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Introduction of Samsung Advanced Toner*
(Polymerized Toner)
For Channel PartnerFor Channel & Internal Use Only
2010.07.14
IT Solution BusinessEnterprise Sales & Marketing Group Samsung Electronics Company, Ltd.
What is Polymerized Toner?
Benefits of Polymerized Toner Overview & Summary
•High Image Quality•Gloss & Color Gamut Range Improvement•Less Power Consumption•Reduction of Paper Curl •Higher Durability•Reduced Consumable Size•Eco-friendly Manufacturing Process
Contents
For Channel & Internal Use Only
* ㎛ = 1/1,000 mm, (Human Hair = 100 to 120 ㎛ )
VSSize : 6~7 ㎛
Polymerized Toner Conventional toner
Size : 8~9 ㎛Small,
uniform,round toner
particles
Various, non-uniform,jagged toner
particles
What is Polymerized Toner?
Polymerized Toner vs. Conventional TonerConventional Toner : Plastic materials (resin, pigment, wax) are melted together and then cooled into a brick, which is me-chanically crushed to form non-uniform toner particles. Polymerized Toner : Toner particles are grown in water using a chemical reaction (aggregation) where we can control the size of the particles, producing smaller uniform toner particles.
4
Pigment
Wax
Latex
Emulsion Brick
Aggregation Crushing
Grinding / Jetting
Classification
Pigment Wax
Coarse / Fine
Resin
Melt Mixing
6
Benefits of Polymerized Toner
• Small and uniform toner particles make sharper images and lines - improving resolution.• The higher wax content of Polymerized Toner improves the image gloss and durability. • The printer transfers Polymerized Toner to the paper in a thinner uniform layer, which reduces the waste toner and requires a lower fusing temperature. (reducing power consumption)
• Polymerized Toner is also eco-friendly because it’s manufacturing process emits less CO2 and uses less power.
Overview & Summary
High ImageQuality
Long LastingDurabilityEco-friendly
ManufacturingProcess
High GlossFinish
Less PowerConsumption
7* ㎛ = 1/1,000 mm, human hair = 100~120 ㎛ ** Circularity: the closer to “1”, the more perfect the sphere.
Samsung Polymerized Toner (6.7um, spherical)
Conventional Toner (8~9um, non-spherical)
Benefits of Polymerized Toner
High Image Quality Small size (6.7 ㎛ *) and spherical (circularity** of 0.972) toner particles distribute more uni-formly, which results in better image resolution and accurate colors.
Conventional TonerPolymerized Toner
20
0
40
30
10
50
840 12 16 20
Vol
ume%
Size
8
Benefits of Polymerized Toner
Improved Gloss & Color Gamut RangeCore and shell structure, and functional ingredients, improve the gloss and color Gamut range.
• Improved Gloss
Prints
Magenta
b
a
Green Red
Yellow
Blue
Cyan
• Expanded Color Gamut range
Conventional Toner
CPT
• Toner powder of Core/Shell Structure
Pigment
Wax
Shell
Core
Polymerized Toner(6 to 7 m, spherical)
Conventional toner(8 to 9 m, non-spherical)
Benefits of Polymerized Toner
9
Less Power ConsumptionHigh transfer efficiency creates a thin and uniform toner layer, which allows the printer to create less waste toner and to use a lower fusing temperature (reducing power consumption).
3% to 9% lower
180 to 190℃~ 175℃
• Fusing Temperature • Fusing Temperature
10
Polymerized Toner
Toner Layer
Wax Layer
Conventional Toner
Toner Layer
Wax Layer
Thicker Toner Layer
Heating Roller
Pressure Roller
Paper
Paper Curl
Fuser
Benefits of Polymerized Toner
Reduction of Paper Curl The fused layer of Chemically Produced Toner is 20% thinner than it is with conventional toner, and the wax layer is twice as thick. Both of these changes decrease paper curl, and reduce the possibility of paper jams occurring in the fuser section.
20% Thinner Layer
Thicker Wax Layer
• Improved Paper Curl vs. Conventional Toner
11
Benefits of Polymerized Toner
DurabilityOutstanding durability from the improved fusing ability of Polymerized Toner, reduces the image de-struction caused by folding the paper and sticking image to the back of piled document in preserva-tion.
Polymerized Toner Conventional Toner
• Wearing after folding prints
Benefits of Polymerized Toner
Eco-Friendly Manufacturing ProcessManufacturing Polymerized Toner uses 35% less electricity compared to manufacturing conventional toner. This results in a significant reduction in CO2.
12
1.2
0
0.4
0.6
0.8
1
0.2CO
2 em
issi
on
/To
ner
(R
atio
)
Conventional Toner Polymerized Toner
EquipmentProcess
CO2 emission
35% decrease