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इंटरनेट मानक
“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”
“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru
“Step Out From the Old to the New”
“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan
“The Right to Information, The Right to Live”
“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
“Invent a New India Using Knowledge”
है”ह”ह
IS 9026 (2004): Rope Threaded Percussive Long-Hole DrillingEquipment [MED 21: Diamond Core and Waterwell Drilling]
ad
(m @wv
Indian Standard
ROPE THREADED PERCUSSIVE LONG-HOLEDRILLING EQUIPMENTS — SPECIFICATION
(First Revision)
ICS 73.100.30
0 BIS 2004
BUREAU OF INDIAN STANDARDSMANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
June 2004 Price Group 7
Diamond Core and Water Well Drilling Sectional Committee, ME21
FOREWORD
This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, afler the draft finalized by theDiamond Core and Water Well Drilling Sectional Committee had been approved by the Mechanical EngineeringDivision Council.
This standard was first published in 1978. The experience gained in implementation of the standard necessitated thepresent revision.
In the preparation of this standard considerable assistance has been derived from the following standards:
1S0 10207:1991 Rock drilIing equipment — Rope threaded drill steel equipment for percussive drilling,nominal sizes 22 mm to 38 mm.
1S0 10208:1991 Rock drilling equipment — Left hand rope threads,
The composition of the Committee responsible for the formulation of this standard is given in Annex A.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2:1960‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the rounded offvalue should be the same as that of the specified value in this standard
IS 9026:2004
Indian Standard
ROPE THREADED PERCUSSIVE LONG-HOLEDRILLING EQUIPMENTS — SPECIFICATION
(First Revision)
1 SCOPE
This standard covers the dimensions and requirementsfor percussive long-hole drMng equipment having ropetype threads.
2 REFERENCES
The following standards contain provisions, whichthrough reference in this text, constitute provisions of thisstandard. At the time of publication, the editions indi-cated were valid. All the standards are subject to revision.and parties to agreements based on this standard are en-couraged to investigate the possibility of applying the mostrecent editions of the standards indicated below:
1SNo. Title
4005:1967 Specification for tungsten’ carbidefor mining tools
7456:1994 Rock drill shanks and chuck bush-ing — Dimensions @rst revision)
8986:1994 Percussive drilling— Drilling steelsin bar form — Dimensions (@revision)
3 TERMINOLOGY
For the purpose of this standard,tions shall apply.
the following defmi-
3.1 Nominal Size of Rods — The rod section shall beeither round or hexagonal. The width of hexagonal rodsacross the flats is equivalent to the corresponding size ofround rod that refers to the diameter of rod incase of roundrod and to the width across the flats of hexagonal sectionof hexagonal rods.
The hexagonal rods have a larger cross-sectioned areaand contain more material for a given nominal size,
3.2 Type of Rods
3.2.1 Shank Roa!r
Drill rods with an integral shank at one end and a threadat the other end.
3.2.2 Extension Roa!r
Ordinary extension rods have the same thread dmensionat both ends. They are available in two designs, malethreads at both ends or a female thread at one end and amale thread at the other end.
3.2.3 Light &tension Rodr
On lightextension rods, the rod section (usually hexago-nal) is smaller than the thread section, which is bumpedup before the thread is turned.
IS 9026:2004
41MMENSIONS
4.1 Dimensions for Shank Rods
FORGED COLLARAS PER IS 7456
‘-----------=----=’ ~--w$’f
------+—------ -------------- --------------- - ------~-_--~ --- -_---~----~ _-
1--- I
All dimensionsin millimetres,
sl Designation Designation Nominal 1 B 1, NominalNo. of of Drill Size of 5253, to.7 ~1 size of
Component Steel’) Shank’) Thread
(1) (2) (3) (4) (5) (6) (7) (:)
i)
ii)
iii)
iv)
v)
vi)
1)2)
31
SR22H1O 22AH 22x 108 1000 16.5 71.5 22
SR25H1OL 22AH ~5xlo8 1000 20,0 80 25
SR25H1O 25AH 25x 159 1000 20.0 80 25
SR28H1OL 25AH 28.159 1000 22.8 80 28
SR28H1O 28AH 28x159 1000 22.8 80 28
SR32H1OL 32AH 32.159 1000 26.3 80 32
See IS 8986.See 4,6 of IS 7456 for dimensions of threads.Shank rods may also be supplied in lengths of 1800 mm, 2600 mmand 3400 mm.
