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Introduction to NeSSI and Present Status of the Initiative as
it progresses from Generation 1 to Generation 3
Mel Koch, Executive Director, CPAC University of Washington, Seattle, WA
Overview / History / Goals • History / Objectives -Peter Van Vuuren, Rob Dubois, and Jeff Gunnell efforts
• Present Activities
• Goals and Expectations for this session
CPAC LEGACY • CREATES FORUMS FOR PROMOTING
ADVANCES IN PAT AND IN GLOBAL APPROACHES TO TECHNICAL COOPERATION IN PAT
• RESPONDS TO INDUSTRY NEEDS (like standardized process sampling)
• DEVELOPS ACADEMIC PROGRAMS TO EDUCATE STUDENTS
• MULTI-DISCIPLINARY, MULTI-INDUSTRY
What is NeSSI?
• Industry-driven effort to define and promote a new standardized alternative to sample conditioning systems for analyzers and sensors Standard fluidic interface for
modular surface-mount components ISA SP76
Standard wiring and
communications interfaces
Standard platform for micro analytics
What constitutes a Process Analytics system?
Sample preparation Measurement Data
Transmission
Process Control
Support and Maintenance
A Samp. return Validation Calibration
Shelter Safety
Utilities Services
Maintenance aids Performance mon.
Infrastructure and support systems
What is on the horizon for Process Analytics?
Sample preparation Measurement Data
Transmission
Process Control
Support and Maintenance
A
Gen IFluid handling
Gen IINetworked
Gen IIIu-Analytical
Advances in: • Sample preparation modular designs • Data transmission smart systems • Measurement new technologies
NeSSI: New Sampling and Sensor Initiative
What technologies will influence measurement?
In Process Analytics, advances have been enabled by developments in communications, computing, military
Lasers and detectors • lower cost, more reliable, more tuneable, shorter wavelength
Computing technology • intelligent systems, data visualisation
Communications • wireless systems
Micro-Electro-Mechanical Systems (MEMS) • integration of mechanical elements, sensors, actuators, electronics on
a silicon substrate
Nanotechnology • structures, devices and systems at nanometer scale
CPAC Activities Where NeSSI is promoted
IMTeC – June 2010 CPAC Summer Institute – July 2010 IFPAC Europa – September 2010 Corning / Oggi Chemist – October 2010 CPAC Members meeting – Nov. 2010 IFPAC – January 2011 Satellite Workshop - Rome – March 2011 ISA AD – April 2011 CPAC Members meeting – May 2011 IMTeC – June 2011 CPAC Summer Institute – July 2011
The History of NeSSI and its Enhancement of Related Technologies
(Micro-Unit Operations/Sensors)
At IMTeC 2010
Excellent Case Studies from Participating End Users
CPAC RELATED PARTICIPANTS B. MARQUARDT – UW M. KOCH – CPAC T. DYE – ABB C. REICHSTEINER – CHEVRON S. DOE – PARKER HANNIFIN G. ASTLE – CIRCOR CORNING KAISER OPTICAL SIEMENS SWAGELOK EXXONMOBIL POTENTIAL CPAC MEMBERS (including TOTAL, SOLVAY, IFP, EIF, ASTUTE, and ARKEMA)
CPAC SUMMER INSTITUTES • THE DEVELOPMENT OF
ENABLING TECHNOLOGIES FOR THE PROCESSING INDUSTRIES
• MICRO-INSTRUMENTATION FOR HIGH THROUGHPUT EXPERIMENTATION AND PROCESS INTENSIFICATION
• A TOOL FOR PAT
• EMPHASIS ON BIO-PROCESSING
• JULY 20-22, 2010 SEATTLE
40
The Benefits of Improved Sampling to Enhance the Performance of Advanced
Flow Reactors and Real-Time Measurement and Sensors
CPAC SATELLITE WORKSHOP (Winter Institute)
• MICRO-REACTORS AND MICRO-ANALYTICAL
• PROCESS OPTIMIZATION • UW ROME CENTER
• MARCH 2006 – 2010 • MARCH 21-24, 2011
50
Goals and Expectations for this Session
NeSSI Platform/SAM/Component/Product developers: • Provide an overview of the current status and availability
of NeSSI based products and sensors • Obtain input and get alignment on the goals for an overall
smart analytical system architecture based on the NeSSI/SAM sampling/communication platform
• Understand the role of the Sensor Actuator Manager (SAM) and what gaps exist in terms commercializing a “standard” SAM device
• Identify the gaps in the current NeSSI platform, sensors, SAM applets etc. that will allow targeted development
• Understand the options for adopting external communication protocols based on OPC and other standard DCS communication protocols
End-users • Learn what is new from the NeSSI product developers • Learn about the current acceptance of NeSSI
based system and the extent it will become the preferred sampling and smart analytical system implementation for new and replacement projects
• Assist with identifying gaps that are preventing general acceptance of NeSSI-based analytical systems at the end-user level
• Understand the drive towards Gen II/III systems that will achieve lower total cost of ownership
System Integrators:
• Understand the reasons for adapting your business model for supporting NeSSI /SAM and Smart Analytical Systems
• Provide input as to what is necessary to adopt NeSSI based systems at the system integration level
Analytical Sensor Developers
• Learn how to use the NeSSI platform to
facilitate the design of analytical sensors that will interface to a process sample via the NeSSI sampling platform, interfacing to SAM and taking advantage of existing communication interfaces to DCS, etc.
Newcomers
• Become familiar with the Gen II and Gen III concepts that support a new generation of Smart Analytical Systems and the role of NeSSI/SAM as an enabling sampling and communications platform
• Participate in a forum where you can network with
suppliers, end-users, system integrators and technology developers that will bring you up to speed about this new paradigm in process analysis that is a major driver towards lowering the total cost of ownership of a new generation of process analyzers
Marketing of NeSSI • Publications
– increasing number of articles and reviews of NeSSI
• Media pack – media pack prepared
• Wiki – we’re in the world’s encyclopaedia
• History - we have an auto-biography
• And our home library is still at the CPAC site
Publications
Media pack
Wiki
Autobiography
CPAC NeSSI™ website
NeSSI™ - objectives Facilitate the acceptance / implementation of modular,
miniature & smart sample system technology based on ANSI/ISA SP76 standard
Provide a technology bridge to the process for...“sensor/lab-on-a-chip” micro-analytical devices
Promote the concept of field-mounted (By-Line) smart analytical systems
Lay the groundwork for Pipe to Pixel™ open connectivity architecture for intrinsically safe transducer communications and industry standard communication protocols
Courtesy of Peter and Rob
Addendum
• Relevant Status of Developments on display in the exposition hall
• NeSSI Newsletter topics are being requested
• Planning for ISA AD, IMTeC, and CPAC Spring meeting workshop
Acknowledgements
• Jeff Gunnell • Peter VanVuuren • Rob Dubois • NeSSI Steering team • Etc.