11-2018MILLING

Expansion of the MILL4FEED Linewith Tools Carrying a New 9 mm Insert

New Product AnnouncementMETRICMARCH 2018

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NPA

11-2018MILLING

New Product AnnouncementMETRICMARCH 2018

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Following the highly successful introduction of the MILL4FEED FFQ4-12 milling cutters carrying the 12 mm size inserts, ISCAR is expanding the line by introducing new tools that carry smaller 9 mm inserts.

The new FFQ4…-09 tools are available in the following configurations:FFQ4 - endmills in 22, 25, 32 and 35 mm diametersFFQ4-M - interchangeable milling heads with FLEXFIT adaptation in 22, 25, 32, 35and 40 mm diametersFFQ4 - face mills in 40, 50, 52 and 63 mm diameters

Tool Features• 12˚ cutting edge angle• Ramping down capability• Positive axial rake angle• 2.5 mm radius for programming• Coolant holes, directed to each individual cutting edge for efficient cooling effect• Polished coating on the cutter’s body providing better chip flow and protection from corrosion and wear

FFQ4 SOMT 0904... Insert Features • Square single-sided insert with 4 cutting edges • 1.2 mm maximum depth of cut (1.2 mm for milling open or shouldered plane surfaces and 1 mm for milling by ramping) • Available with three types of cutting geometries for optimal machining of different materials: FFQ4 SOMT 090412T for steel, ferritic and martensitic stainless steel, cast iron and hardened steel FFQ4 SOMT 0904RM-T for interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel FFQ4 SOMT 090412HP for austenitic stainless steel and high temperature alloys • The FFQ4 inserts are produced from ISCAR’s latest SUMOTEC carbide grades, ensuring high productivity

Highlights

11-2018MILLING

New Product AnnouncementMETRICMARCH 2018

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The new tools were designed for roughing operations in the die & mold and aerospace industries, and in general engineering. Tool Advantages• Cover a wide range of applications• Suitable for machining a wide range of workpiece materials • An optimal solution for roughing operations • High metal removal rates• Economical solution

11-2018MILLING

New Product AnnouncementMETRICMARCH 2018

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FFQ4 D-M-09Fast Feed Endmills with FLEXFIT Threaded Adaptation Carrying Single-Sided Inserts with 4 Cutting Edges

LF

DCDCX

APMX

THSZMS DCONMS

Rd°

Designation DC DCX APMX AE(1) CICT(2) LF OAL DCONMS THSZMS RMPX(3) WT(4)

FFQ4 D022-02-M10-09 7.70 22.00 1.20 6.0 2 25.00 45.00 18.00 M10 8.2 0.04FFQ4 D025-02-M12-09 10.70 25.00 1.20 6.0 2 30.00 52.00 21.00 M12 5.5 0.05

FFQ4 D025-03-M12-09 10.70 25.00 1.20 6.0 3 30.00 52.00 21.00 M12 5.5 0.07

FFQ4 D032-03-M16-09 17.70 32.00 1.20 6.0 3 35.00 60.00 29.00 M16 3.2 0.14

FFQ4 D032-04-M16-09 17.70 32.00 1.20 6.0 4 35.00 60.00 29.00 M16 3.2 0.14

FFQ4 D035-05-M16-09 20.70 35.00 1.20 6.0 5 35.00 60.00 29.00 M16 2.7 0.16FFQ4 D040-05-M16-09 25.70 40.00 1.20 6.0 5 35.00 60.00 29.00 M16 2.0 0.18

• Radius for programming 2.5 mm

(1) Cutting diameter maximum (2) Plunging width (3) Number of inserts (4) Ramping angle maximum (5) Item weight

Spare PartsDesignation Screw KeyFFQ4 D-M-09 SR M3X0.5-L7.4 IP9 IP-9/151

11-2018MILLING

New Product AnnouncementMETRICMARCH 2018

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FFQ4 D-W-09Fast Feed Endmills Carrying Single-Sided Inserts with 4 Cutting Edges

OAL

DCONMSDCX DC

LH

APMX

Rd°

Designation DC DCX(1) APMX AE(2) CICT(3) LH OAL DCONMS RMPX(4) WT(5)

FFQ4 D022-2-044-W20-09 7.70 22.00 1.20 6.0 2 44.0 94.00 20.00 8.2 0.19FFQ4 D025-3-050-W25-09 10.70 25.00 1.20 6.0 3 50.0 106.00 25.00 5.5 0.25

FFQ4 D032-4-064-W25-09 17.70 32.00 1.20 6.0 4 64.0 120.00 25.00 3.2 0.50FFQ4 D035-5-070-W32-09 20.70 35.00 1.20 6.0 5 70.0 130.00 32.00 2.7 0.70

• Radius for programming 2.5 mm

(1) Cutting diameter maximum (2) Plunging width (3) Number of inserts (4) Ramping angle maximum (5) Item weight

Spare PartsDesignation Screw KeyFFQ4 D-W-09 SR M3X0.5-L7.4 IP9 IP-9/151

11-2018MILLING

New Product AnnouncementMETRICMARCH 2018

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FFQ4 D-09Fast Feed Face Mills Carrying Single-Sided Inserts with 4 Cutting Edges

