

SS44E-W2E CarbideInsert B-24SBZ-8 BoltRing B-42,B-43SC30 CermetGrade E-8SCD-...-ML S-CutDrill D-9SCD-...-MS S-CutDrill D-8SCMT-...-FT SquareTurningInsert E-13SDGPR09CA-PFC Back&ForthCartridge A-171,B-38SDH-... SuperDiemasterModularHead A-40,A-149SDHW1204... MillingInsert B-29,B-45SDHW1204PDTR SSD90Insert B-30SDHW1504ADFN FinishJetMillInsert B-42SDMT1204PDER SSD90Insert B-29,B-30SEC-...MT4 SuperEnd-ChipperEndMill A-107SEC-...W... SuperEnd-ChipperEndMill A-107SECEL... SuperEnd-ChipperEndMill A-106SECL... SuperEnd-ChipperEndMill A-106,A-107SECM... SuperEnd-ChipperEndMill A-106,A-107SECML... SuperEnd-ChipperEndMill A-106SECXL... SuperEnd-ChipperEndMill A-106SEHT1204AFTN MillingInsert B-46SEHW1204AFTN MillingInsert B-46SEKN1203AF... FeathermillInsert B-23,B-46SEKN1204AF... MillingInsert B-46SEKN1504AF... MillingInsert B-46SEKR1203AFTN MillingInsert B-46SEKT1204AFTN MillingInsert B-47SEMT13T3AGSN-... SSE45Insert B-31,B-32SGHN1203... FeathermillInsert B-20SGHN1504... FeathermillInsert B-21,B-22SGLN1203... FeathermillInsert B-20SGLN1504... FeathermillInsert B-21,B-22SIC-... SideChipperFaceMill A-81SICL-... SideChipperEndMill A-80SICM... SideChipperEndMill A-80SKS-... HighFeedDiemasterEndMill A-118,A-119SKS-... HighFeedDiemasterFaceMill A-120,A-121SKS-...RS.. HighFeedDiemasterFaceMillw/shim A-122SLS-3 Screw A-192,G-16SMSA-... SolidCarbideS-Head A-172SM-SD12 SSD90CarbideShim B-29,B-30SM-SE13 SSE45CarbideShim B-31,B-32SM-WD10 HighFeedDiemasterCarbideShim A-122SM-XD08 HeptaMillCarbideShim B-2SNGN... SquareTurningInsert E-13SNMA... SquareTurningInsert E-12SNMG...-GG SquareTurningInsert E-11SNMG...-PG SquareTurningInsert E-11SNMG...-SG SquareTurningInsert E-11SNMG...-UB SquareTurningInsert E-12SNMG...-UD SquareTurningInsert E-12

Index

H-11

®INDEX

SNMG...-UR SquareTurningInsert E-11SNMG...-UT SquareTurningInsert E-11SNMM...-UC SquareTurningInsert E-12SNMN... SquareTurningInsert E-12SPGA090304 CarbideInsert A-94,A-95,A-96,A-98,A-101,A-188,A-189,B-47SPGN... SquareTurningInsert E-13SPHW1203ZPTR FinishJetMillInsert B-42SPKN... MillingInsert B-47SPMA09030.. CarbideInsert A-94,A-95,A-96,A-98,A-101,A-188,A-189,B-47SPMN... SquareTurningInsert E-13SPMN12... MillingInsert B-47SPMR...-FT SquareTurningInsert E-13SSD90-... SSD90FaceMill B-29SSE45-... SSE45FaceMill B-31SSFDR15-15F FinishJetMillCartridge B-42,B-43SSFPR15-12R FinishJetMillCartridge B-42,B-43SSW-535 Screw B-29,B-30,B-315,B-32,G-15SSW-745 Screw A-122,B-2,G-15ST451R Shim B-22ST452R Shim B-22S-TSC4-... T-SlotCutter A-191SWB-... SwingBallEndMill A-96SWB-...BT50 SwingBallEndMill A-98SWB-...MT... SwingBallEndMill A-98SWB220HM SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB220HM-H SwingBallInsert A-102,A-156SWB220HS SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB220MMW SwingBallInsert A-101,A-156SWB220MSW SwingBallInsert A-101,A-156SWB225HM SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB225HM-H SwingBallInsert A-102,A-156SWB225HS SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB225MMW SwingBallInsert A-101,A-156SWB225MSW SwingBallInsert A-101,A-156SWB230HM SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB230HM-H SwingBallInsert A-102,A-156SWB230HS SwingBallInsert A-94,A-96,A-97,A-98,A-99,A-101,A-156SWB230MMW SwingBallInsert A-101,A-156SWB230MSW SwingBallInsert A-101,A-156SWB232HM-G SwingBallInsert A-94,A-96,A-98,A-99,A-101,A-156SWB232HS-G SwingBallInsert A-94,A-96,A-98,A-99,A-101,A-156SWB232MMW-G SwingBallInsert A-101,A-156SWB232MSW-G SwingBallInsert A-101,A-156SWB240HMN SwingBallInsert A-94,A-95,A-96,A-97,A-98,A-101SWB240HSN SwingBallInsert A-94,A-95,A-96,A-97,A-98,A-101SWB240MMW SwingBallInsert A-101SWB240MSW SwingBallInsert A-101SWB250HMN-N SwingBallInsert A-94,A-95,A-96,A-98,A-101SWB250HSN-N SwingBallInsert A-94,A-95,A-96,A-98,A-101SWB250MMW SwingBallInsert A-101SWB250MSW SwingBallInsert A-101SWBE... SwingBallEndMill A-94,A-95,A-97SWBE...LS SwingBallEndMill A-97SWBL... SwingBallEndMill A-94,A-95,A-96,A-97SWBM... SwingBallEndMill A-94,A-95,A-96,A-97SWBML... SwingBallEndMill A-94SWBMS... SwingBallEndMill A-95


