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Introduction
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2000K E SERIESSTANDARD MODELS
2000KBV E SERIESWITH BUILT-IN INTERNAL BYPASS CHECKVALVE
MOBILE OIL COOLERS ELEMENTSH
EA
T-E
XC
HA
NG
ER
S
2
Performance
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40
20 16
12 10 8
6
4
3
2
10 1 2 3 4 5 6 7 8 15 20 30 40 50 70 100 150 200
OIL COOLER PERFORMANCE
HEA
T RE
JEC
TIO
N H
orse
pow
er@
50°F
ETD
AIR STATIC PRESSURE DROP
AM
BIEN
T A
IR
P
- IN
CHES
WAT
ER 2.0
1.0
.80
.60
.50
.40
.30
.20
.10
400 600 800 1000 2000 2500FACE VELOCITY - SFPM
OIL FLOW - GPM
OIL P
50 SUS OIL
= 5 PSI
= 10 PSIXX
2040K
1
X 2030K
2024KX
X2020K
X2015K
X 2010K
2050K2040K2030K2024K
2005K
2010K
AIR VELOCITY CORRECTION FACTOR ( F )
OIL PRESSURE DROP CORRECTION FACTOR ( F )
SFPM 400 500 600 800 1000 1500 2000 2500
F 0.6 0.7 0.75 0.85 1 1.25 1.4 1.6
SUS 50 60 80 100 200 300 400 500
F 1 1.25 1.6 1.9 3 4 4.8 5.3
30
2040KBV
2030KBV
2024KBV
2020KBV
2015KBV
XX
2050K 2050KBV
2040 2KS 2040 2KSBV
2005K
2015K
2015KBV
2050KBV2040KBV2030KBV2024KBV
2040 2KSBV
2020K
2020KBV
2040 2KS
= 25 PSI
= 50 PSI
X
Compatible �uids• Mineral Oils: HL & HLP.• Water - Oil Emulsion.• Water - Glycol.• Consult Factory for other �uids.
Installation
Maintenance
3
Introduction
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Selection ProceduresThe performance curves are based on the following: 1000 Standard Feet Per Minute ( SFPM) Air Velocity. 50°F Entering Temperature Di�erence (ETD)ETD= Entering OIL Temperature - Entering AIR Temperature 50 SUS OilIf your application conditions are di�erent, use the followingselection procedure:
STEP 1. Determine the Heat LoadHorsepower Heat = HP
STEP 2. Determine the Actual ETD DesiredEntering Oil Temperature - Entering Air Temperature= ETD
STEP 3. Find the Air Velocity Correction Factor
SCFM Air Flow Across Cooler = SFPM AIR VELOCITY FT² Cooler Face AreaOnce you have calculated the SFPM Velocity enter the airvelocity correction curve to determine the correction factor.
STEP 4. Calculate the Adjusted HP for Selection HP Heat Load
HPFor Use WithSelection Chart
50Desired Air ETD
Velocity Correction Factor
XX
=
STEP 5. Select The Model From The Curves Read up from the GPM to the required heat rejection. Select and model on, or above this point.
Technical Speci�cations . Material: “long life” aluminium.. Operating pressure: 280 PSI. Test pressure: 500 PSI. Max operating temperature: 248 °F.. For specially “ aggressive” atmospheres contact EMMEGI.
Model Size/Series 2005-2050 K = No Bypass KBV = With Internal Bypass
Model Codes Cooler Only Code E = Cooler Only
Port / Adaptor Type BP= BSPP Internal Thread JE = JIC External Thread JE90 = 90° JIC External
EXAMPLE : 2024KBV-E-JE - 22
Bypass Pressure Setting 2000K Series Blank = No Bypass 2000KBV Series 22 = 22 psi ( 1.5 Bar ) 44 = 44 psi ( 3 Bar )
EMMEGI air/oil E Series oil coolers are designed tomount in front of the engine radiator orother fan (or air �ow) provided by the customer.The all aluminum Bar and Plate construction is veryrobust and resistant to external damage.With reasonable care, the coolers may be pressurewashed to remove external debris.Internal turbulators greatly enhance performanceproviding the maximum heat transfer in a verycompact size.Components are vacuum brazed leaving theinternal passages free of contamination.