DC

DCONMS

12°

OAL

APMXDCX

DHUB

Rd°

• Radius for programming 2.5 mm

(1) Cutting diameter maximum (2) Plunging width (3) Number of inserts (4) Ramping angle maximum (5) Item weight

Spare PartsDesignation Screw Screw 1 KeyFFQ4 D40-05-16-09 SR M8X25DIN912 SR M3X0.5-L7.4 IP9 IP-9/151FFQ4 D50-07-22-09 SR M10X25 DIN912 SR M3X0.5-L7.4 IP9 IP-9/151

FFQ4 D52-07-22-09 SR M10X25 DIN912 SR M3X0.5-L7.4 IP9 IP-9/151FFQ4 D63-08-22-09 SR M10X30 DIN912 SR M3X0.5-L7.4 IP9 IP-9/151

Designation DC DCX APMX AE(1) CICT(2) OAL DCONMS DHUB RMPX(3) WT(4)

FFQ4 D40-05-16-09 25.70 40.00 1.20 6.0 5 35.00 16.00 38.00 2.0 0.17FFQ4 D50-07-22-09 35.70 50.00 1.20 6.0 7 40.00 22.00 48.00 1.5 0.32

FFQ4 D52-07-22-09 37.70 52.00 1.20 6.0 7 40.00 22.00 48.00 1.4 0.34FFQ4 D63-08-22-09 48.70 63.00 1.20 6.0 8 45.00 22.00 48.00 1.1 0.49

11-2018MILLING

New Product AnnouncementMETRICMARCH 2018

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FFQ4 SOMT 0904Square Single-Sided Inserts with 4 Cutting Edges for Fast Feed Milling

RE

L S

Rd°

Dimensions Tough 1  Hard Recommended Machining Data

Designation L S RE IC88

2

IC83

0

IC58

20

IC80

8

IC81

0

ap

(mm)fz

(mm/t)FFQ4 SOMT 090412T 8.50 3.90 1.20 • • • 0.50-1.20 0.40-1.50FFQ4 SOMT 0904RM-T 8.50 3.80 1.20 • 0.50-1.20 0.40-1.50FFQ4 SOMT 090412HP 8.50 3.80 1.20 • • • • 0.50-1.20 0.40-1.40

• T - type for steel, ferritic and martensitic stainless steel, cast iron and hardened steel • RM-T type for interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel • HP- type for austenitic stainless steel and high temperature alloys

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New Product AnnouncementMETRICMARCH 2018

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Workpiece Material

Insert type

Carbidegrade

D.O.C. ap [mm]Cuttingspeed

Vc,[m/min]

Feed fz [mm/tooth]

CoolantISO

classDIN/ISO

513

DescriptionISCARmat.

group*

Hardness,HB

Typical materialsRecom-mended

RangeRecom-mended

RangeAISI/SAE/ASTM

DINW.-Nr.

P

Non-alloy steel 1-5 130-180 1020 1.0402

T / RM-T

IC808

1.0 0.4-1.2

150-220 1.2 0.5-1.5 DryIC830 140-200 1.3 0.5-1.5 Dry/Wet

Low alloy steel

6-8 260-300 4340 1.6582IC808 140-200 1.2 0.5-1.5 DryIC830 120-180 1.3 0.5-1.5 Dry/Wet

9HRC

35-42** 3135 1.5710

IC808 130-180 1.2 0.5-1.4 DryIC830 120-160 1.2 0.5-1.4 Dry/Wet

High alloy steel

10-11 200-220 H13 1.2344IC808 120-170 1.2 0.5-1.4 DryIC830 100-150 1.3 0.5-1.4 Dry/Wet

Ferritic/martensitic stainless steel

12-13 200 420 1.4021IC808 110-160 1.2 0.5-1.4 DryIC830 100-150 1.3 0.5-1.4 Dry/Wet

M Austenitic stainless

steel14 200 304L 1.4306 HP

IC830

1.0 0.4-1.2

80-140 1.0 0.5-1.2

Wet IC808 100-160 1.0 0.5-1.2

IC5820 100-160 1.0 0.5-1.3IC882 80-130 1.0 0.5-1.4

KGrey cast iron 15-16 250 Class 40

0.6025 (GG25)

T / RM-TIC810

1.0 0.4-1.2150-220 1.2 0.5-1.5

DryNodular cast iron 17-18 200 Class 65-45-12

0.7050 (GGG50)

IC810 120-200 1.2 0.5-1.5

SHigh

temperaturealloys

33-35 340 Inconel 718 2.4668

HP

IC882

1.0 0.4-1.2

20-30 0.6 0.4-1.0

Wet

IC5820 23-35 0.6 0.5-1.0IC830 23-35 0.6 0.5-1.0IC808 25-40 0.6 0.4-1.0

36-37

HRC35-40

AMS R56400 3.7165

(Ti6Al4V ELI)

IC882 20-30 0.6 0.5-1.0IC5820 20-30 0.6 0.4-1.0IC830 20-45 0.6 0.5-1.0IC808 20-30 0.6 0.5-1.0

H Hardened steel 38 HRC 45-49 HARDOX 450 plate T / RM-T IC808 1.0 0.4-1.2 50-75 0.5 0.4-0.5 Dry

Table - Average Cutting Data for FFQ4-09 Fast Feed Mills

* ISCAR material group in accordance with VDI 3323 standard

** Quenched and tempered

For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%