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Introduction to Risk Management and Safety David Laurence

Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

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Page 1: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Introduction to Risk

Management and Safety

David Laurence

Page 2: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

SIMS III Module 3 - UNSW 2

Page 3: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence

Picture of yourself• Mining engineer

• 16 years with UNSW and

consultant

• 3 years Chief Regulator with

government – Northern Territory,

Australia

• 4 years GM surface mining

company

• 6 years underground mining

company

• Australia, Africa, and Asia-

Pacific mining experience

• Focus on sustainable mining

practices

David Laurence 3

Page 4: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Australian Centre for Sustainable Mining

Practices (acsmp)

Recognised by both government and industry in Australia and

parts of south-east Asia and the Pacific region, asa leading authority on sustainable mining practices

a provider and developer of innovative educational resources across both tertiary and

professional development sectors

an active research organisation focussed on new mining practices, and development and

application of technologies and systems for sustainable mining initiatives.

Corporate and associate memberships availablewww.acsmp.unsw.edu.au

[email protected]

Page 5: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over
Page 6: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over
Page 7: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Sustainable Mining

Practices

Sustaining the industry

Sustaining individual mines

Sustainable benefits during and after mining

Page 9: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Not Sustainable

Mining!

Page 10: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Not Sustainable

Mining!

Page 11: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Safety

Employee awareness & responsibility

Risk management

Informing & reporting

People, processes, equipment

Education & training

Attitudes & behaviour

Page 12: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

The QuestionsWhat was the desired outcome?

What happened?

What went wrong?

Why?

Hazard?

Risk?

Loss?

Avoiding the loss?

Safe or not?

David Laurence 12

Page 13: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Is this what risk management is about?

David Laurence 13

Page 14: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Is industry getting

safer?

http://news.bbc.co.uk/2/hi/americas/8604170

.stm

http://www.euronews.net/2010/05/11/putin-s-

sorrow-at-siberian-coal-mine-tragedy/

http://www.youtube.com/watch?v=XLiqvZOP

8TY

David Laurence 14

Page 15: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Discussion

San Jose Chile v

Pike River New Zealandhttp://en.wikipedia.org/wiki/2010_Copiap%C3%B3_mining_accident

http://www.telegraph.co.uk/news/worldnews/southamerica/chile/8063038/Chile-mine-

rescue-last-of-33-miners-brought-to-safety.html

http://en.wikipedia.org/wiki/Pike_River_Mine_disaster

http://www.youtube.com/watch?v=n9dIwB8WSvA

David Laurence 15

Page 16: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Minerals Industry

Losses

A Typical MineralsIndustry Disaster

David Laurence 16

Page 17: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Bingham Canyon 2013

• one of the largest open pits

• 16% of USA’s copper output

• slope failure April 2013

• one year shut down

• $79m loss from predicted $700m profit

SIMS III Module 3 - UNSW 17

Page 18: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Bingham Canyon 2013

SIMS III Module 3 - UNSW 18

Page 19: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 19

Page 20: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 20

Page 21: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 21

Page 22: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 22

Page 23: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Groupo Mexico Mining Incident

This accident occurred in Cananea, Mexico.

The truck driver lost control of the truck and went over the protective barrier.

The truck kept going for 30 mts (100 feet) and stopped just before a 200 mts (+600 feet) free fall thanks to the tyres being caught in the loose rock

David Laurence 23

Page 24: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 24

Page 25: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 25

Page 26: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 26

Page 27: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 27

Page 28: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

These pictures are from a high wall failure in

Cartagena, Columbia.

It happened at 2:30 am on the 17/7/00 and

three operators were killed.

David Laurence 28

Page 29: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 29

Page 30: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 30

Page 31: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 31

02468

101214161820

2000/1 2001/2 2002/3 2003/4 2004/5 2005/6 2006/7 2007/8 2008/9

Australian Mining Fatalities 2000-2009

0

2

4

6

8

10

12

2000/1 2001/2 2002/3 2003/4 2004/5 2005/6 2006/7 2007/8 2008/9

LTIFR 2000-2009

Page 32: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 32

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

2000/1 2001/2 2002/3 2003/4 2004/5 2005/6 2006/7 2007/8 2008/9

Fatal Injury Frequency Rate

Page 33: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Minerals Council –

latest stats

In 2008-09 there were eighteen fatalities in

the Australian minerals industry. This is

fourteen more than the 4 reported in 2007-

08.

The FIFR has either risen or remained

constant across all States/Territories.

David Laurence 33

Page 34: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

SIMS III Module 3 - UNSW 34

http://www.news.com.au/national/two-

miners-killed-after-wall-collapse-at-austar-

coal-mine-in-paxton/story-fncynjr2-

1226885760777

Page 35: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 35

Page 36: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 36

Page 37: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

David Laurence 37

Page 38: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Australian Mining Risk

1991-2000

~26 fatalities each year

based on average over 10 years

workforce = ~ 80,000 people.Minerals Council of Australia

risk of death = ~ 1 in 5,000 per year

estimated acceptability = ~1 in 100,000 per year

David Laurence 38

Page 39: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Australian Mining Risk

2001-2010

~12 fatalities each year

based on average over 10 years

workforce = ~ 150,000 people.Minerals Council of Australia

risk of death = ~ 1 in 12,500 per year

estimated acceptability = ~1 in 100,000 per year

David Laurence 39

Page 40: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Why the concern?

Risk of being killed by lightning - 1 in 10 million

Risk of death by fire / explosion at home - 1 in 1 million

Risk of death in a 'safe' industry - 1 in 100,000

Risk of death in a road traffic accident - 1 in 10,000

Risk of death in UK mining - 1 in 1,000

British Nuclear Industry

Risk of death in Australian mining = ~ 1 in 5,000 per year

Minerals Council of Australia

David Laurence 40

Page 41: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Definitions

“Hazard”

A source of potential harm or a situation with a potential to cause a loss (involving people or damage to property or the built or natural environment)

AS 4360:1999

David Laurence 41

Page 42: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Definitions

“Risk”

The chance of something happening that will have

a negative impact on objectives.

Probability X Consequence

of occurrence of outcome

AS 4360:1999

Superseded by AS/NZS ISO 31000:2009

David Laurence 42

Page 43: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Basic Risk Management

System

Identifythe

Hazards

Assessthe

Risks

Decideto

Mitigate

TakeAction

Decideto

Eliminate

Decideto

Tolerate

MonitorPerformance

Monitorfor

Change

David Laurence 43

Page 44: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Risk Analysis Tools

JSA - Job Safety Analysis (for task review)

WRAC - Workplace Risk Assessment & Control (for

operational review)

HEA - Human Error Analysis

HAZOP - Hazard & Operability Study (for process

review)

FMECA - Failure Modes, Effects & Criticality

Analysis (for hardware design review)

David Laurence 44

Page 45: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Sports – where is the risk management?

PPE

PPE

David Laurence 45

Page 46: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Sports – good for the health?

David Laurence 46

Page 47: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Sports – good for the health?

David Laurence 47

Page 48: Introduction to Risk Management and Safety€¦ · Groupo Mexico Mining Incident This accident occurred in Cananea, Mexico. The truck driver lost control of the truck and went over

Mining mayhem

http://www.miningmayhem.com/

David Laurence 48