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Chapter 1
Introduction
Chapter 1
Taste masking of Gabapentin Page 1
INRODUCTION
Epilepsy is a common and complex pathology characterized by anomalous neuronal
discharges (Chang et al., 2003). Chronic treatment with antiepileptic drugs aims to
minimize the recurrence of convulsions by reducing the neuronal activity and excitability.
At the same time, their inherent mechanism of action can eventually affect different
neurobiological systems related to the cognitive process. From this perspective, both the
disease and its treatment trigger cognitive impairment (Browne and Holmes, 2000;
Vermeulen et al., 1995) that could be especially critical in the earlier stages of the
learning process. Scientists proclaimed that Gabapentin (GBP), a well-known add-on
antiepileptic drug used under chronic management, had minimal effects on cognitive
functions and improved memory and attention in different tests (Kalviainen et al., 1997).
GBP was approved for use in the US in the early nineties (Dichter et al., 1996; Taylor et
al., 1998).
GBP [1-(aminomethyl) cyclohexane acetic acid] is a structural analog of γ-aminobutyric
acid (GABA), with an incorporated cyclohexyl ring. It is freely soluble in water and
across a wide range of pH and is characterized by a marked bitter taste (Kiel J S,
Thomas H. G.et al., EP1628656 B1, 2008).
Due to a relatively fast renal clearance it is administered several times a day (Gidal et al.,
1998) in epilepsy, neuropathic pain and also in off-label treatments (Magnus, 1999;
Mack, 2003), being all these chronic regimes.
GBP is currently marketed as an adjunctive therapy for partial seizures in adults with
epilepsy and for the management of postherpetic neuralgia (Bryans and Wustrow,
1999). In clinically recommended doses, it is rapidly absorbed following oral, single-dose
administration to healthy volunteers (Vollmer et al., 1989; Hooper et al., 1991). The site
of action of GBP is, the alpha2—delta (α2—δ) protein, an auxiliary subunit of voltage-
gated calcium channels. It subtly reduces the synaptic release of several
neurotransmitters, apparently by binding to α2—δ subunits, and possibly accounting for
its actions in vivo to reduce neuronal excitability and seizures.
From the point of view of pharmacokinetics, it is essential for the concentration of GBP
in the plasma to reach its peak in 2 to 3 hours. Currently in market tablets, capsules and
oral Neurontin solution is available. Although all these dosage forms allow the
Chapter 1
Taste masking of Gabapentin Page 2
satisfactory concentration of GBP in the plasma, they are, however, unsuitable for
paediatric patients because of bitter taste. Therefore, there is need for development of oral
taste masked formulations of gabapentin to target both paediatric as well as geriatric
patients and to improve patient palatability and acceptability. In addition to bitter taste,
this drug has another issue of stability. It is moisture sensitive and is known to undergo
intramolecular cyclization to form lactam impurity (Zong Z, Desai S et al., 2011) which
should be below 0.4%.(USP, 2007) GBP degrades via intramolecular cyclization to form
a γ -lactam: 3, 3-pentamethylene-4-butyrolactam (2- azaspiro [4,5]decan-3-one).
Therefore, an attempt was made to develop taste masked and stable formulations of GBP
for conventional oral delivery.
1.1 TASTE MASKING
Taste has an important role in development of oral pharmaceuticals with respect to
patient acceptability and compliance and is one of the prime factors determining the
market penetration and commercial success of oral formulations, especially in paediatric
medicine. Hence, pharmaceutical industries invest time, money and resources into
developing palatable and pleasant tasting products and adopt various taste-masking
techniques to develop an appropriate formulation.
Taste, smell, texture and after taste are important factors in the development of dosage
forms. Enhanced taste, flavour and texture are found to significantly affect the sales of
the product and its preference. Current taste masking technologies offer a great scope for
invention and patents. There are numerous pharmaceutical and OTC preparations that
contain actives, which are bitter in taste. With respect to OTC preparations, such as
cough and cold syrups, the bitterness of the preparation leads to lack of patient
compliance.
Currently, companies are developing dissolvable films as alternative dosing mechanisms
for drug actives for patients who are unable to use the traditional dosing method: tablets.
In order to ensure patient compliance and to allow dissolvable films to become a viable
delivery system, bitterness masking becomes an essential component.
1.1.1 The Physiology & Psychology of Taste
To obtain an understanding of the reasoning behind this research, a basic understanding
of the physiological and psychological events that occur simultaneously in the experience
Chapter 1
Taste masking of Gabapentin Page 3
of taste is necessary. The earlier teaching of a taste map of the tongue showing distinct
areas responding to certain stimuli have been replaced with a new theory. The currently
accepted theory is that all taste buds respond to all stimuli (Smith DV et al., 2001).
These stimuli include sweet, sour, bitter, salt, and umami. Taste buds are composed of
50–150 taste receptor cells (Smith et al., 2001) distributed across different papillae.
Circumvallate papillae are found at the very back of the tongue and contain hundreds
(mice) to thousands (human) of taste buds. Foliate papillae are present at the posterior
lateral edge of the tongue and contain a dozen to hundreds of taste buds. Fungiform
papillae contain one or a few taste buds and are found in the anterior two-thirds of the
tongue. TRCs project microvillae to the apical surface of the taste bud, where they form
the 'taste pore'; this is the site of interaction with tastants. Chemicals from food or oral
ingested medicaments are dissolved by the saliva and enter via the taste pore. There they
either interact with surface proteins, i.e. taste receptors or with pore-like proteins called
ion channels. These interactions cause electrical changes within the taste cells that trigger
them to send chemical signals that translate into neurotransmission to the brain. Salt and
sour responses are of the ion channel type of responses, while sweet and bitter are surface
protein responses. The electrical responses that send the signal to the brain are a result of
a varying concentrations of charged atoms or ions within the taste cell. These cells
normally have a net negative charge. Tastants alter this state by using varying means to
increase the concentration of positive ions within the taste cell. This depolarization
causes the taste cells to release neurotransmitters, prompting neurons connected to the
taste cells to relay electrical messages to the brain (Smith et al., 2001).
Fig 1.1: Taste receptor cells, buds and papillae on the human tongue
Chapter 1
Taste masking of Gabapentin Page 4
Fig 1.2: Taste receptor cells, buds Fig 1. 3: Transduction mechanisms in
and papillae a taste cell
In the case of bitter taste, such as quinine, stimuli act by binding to G-protein coupled
receptors on the surface of the taste cell. This then prompts the protein subunits of alpha,
beta, and gamma to split and activate a nearby enzyme. This enzyme then converts a
precursor within the cell into a ―second messenger.‖ The second messenger causes the
release of calcium ions (Ca++
) from the endoplasmic reticulum of the taste cell. The
resulting build-up of calcium ions within the cell leads to depolarization and
neurotransmitter release. The signal now sent to the brain is interpreted as a bitter taste
(Schiffman, 2000). Based upon the recent theory that taste cells can interpret and process
all the different stimuli, a method of diminishing the overall response to one stimulus
would be to introduce a second stimulus. This is based upon the assumption that
differences among responses to stimuli are not so much a distinction between firing and
non-firing of the neurons, but instead the difference in the amount of firing (Schiffman,
2000). This theory is the basis for the current research in taste perception; the ability to
Chapter 1
Taste masking of Gabapentin Page 5
transform the responses of certain stimuli by introducing other stimuli. Effective blocking
of the taste receptors can be accomplished by either coating the surface pore or
competing within the channel themselves to reduce the net effect of the bitter stimuli
firings. While the introduction of competing stimuli is part of the masking system,
specific flavors and sweetness profiles are essential to complete the experience and
produce a pleasant taste for the consumer (Lindemann, 1996).
