Harwal Group is an international manufacturing conglomerate specialized in various manufacturing technologies with headquarters in UAE. With a diverse range of products that serve a spectrum of industries, we build valuable partnerships with our customers and provide them excellent service.

Our Group companies in the Gulf region include Cosmoplast, Interplast, Intermetal, TSSC, Technomec, Emirates Recycling, Union Beverages Factory and Harwal Containers Manufacturing. Collectively they cater to diverse market sectors with a customer base spanning across the Middle East, Europe, USA, Asia Pacific, Africa, CIS and beyond.

Our Group companies lay great emphasis on our core values such as quality, service and dependability in order to achieve our objective of manufacturing innovative and high quality products for our customers. All our companies are ISO 9001:2008 certified and follow stringent quality parameters in manufacturing goods that meet international product specifications and standards.

In the GCC, Harwal Group is the largest converter of plastic, wood and metals into finished products. Harwal Group productlines comprise of building materials, pipeline systems, electrical and plumbing systems, prefabricated solutions, packaging materials and consumer packaging products, cold rooms & refrigerators, beverages, household and commercial equipments, furniture and other relevant allied manufacturing services.

The Group also has a yacht building operation in Holland, specialized in building luxury yachts of various sizes.

The leading manufacturing group in the region.

Emirates Recycling LLC, a member of Harwal Group is one

of the leading secondary aluminium recycling company in

UAE with an annual production capacity exceeding 18,000

tons. We supply high quality secondary aluminium alloy

ingots and sows and use the latest state of the art LOTUS

technology to melt aluminium scrap and produce wrought

and cast alloys, all under a single roof. Emirates Recycling

with its wide range of recycling activities is dedicated to

sustainable development. We ensure that all our operations

are conducted within a framework that is not damaging to

the environment. We supply recycled alloys to companies

across the world catering to diverse industries.

We use filter bag system with lime injection, the state-of

art pollution control equipment, to capture and collect

particulate emissions from our operations. With a 25 metric

ton capacity side well melting and holding furnace and a

Rotary Furnace, ERL uses the world’s latest technology

of VORTEX pump and LOTUS melting system, which is

mainly used to melt light gauge scrap such as UBC (used

beverage cans). The company also has a lab facility with ARL

Spectrometer and casting machine.

Emirates Recycling Company supplies ingots and sows to

the leading manufacturers of rolled aluminum sheet, plate,

brazing sheet and extruded products for use in the aerospace,

building and construction, automotive, distribution and

transportation industry segments. Operating from our

premises in Sharjah, United Arab Emirates, we have made

substantial inward investment in efficient machinery

enabling us to keep treatment charges to minimum.

IntroductionIntroduction

Used aluminium is a highly valuable resource and is rarely

lost.

Aluminium has unique recycling qualities: It can be

repeatedly recycled without impairing the quality of the

metal.

Aluminium recycling saves energy: remelting used

aluminium saves up to 95% of the energy needed to produce

the primary product.

Aluminium recycling is economical: it uses less energy and

recycling is self-supported because of the high value of used

aluminium.

Aluminium helps attain overall recycling targets: its unique

recycling potential and intrinsic value means that aluminium

is the most cost effective material to recycle. The market for

used aluminium is steadily growing. The more aluminium

there is in a product, the more chance it has of being

recycled.

Aluminium is lightweight, pliable, recyclable, resistant to

corrosion and extreme temperatures, and a good conductor

of electricity. That makes it the preferred metal for

thousands of products across a diversity of markets. At the

same time, we’re delivering new ideas and solutions that

will help build a healthier and more sustainable future both

for the planet and its people.

-Solutions that help buildings, cars, airplanes, trucks and

trains get more performance from less energy.

-Solutions that help other industries operate more efficiently

and sustainably.

- Solutions that recycle into new products, over and over

again.

At ERL, we recycle all types of Aluminium Scrap and

convert it to wrought and cast alloys according to customer

requirement. Secondary scrap is processed into 1 ton sow

and 7 Kg ingots of Alloy 3004, 3005, 3105, 5251 and 5182 in

compliance with international quality standards

Raw material:

With extensive experience in scrap metal purchasing as

per ISRI specifications, Emirates Recycling LLC scrap yard

purchases various grades of aluminium scrap and other

materials to be recycled and converted into aluminium alloy

ingots and sows.