E Series coolers should be installed as close as possibleto the radiator to ensure the air �ow does not bypassthe cooler.Ensure proper pipe size to reduce restriction.(Back pressure) Do not exceed either the maximum rated �ow or pressure. Serious damage or failure could result, and are not covered by warranty.Use caution while �tting pipes to avoid puttingexcessive strain on pipes, connections, or the heatexchanger.For best heat dissipation it is suggested that the oil inlet be to the lower connection, but is not required. For low oil �ow piping to the lower connection willpurge air assuring maximum performance.Units with a factory installed bypass MUST be pipedcorrectly to function properly. The inlet for the 2000KBV and HPV models is onthe same manifold as the bypass valves.
Oil side cleaning (internal): All internal surfaces are aluminum.Any commercial cleaner may be used providing it is suitable for use on aluminum surfaces.Often this cleaning agent can be used on the externalsurfaces as well.Counter �ushing the internal passages is the moste�ective cleaning method.After cleaning the cooler should be �ushed with the �uid used in the application to remove/prevent contamination.
Air side cleaning (external): This can be done with either compressed air or water. If a pressure washer is used, keep the jet of water parallel to the �ns to avoid any damage.The use of steam or hot water is helpful if theaccumulation of oily dirt is present.
5
Dimensions
M
L
0.11”
D
E
N.8 Ø 0.35”x0.59”
IH
I
FGF
B
C
A B C D E F G H I L MMODEL2015K 12.59 11.02 8.62 1.77 2.40 2.75 7.08 10.03 0.49
1”Internal
1/2” BSPP
2020K 12.59 11.02 8.62 2.48 2.40 2.75 7.08 10.03 0.49 1/2” BSPP
2024K 14.9 13.38 11.06 2.48 2.32 2.75 9.44 12.40 0.49 1/2” BSPP
2030K 17.51 15.94 13.54 2.48 2.40 2.65 12.20 14.96 0.49 1/2” BSPP
2040K 21.25 20.11 17.71 2.48 2.40 2.75 15.74 19.13 0.49 1/2” BSPP
M
320 280 219 45 61 70 180 255 12,5
320 280 219 63 61 70 180 255 12.5
380 340 281 63 59 70 240 315 12.5
445 405 344 63 61 67.5 310 380 12.5
540 511 450 63 61 70 400 486 12.5
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Over-all dimensions and technical characteristic are not binding
(mm)
(mm)
(mm)
(mm)
(mm)
(inch)
(inch)
(inch)
(inch)
(inch)
ft² Face area
lbs Net weight
= =
A B C D E F G H I LMODEL2050K 24.01 25.59 1.57 0.98 23.62 2.48 0.19 0.49 22.63 2.95
610 650 40 25 600 63 5 12.5 575 75
Over-all dimensions and technical characteristic are not binding
(mm)(inch)
ft² Face area
lbs Net weight M N
19.68500
1.1830
Ø 1/2"BSPP
N.8
Ø 0
.35”
x0.5
9”
B
C
N
DE
D
LM
L
HIHF
G
Breather Ø 1/4"BSPP
0.50 7.0
0.50 8.8
0.81 12.5
1.26 16.9
2.10 11.7
3.10 38.4
BSPP JIC JIC 90° BSPP JIC
# 16External
1.25”Internal
# 20External
15.75
15.75
18.11
20.67
24.41
400
400
460
525
620
16.93
16.93
19.29
21.85
26.37
430
430
490
555
670
A BSPP
A JIC
A BSPP
A JIC
BSPP JIC JIC 90°25.59650
26.57675
O BSPP JIC1.25”Internal
# 20External
O
Unit ofMeasure
Unit ofMeasure
6
Dimensions
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A B C D E F G H I LMODEL2040 2KS 40.55 21.65 1.57 0.98 3.93 2.48 1.18 19.29 37.08 0.49
1030 550 40 25 100 63 30 490 942 12.5