Designation
A shank rod (SR) having nominal size of thread as 22 MMof hexagonal shape (H), length (1) = 1800 mm (18) andconforming to this standard, shall be designated as:
SR 22 H 18 IS 9026
2
4.2 Dimensions for Shank Adaptors
4.2.1 Hexagonal Shank Adaptors
FORGED COLLARAS PER IS 7456
l–––––– I
EQUIPMENT LIGHT (L)
!2JG
—---------------------—- -—- —-------- ------------- d @e
T++f~-[. . .... .. .
II
All dimensions in millimetres.
SI Designation Designation Nominal 1 B 1, “E Nominal
No. of of Drill Size of ~25 fo.7 ~1
Componentsize of
Steel 1, Shank’) ThreadG’)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
i) SA25H02L 22AH 22xlo8 255 19.4 81 26 25
ii) SA25H02B 25AH 25x108 255 19.4 81 — 25
iii) SA25H02C 25AH 25x159 255 19.4 81 — 25
1,See IS 8986.
‘j See IS 7456.
I) FOI dimensions of threads, see 4.6.
Designation
A shank adaptor (SA) having nominal size of thread as 25 mm of hexagonal shape (H), length (/)= 255 mm (02) oflight type shank 22 x 108 (L) and conforming to this standard shall be designated as:
SA 25 H 02 L IS 9026
If the shank adaptor is required with size of shank as 25 x 108 (B) or 25 x 159 (C’), the letter ‘L’ in the abovedesignation shall be replaced by the letter ‘B’ or ‘C’, as appropriate.
3
IS 9026:2004
4.2.2 Round (Lug Shank Type) Shank Adaptors
At--
30;30”
0J1.75-; .2Y
00 .32-1.4 ~G
~. fi_r-l. -.__________-’ ___________~--—_—-—_ -
--L - f --- —----------— -— - -—- —-
!.__.. ,& 1
R R
‘Yr_.___97..6 z 0.7 . ..... .. . . U?.:: IIr= -
210 rein!)
20.5-? -.———
T1
T Iz!!l.—
.’
. ,/
040-? ‘ ,’
L ,/——
-SECTION AA
~-- — 380 ? 1-–----4
A1-
AII dimensions in millimetres.
Flushing TubeSI Designation Nominal B 11 RNo. of Size of ~o.7 ~1 Max Outside Entry
Component Thread ‘~ Dia LengthG ● 0,1 Max
(1) (2) (3) (4) (5) (6) (7) (8)
,) SA25R03 25 19.4 81 4 10 82.5
II) SA28R03 28 21.5 81 4 10 82.5
Ill) SA32R03 32 25.6 81 4 10 82.5
II This refers to the length for whichdiameter is 3~~ 4m’
ZISee 4.6 for dimensions of threads. “
Designation
A shank adaptor (SA) having nominal size of thread as 32 mm of round shape (R), length (/)= 380 mm (03) andconforming to this standard, shall be designated as:
SA 32 R 03 IS 9026
4
4.3 Dimensions for Extension Rods
4.3.1 Hexagonal Extension Rods
A1- 1
.—. — - -—-— .-------------
At-
—- W
I* - SECTION AAEQUIPMENT LIGHT (L)
uiG
~
-—- —---------- ---- -(ZB
fE It t
4 -
All dimensions in millimetres.