Before we start our production process, aluminium scrap is

segregated and separated depending on the different types

and also ensure it is free from other metallic, paper, plastic,

RecyclingRecycling

cardboard materials and so on.

The scrap recovered after the segregation is treated

according to their quality and analysis. We use computer

controlled selection and mixing of scrap types to ensure that

the chemical composition is as close as possible to that of

the needed alloy.

Melting

The selected aluminium scrap is shredded, de-coated and

melted with VORTEX pump in LOTUS side well furnace.

Alloying

The molten metal is fed into a holding furnace (converter)

and the alloying processes such as purification using

charge correction, addition of alloying elements and metal

treatment are performed.

Casting

The molten aluminium is cast into ingots according to specific

customer requirements in continuous casting machine,

T-masters U.K.

Quality

Every single charge of the furnace is tested in the laboratory

using modern computer controlled analytical technology

equipment - ARL spectrometer.

Semi Fabrication

Foundry ExtrusionPlant

Rolling Mill

BauxiteMine

AluminaPlant

Primary Aluminium

Refining Remelting

Scrap CollectionAluminium Product

Used Beverage Can Tense Taint / Tabour

Rolling Mills Automobile Extrusion Construction

Extrusion 6063

RAW MATERIALS

INDUSTRIES

A well-established market for recycled aluminium with firmly defined distribution chains exists across the world. Typical

products made from recycled aluminium include castings like cylinder heads, engine blocks, gearboxes and many other

automotive and engineering components on the one hand, and extrusion billets or rolling slabs for the production of

profiles, sheets, strips and foil on the other. Another prominent user of recycled aluminium is the steel industry which utilises

aluminium for deoxidation purposes.

Industries ServedIndustries Served

Emirates Recycling is a services company that provides

innovative solutions to the aluminium industry. Our global

network of primary aluminum facilities produces a full line

of commodity-grade aluminum ingot, high-purity ingot and

rolling ingot. Our leadership in technology, capacity and

strategic location offers you the best possible choice of price,

quality and availability.

1 ton Ingots

Emirates Recycling produces alloy ingots weighing 1 ton and

are available for domestic or export market and are used

extensively as feed for production of aluminium alloys.

Sows

Emirates Recycling produces aluminium sows (cast blocks)

from metal recovered from processing aluminium drosses.

These are 500kg and are made specially on request.

For the various types of aluminium alloys, the major

industrial nations have their own national standards based

on the different chemical elements added, shape of the

product and the heating method used.

ProductsProducts

ERL produces a wide variety of wrought alloys and Secondary

Aluminium Alloys according to the various international

grades and shapes.

Quantity Available for Shipment :

Alloy 3004, 3005, 3105, 5251, 5182 : 1000 Ton

ADC 12 / LM24 / A360.1 / A380 / 380.1 : 400 – 500 Tons

LM6 / LM25 / LM13 / AlSi12

Brand Name : Emirates

Group : Aluminium

Material : Secondary Aluminium Alloys.

Description : Sows/Ingots as per the specification.

WROUGHT ALLOYS :

Alternative Designations: Wrought Alloys 3004, 3005, 3105,

5251 and 5182.

ERL offers wrought alloy Sows of 500 kg. The Schematic

diagram and pictures of the sows are shown in the following

page.

CAST ALLOYS :

ERL offers 7 kg ingots. Ingots are stacked in 9 ingots by 16

rows, with 2 foot ingots for forklift handling. Each bundle

is securely strapped with high quality steel straps and poly

wrap. Approximate weight of each bundle is 1000 kg. The

schematic diagram and pictures of the ingot and bundle are

as shown in the following page. Ingots Sows1 ton

700 sq

1042

57

90

50

700

16 ROWS = 9 INGOTS = 144 INGOTS144 X 7 = 1008 KG

2 X 12 KG PALLET = 24 KGTOTAL BUNDLE = 1032 KG

TYPICAL INGOT STACK7 KG ALUMINIUM INGOT

Technical SpecificationsTechnical Specifications

Alloy 3004Alternative Designations: AS 3004; DIN AlMn1Mg1; EN AW-3004; JISA3004p, NF A 3004.