®

Index

H-12

INDEX


SWBS... SwingBallEndMill A-94,A-95,A-97SWBSS... SwingBallEndMill A-94,A-95,A-97SWBX...LS SwingBallEndMill A-97SWM-... SwingMillKey A-180

TTCMT...-FT TriangularTurningInsert E-16T-FON... Finish-OneEndMill A-34TNEG...-MF TriangularTurningInsert E-23TNEG...-MF2 TriangularTurningInsert E-23TNEG...-MM TriangularTurningInsert E-23TNEG...-MM2 TriangularTurningInsert E-23TNGG...-GN TriangularTurningInsert E-16TNGG...-GNP TriangularTurningInsert E-16TNMA... TriangularTurningInsert E-15TNMG...-GG TriangularTurningInsert E-15TNMG...-GNP TriangularTurningInsert E-14TNMG...-PG TriangularTurningInsert E-14TNMG...-SF TriangularTurningInsert E-14TNMG...-SG TriangularTurningInsert E-14TNMG...-UA TriangularTurningInsert E-14TNMG...-UB TriangularTurningInsert E-15TNMG...-UD TriangularTurningInsert E-15TNMG...-UR TriangularTurningInsert E-14TNMG...-UT TriangularTurningInsert E-14TNMM...-UC TriangularTurningInsert E-15TPGN... CarbideInsert A-192TPGW... MillingInsert B-48TPKN... MillingInsert B-48TPMN... CarbideInsert A-192,B-48,E-16TPMR...-FT TriangularTurningInsert E-16TPMT...-FT TriangularTurningInsert E-16TQC-... ControlledTorqueWrench A-10,A-31,A-145TSB... T-SlotCutterInsert A-190TSC*-... T-SlotCutter A-190TSW-2550 Screw A-106,A-108,A-157,A-189,G-15TSW-2556H Screw A-40,A-118,A-123,A-149,A-159,G-15TSW-3512H Screw B-29,B-30,B-31,B-32,G-15TSW-408 Screw A-80,A-81,A-82,A-106,A-107,A-108,A-154,A-157, G-15TSW-511 Screw A-94,A-96,A-99,A-156,G-15TSW-612 Screw G-14TSW-614H Screw A-94,A-95,A-96,A-97

VVBET...-MF 35°DiamondTurningInsert E-23VBET...-MM 35°DiamondTurningInsert E-23VBMT...-FT 35°DiamondTurningInsert E-17,E-24VN-ALBS2... BeamEndMill C-20VN-ALES2-... BeamEndMill C-12VN-DBS2-... BeamEndMill C-19VN-DRD-... BeamDrill D-3VN-DTD-... BeamDrill D-5VN-DTDL-... BeamDrill D-6VNMA... 35°DiamondTurningInsert E-17VNMG...-GG 35°DiamondTurningInsert E-17VNMG...-UR 35°DiamondTurningInsert E-17

Index

H-13

®INDEX

VNMG...-UT 35°DiamondTurningInsert E-17VN-OCAS2... BeamEndMill C-16VN-OCAS2...-LS BeamEndMill C-18VN-OCAS2...R... BeamEndMill C-17VN-OCES2... BeamEndMill C-13VN-OCES2...-LS BeamEndMill C-15VN-OCES2...R... BeamEndMill C-14VN-SPES2-... BeamEndMill C-11VPET...-MM 35°DiamondTurningInsert E-24

