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IPL, 235, 235e, 240, 240e, 2008-01, 506 95 59-01
506 95 59-01
Spare parts
235, 235e240, 240e
Illustrated 2008-01
I0801001Parts List
235e, 240e
34
6
10
11
19
2
20
5
9
8
17
16
15
18
14
12
13
A
Page A235e, 240eCHAIN BRAKE ASSY 545 071101
Pos. Description Compl No. (pos no.) Part No. Quantity Notes
2 ASSEMBLY KNOB EZT 545-146401 13 PIN, DOWEL 20 530-057950 14 ASSY, FRONT LINK 20 530-057940 15 M3.83 X 1.81 X 9 PLASTITE 20 530-015911 16 SPRING COMPRESSION 20 530-016415 1
8 PIN, BAND RETAINER 20 530-015913 19 BRAKE BAND 20 530-057923 110 COVER, BRAKE BAND 20 545-071001 111 SCP#6-19 X .437 .PL. PAN. 20 530-016064 312 GEAR, IDLER 20 545-060201 113 WHEEL, GEAR ADJUSTER 20 545-090502 114 PIN, BAR ADJUSTING 20 545-060501 115 ASSY ADJUSTER SCREW 20 545-065901 116 COVER, GEAR 20 545-059201 117 SCP#6-19 X .437 .PL. PAN. 20 530-016064 318 Clip, EZT Spring 20 545-149301 119 Decal, EZT Clutch Cover 545-118601 120 Chain brake assembly 545-071101 1 Incl 3,4,5,6,8,9,10,11,12,13,14,15,16,17,18
235, 240
5
32
14
13
11 12
10
14
16
15
4
876
B
Page B235/240CHAIN BRAKE ASSY 545 07 11-03
Pos. DescriptionCompl No. (pos no.) Part No. Qty Notes
2 PIN, DOWEL 16 530-057950 13 ASSY, FRONT LINK 16 530-057940 14 M3.83 X 1.81 X 9 PLASTITE 16 530-015911 15 SPRING COMPRESSION 16 530-016415 16 SCREW BAR ADJUSTING 16 530-016110 17 RETAINER PUSH NUT 16 530-038593 18 PIN BAR ADJUST 16 530-015826 1
10 PIN, BAND RETAINER 16 530-015913 111 BRAKE BAND 16 530-057923 112 COVER, BRAKE BAND 16 545-071001 113 SCP#6-19 X .437 .PL. PAN. 16 530-016064 314 NUT, BAR MTG 530015917 215 Decal 545-118701 116 CHAIN BRAKE ASS'Y FRT ADJ 545-071103 1 Incl 2,3,4,5,6,7,8,10,11,12,13
235, 235e/240, 240e1
5
2
8
3
7
6
10
9
16
11
12
14
13
15
C
Page C235/235e/240/240eCLUTCH AND OIL PUMP
Pos. Description Compl No. Part No. Qty Notes1 ASSY- CLUTCH 530-014949 12 WASHER, CLUTCH (LARGE) 530-015611 13 3/8-6 TOOTH DRUM ASEMBLY 530-047061 13 .325-7 TOOTH DRUM ASEMBLY 530-048132 1
5 WASHER, THRUST 530-015907 16 ASSEMBLY OIL PUMP 530-057935 1 INCL 7,9,107 HOUSING, PUMP 6 530-057935 18 GEAR- WORM 530-037820 19 PLUNGER & GEAR 6 530-057932 1
10 BARREL, PUMP 6 530-057930 111 OIL BLOCK 545-069201 112 ELBOW FITTING 530-049477 113 PICK UP ASSEMBLY OIL TANK 545-069501 1 INCL 14,1514 PICK-UP SEAL 13 115 SPRING, FILTER 13 116 SCP#6-19 X .437 .PL. PAN. 530-016064 2
235, 235e/240, 240e
2
3
1
2
2
D
Page D235/235e/240/240eCOVER
Pos. Description Compl No. Part No. Qty Notes1 CYLINDER SHIELD 545-061301 1 INCL 2,32 SCREW, CYL SHIELD 1 545-070001 33 Starting reminder decal 1545-1165011
235e, 240e
53 421
8
11
9
7
12
6
10
14
13
E1
Page E1235e/240eEPS STARTER