Characteristics:Corrosion Resistance : GoodAnodising : Good (for surface protection only)Formability : GoodMachinability : PoorWeldability : Very GoodBrazeability : Very Good

Typical Uses : Electric lamp bases, drawing and forming stock, can body stock, industrial roofing and siding, seam welded irrigation tubes, container sheet, road transport applications

% max except where

a range is given

Si Fe Cu Mn Mg Zn Each Total Al

0.30 0.7 0.25 1.0 -1.5

0.8 - 1.3 0.25 0.5 0.15 Remainder

Chemical Composition:

Otherelements

Alloy 3005Alternative Designations: AS 3005; DIN AlMn1Mg0.5; EN AW-3005; JISA3005P, NF A 3005.

Characteristics:Corrosion Resistance : GoodAnodising : Good (for surface protection only)Formability : Good (for soft temper)Machinability : PoorWeldability : Very GoodBrazeability : Very Good

Typical Uses : Painted and unpainted residential siding and roofing, mobile homes, rain carryinggoods, general sheet metal work, flashing, ducting.

% max except where

a range is given

Si Fe Cu Mn Mg Cr Zn Ti Each Total Al

0.6 0.7 0.30 1.0 -1.5

0.20 - 0.6

0.10 0.25 0.10 0.05 0.15 Remainder

Chemical Composition:

Otherelements

Alloy 3105Alternative Designations: AS 3105; BS 3105 (formerly N31); DIN AlMn0.5 Mg0.5; EN AW-3105; JIS A3105P, NF A 3105.

Characteristics:Corrosion Resistance : Very GoodAnodising : Very Good (for surface protection only)Formability : Very Good (for soft temper)Machinability : PoorWeldability : Very GoodBrazeability : Good

Typical Uses : General sheet metal work requiring greater stength than is provided by 1000 series alloys; profiled building sheet (roofing and sliding); flashings and ducting; panels; vehicles and caravn panelling; someholloware and domestic appliances

% max except where

a range is given

Si Fe Cu Mn Mg Cr Zn Ti Each Total Al

0.6 0.7 0.30 0.30 -0.8

0.20 - 0.8

0.20 0.40 0.10 0.05 0.15 Remainder

Chemical Composition:

Otherelements

Alloy 5182Alternative Designations: AS 5182; BS 5182; DIN AlMg5Mn; NF A 5182

Characteristics:Corrosion Resistance : ExcellentAnodising : Very GoodFormability : Very Good (in soft temper)Machinability : FairWeldability : Very GoodBrazeability : Poor

Typical Uses : General sheetmetal work; small marine craft; seam welded irrigation tubes; rood signs; containers,miscellineous road transport, industrial and chemical storage applications.

% max except where

a range is given

Si Fe Cu Mn Mg Cr Zn Ti Each Total Al

0.20 0.35 0.15 0.20 -0.50

4.0 - 5.0 0.10 0.25 0.10 0.05 0.15 Remainder

Chemical Composition:

Otherelements

Alloy 5251Alternative Designations: AS 5182; BS 5251; DIN AlMg2Mn0.3; NF A 5251

Characteristics:Corrosion Resistance : ExcellentAnodising : Very GoodFormability : Very Good (in soft temper)Machinability : FairWeldability : Very GoodBrazeability : Poor

Typical Uses : General sheetmetal work; small marine craft, seam welded irrigation tubes, road signs; containers;miscellaneous road transport, industrial and chemical storage applications.