WWCMX... DrillingInsert B-49WDHW050316ZTR HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WDHW06T320ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-123,A-126,A-159,A-160WDHW080520ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-121,A-123,A-126,A-159,A-160WDMT050316ZER HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WDMT06T320ZER HighFeedDiemasterInsert A-118,A-119,A-120,A-123,A-126,A-159,A-160WDMT080520ZER HighFeedDiemasterInsert A-118,A-119,A-120,A-121,A-123,A-126,A-159,A-160WDMT10X620ZER HighFeedDiemasterInsert A-119,A-120,A-121,A-122,A-126WDMW050316ZTR HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WDMW06T320ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-123,A-126,A-159,A-160WDMW080520ZTR HighFeedDiemasterInsert A-118,A-119,A-120,A-121,A-123,A-126,A-159,A-160WDMW10X620ZTR HighFeedDiemasterInsert A-119,A-120,A-121,A-122,A-126WNMA... 80°TrigonTurningInsert E-19WNMG...-GG 80°TrigonTurningInsert E-18WNMG...-PG 80°TrigonTurningInsert E-18WNMG...-SF 80°TrigonTurningInsert E-18WNMG...-SG 80°TrigonTurningInsert E-18WNMG...-SZ 80°TrigonTurningInsert E-19WNMG...-UA 80°TrigonTurningInsert E-18WNMG...-UB 80°TrigonTurningInsert E-18WNMG...-UD 80°TrigonTurningInsert E-19WNMG...-UR 80°TrigonTurningInsert E-18WNMM...-UC 80°TrigonTurningInsert E-19WOMT04T215ZER HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160WOMW04T215ZER HighFeedDiemasterInsert A-118,A-123,A-126,A-159,A-160

XXDF-... RhombicDiemasterFaceMill B-33XDHW... RhombicDiemasterInsert A-162,B-33XDMT... HeptaMillInsert B-1,B-2,B-3XDMW... HeptaMillInsert B-1,B-2,B-3XEHW13T3AGSN-W SSE45Insert B-31,B-32XNMU... NegativeHeptaInsert B-14,B-15

ZZCMT1003**R SuperEnd-ChipperInsert A-80,A-82,A-85,A-94,A-96,A-98,A-101,A-106, A-107,A-108,A-111,A-154,A-155,A-157,A-158,A-191ZCMT100308RP SuperEnd-ChipperInsert A-85,A-111,A-155,A-158ZDMT08T208L SuperEnd-ChipperInsert A-106,A-108,A-111,A-157,A-158,A-191ZDMT08T208LP SuperEnd-ChipperInsert A-112,A-158ZDMT100308L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158,A-191ZDMT100308LP SuperEnd-ChipperInsert A-112,A-158,A-191ZDMT13T3**L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158,A-188, A-189,A-191ZDMT13T3**LP SuperEnd-ChipperInsert A-112,A-158ZOMT... QMMillInserts A-165


®

Index

H-14

INDEX


ZPMT09T208R SuperEnd-ChipperInsert A-106,A-108,A-111,A-157,A-158,A-191ZPMT09T208RP SuperEnd-ChipperInsert A-112,A-158ZPMT13T3**R SuperEnd-ChipperInsert A-80,A-82,A-85,A-106,A-107,A-108,A-154, A-155,A-157,A-158,A-188,A-189,A-191ZPMT13T3**RP SuperEnd-ChipperInsert A-85,A-111,A-155,A-158ZPMT150408L SuperEnd-ChipperInsert A-106,A-108,A-111,A-157,A-158ZPMT150408LP SuperEnd-ChipperInsert A-112,A-158ZPMT1604**L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158ZPMT1604**LP SuperEnd-ChipperInsert A-112,A-158ZPMT1604**R SuperEnd-ChipperInsert A-80,A-81,A-82,A-85,A-106,A-107,A-108,A-111, A-154,A-155,A-157,A-158ZPMT1604**RP SuperEnd-ChipperInsert A-85,A-111,A-155,A-158ZPMT1705**R SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158,A-184,A-185ZPMT1805**L SuperEnd-ChipperInsert A-106,A-107,A-108,A-111,A-157,A-158ZPMT2005**L SuperEnd-ChipperInsert A-107,A-111

Index

H-15

®INDEX

Notes

®

Corporate History

Started cemented carbide tool production asdomestic division of Kobayashi Industrial Co., Ltd.

Reorganized as Hyakunen Industrial Co., Ltd.

Teitaro Ikezumi appointed President.Company renamed DIJET Industrial Co., Ltd.

New alloy factory completed.Developed cermet SUZ, the world’s fi rsttitanium carbide alloy.Began marketing DIJET-Future Mills, currentlymarketed as DIJET Mills.

Developed NIT, the world’s fi rst nitride carbide alloy.

Completed new DPC Process utilizing a HOTIsostatic Press.Awarded best JIS performance factory by theMinistry of International Trade and Industry.