1.1.2 Taste Masking Technologies
Numerous pharmaceuticals contain actives that are bitter in taste. With respect to OTC
preparations, such as cough and cold syrups, the bitterness of the preparation leads to lack
of patient compliance. The problem of bitter and obnoxious taste of drug in pediatric and
geriatric formulations is a challenge to the pharmacist in the present scenario. In order to
ensure patient compliance bitterness masking becomes essential. Molecule interacts with
taste receptors on the tongue to give bitter, sweet, or other taste sensation, when they
dissolve in saliva. This sensation is the result of signal transduction from the receptor
organs for taste, the taste buds. These taste buds contain very sensitive nerve endings,
which produce and transmit electrical impulses via the seventh, ninth and tenth cranial
nerves to those areas of the brain, which are devoted to the perception of taste
(Remington et al., 2002).
Two approaches are commonly utilized to overcome bitter taste of drugs (Brahmankar
et al., 1995). The first includes reduction of drug solubility in saliva, where a balance
between reduced solubility and bioavailability must be achieved. Another approach is to
alter the ability of the drug to interact with taste receptor. An ideal taste masking process
and formulation should have properties viz., involve least number of equipments and
processing steps, require minimum number of excipients for an optimum formulation, no
adverse effect on drug bioavailability, require excipients that are economical and easily
available, least manufacturing cost, can be carried out at room temperature, require
excipients that have high margin of safety, rapid and easy to prepare ( Kuchekar et al.,
2003). Various methods are available to mask undesirable taste of the drugs. Some of
these are as given in Fig 1.4.
Chapter 1
Taste masking of Gabapentin Page 6
Fig 1.4: Taste Masking: Modus Operandi
Use of Flavor Enhancers
Flavoring and perfuming agents are obtained from either natural or synthetic
sources. Natural products include fruit juices, aromatic oils such as peppermint and
lemon oils, herbs, spices and distilled fractions of these. They are available as
concentrated extracts, alcoholic or aqueous solutions, syrups or spirit. Use of flavor
enhancers is limited only to unpleasant tasting substances, and is not applicable to oral
administration of extremely bitter tasting drugs like some antibiotics. The materials for
taste masking purpose have often been classified depending upon the basic taste that is
masked (Lindemann, 2000). Apart from these conventional materials many compositions
have been found to show effective taste masking abilities with improved flavor such as
alkaline earth oxide, alkaline earth hydroxide or an alkaline hydroxide (Catania et al.,
US5633006, 1997). Another composition includes phosphorylated amino acid such as
phosphotyrosine, phosphoserine, and phosphothreonine and mixtures thereof (Nelson et
al., US5766622, 1998). Anethole effectively masked bitter taste as well as the after taste
of zinc, which is used in treating the common cold (Georage et al., US5002970, 1991).
Chapter 1
Taste masking of Gabapentin Page 7
Clove oil and calcium carbonate, which have been found to be particularly useful to mask
the unpalatable active in formulations which are intended to be chewed or dissolve in
mouth prior to ingestion in solution (Pandya et al.,US5837286, 1998).
Rheological Modifications
Increase in viscosity with rheology modifiers for example gums or carbohydrates can
lower the diffusion of bitter substances from the saliva to the taste buds. Acetaminophen
suspension has been formulated with xanthan gum (0.1–0.2%) and microcrystalline
cellulose (0.6–1%) to reduce bitter taste (Blasé et al., EP0556057, 1993). The bitter taste
of a syrup composition comprising of phenobarbital or acetaminophen was masked by
using a polyhydric alcohol such as polyethylene glycol or polypropylene glycol with
polyvinyl pyrollidone, gum arabic, or gelatin (Suzuki et al., EP0441307, 1991).
Addition of anaesthetics agent
Addition of anesthetising agents to formulations numbs the taste buds long enough to
administer the unpleasant drugs without the perception of taste. For example, sodium
phenolate addition to aspirin-medicated floss serves to numb the taste buds sufficiently
for 4–5 seconds, rendering the bitter taste of aspirin imperceptible (Fuisz et al.,
US5028632, 1991).
Salt preparation
Adding alkaline metal bicarbonate such as sodium bicarbonate masks the unpleasant taste
of water-soluble ibuprofen salts in aqueous solution (Gregory et al., EP0418043, 1990).
The bitter taste of caffeine may be masked by formulating it as a carbonated oral solid
preparation using sodium bicarbonate, ascorbic acid, citric acid, and tartaric acid
(Nishikawa et al., 1990). Magnesium aspirin tablets are rendered tasteless by preparing
magnesium salts of aspirin (Nanda et al., 2002). Penicillin prepared as N, N’-
dibenzylethylene-diamine diacetate salts or N, N’-bis (deyhdroabiety) ethylenediamine
salts is tasteless (Nanda et al., 2002).
Chapter 1
Taste masking of Gabapentin Page 8
Coating of drug particles with inert agents:
Coating of drugs using a suitable polymer offers an excellent method of concealing the
drug from the taste buds. The coated composition may be incorporated into number of
pharmaceutical formulations, including chewable tablets, effervescent tablets, powders,
and liquid dispersions ( Corbo et al., US6.663893, 2003) (Friend et al., US 6139865,
2000) (Augello et al., US6099865, 2000).
By coordinating the right type of coating material, it is possible to completely mask the
taste of a bitter drug, while at the same time, not adversely affecting the intended drug
release profile (Mauger et al., US5728403, 1998). Any nontoxic polymer that is
insoluble at pH 7.4 and soluble at acidic pH, would be an acceptable alternative for taste
masking. Various inert coating agents like starch; povidone, gelatin, methylcellulose,
ethyl cellulose etc. are used for coating drug particles.
Taste masking of ibuprofen has been successfully achieved by using the air suspension
coating technique to form microcapsules comprised of a pharmaceutical core of a
crystalline ibuprofen and methacrylic acid copolymer coating that provides chewable
taste masked characteristics (Shen et al., US5552152, 1996).
Kato et al. studied the low melting point substances for masking bitter taste of the drug.
Beef tallow (a low melting point substance) was mixed with micropulverized active
ingredients (e.g. antiulcer methyl benactyzuim bromide) and the mixture was nozzle
sprayed to form coated spheres having homogenous particle size (Kato, JP 8259466).