Over-all dimensions and technical characteristic are not binding
(mm)(inch)
ft² Face area
lbs Net weight
Ø1/4"BSPP
Ø 1/2"BSPP
= =
0.11”
G
NM
N
N.8
Ø 0
.35”
x0.5
9”
LIL
E
C
B
F
GH
D
M N15.74400
2.9575
A B C D E F G H I N MMODEL2015 KBV 13.38 5.82 11.22 0.90 2.59 2.40 1.77 2.95 7.08
2020 KBV 13.38 5.82 11.22 0.90 2.59 2.40 2.48 2.95 7.08
2024 KBV 15.74 6.69 13.58 0.98 2.59 2.40 2.48 2.95 9.44
2030 KBV 18.30 8.28 16.14 0.90 2.59 2.40 2.48 2.85 12.20
2040 KBV 22.04 10.01 20.31 0.90 2.59 2.40 2.48 2.95 15.74
340 148 285 23 66 61 45 75 180
340 148 285 23 66 61 63 75 180
400 170 345 25 66 61 63 75 240
465 210.5 410 23 66 61 63 72.5 310
560 254.5 516 23 66 61 63 75 400
Over-all dimensions and technical characteristic are not binding
(mm)
(mm)
(mm)
(mm)
(mm)
(inch)
(inch)
(inch)
(inch)
(inch)
ft² Face area
lbs Net weight
N.4 Heli coil M6
N
= =By pass 43 psi (VNR130C2)
0.19”
HIH
0.11”
F
D
E
C
B
G H I
N.4 Ø 0.35”x0.59”
H
LM
L
0.49
0.49
0.49
0.49
0.49
12,5
12.5
12.5
12.5
12.5
10.23
10.23
12.59
15.15
18.97
260
260
320
385
482
L0.50 9.7
0.50 13.2
0.81 17.6
1.26 23.1
2.10 33.9
4.18 58.2
O BSPP JIC1.50”Internal
# 24External
BSPP JIC JIC 90°38.66
98241.221047
BSPP JIC JIC 90°
Ø 1/2"BSPP
BSPP JIC
1”Internal
# 16External
16.54
16.54
18.90
21.46
25.20
420
420
480
545
640
17.72
17.72
20.08
22.64
26.37
450
450
510
575
670
OA BSPP
A JIC
A BSPP
A JIC
Unit ofMeasure
Unit ofMeasure
7
Dimensions
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B C D E F G H I LMODEL2050 KBV 23.62 25.59 2.48 1.18 22.63 0.49 2.95 23.62 2.55 0.98
600 650 63 30 575 12.5 75 500 65 25
Over-all dimensions and technical characteristic are not binding
(mm)(inch)
ft² Face area
lbs Net weight M N
19.68600
Breather Ø 1/4"BSPP
Ø 1/2"BSPP= =
N.4
Heli
coil
M6
Valve
By-
pass
43 p
si (V
NR13
0C2)
C
C
1.10
”
N.4
Ø 0
.35”
x0.5
9” 0.11”
I
B
F E F
D
GH
G
LM
L
A B C D E F G H I LMODEL2040 2KSBV 38.81 21.65 2.48 37.08 0.49 2.95 15.74 19.29 1.18 1.10
986 550 63 942 12.5 75 400 490 30 28
Over-all dimensions and technical characteristic are not binding
(mm)(inch)
ft² Face area
lbs Net weight M N
3.93100
2.1254
N.4 H
eli co
il M6
O
= =
Valve
By-p
ass 4
3 psi
(VNR
130C
2)
= =Breather ø1/4"BSPP
C
L
N.4
Ø0.
35"x
0.59
"
0.11”
C
IH
I
B
N
FG
F
M
EE D
3.25 44.9
4.18 62.6
A BSPP JIC JIC 90° BSPP JIC
N
BSPP JIC JIC 90° O
BSPP JIC
25.2640
26.18665
1.25”Internal
# 20External
1.50”Internal
# 24External
A BSPP A JIC
A BSPP
A JIC
40.711034
41.381051
Ø 1/2"BSPP
Unit ofMeasure
Unit ofMeasure
ITALIAEMMEGI S.p.A.Via Newton,52 - Zona Industriale20062 Cassano d’Adda (MI) - ItalyTel. +39 0363 360236 - Fax + 39 0363 360230http://[email protected]
Headquarters
(Sales Office)Evergreen, The ReddingsCheltenham GL51 6RLPh. + 44 1242700151Fax + 44 [email protected]://www.emmegi.co.uk
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SWEDEN / FINLAND
UI. M.Razusa 195514 TopolcanyPh. + 421 387629212 - Fax + 421 387629222http://[email protected]
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(Main Office and Manufacturing)3606 E. Southern Ave. Suite 2Phoenix, AZ 85040 USAPh. + 1 602 438 7101Fax + 1 602 438 [email protected]://www. emmegiinc.com
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