% max except where

a range is given

Si Fe Cu Mn Mg Cr Zn Ti Each Total Al

0.40 0.50 0.15 0.10 -0.50

1.7 -2.4

0.15 0.15 0.15 0.05 0.15 Remainder

Chemical Composition:

Otherelements

Technical SpecificationsTechnical Specifications

U.KAlloy CU MG SI FE MN NI ZN PB SN TI CR AL OTHER OTHERS NEAREST

EACH TOTALLM20 0.4 0.2 10.0-

13.01 0.5 0.1 0.2 0.1 0.1 0.2 REM ADC1DN231

LM21 3.00-5.00

0.10-0.30

5.0-7.0

1 0.20-0

0.3 2 0.2 0.1 0.2 DN225

LM22 2.80-3.80

0.05 4.00-6.00

0.6 0.20-0

0.15 0.15 0.1 0.05 0.2

LM24 3.00-4.00

0.3 7.5-9.5

1.3 0.5 0.5 3 0.3 0.2 0.2 ADC1DAC4BDN226

LM25 0.1 0.20-0.45

6.50-7.50

0.5 0.3 0.1 0.1 0.1 0.05 0.2 ADC4C

LM26 2.00-4.00

0.50-1.50

8.50-10.5

1.2 0.5 1 1 0.2 0.1 0.2

LM27 1.50-2.50

0.3 6.00-8.00

0.8 0.20-0

0.3 1 0.2 0.1 0.2 AC29

LM28 1.30-1.80

0.80-1.50

17.00-20.0

0.7 0.6 0.80-1.50

0.2 0.1 0.1 0.2 0.6

LM29 0.80-1.30

0.80-1.30

22.0-25.0

0.7 0.6 0.80-1.30

0.2 0.1 0.1 0.2 0.6

LM30 4.0-5.0

0.40-0.70

16.0-18.0

1.1 0.3 0.1 0.2 0.1 0.1 0.2

LM2 0.70-2.5

0.3 9.00-11.5

1 0.5 0.5 2 0.3 0.2 0.2 REM ADC12

LM5 0.1 3.00-6.00

0.3 0.6 0.30-0

0.1 0.1 0.05 0.05 0.2 AC7ADN245

LM4 0.1 0.1 10.0-13.0

0.6 0.5 0.5 0.1 0.1 0.05 0.2 AC3ADN230

LM9 0.1 0.20-0.60

10.0-13.0

0.6 0.30-0

0.1 0.1 0.1 0.05 0.2 DIN223

LM10 0.1 9.50-11.0

0.25 0.35 0.1 0.1 0.1 0.05 0.05 0.2 AC78

LM12 9.00-11.0

0.20-0.40

2.5 1 0.6 0.5 0.8 0.1 0.1 0.2

LM13 0.70-1.50

0.80-1.50

10.0-12.0

1 0.5 1.5 0.5 0.1 0.1 0.2 AC BA

LM16 1.00-1.50

0.40-0.60

4.50-5.50

0.6 0.5 0.25 0.1 0.1 0.05 0.2 AC 4DDN23

LM18 0.1 0.1 4.50-6.0

0.6 0.5 0.1 0.1 0.1 0.05 0.2 ADC7

Emirates RecyclingAluminium Alloys chemical composition (%) - UK

Japan (JIS Specification)Alloy CU MG SI FE MN NI ZN PB SN TI CR AL OTHER OTHERS NEAREST

EACH TOTALADC-1 1.00 0.30 11-13.0 1.30 0.30 0.50 0.50 0.10 REM LM20

ADC-3 0.60 0.40-0.60

9.00-10.0 1.30 0.30 0.50 0.50 0.10

ADC-5 0.20 4.00-8.50

0.30 1.50 0.30 0.10 0.10 0.10

ADC-6 0.10 2.50-4.00

1.00 0.80 0.4-0.4 0.10 0.40 0.10

ADC-7 0.60 0.30 4.50-9.50 0.60 0.30 0.50 0.60 0.10 LM18

ADC-10 2.00-4.00

0.30 7.50-9.50 1.30 0.50 0.50 1.00 0.30

ADC-12 1.50-3.50

0.30 9.6-12.00 0.90 0.50 0.50 1.00 0.15 0.30 0.20 LM2

AC-5A 3.50-4.50

0.60 0.60 0.35 1.70-2.30

0.15 0.05 0.05 0.20 0.15

AC-7A 0.10 0.20 0.30 0.60 0.05 0.15 0.05 0.05 0.20 0.15 LM5AC7B 0.10 0.20 0.30 0.10 0.05 0.10 0.05 0.05 0.20 0.15 LM10AC8A 0.80-