SI Designation Designation Nominal B E 1 Tolerance on 11
No. of of Drill Size of *().7 A4tn 1 ~1
Component Steel Thread1)
s G2)
(1) (2) (3) (4) (5) (6) (7) (8) (9)
O ER22H08 22AH 22 16.5 —
ii) ER22H16 22AH 22 16.5 .
iii) ER22H24 22AH 22 16.5 —
iv) ER22H32 22AH 22 16.5 —
v) ER25H09L 22AH 25 19.4 26
vi) ER25H12L 22AH 25 19.4 26
vii) ER25H18L 22AH 25 19,4 26
viii) ER25H24L 22AH 25 19.4 26
ix) ER25H09 25AH 25 19.4 —
x) ER25H12 25AH 25 19.4 —
xi) ER25HIS 25AH 25 19.4 —
xii) ER25H24 25AH 25 19.4 —
xiii) ER28H12L 25AH 28 25,6 28
xiv) ER28H18 25AH 28 25.6 28
xv) ER32H12 25AH 32 25.6 32
xvi) ER28H09L 25AH 32 25.6 32
xvii) ER32H12L 25AH 32 25.6 32
xviii) ER32H15L 25AH 32 25.6 32
xix) ER32H18L 25AH 32 25,6 32
xx) ER32H24L 25AH 32 25.6 32
‘)See IS 8986.zJSee 4.6 fOr dimensions of threads.
800
1600
2400
3200
915
1220
1830
2435
915
1220
2435
2435
1220
1830
1220
915
1220
1525
1830
2435
Designation
An extension rod (ER) having nominal size of thread as 25 mm of hexagonal shape (H), length (/) = 1220 mm (12)and conforming to this standard, shall be designated as:
ER 25 H 12 IS 9026
If the shank rod required is of ‘light type’ the letter ‘L’ shall be added at the end of the designation.
5
IS 9026:2004
4.3.2 Round Extension Rot&
A1- uJfG
+..—. — .
-:*
+
II1
A1-
& ‘J%
I4 m SECTION AA
xt-
R15 _Fmin.
! )
1-—----——-——--
t—-—-—-—-—-—-——————.——————x1- SECTION XX
All dimensions in millimctrcs.
SI Designation Designation Nominal B I f, F NNo. of of Drill SIX of *0.7 10 ~1 M&n o
Component Steel’) Thread*) -0.4
D G
(1) (2) (3) (4) (5) (6) (7) (8) (9)
Oii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
ER32R09
ER32R12
ER32R18
ER32R24
ER32R30
ER38R30
ER38R36
ER45R30
ER45R36
ER50R30
ER50R30
32R
32R
32R
32R
32R
38R
38R
45R
45R
50R
50R
32
32
32
32
32
38
38
45
45
50
50
25.6
25.6
25.6
25.6
25.6
31.4
31.4
37.4
37.4
41.5
41,5
915
1220
1830
2435
3050
3050
3650
3050
3660
3050
6095
81
81
81
81
81
92
92
102
102
102
102
15
15
15
15
15
20
20
25
25
35
35
25.6
25.6
25.6
25.6
25.6
32.3
32.3
38;6
38.6
45.4
4s.4
‘) See IS 8986.Z)See 4.6 for dimensl~n~of ~~~s.
Designation
An extension rod (ER) having nominal size of thread as 32 mm of round shape (R), length (/) = 1830 mm (18) andconforming to this standard, shall be designated as:
ER 32R H 18 IS 9026
6
IS 9026:2004
4.4 Dimensions for Coupling Sleeves
ROUND OR CHAMfERfD
i{
.— - —.— -—- —- - @G $0
c
I
All dimensions in millimetres.
SI Designation of Nominal Size of D 1No. Component Thread ‘) Max o
G -1
(.1) (2) (3) (4) (5)
O CS22 22 32 140
ii) CS25 25 .37 160
iii) CS32 32 45 160
iv) CS38 38 56 180
v) CS45 4s 67 200
vi) CS50 50 78 200
1,&e 4.6 for dimensions of threads.