Maccari et al. conducted a special study to assess the bioavailability of a Flucoxacillin
preparation microencapsulated for taste abatement with 17 % ethyl cellulose made up as
a granular’ product for extemporaneous resuspension when compared to commercially
available Flucoxacillin preparations. Both dosage forms were bioequivalent proving that
Flucoxacillin microencapsulated for taste abatement is as available from the dosage form
as the raw unprocessed antibiotic (Maccari et al., 1980).
Yajima et al. developed a method of taste masking using a spray-congealing technique to
mask the bitter taste of clarithromycin. Glyceryl monostearate and aminoalkyl
methacrylate copolymer E (AMCE) were selected as ingredients, the objective being
Chapter 1
Taste masking of Gabapentin Page 9
prevention of drug release in the mouth while ensuring rapid release in GIT. The
palatability and taste of optimized formulation was significantly improved, compared
with conventionally coated granules (Yajima et al., 1996).
Sugao et al. prepared Microparticles of Imdeloxazine HCl (a bitter tasting drug) and
coated them with a mixture comprising of hydrogenated oil and surfactants in a fluidized
bed using side spray method. Drug release from the coated particles was significantly
delayed which was overcome by heat treatment. This method sufficiently suppressed the
bitter taste of Imdeloxazine HCl powder without loss of bioavailability
(Sugao et al., 1998).
Udea et al. described a novel microencapsulation process combined with the wet
spherical agglomeration technique by using modified phase separation method in order to
mask the bitter taste of enoxacin (Ueda et al., 1993).
Ozer et al. microencapsulated Beclamide in order to mask the bitter taste by a simple co-
acervation method-using gelatine. The unpleasant taste of an antiepileptic drug,
beclamide, can be masked by microencapsulation followed by tableting. Anhydrated
sodium sulfate was used as the coaceravating agent (Ozer et al., 1980).
Multiple encapsulated flavor delivery systems have been developed which is useful in
chewing gums, pharmaceutical preparations as well as other food products for effective
taste masking (Cherukuri et al., US5004595, 1991).
Taste masking by formation of inclusion complexes
Cyclodextrin is the most widely used complexing agent for inclusion complex formation
which is capable of masking the bitter taste of the drugs either by decreasing the
solubility on digestion or decreasing the amount of drug particles exposed to taste buds
thereby reducing taste perception of bitter taste. Bitter taste of ibuprofen and gymnima
sylvestre has been effectively masked by cyclodextrin complexes (Motola et
al., US5024997, 1991) ( Ueno et al., JP0411865, 1992).
In inclusion complex formation, the drug molecule fits into the cavity of a complexing
agent i.e., the host molecule forming a stable complex. The complexing agent is capable
of masking the bitter taste of the drug by either decreasing its oral solubility on ingestion
Chapter 1
Taste masking of Gabapentin Page 10
or decreasing the amount of drug particles exposed to taste buds thereby reducing the
perception of bitter taste. Vander Waals forces are mainly involved in inclusion complex
formation (Mendes et al., 1976).
Beta-cyclodextrin is most widely used complexing agent for inclusion type complexes. It
is sweet, nontoxic, cyclic oligosacchride obtained from starch. Strong bitter taste of
carbapentane citrate syrup (Kurusumi et al., 03236616) was reduced to approximately
50% by preparing a 1:1 complex with cyclodextrin. The suppression of bitter taste by
cyclodextrin was in increasing order of alpha, gamma and beta cyclodextrins.
Molecular complexes of drug with other chemicals
The solubility and adsorption of drug can be modified by formation of molecular
complexes. Consequently lowering drug solubility through molecular complex formation
can decrease the intensity of bitterness of drug. Higuchi and Pitman, (Lachman et al.,
1986) reported that caffeine forms complexes with organic acids that are less soluble than
xanthane and as such can be used to decrease the bitter taste of caffeine (Kurusumi et
al., 03236616).
Solid dispersion systems
Solid dispersions are dispersions of one or more active ingredients in an inert carrier or
matrix at solid state prepared by melting solvent method (Liberman et al., 1989). Solid
dispersions are also called as coprecipitates for those preparation obtained by solvent
method such as coprecipitates of sulphathiazale and povidone. Solid dispersions using
insoluble matrices or bland matrices may be used to mask the bitter taste of drugs. Also
using them as absorbates on various carriers may increase the stability of certain drugs.
Microencapsulation
Microencapsulation as a process has been described by Bakan as a means of applying
relatively thin coating to small particles of solids, droplets of liquids and dispersions.
This process is used for masking taste of bitter drugs by microencapsulating drug
particles with various coating agents. Coating agents employed includes gelatin,
povidone, HPMC, ethyl cellulose, Bees wax, carnauba wax, acrylics and shellac. Bitter
tasting drugs are first encapsulated to produce free flowing microcapsules, which are then
blended with other excipients and compressed into tablets. Microencapsulation can be
Chapter 1
Taste masking of Gabapentin Page 11
accomplished by variety of methods including air suspension, coacervation, phase
separation, spray drying and congealing, pan coating, solvent evaporation and
multiorifice centrifugation techniques (Bakan et al., 1986) (Venkata et al., 2010).
Multiple Emulsions
A novel technique for taste masking of drugs employing multiple emulsions has been
attempted by dissolving drug in the inner aqueous phase of w/o/w emulsion. The
formulation is designed to release the drug through the oil phase in the presence of
gastrointestinal fluid ( Rao et al., 1993; Manek et al., 1981)( Khan et al., 2006).
Microemulsions
Microemulsions and self-emulsifying drug delivery systems (SEEDS) containing
phenobarbital have been recently developed to improve its chemical stability, solubilizing
capacity and taste-masking in oral liquid dosage forms (Ezequiel et al., 2013).
Liposomes
Another means of masking the unpleasant taste of therapeutic agents is to entrap them
into liposomes. For example, incorporating into a liposomal formulation prepared with
egg phosphatidyl choline masked the bitter taste of chloroquine phosphate in HEPES (N-
2-hydroxyetylpiperzine-N’- 2- ethane sulfonic acid) buffer at pH 7.2 (Kasturagi et al.,
1995) (Agarwal et al.,2010).
Prodrugs
A prodrug is a chemically modified inert drug precursor, which upon biotransformation
liberates the pharmacologically active parent drug. Taste of Chloramphenicol and
clindamycin have been improved by formation of its palmitate ester (Brahmankar et al.,
1995). Karaman recently studied computational approach for prodrug synthesis for
masking bitter taste of antibacterial drugs viz., cefuroxime (Karaman, 2013).