Exported carbide alloy production technology forCermet alloys to the United States.

Kaiser-Dijet carbide factory complete in Michigan,U.S.A. and Dijet carbides introduced to US Market.

Developed the world’s fi rst cemented carbide ballnose end mill, marketed as DIJET-Hosoi Mills.

Awarded a prize by the machinery TechnologyPromotion Association.

Developed and innovative cemented carbide twistdrill marketed as DIJET-Hosoi Drills.

Developed polycrystalline sintered CNB (CubicBoron Nitride), marketed as JBN.

Technological and sales collaborative agreementsigned with KENNAMETAL.New Research Laboratory completed.New Coating Plant completed.

Developed NAT, a TiN+TiC compound cerment.Developed polycrystalline sintered diamond,marketed as JDA.

Dijet, Inc. established as a U.S. subsidiary.Multipurpose TH chip breakers developed.End-chippers, multipurpose tool developed forproduction line automation.Developed roughing end mills, and indexable highspeed, fast feed mill.

1938

1950

1954

1971

1972

1973

1974

1975

1976

1977

1978

1979

1980

1981

1983

Completed Tondabayashi Factory.Nagoya factory was formed and strengthened.Listed on the Tokyo Second Market.Established DIJET Industrial Co. (Europe) inEngland.

DIJET INDUSTRIAL CO., LTD. (ENGLAND)

Dijet End-Chipper selected by the Science andTechnology Agency as an invention of special merit.

Established Europe Stock Center in West Germany.

Developed fi ber-reinforced ceramics CA200 havinga physical property of crack growth resistance.Acquired INDEX-O-MATIC Inc., a manufacturing fi rmof metal cutting tools in Michigan U.S.A. for DIJETmanufacturing base in the United States.

Listed as a member of 1st Section of Tokyo, Oaska,and Nagoya Stock Exchange.

Large-scale CIP device is set up and operational.Developed and put on the market tough cermet CX90.Put on the market all-purpose UA chip breakerand F1 chip breaker for fi nishing application.Multi-functioned indexable end mill, C-chipper wasawarded the 1990 Prize of the Cemented CarbideManufacturers Association (CCMA).

1985

1986

1987

1988

1989

1990

DIJET INC (USA)

®

Corporate History

Dijet, Inc. and Index-O-Matic, Inc. merged tobecome Dijet, to enhance managementeffi ciency by integrating manufacturing and sales.Europe Representation offi ce was reorganized asEurope branch in Great Britain.Completed Tsukuba Factory.

Completed Mie Factory.Developed Sigma Drill for deep drilling.Development of ultra high rake cutter Feather-Mill.Dijet, Inc. receives Ford Q1 certifi cation.

Development of the tough drill for metal working,S-Cut Drill.

Bankok Representative offi ce opened in Thailand.

Dijet Industrial awarded ISO9001.Korea Representative offi ce opened.

Development of the ultra precision indexable ballnose end mill Mirror Ball.Development of the high performance Mirror Radius.

Development of the ultra precision indexable carbideshank ball nose end mill Mirror Ball C body.Development of the tough cutter Octoblader.Development of the multi-purpose end mill SuperEnd-Chipper.

Development of the Ultimate Diamond, Beam Drilland End Mill Beam.Development of 90º facemill Mighty Blader.Development of new roughing ball nose Swing Ball.European Technical Service opened in Italy.Shanghai Representative offi ce opened in China.

1991

1992

1994

1996

1997

2000

2001

2002

Development of High-Speed face mill, SKS.

Development of the tough drill for metal workingIndexable S-Cut drill.

Development of the Final Drill for dry machining.Mie factory is expanded.Completed new factory for making materials.

Nozomi Ikezumi was appointed as Chairman.Ayumi Ikezumi was appointed as President.Guangdon Representative offi ce opened in China.Development of high effi cient button cutter theSuper Diemaster.

Mumbai Representative offi ce opened in India.

Development of the Finish-One end mill forfi nishing on reference surface of bottom face ondie shoe and upper holder.Development of high metal removal face mill,Hepta Mill.

Completion of Mie second factory.Development of the multi-purpose solid carbideend mill One-Cut Helical for Aluminum.Dilian Representative offi ce opened in China.

Development of super cermet “SC alloy” withimproved chipping & wear resistance.Wuhan offi ce opened in China.

Development of Finish Jet Mill super high effi cientfi nishing on surface bottom face of die & mold.

2003

2004

2005

2006

2007

2008

2009

2010

2011

Mie Plant (Carbide)

Mie Plant (Raw Material Powder)

Tondabayashi Plant

Mie Plant (TA & IT Plant)

Oaska Plant (Carbide, CT, Wear Parts)

Hubert

Tape

Documents

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