Designation
A coupling sleeve (CS) having nominal size of thread as 25 mm and conforming to this standard, shall be designatedas:
CS 25 IS 9026
7
IS 9026:2004
4.5 Dimensions of Drill Bits
r 001
Hil,,,1
II
1!IllII,,
11 ~,~11II11,1l!,II
($B
..-._@
CHISEL DESIGN (C)
/
ROUND ORCHAMFERED
r 0 D *
-4----@G
FOUR WING BIT, CROSS DESIGN (CR)FOR 22rnm SIZE
K max. = D-5mm
II I It
ROUND ORCHAMFERED
+@ G+-
4ill!!PFOUR WING BIT, CROSS DESIGN (CR) FOUR WING BIT, X–DESIGN (X)
fOR 25 AND 32 mm SIZE
8
IS 9026:2004
All dimensions in millimetres,
SI Designation of Nominal B D Tolerance on 1 INo. Component Size of io.7 D Max J
Thread’ J
(1) (2) (:) (4) (5) (6) (7) (8)
O
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)
xv)
xvi)
xvii)
xviii)
xix)
xx)
xxi)
DB22C36 22 16.5
D1322C38 22 16.5
DB22C41 22 16.5
DB22CR35 22 16.5
DB22CR38 22 16.5
DB22CR41 22 16.5
DB25CR41 25 —
DB25CR45 25 —
DB25CR50 25 —
DB32CR48 32 —
DB32CR50 32 —
DB32CR57 32 —
DB32CR64 32 —
DB38X64 38 —
DB38X70 38 —
DB38X75 38 —
DB38X90 38 —
DB45XIO0 45 —
DB50X90 50 —
DB45X1OO 50 —
DB50X115 50 —
!) See4.6fOr dimensions Oftireads.
36
38
41
34.92
38.10
41.28
41,28
44.45
50.80
47.62
50.80
57,15
63.50
63.50
69.85
76.20
88.90
101.60
88.90
101,60
114.30
+().3-0.1+0.3-0.1+0.3-0,1+0.3
o+0.3
o+0.3
o+0.3
o+0.3
o+0.3
o+0.3
o+0.3
o+0,3
o+(3.3
o+0.6
o+0.6
o+0.6
o+0,6
o+1,0
o+o.6
o+0,6
o+1,0
—
—
—
—
—
—
80
80
80
80
80
80
80
90
90
90
90
100
100
100
100
71.5
71.5
71.5
71.5
71.5
71.5
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Designation
A drill bit (DB) having nominaI size of thread as 22 mm of chisel design (C), diameter, D = 36 mm and conformingto this standard, shall be designated as:
DB 22 C 36 IS 9026
If the drill bit is required with cross design (CR) or X-design (X), the letter ‘C’ in the above designation shall bereplaced by the letter ‘CR’ or ‘X’, as appropriate.
9
IS 9026:2004
4.6 Dimensions of Threads
1- ‘ -----J
All dimensions in millimetres.
SI Nominal Internal Threads External ThreadsNo. Size of
Pitch- — - - — 9 P
Thread D H R, ~ 0.4 R2# 0.4 d Tolerance h r rl ~ 0,4
+0.;5 +oj on +0.’2 0.’4
(1) (2) ($ (4) (5) (6) (7) (:) (:) (lo) (11) (12)
O 22 18.86 1,5 5.5 6 21.84 0 1.5 5.5 6 12.7-0,15
il) 25 21.76 1.5 5.5 6 24.74 0 1.5 5.5 6 12.7-0.15
iii) 32 28.36 1,5 5.5 6 31.34 0 1,5 5.5 “6 12.7-0.15
Iv) 38 35.01 1.5 5.5 6 37.99 0 1.5 5,5 6 12,7-0.20
v) 45 40.71 1.9 4.3 5.2 44.49 0 1,9 4,3 5.2 12.7-0.20
vi) 50 47.01 1.5 5.5 6 49.99 0 1.5 5.5 6 12.7
4.20
10
5 CORRELATION OF COMPONENTS
Correlation of components shall be as given in Table 1.