Melt extrusion method (Dispersion coating)
This technology involves softening the active blend using the solvent mixture of water-
soluble polyethylene glycol, using methanol, and expulsion of softened mass through the
extruder or syringe to get a cylinder of the product into even segments using heated blade
to form tablets. The dried cylinder can also be used to coat granules of bitter tasting drugs
Chapter 1
Taste masking of Gabapentin Page 12
and thereby masking their bitter taste (Kasturagi et al., 1995). It has been recently
reported that hot melt extrusion achieves taste masking of bitter APIs via various
mechanisms such as the formation of solid dispersions and inter-molecular interactions
and this has led to its wide-spread use in pharmaceutical formulation research
(Maniruzzaman et al., 2013).
Ion Exchange Resins
Another popular approach in the development of taste masking is based on use of ion
exchange resins. Ion exchange resins are solid insoluble high molecular weight
polyelectrolytes that can exchange their mobile ions of equal charge with the surrounding
medium. The resulting ion exchange is reversible and stoichiometric with the
displacement of one ionic species by another (Swarbik, 2003). Synthetic ion exchange
resins have been used in pharmacy and medicine for taste masking or controlled release
(Dorfner, 1972). Being high molecular weight water insoluble polymers, the resins are
not absorbed by the body and are therefore inert. The long-term safety of ion exchange
resins, even while ingesting large doses cholestyramine to reduce cholesterol is
established unique advantage of ion exchange resins. This is due to the fixed positively or
negatively charged functional groups attached to water insoluble polymer backbone
(Jain, 2001). The adsorption of bitter drugs onto synthetic ion exchange resins to achieve
taste coverage has been well documented. Ion exchange resin Amberlite CG 50 was used
for taste masking of pseudoephedrine in the chewable Rondec decongestant tablet
(Suhagiya et al., 2010). Ciprofloxacin was loaded on cation exchanger and administered
to animals. The taste was improved as animal accepted the material more readily
(Borodkin et al., 1970). Binding to a cation exchange resin like Amberlite IRP-69
masked the taste of peripheral vasodilator buflomid. Manek et al. evaluated resins like
Indion CRP 244 and CRP 254 as taste masking agents (Manek et al., 1981).
Ion exchange resins (IER) have received considerable attention from pharmaceutical
scientists because of their versatile properties as drug delivery vehicles. Several ion
exchange resin products for oral administration have been developed for immediate
release and sustained release purposes. Research over last few years has revealed that
IER are equally suitable for drug delivery technologies, including controlled release,
transdermal, nasal, topical, and taste masking (Venkatesh et al., 2013).
Chapter 1
Taste masking of Gabapentin Page 13
Techniques employed for Taste Masking of different Dosage Forms
The drug i.e. the active pharmaceutical ingredient is finally formulated for oral
administration in a suitable dosage form such as tablets, powders, syrups, etc and they
may need taste masking.
I) Tablets
Most of the tablets can be effectively masked for their taste by applying inert polymer
coatings that prevent the interaction of the drug substance with the taste buds.
Nevertheless, attempts have been made time and again by several workers to investigate
and explore the use of newer materials in bad taste abatement and good taste
enhancement (Table 1.1).
Table 1.1: Taste masking of tablets
Materials Method used for preparing Tablet
Gelatin, Sugar, Citric acid, Concentrated
Juice, Colorants, Flavors.
A solid preparation of Acetaminophen was
prepared using gumi base (Namiki et al.,
JP09052850, 1997).
A series of Eudragit polymers with
difference in the frequency of the ester
substituents in the chemical structure.
Polymer coating was applied on the solid
dosage form and evaluated for water
permeability, pH solubility, and taste
masking (Lulei et al.,1997).
Effervescent admixture of sodium
bicarbonate and citric acid encapsulated
with ethyl cellulose
Microcapsules were used in formulating taste
masked effervescent chewable tablets of
NSAID (Bettman et al., US5639475).
Sodium alginate, calcium gluconate A core tablet of Ampirilose was prepared
which was under coated with calcium
gluconate and over coated with sodium
alginate which led to the formation of a gel
on the surface of the tablet that exhibited
good taste masking effect (Kaneko et al.,
1997).
Chapter 1
Taste masking of Gabapentin Page 14
II) Granules / Powders
Granules for reconstituting as liquids (e.g. sachets, sprinkle capsules & powders) hold a
high share of pediatric and geriatric market. A large number of patents on the topic
highlight the significance of the same. Thus, taste masking of granules becomes an
important priority in product development and varied technologies and methodologies
exist for the same. Hayward et al. have reported a granular composition for taste
masking, comprising of drug core of a NSAID and methacrylate ester copolymers as
coating agents for taste masking. The method comprises of coating the drug cores with
separate layers of aqueous dispersions of the copolymers. Granules of the invention could
be used in the preparation of chewable tablets, which had good palatability and
bioavailability ( Hayward et al ., US37277, 1998).
Kishimoto et al. used mannitol and lactose in different weight ratios (1: 1.5 - 1:5) as
coating materials for masking bitter taste of solid drug preparations (Kishimoto et al.,
JP09143100, 1997).
Yajina et al., in their patent have described a composition comprising of a drug with
unpleasant taste of polymer solution and D-crystals of monoglycerides. Eudragit E (100
g) was dissolved in melted stearic acid monoglyceride (600g) and then Erythromycin
(300g) was added to the mixture to obtain a powder. This powder was again mixed with
sorbitol, magnesium oxide and starch to give taste masked granules of Erythromycin
(Yajina et al., WO 96342819).
Danielson et al. invented a dosage form comprising granules containing the histamine
receptor antagonist which are provided with taste masking coating comprising a water
insoluble, water permeable methacylate ester copolymer in which the coating is applied
to the granules in an amount which provides a taste masking effect for a relatively short
period during which the composition is being chewed by a patient but which allows
substantially immediate release of the histamine receptor antagonist after the composition
has been chewed and ingested (Danielson et al., US6270807, 2001).
Chapter 1
Taste masking of Gabapentin Page 15
Kumar provided a means and method for manufacturing palatable drug granules using a
polymer having at least one free carboxyl group and poly vinyl pyrolidone (Kumar,
US6372259, 2002).
III) Liquids
They present a major challenge in taste masking because the majority of pediatric
preparations are syrups and suspensions. The aforementioned methodologies have also
been used for improving liquid taste and few patents in this area described here. Nakona
et al. masked the bitter taste of vitamin B1 derivatives such as dicethimine by
formulating with menthol and polyoxyethylene or polyoxypropylene for formulating oral
liquids (Nakano, JP 11139992). Osugi et al. in their invention subjected oral liquids
containing Diclofenc and its salts to heat treatment in the presence of glycine,
glycerrhizinic acid or salt thereof to mask the bitter taste and to prevent the irritation of
the throat upon oral administration (Osugi et al JP 11139970, 1999).
Meyer et al. used prolamine, applied as single coating in weight ratio 5% to 100%
relative to active substance being coated. This resulted in the production of a liquid
suspension, which effectively masked the taste of orally administered drugs that are
extremely bitter. Prolamine coating does not restrict the immediate bioavailbility of the
active substance Prolamine coating is effective in masking the taste of antibiotics,
vitamins, dietary fibers, analgesic, enzymes, and hormones (Meyer et al., US5599556,
1997).