Pos. Compl No. Compl No. Part No. Qty Notes1 SCREW SHOULDER 7,12 530-021179 12 STARTER HUB EPS 7,12 530-059677 13 SPRING EPS 7,12 530-021180 14 SCREW, ROPE RETAINER 7,12 530-016080 15 PULLEY- STARTER EPS 7,12 545-058201 16 SPRING- RECOIL 12 530-042095 17 KIT, EPS STARTER 235e/240e 12 530-071966 0 Incl 1,2,3,4,58 BAFFLE 545-063801 19 FAN HOUSING 12 545-063701 110 HANDLE & ROPE assy 12 545-010010 111 SCREW, FAN HOUSING 12 530-016432 412 KIT, complete EPS 235e/240e 545-008024 0 Incl 1,2,3,4,5,6,8,9,10,1113 DECAL 235e 545-118502 114 DECAL 240e 545-118501 1
235, 240
7
9
8
432
1
10
6
5
12
11
E2
Page E2235/240STANDARD STARTER
Pos. Compl No. Compl No. Part No. Qty Notes1 KIT, STD STARTER 235,240 545-008028 incl 1,2,32 SCREW SHOULDER 1,1 530-015920 13 SCREW, ROPE RETAINER 1,1 530-016080 14 PULLEY- STARTER standard 1,1 530-057890 15 HANDLE & ROPE assy 10 545-010010 16 SPRING- RECOIL 10 530-042095 17 BAFFLE 545-063801 18 FAN HOUSING 10 545-063701 19 SCREW, FAN HOUSING 10 530-016432 410 Kit complete 235/240 545-008025 INCL 2,3,4,5,6,8,911 DECAL 235 545-118503 112 DECAL 240 545-165947
235, 235e/240, 240e
6
3
2
4
5
1
F
Page F235/235e/240/240eIGNITION SYSTEM
Pos. Compl No. Compl No. Part No. Qty Notes1 FLYWHEEL ASSY 530-039147 12 WASHER, FLYWHEEL 530-015127 13 NUT, FLYWHEEL 530-016134 14 MODULE- IGNITION 530-039143 15 SCREW, IGN MODULE 545-121901 26 ASSY- WIRE HARNESS 545-079901 1
235, 235e/240, 240e
764
3
8
1 2
9
G
Page G235/235e/240/240eMUFFLER
Pos. Description Compl No. Part No. Qty Notes1 NUT, #10-24 BRASS 8,9 530-016359 12 exhaust plate 8,9 545-076901 13 SCREEN-ARRESTOR, Gasket 8,9 545-167401 14 muffler bolt 9 530-016338 2
6 muffler gasket 9 530-054884 17 muffler back plate 9 545-066901 18 Kit spark arrestor 545-008027 0 Incl. 1,2,39 Kit Muffler complete 545-008026 1 Incl. 2,4,6,7, current purchased part
A
A
A
235, 235e/240, 240e
8
97
10
2
1
13
11
15
16
16
3
4
17
18
19
6
20
5
H
Page H235/235e/240/240eCARBURETOR AND AIR FILTER
Pos. Compl No. Compl No. Part No. Qty Notes1 CARBURETOR (ZAMA) - Ref. 545-072601 12 THROTTLE WIRE 545-062801 13 FILTER HOUSING 545-062101 14 AIR FILTER 545-061801 15 FILTER PLATE 545-151801 16 NUT, CARB 530-016101 27 ISOLATOR FILTER HOUSING 545-061901 18 SWITCH, SPRING 545-063401 19 SWITCH LEVER 545-061701 110 CHOKE KNOB 545-061601 111 CARB ADAPTOR SEAL 545-061501 1
13 CARB ADAPTOR 545-061401 1
15 STUD-CARBURETOR 545-033701 216 CARB ADAPTOR SCREW 545-158301 417 SCREW SWITCH 530-016080 118 TOP STUD-CARBURETOR 545-074901 119 GASKET KIT 545-081892 1 incl 12,1420 SCREW, FILTER PLATE 530-016349 1
235, 235e
5
9
8
10
1
2
8
4
3
J1
Page J1235/235eCYLINDER PISTON 34cc
Pos. Compl No. Compl No. Part No. Qty Notes1 12 BOLT, CYLINDER 545-081501 43 TRANSFER INSERT LEFT 34c 545-101501 14 TRANSFER INSERT RIGHT 34cc 545-101401 15 PISTON RING 10 545-101701 1
8 PISTON PIN RETAINER 10 530-015697 29 PLUG-SPARK (RCJ-7Y) 503-235108 110 KIT PISTON 34cc 235/235e 545-081893 0 Incl. 5,6,7,811 KIT, CYLINDER & PISTON 545-050418 0 Incl. 1, 2, 3, 4, 10