Table 1 Correlation of Components(Clause 5)\—.....-. -/
t32 38
38R
45
45RFDesignation of drill steel in bar form
22
22AH
25
22AH
50
50R—
—
—
25AH 25.4H 32R
SR22H1O
SR22H18
SR22H26
SR22H34
.————
SA25H02B
SA25H02C
SA25R03
—
ER25H09
ER25H12
—
ER25H18
ER25H24
—
—
.
— —
—
SA25H02L ——
SA32R03 SA32R03 — —
—.
——
SA25R03
ER25H09L
ER25H12L—
—
ER25H18L
ER25H24L—
—
.
lDesignation of extension rods ER22H08
ER32H09L
ER32H12L
ER32H15L
ER32R18L
ER32H24L—
—
ER52R09
ER32R12—
—.
ER32R18
ER32R24
ER32R30
—
—ER38R30
—
ER38R36
——
ER50R3(
ER50R6(
CS50—
—
—
—
—
DB50X9(
DB50XI0
DB50x I i
—
ER22H16.
ER22H24
ER45R30
ER22H32
ER45R36
CS45Designation of coupling sleevesDesignation of drill bits
CS22DB22C36
DB22CR35DB22C38
DB22CR38
DB22C41DB22CR4 1
CS25 CS25 CS32 CS32 CS38
—
——
DB25CR41
DB25CR45—
DB25CR50
J
—
.
—
—
—
—
—
—DB25CR41
DB25CR45—
DB25CR50
—
—
—
—
————
—DB32CR48DB32CR50DB32CR57
DB32CR64—
—
—
——————
—DB32CR48DB32CR50DB32CR57
DB32CR64—
—
—
—
—
—
—
—
DB38X64
DB38X70
DB38X75
DB38X90—
—
—
—
—
———
—
——
—— —
DB45X1OO
lS 9026:2004
6 MATERIAL 7.4 The tips of the bits shall be free from pitting.
6.1 The rods and coupling sleeves shall be manufactured
from any high quality, high resistance to fatigue torsion,wear and impact resistant steel. The material used shallbe at the option of manufacturer who shall provide itscomposition if so desired by the purchaser. The shankshall be surface hardened.
6.2 The tips shall be manufactured from tungstencarbide conforming to Grade T or XT of IS 4005.
6.3 Carbon Content
Shank rod shall have high carbon content while exten-sion rods and couplings shall have low carbon content.They are hardened by high frequency surface hardeningor by carburization.
7 GENERAL REQUIREMENTS
7,1 Straightness
The rods shall be in a straight condition such thatwhen the body only is laid on a flat surface and rotated,no point on the line of contact is more than 3 mm abovethe surface for lengths up to 2 m and prorata for lengthsabove 2 m.
7.2 The threads of the drill rods shall be concentric withthe body.
7.3 The rods and the couplings shall be free from unduesurface decarburization, cracks and other defects.
7.5 The centre hole and threads of the components shallbe adequately protected against choking, erosion anddamage during transit and/or storage.
8 MARKING
8.1 Every component of the percussive long-hole drill-ing equipment shall be marked with the following:
a) Thread size;b) Shape and length of component;c) Bit gauge, if applicable; andd) Manufacturer’s name or trade-mark, month and
year of manufacture and type of steel shall beembossed at the collar of the shank.
NOTE — Instead of (a) to (c) the designation as specified in
the dimensional tables may be marked.
8.2 BIS Certification Marking
8.2.1 The rope threaded percussive long-hole drillingequipment may also be-marked with the Standard Mark.
8.2.2 The use of the Standard Mark is governed by theprovisions of the Bureau of Indian Standards Act, 1986
and the Rules and Regulations made thereunder. Thedetails of conditions under which a licence for the use ofthe Standard Mark may be granted to the manufacturersor producers maybe obtained from the Bureau of IndianStandards.