Pharmaceutical composition comprising polyhydric alcohol based carrier to mask the
bitter taste of a drug were reported by Swaminathan et al. who prepared the liquid
containing cimetidine, peppermint oil and glycerol (Swaminathan et al., WO9733621,
1997).
Morella et al. invented a liquid suspension of microcapsules taste masked as a function of
a polymer coating and the pH of suspended medium at which pharmaceutically active
ingredients remain substantially insoluble (Morella et al., US 6197348, 2001).
Yu et al. developed a liquid composition comprising a pharmaceutically active
medicament coated with a taste masking effective amount of polymer blend of
Chapter 1
Taste masking of Gabapentin Page 16
dimethylaminoethyl methacrelate and neutral methacrelic acid ester and a cellulose ester
in an aqueous vehicle. The liquid composition utilizes a reverse enteric coating, which is
soluble in acid pH of the stomach generally about 1-4 but relatively insoluble at the non-
acidic pH of the mouth. The coating provides the rapid release and absorption of the
drug, which is generally desirable in case of liquid dosage forms (Yu et al., U.S. Patent,
6586012, 2003).
1.1.3 Trends In Taste Masking Technologies With Their Patent Overview
Different taste masking technologies have been used to address the problem of patient
compliance. Quantitative analysis was performed by Zelalem et al. to compare the
multitude of existing taste masking technologies based on the patents filed. It discusses
the possible reasons for the current trend in inventions (Zelalem et al., 2009). The
worldwide database of European patent office was used to search the taste masking
patents and the patent applications published in the period of 1997-2007.
Patents and patent applications filed in different countries such as Republic of Korea,
Japan, USA, Canada, China, France, Russia, Mexico, South Africa, United Kingdom,
Australia and Ukraine were included in the analysis. As indicated in Fig. 1.5 from the
collected 76 patents and 108 patent applications, about 49.34% of taste masking patents
and patent applications are contributed from Asia. North America accounts for about
41.45% of which 62.67% were filed in USA and about 9.30% from Europe.
Fig 1.5: Geographical distribution of taste
masking patents and patent applications filed in
the period of year 1997 to 2007.
Fig 1.6: Taste masking technology filed in
the period of year 1997 to 2007.
Chapter 1
Taste masking of Gabapentin Page 17
Based on the collated data, different taste masking technologies were enlisted and
percentage contribution of each was calculated as shown in Fig1.6. Taste masking
technologies are increasingly focussed on aggressively bitter tasting drugs like the
macrolide antibiotics, non-steroidal anti-inflammatory drugs and penicillins. Taste
masking of water soluble bitter drugs, especially those with a high dose, is difficult to
achieve by using sweeteners alone.
Consequently, more efficient techniques such as coating, microencapsulation and
granulation have been used in combination with the sweeteners. Coating, which accounts
for 27% of patents and patent applications, was the most commonly used technique in the
decade. An almost equivalent percentage of patents were filed on the flavors and
sweeteners for taste masking.
Microencapsulation, granulation technologies, suppressants and potentiators also hold a
prominent share of patents in this field. Less commonly used taste masking technologies
such as use of viscosity modifiers, solid dispersions, complexing agents, ion exchange
resins, pH modifiers hold ≤5% share of the total taste masking patents and patent
applications.
Trend analysis was drawn for individual technology to delineate its relative usage in
periods of four years (1997- 2000 and 2001-2004) and the subsequent three years (2005-
2007) over a decade as indicated in Fig.1.7. Usage of sweeteners was the most prominent
taste masking technology in the period of year 1997 to 2000 and 2001 to 2004 with an
overall increment of about 41.6% but did not show any further increment. For the coating
technology the number of patents filed in period of 2001 to 2004 increased by 133% as
compared to year 1997 to 2000. The increment in the period of years 2005 to 2007 for
coating technique was about 78.6%. Year 2005 to 2007 accounts for about 55.5% of
coating patents and patent applications published in the decade.
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Fig 1.7: Trend of taste masking technology filed in the period of year 1997 to 2007
Contribution of suppressant and potentiators was comparable to granulation in the period
1997 to 2000. However, the use of granulation has shown a steady increase during the
decade. Other strategies such as solid dispersions and microencapsulation also show an
increment in their application for taste masking of active pharmaceuticals.
1.1.4 Factors Affecting Selection of Taste Masking Technology
A. Extent of Bitter Taste
With aggressively bad tasting medicaments even a little exposure is sufficient to perceive
the bad taste. For example, sweeteners could not achieve taste masking of oral
formulation of ibuprofen due to its dominating taste (Krise et al., US20046740341,
2004). Coating is more efficient technology for aggressively bitter drugs even though
coating imperfections, if present, reduce the efficiency of the technique (Kolter et al.,
US20010007680 A1, 2001).
Similarly, microencapsulation of potent bitter active agents such as azithromycin is
insufficient to provide taste masking of liquid oral suspensions (Catania et al.,
US5633006, 1997). Viscosity enhancers can complement the taste masking efficiency.
Oral suspension containing viscosity enhancers can masquerade the objectionable taste,
which arises from the leakage of drug from the coated medicaments or microcapsules.
This approach was also used for the microencapsulated oxazolidinone particles to limit
the transport of drug from the polymer coated drug particles to the vehicle (Fredrickson
et al.,WO2004087108, 2004). Conventional taste masking techniques such as the use of
sweeteners, amino acids and flavoring agents alone are often inadequate in masking the
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taste of highly bitter drugs such as quinine, celecoxib, etoricoxib, antibiotics like
levofloxacin, ofloxacin, sparfloxacin, ciprofloxacin, cefuroxime axetil, erythromycin and
clarithromycin (Kulkarni et al, WO2005056619., 2005).
B. Dose of Active Pharmaceuticals
Dose of a drug may dictate whether a particular formulation strategy would be suitable to
achieve taste masking. In pediatric formulations, the dose is small enough so as to allow
the usage of flavoring agents to mask the taste of the medicine. For example, low dose
palatable pediatric aspirin oral formulation was developed by adding sweeteners, but the
same approach failed to address the problem of drugs like acetaminophen because of its
high dose. In such cases, coating is preferred to achieve taste masking along with
sweeteners to attain an acceptable final dosage form size (Roche et al., EP0473431,
1995).
C. Drug Particle Shape and Size Distribution
Particle characteristics of the drug would affect the taste masking process efficiency.
Core materials with irregular shapes and small particle size lead to poor taste masking
efficiency and varying dissolution of coated particles (Julian et al., US4851226, 1989).
Fines, abrasion and variable coating thickness can lead to situations wherein the taste
mask coating is compromised. Multilayer coating using inner spacing layer to sequester
the drug from taste masking layer helps to reduce or eliminate such coating
imperfections. Taste masked granules of gatifloxacin and dextromethorphan were
formulated by multilayer coating consisting of inner spacing layer followed by outer taste
masking layer (Krise et al., US20046740341, 2004).