1.3011.0-13.0 0.90 0.15 0.80-

1.500.15 0.05 0.05 0.20 0.10 LM13

AC8B 2.00-4.00

8.50-10.5 1.00 0.50 0.10-1.00

0.50 0.10 0.10 0.20 0.10

AC8C 2.00-4.00

8.50-10.5 1.00 0.50 0.50 0.50 0.10 0.10 0.20 0.10

AC9A 0.50-1.50

22.0-24.0 0.80 0.50 0.50-1.50

0.20 0.10 0.10 0.20 0.10

AC9B 0.50-1.50

18.0-20.0 0.80 0.50 0.50-1.50

0.20 0.10 0.10 0.20 0.10

AC1A 4.00-5.00

1.20 0.50 0.30 0.05 0.30 0.05 0.05 0.25 0.05 REM

AC1B 4.00-5.00

0.20 0.35 0.10 0.05 0.10 0.05 0.05 0.05-1 0.05

AC2A 3.00-4.50

4.00-6.00 0.80 0.55 0.30 0.55 0.15 0.05 0.20 0.15 LM4

AC2B 2.00-4.00

5.00-7.00 1.00 0.50 0.35 1.00 0.20 0.10 0.20 0.20 LM27

AC3A 0.25 10.0-13.0 0.80 0.35 0.10 0.30 0.10 0.10 0.20 0.15 LM6

AC4A 0.25 8.00-10.0 0.55 0.30-0 0.10 0.25 0.10 0.05 0.20 0.15

AC4B 2.00-4.00

7.00-10.0 1.00 0.50 0.35 1.00 0.20 0.10 0.20 0.20 LM24

AC4C 0.25 6.50-7.50 0.55 0.35 0.10 0.35 0.10 0.05 0.20 0.10 LM25

AC4CH 0.20 6.50-7.50 0.20 0.10 0.06 0.10 0.05 0.05 0.20 0.05

AC4D 1.00-1.50

4.50-5.50 0.60 0.50 0.20 0.30 0.10 0.05 0.20 0.15 LM16

Emirates RecyclingAluminium Alloys chemical composition (%) - Japan (JIS Specification)