240, 240e
5
9
8
10
1
2
8
4
3
J2
Page J2240/240eCYLINDER PISTON 38CC
Pos. Compl No. Compl No. Part No. Qty Notes12 BOLT, CYLINDER 545-081501 43 INSERT, TRANSFER LEFT 530-012607 14 INSERT, TRANSFER RIGHT 530-012606 15 PISTON RING 10 530-012608 1
8 PISTON PIN RETAINER 10 530-015697 29 PLUG-SPARK (RCJ-7Y) 503-235108 110 KIT 38cc PISTON 545-081894 0 Incl. 5,6,7,811 KIT, CYLINDER & PISTON 545-050417 0 Incl. 1, 2, 3, 4, 10
235, 235e/240, 240e
1
1
2
K
Page K235/235e/240/240eCRANKSHAFT
Pos. DESCRIPTION Compl No. Part No. Qty Notes1 ASSY' MAIN BEARING & SEAL 530-056363 22 ASSEMBLY CRANKSHAFT 530-012605 1
235, 235e/240, 240e
20
17
18
15
16
5
1
8
7
6
13
21
22
4
2
21
22
25
14
23
27
11
3
26
28
29
30
32
31
L
Page L235/235e/240/240eCHASSIS & HAND GUARD
Pos. DESCRIPTION Compl No. Part No. Qty Notes1 HANDGUARD 545-066701 12 BOSS SCREW, HANDGUARD 545-127301 13 REAR WALL 545-061201 14 SCREW, MTG REAR WALL 530-016064 15 GROMMET, REAR WALL 545-075401 16 PLATE BAR MOUNTING 545-071401 17 CAP, SPRING HANDGUARD 545-071301 18 SPRING, HANDGUARD POSITION 545-071201 1
11CHASSIS ASSEMBLY 545-061101 0
Incl. 13,14,15,16,17,18,19,20,21,22,23,25,26,27
13 BOLT, BAR 11 530-016133 214 ASSY, VENT LINE 11 545-033501 115 PLUG VENT (BRONZE) 11 530-029868 116 CHECK VALVE (DUCK BILL) 11 530-026119 117 LINE-RETURN PURGE 11 530-021132 118 FITTING- FUEL LINE 11 530023877 1
20 ISOLATOR FILTER HOUSING 11 545-061901 121 ASSY-OIL/FUEL CAP W/RET. 11 545-070801 222 SCREW M5.28X1.81X16MM PLAS 11 530-015906 223 ASS'Y FRONT ISOLATOR 11 545-033801 124 125 REAR ISOLATOR SPRING 11 545-063101 126 ASSY- PICK-UP 11 530-095646 127 LINE, FUEL 11 545-078302 128 Screw catcher 530-015814 129 Chain catcher 530-029850 230 SPIKE 32 530-038990 131 SCREW SPIKE 32 530-016439 232 KIT SPIKE 530-014381 0 INCL 30,31
235, 235e/240, 240e
2
11
1
9
7
8
3
10
11
10
4
6
12
M
Page M235/235e/240/240eHANDLE AND CONTROLS
Pos. Description Compl No. Part No. Qty Notes1 FRONT HANDLE 545-062401 12 REAR HANDLE W/OVMLD 240e 545-062202 12 REAR HANDLE 235/235e 545-062201 13 REAR HANDLE COVER W/OVMLD 240e 545-062302 13 REAR HANDLE COVER 235/235e 545-062301 14 LOCKOUT- THROTTLE 12 545-062601 1
6 ASSY TRIGGER & SPRING 12 545-121501 1 Includes spring7 ASS'Y FRONT ISOLATOR 545-033901 18 ISOLATION LIMITER SCREW 545-076301 19 SCREW 8-16X15.1 PL PAN.TRX 530-016433 310 SCREW M5.28X1.81X16MM PLAS 530-016349 211 SREW M5.38-14X22.225MM 530-016432 212 KIT TRIGGER & LOCKOUT 545-081013 0
235, 235e/240, 240e
3 4
1
2
N
Page N235/235e/240/240eCARBURETOR DETAILS
Pos. Description Compl No. Part No. Qty Notes1 Carb complete 545-072601 1 INCL 22 Purge and line assembly 1 545-008030 13 Kit carb gasket 545-008031 14 Kit carb repair 545-008032 1
235, 235e/240, 240e
1
P
Page P235/235e/240/240eACCESSORIES
Pos. DESCRIPTION Compl No. Part No. Qty Notes1 SCRENCH 530-031135 1