D. Dosage Forms
It is estimated that 50% of the population have problem of swallowing tablets, especially
the pediatric and geriatric population. Chewable tablets and liquid oral dosage forms have
been used to address these problems. However, it is difficult to formulate some drugs in
these dosage forms due to their poor palatability (Venkatesh et al., US20060078614,
2006).
For formulations which are swallowed unchewed: capsules, coated tablets and slowly
disintegrating hard tablets have been used as preferred taste masking technologies.
Chewable tablets and liquid oral formulations are preferable in case of large dose drugs
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for an ease of intake. Taste masking technologies such as sweeteners, particulate coating,
microencapsulation and granulation can be employed for chewable tablets and supported
with technologies such as viscosity enhancers and pH modifiers to achieve taste masking
in liquid oral formulations (Kolter et al, US20060204587, 2006).
Microencapsulation of the unpleasant tasting active agent with ethyl cellulose or a
mixture of ethyl cellulose and hydroxypropyl cellulose or other cellulose derivatives has
been used to provide chewable taste-masked dosage forms. However, this approach
suffers from the disadvantage that the polymer coating releases the active agent in an
inconsistent fashion and may not provide an immediate release. Moreover, coating is
more suitable when the formulation is stored in a dry form. Viscosity enhancers or pH
modifiers can be used in the suspending medium to achieve taste masking of suspended
coated particles, especially for extremely bitter drugs like erythromycin and its
derivatives during the shelf life of a reconstituted suspension (Mehta et al.,
WO2004096175, 2004).
E. Drug Solubility
Physicochemical properties of the drug play an important role in the selection of taste
masking technology. For example, ondansetron has a relatively lower water solubility at
higher pH, based on which a rapidly disintegrating taste masked composition of
ondansetron was formulated by adding an alkalizing agent(sodium bicarbonate) to reduce
the water solubility and the consequent taste perception (Park et al., WO2004096214,
2004). Douglas and Evans(1994) described different approaches to achieve the taste
masking of ranitidine base and its salts having different solubility profiles. The bitter taste
associated with a poorly soluble form of ranitidine may be satisfactorily masked by lipid
coating of the drug substance. However, for water soluble forms of ranitidine (e.g.
ranitidine hydrochloride), the degree of taste masking achieved by simple lipid coating of
the drug substance may not be entirely satisfactory, particularly if the product is to be
formulated in an aqueous medium. Thus ranitidine hydrochloride was first incorporated
into the inner core of a polymeric binder, or a lipid or wax having a melting point higher
than that of the outer lipid coating to achieve an efficient taste masking (Douglas et al.,
CA2146999, 1994).
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F. Ionic Characteristics of the Drug
Ionic characteristics of drugs govern the selection of ion exchange resin polymers and the
suitability of the drug candidate for this technology. For example, anionic polymers (e.g.
alginic acid) are good candidates for cationic drugs like donepezil hydrochloride, and the
cationic polymers are choice of excipients for anionic drugs like sildenafil (Koji et al.,
JP161679, 2004).
1.1.5 Taste Assessment of Pharmaceuticalsls
Taste assessment is one important quality-control parameter for evaluating taste-masked
formulations. Any new molecular entity, drug or formulation can be assessed using in
vitro or in vivo methods for taste assessment (Table 1.2). In vivo approaches include
human taste panel studies, electrophysiological methods and animal preference studies.
Several innovative in vitro drug release studies utilizing taste sensors, specially designed
apparatus and drug release by modified pharmacopoeial methods have been reported in
the literature for assessing the taste of drugs or drug products. The multichannel taste
sensor, also known as the electronic tongue or e-tongue, is claimed to determine taste in a
similar manner to biological taste perception in humans (Jain et al., 2010). Furthermore,
such taste sensors have a global selectivity that has the potential to classify an enormous
range of chemicals into several groups on the basis of properties such as taste intensities
and qualities (Kiyoshi Toko, 2013).
In vivo approaches for taste assessment
During in vivo studies, stimuli are applied on to the tongues of either humans or animals.
The stimulus interacts with receptors embedded in the membrane of the taste buds and
the information is ultimately transduced as an electrical signal, which is further
transmitted along the nerve fiber to the brain, where taste is perceived. Such studies
include human taste panel studies, electrophysiological methods and animal preference
tests.
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Table 1.2: The current in vitro and in vivo taste assessment approaches
Human taste panel studies
Human taste panel studies evaluate tastants (food, chemicals, drugs and so on) by
estimating the gustatory sensation responses in healthy human volunteers within well-
controlled procedures. Such studies are therefore also known as physiological evaluation,
psychophysical evaluation, gustatory sensation tests, sensory tests or taste trials. They are
sensitive measures of taste and are statistically designed to minimize bias and variable
responses within and between human volunteers. Well-established methodologies for
performing sensory analysis can be broadly divided into five types, namely
discrimination tests, scaling tests, expert tasters, affective tests and descriptive methods
(Meilgaard et al., 2006). Volunteers assess the taste quality and intensity of standard and
test stimuli on different adjective scales.
Human taste panels are preferred for assessing the taste of drugs or formulations, but
their use is limited because of the subjectivity of panel members, potential toxicity and
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liability issues. Further problems are found in recruiting, motivating and maintaining
taste panel lists, which becomes a particularly difficult task when working with
unpleasant molecules, drugs or drug products. NMEs cannot be ethically tasted by human
beings because of the lack of appropriate toxicological data. Even in the case of new
nontoxic drugs, finding human volunteers for taste assessment is an arduous mission.
Animal preference tests
Bottle preference and conditioned taste aversion tests are used for determining taste
preference and concentration-response properties of tastants by animals (Tordoff et al.,
2003; Cotterill et al., 2005). Rats, mice, cats and dogs are used for conducting such
preference determination tests. Attempts have been made to develop methodologies that
can produce robust behavioral tests, capable of providing data comparable with those
obtained from physiological investigations. A brief contact procedure has been studied to
evaluate the ability of rats to detect the presence of a weak bitter compound dissolved in a
strong sucrose solution. These results demonstrate the acute ability of rats to discriminate,
by taste, not only the presence but also the concentration of a dilute bitter compound
dissolved in a strong sucrose solution (Contreras et al., 1995). Moreover, animal
preference tests might be of little use in assessing the taste of NMEs. The results from
such tests are extrapolated, which might or might not be accurate because it is assumed
that a molecule disliked by the animal might be bitter.