12
IS 9026:2004
ANNEX A(Foreword)
COMMITTEE COMPOSITION
Diatnond Core and Water Well Drilling Sectional Committee, ME 21
Orguniz;:ion
Geological Survey of IndiA Kolkata
Atlas Copco (India) Ltd, Ptme
Atomic Mkerstls Directorate for Exploration and Research,Hyderabad
Cen@rdGmsnd Water Board, Frsridabad
GreavesLimited, Murnbai
lndian Pump ManufacturersAssociation, Mumbai
Indian Schoolof Mines, Dhanbad
lngersoli-Rand(India) Ltd, Bssngalore
JohnsonsScreens(lndia) Ltd, Ahmedabad
Kishore Vadilal Pvt Limited, Ahmedabad
Korcs(lndia) Ltd, New Delhi
MinersdExploration Corporation Ltd, Nagpur
Mines and Geological Department, Udaipur
Public Health EngineeringDepartment Government of M. P., Bhopal
Rockdrill (India), Jodhpur
The Singareni Collieries Co Ltd, Kot.hsgudem
The SouthernIndia Engineering Manufacturers Association,Coimbatore
Wldia (India) Ltd, Bangslore
91S Directorate General
Representative(s)
SIVUR. .%mDASWASAN(Chairman)
SHSUV.K.KANSAL(hlternate)
SHRIS.DAnA MNUMDAR
SHIUo. P. SAHU
SHRIA. B. thAND (Alternate)
SHIUC. P. GAWRISHruAsHrsHCriAKRAvornY(Aflernate)
SHSID. SWAMINATHAN
SHSSC. W.GoDaoLe(Alternate)
SHSIS. B. PATILSsrrGS. L. AISHVANXAR(Alternate)
Sssru.C. K. JAIN
SHRIp. SURSSHRAO
SmuV. VENXAmSAN(Alternate)
.%-mDHASMESHMASISRU
SHP.IS. K. pARSXH
StnuK. V. PASUXH(Alternate)
MN V. GUPTASsiRIP. R. AriAL(Alternate)
SmUNINAN00MMEN
SHSUS. DHAR(Alternate)
SIN HIMMATS. BOSDIA
SHRIM. Srnms CHAUHAN(Alternate)
SHRIRAM.KANTDUSE
SHFUSACHIDANANDMISHRA(A/terrsate)
.%uu M. K. GUPTA
SW K. K. GUPTA(Alternate)
SHRSY. NARAYANAMUXTHV
SHSUV. NAGESWARA RAO (Alternate)
Sr-uUG. tiENDRAN
SHRIR. R. JAGANNATHAN (Alternate)
SW S.v. %4SANT
SHSUN. BHASXARREDDY (Alternate)
SHRIM. L. CHOPRA,Director and Head (MED)
[Representing Director General (Ex-oficio)]
Member Secretary
SHSIP. VENXATESWARARAO
Joint Director (MED), BIS
13
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standard Act, 1986 to promote harmoniousdevelopment of the activities of standardization, marking and quality certification of goods and attending toconnected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any formwithout the prior permission in writing of BIS. This does not preclude the free use, in the course of implementingthe standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating tocopyright be addressed to the Director (Publication), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewedperiodically; a standard along with amendments is reaffirmed when such review indicates that no changes are .
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standardsshould ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of‘BIS Catalogue’ and ‘Standards: Monthly Additions’.
This Indian -Standard has been developed from Dot: No. ME 21 (0658).
Amendments Issued Since Publication
Amend No. Date of Issue Text Affected
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22541216,2254144222542519,22542315
Manakalaya, E9 MIDC, Marol, Andheri (East){
28329295,28327858MUMBAI 400093 28327891,28327892
AHMEDABAD. BANGALORE. BHOPAL. BHUBANESHWAR. COIMBATORE. FARIDABAD.GHAZIABAD. GUWAHATL HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR.NALAGARH. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM.
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