USA

Alloy CU MG SI FE MN NI ZN PB SN TI CR AL OTHER OTHERS NEARESTEACH TOTAL

360.2 1.00 0.45-0.50

9.00-10.0 0.70-1.1 0.40 0.10 0.10 0.10 REM 0.20 ADC4

A380.0 3.00-400 0.10 7.50-9.50 1.30 0.50 0.50 3.00 0.35 0.50

A380.1 3.00-4.00 0.10 7.50-9.50 1.00 0.50 0.50 2.90 0.35 0.50

A380.2 3.00-4.00 0.10 7.50-9.50 0.60 0.50 0.10 0.10 REM 0.05 0.15

380.2 3.00-400 0.10 9.50-11.5 0.70-1.1 0.50 0.10 0.10 0.10 0.20

383.0 2.00-3.00 0.10 10.50-12 1.30 0.50 0.30 3.00 0.15 0.50

384.1 3.00-4.50 0.10 10.30-12 1.00 0.50 0.50 2.90 0.35 0.50

364.2 3.00-4.50 0.10 4.50-5.50 2.60-1.0 0.50 0.10 0.10 0.10 0.20

322.0 1.00-1.50 0.4-0.60 5.50 -6.50 0.80 0.50 0.35 0.25 0.25 REM 0.05 0.15

326.0 3.00-4.00 0.10 9.50-8.50 1.00 0.50 0.35 1.00 0.25 REM 0.50

328.1 1.00-2.00 0.23-0.60

5.50-6.50 0.80 0.20-0

0.25 1.50 0.25 0.35 REM 0.50

329.0 3.00-4.00 0.10-0.50

11.00-13 0.90 0.60 0.50 1.00 0.25 REM 0.50

A332.1 0.50-1.50 0.80-1.30

11.00-13 0.90 0.35 1.00-3.00

0.35 0.25 REM 0.05

A333.2 0.50-1.50 0.90-1.30

8.00-10.0 0.90 0.50 2.00-3.00

0.10 0.25 REM 0.05 ACBA

333.1 3.00-4.00 0.10-0.50

8.60-9.00 0.80 0.50 0.50 1.00 0.25 REM 0.50

354.1 1.60-2.00 0.45-0.60

4.50-5.50 0.50 0.50 0.10 0.20 REM 0.05 0.15

355.1 1.00-1.30 0.45-0.60

6.50-7.50 0.50 0.50 0.35 0.25 0.25 REM 0.05 0.15

356.1 0.25 0.25-0.45

9.00-10.0 0.50 0.35 0.35 0.25 REM 0.05 0.15

A360 0.60 0.45-0.60

9.00-10.0 0.50 0.35 0.50 0.50 0.15 REM 0.25

A360.1 0.60 0.45-0.60

2.50-3.50 1.30 0.35 0.50 0.40 0.15 REM 0.25

208.2 3.50-4.50 0.03 1.00-3.00 1.00 0.20 0.20 0.20 REM 0.30 AC2A

213.1 6.00-8.00 0.10 2.00 0.80 0.60 0.35 2.50 0.25 REM 0.50 LM11

222.1 9.20-10.7 0.20-0.35

3.50-4.50 0.90 0.50 0.50 0.80 0.25 REM 0.35 LM12

238.2 9.50-10.50 0.20-0.35

0.60 1.20 0.50 0.50 0.50 0.20 REM 0.50

242.2 3.50-4.50 1.30-1.90

0.70-1.50 1.20 0.10 1.70-2.3

0.10 0.20 REM 0.05 0.15 AC5A

295.2 4.00-5.00 0.03 0.70-1.20 0.80 0.35 0.35 0.25 REM 0.05 0.15

305.0 4.00-1.50 0.03 4.50-5.50 0.80 0.30 0.30 0.20 REM 0.05 0.15 AC1A

306.0 3.00-4.00 0.10 4.50-5.50 0.60 0.50 0.35 0.25 REM 0.05 0.15

308.2 4.00-5.00 0.10 7.50-9.50 1.30 0.50 0.50 3.00 0.35 REM 0.50

319.1 3.00-4.00 0.10 5.00-6.00 0.60 0.30 0.50 0.20 REM 0.50

319.2 3.00-4.00 0.10 5.50-6.50 0.80 0.50 0.35 1.00 0.25 REM 0.50

0.10 3.50-6.50 0.60 0.50 0.10 0.10 0.20 REM 0.20 AC2B

Emirates RecyclingALUMINIUM ALLOYS CHEMICAL COMPOSITION (%) - USA

Emirates Recycling is ISO 9001:2008 quality certified and we lay great emphasis on the quality of our

aluminium alloy ingots and sows. Based on the concept of total quality control, we have developed and

followed a very high standard system in maintaining high quality throughout all aspects of the recycling

process consistently. Our quality control starts from the initial scrap purchase as per ISRI, upto the final

stage of our manufacturing process using ARL spectrometer, the world leader in spectrometry.

Health and safety is an important and integral part of our production process and at Emirates Recycling, we stringent

procedures meeting international standards. We ensure that the H&S policies are not bypassed by all our business functions

thus making it a part of our company policy.

QualityQuality

Spectrometer

Creating a greener future

SustainabilitySustainability

Aluminum has a significant contribution to the growing green building market as it is a sustainable material which is easily

and frequently recycled. As a result of waste minimisation policies in the aluminium industry and the longevity of the metal,

75% of all aluminium smelted globally can still be traced. Emirates Recycling promotes green building principles of building

construction, with a view to effectively recycle a building’s aluminium components at the end of its life cycle , thus promoting

the use of aluminium products as the preferred building material. The recyclability and adaptability of aluminium make it a

good choice for the various industries where the metal is used.

www.emiratesrecycling.com

P.O.Box: 23235Sharjah-UAE

Tel: 971 6 534 4949Fax: 971 6 534 4994

Email: info@emiratesrecycling.com