Electrophysiological methods
Electrophysiological recordings from animals (Zotterman et al, 1935), primate (Scott et
al., 1999) and human taste nerves (Oakley et al., 1985) have provided insights into the
physiology of taste sensation. Responses of tastants from single glossopharangeal or
chorda tympani nerve fibers or nerve bundles can be utilized for taste assessment
(Formaker et al., 2004). Mice (Ming et al., 1999), bull frogs (Rana ctesbeiana)
(Katsuragi et al., 1996; Katsuragi et al., 1997) or gerbils (Meriones unguiculatus)
(Schiffman et al., 2000) have all been described in the literature in this respect. In these
tests, the animal is anaesthetized; following which electrodes are implanted in the chorda
tympani nerve bundle and/or glossopharyngeal nerve. Tastant solutions are then passed
over the tongue for a controlled period. Electrophysiological recordings from the chorda
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tympani and/or glossopharyngeal nerve provide a means of directly measuring the
temporal profiles or dose response curves of taste stimuli (Ming et al., 1999).
Electrophysiological methods involving animals are difficult and costly because of the
requirement for surgery and they are not amenable to the screening of a large number of
samples.
In vitro approaches for taste assessment
Drug release studies are also used in taste assessment to measure the effectiveness of
coating and complexation within a formulation. They are indirect methods for assessing
taste because these methods do not contribute to the evaluation of taste and sweetness of
the drug product. Novel drug release apparatus and pharmacopoeial apparatus have both
been adapted to simulate buccal dissolution of dosage forms so as to compare taste in
different pharmaceutical formulations. Such novel apparatus and methods for drug
dissolution or release studies tend to simulate the release of bitter or undesirable tasting
drug in the mouth (Yajima et al., 2002). The in vitro biochemical assay of gustducin
and/or transducin can also be used for the high-throughput taste assessment of new
molecular entities (NMEs). The in vitro biochemical assay of gustducin and/or transducin
can be used to identify and determine the concentration response function of many bitter
compounds. It can also be used for the rapid throughput screening of high-potency
bitterness inhibitors.
In vitro drug release studies
Pharmacopoeial release tests have been modified by altering the chemical composition of
the dissolution media (e.g. artificial saliva) and reducing the size of the basket screen size
(screen size <0.381 mm square opening) to prevent particles from escaping. Taste
masking is achieved when, in the early time points from 0 to 5 min, the drug substance in
the dissolution medium is either not detected or the detected amount is below the
threshold for identifying its taste. Drugs can be analyzed either spectrophotometrically or
using HPLC. HPLC is preferred, especially when testing is performed in the presence of
UV-absorbing components, such as flavourings and sweeteners. Furthermore, the drug
signal is frequently indistinguishable from background in the UV estimation when there
is a high excipient: drug ratio in the taste-masked formulations.
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A novel in vitro buccal dissolution testing apparatus and method for the assessment of
taste masking in oral dosage forms has recently been invented (Hughes et al, 2003). The
apparatus consists of a single, stirred, flow-through filtration cell including a dip tube
designed to remove fine solid particles. Simulated saliva is used as the dissolution
medium. The filtered solution is removed from the apparatus continuously and used to
analyze the dissolved drug. The method enables the relative prediction of taste intensity
of dosage forms. The method is rapid and repeatable. (Fig 1.8)
In vitro assay methods
Gustducin and transducin are guanine nucleotide-binding regulatory proteins (G proteins)
expressed in taste receptor cells (TRCs). Gustducin is selectively expressed in 20–30% of
TRCs in the palate and all taste papillae, and in apparent chemosensory cells in the gut
and the vomeronasal organ (Glibertson et al, 2000). Most bitter stimuli can activate both
transducin and gustducin, and this activation depends upon receptors in the taste-bud
membrane (Ming et al., 1998). The activation of gustducin and/or transducin in the
presence of the taste-bud membrane can be measured to identify certain bitter tastants,
determine molecular mode of action, quantitatively determine potency profiles and screen
chemical libraries for potential bitterness inhibitors (Ruiz-Avila et al., 2000).
Fig 1.8: A novel mini-column apparatus for evaluating the bitterness of dry syrups
(Yajima et al., 2002)
Not all the bitter compounds demonstrate in vitro activity (gustducin independent taste
modifiers, e.g. caffeine and aristolochic acid), which could be due to the presence of
multiple transduction pathways. Furthermore, gustducin and/or transducin are not
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Taste masking of Gabapentin Page 26
activated in the presence of sucrose, glycine, monosodium glutamate, citric acid or
potassium chloride.
Biomimetic taste sensing systems (BMTSSs)
The use of multivariate data analysis (MVDA), combined with sensors that have partially
overlapping selectivities, has become an incredibly powerful tool in taste measurement
technology. Such systems, often referred to as artificial senses, emulate biological taste
reception at the receptor level, the circuit level and the perceptual level (Fig 1.9).
BMTSSs have been marketed as taste sensors, or electronic tongues or e-tongues (Toko
et al., 2005). These instruments employ electrochemical sensors coupled with
chemometric methodologies to perform qualitative and quantitative analyses of
organoleptic and chemical properties of substances and products. The data can be
processed using MVDA, either to search for correlation within the data or to develop
predictive models. BMTSS shave been shown to be globally selective for detecting and
quantifying specific classes of chemical compounds (Toko et al., 2000). They do not
discriminate minute differences in the structure of compounds but can transform
molecular information from interactions with biological membranes into several types of
group, that is, taste intensities and qualities (Toko et al., 1998). Taste sensors therefore
act as intelligent sensors to reproduce the complex and comprehensive taste sense of
humans. Global selectivity signifies the quantification of a combination or mixture of
various types of substances that result in a compound effect, such as a synergistic effect
or suppression effect amongst the substances.
New regulatory guidelines, for testing and evaluation of age-adapted dosage forms meant
for geriatric and paediatrics will emphasize the need to conducting taste studies in special
populations. The overall impact will limit the use of humans in taste assessment. There
has been an increase in the number of in vitro studies using either taste sensor or
innovative apparatus for drug release studies. Taste sensor output is similar to that of the
biological gustatory system, which further advocates its application to the taste
assessment of not only drugs and formulations, but also new molecular entities. In vitro
approaches should therefore be useful both in the development of more desirable and
palatable dosage forms and in high-throughput taste assessment.
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Fig 1.9: Development of taste sensors on the basis of mechanisms found in biological
systems.
Taste is an important factor in the development of dosage form. Nevertheless, it is
that arena of product development that has been overlooked and undermined for its
importance. Taste masking technologies offer a great scope for invention and
patents.
The literature review discussed here was modest effort to give a brief account of
different technologies of taste masking with respect to dosage form and novel
methods of evaluation of taste masking effect. With thorough knowledge of these
technologies, massive efforts have been put forth for masking the bitter taste of GBP
molecule.
Another objective was to develop oral controlled release delivery systems of GBP.
Hence, a brief discussion of modalities and current status of art in field of oral
controlled release formulations is presented in next section.
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1.2 CONTROLLED DRUG DELIVERY SYSTEMS OF GBP
GBP has a relatively short half-life (i.e., 5-7 hours), requiring three doses per day in most
patients which leads to substantial fluctuations in the plasma concentration of the drug.
This absorption pathway is apparently saturated at doses normally used to treat
neuropathic pain. As a result, the plasma exposure to GBP in patients receiving GBP is
not dose proportional, and therefore may not reach therapeutically useful levels in some
patients (Gidal et al., 2000).
Frequent dosing is necessary to maintain reasonably stable plasma concentrations. The
effective dose of GBP is 900 to 1800 mg/day, which is given in divided doses. Dosing
regimens requiring three or four doses per day lead to significant noncompliance in
epilepsy patients (Richter et al., 2003).
It has been determined that GBP is typically absorbed from the upper intestine, i.e., it has
a narrow absorption window and is absorbed by active transport through a large neutral
amino acid (LNAA) transporter (Stewart et al.,1993; Uchino et al., 2002). This
transporter is located in the upper small intestine, has limited transport capacity, and
becomes saturated at high drug concentrations. Consequently, the plasma levels of GBP
are not dose proportional and, therefore, higher doses do not give proportionately higher
plasma levels. Since the LNAA transporter responsible for GBP absorption is present
only in the upper region of the intestine, the dosage form used to provide GBP should be
designed to release GBP in the stomach at a rate such that the maximum amount of the
drug is available in the intestinal segment.
Prolonged, stable exposure to GBP may provide other clinical benefits, including greater
efficacy, prolonged duration of action, and a reduced incidence of adverse effects related
to peak drug levels. However, it has been difficult to achieve these benefits with a
sustained-release formulation of GBP, primarily due to the lack of significant absorption
in the large intestine (Stevenson et al., 1997; Kriel et al., 1997; Cundy et al., 2004a,
2004b). These pharmacokinetic complexities may directly affect the efficacy of a
sustained-release formulation. In addition, the rate and site of drug release may also
influence the magnitude and duration of the pharmacological response (Castaneda-
Hernandez et al., 1994; Hoffman and Stepensky, 1999). Therefore, an essential step in
Chapter 1
Taste masking of Gabapentin Page 29
developing controlled-release formulations is to establish a rationale that accommodates
both the in vitro and in vivo properties of the drug.
Therefore, attempts have been put forth for designing Controlled release gastroretentive
bioadhesive drug delivery systems of gabapentin that will release drug over an extended
period of time, and majorly in upper gastrointestinal tract to provide therapeutically
effective plasma levels.
1.2.1 Gastroretentive Drug Delivery Systems
Oral administration is the most convenient and preferred means of any drug delivery to
the systematic circulation. Oral controlled release drug delivery systems have recently
gained increasing interest in pharmaceutical field to achieve improved therapeutic
advantages, such as ease of dosing administration, patient compliance and flexibility in
formulation. Drugs that are easily absorbed from gastrointestinal tract (GIT) and have
short half-lives are eliminated quickly from the systemic circulation. Frequent dosing of
these drugs is required to achieve suitable therapeutic activity. To avoid this limitation,
the development of oral sustained-controlled release formulations is an attempt to release
the drug slowly into the gastrointestinal tract (GIT) and maintain an effective drug
concentration in the systemic circulation for a long time. After oral administration, such a
drug delivery would be retained in the stomach and release the drug in a controlled
manner, so that the drug could be supplied continuously to its absorption sites in the
gastrointestinal tract (GIT) (Streubel et al., 2006).
These drug delivery systems suffer from mainly two adversities: the short gastric
retention time (GRT) and unpredictable short gastric emptying time (GET), which can
result in incomplete drug release from the dosage form in the absorption zone (stomach
or upper part of small intestine) leading to diminished efficacy of administered dose
(Iannucelli et al., 1998).
To formulate a site-specific orally administered controlled release dosage form, it is
desirable to achieve a prolonged gastric residence time by the drug delivery. Prolonged
gastric retention improves bioavailability, increases the duration of drug release, reduces
drug waste, and improves the drug solubility that are less soluble in a high pH
environment (Garg et al., 2008).
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Also prolonged gastric retention time (GRT) in the stomach could be advantageous for
local action in the upper part of the small intestine e.g. treatment of peptic ulcer, etc.
Gastroretentive drug delivery is an approach to prolong gastric residence time, thereby
targeting site-specific drug release in the upper gastrointestinal tract (GIT) for local or
systemic effects. Gastroretentive dosage forms can remain in the gastric region for long
periods and hence significantly prolong the gastric retention time (GRT) of drugs. They
enable oral therapy by drugs with a narrow absorption window in the upper part of the
gastrointestinal tract or are useful for drugs with a poor stability in the colon. Over the
last few decades, several gastroretentive drug delivery approaches being designed and
developed, including: high density (sinking) systems that is retained in the bottom of the
stomach (Rouge et al., 1998) low density (floating) systems that causes buoyancy in
gastric fluid (Streubel et al., 2003; Goole et al., 2007; Shrma et al., 2006)
mucoadhesive systems that causes bioadhesion to stomach mucosa (Santosh et al.,
2010), unfoldable, extendible, or swellable systems which limits emptying of the dosage
forms through the pyloric sphincter of stomach (Klausner et al., 2003; Deshpande et al.,
1997), superporous hydrogel systems (Park et al., 1988), magnetic systems (Fujimori et
al.,1994) etc.
1.2.1.1 General considerations
The anatomy and physiology of stomach constrain the parameters to be considered in
development of gastrioretentive dosage forms. Probably, the two most important features
are their size and density. Size is especially important in designing indigestible solid
dosage forms (single unit systems). The human pyloric diameter is 12±7mm
(Timmermans et al., 1993). It is open while the stomach is in a fasting state. The first
mouthful thus passes directly into the duodenum, triggering closure of the pyloric
sphincter. The pylorus then sorts the gastric contents, large particles being carried away
by retrograde flow to the center of the stomach. Solids are evacuated by the pylorus
slowly and regularly. Finally, indigestible materials, including solid pharmaceutical
dosage forms, are evacuated by a Interdigestive Migration Myoelectric Complex (IMMC)
peristaltic wave (Bernier et al., 1988). Particles with diameter <7 mm are efficiently
evacuated, and it is generally accepted that a diameter >15 mm is necessary for useful
prolongation of retention especially during the fasting state. Chance determines whether a
Chapter 1
Taste masking of Gabapentin Page 31
single unit system is lost during a particular gastric emptying, so that high variability in
gastrointestinal transit time is a major drawback of these systems. Multiple unit systems,
such as those based on microparticles, avoid this phenomenon by their statistical
repartition throughout the gastrointestinal tract. When single unit systems are evacuated
through the pylorus at the end of the digestion or during the phase III of the IMMC,
multiple unit systems are evacuated either with a linear profile or in bolus at the end of
the digestion (Dubernet, 2004; Dressman et al., 2000). Density determines the location
of the system in the stomach. Systems with density lower than gastric contents can float
to the surface, while high-density systems sink to bottom of the stomach. Both positions
may isolate the dosage system from the pylorus. Finally, the molecular weight and the
lipophilicity of the active agent, depending on its ionization state are also important
parameters. Gastric secretion is an aqueous isotonic solution containing H+, Na+, K+,
Cl_, HCO3
_, mucus, intrinsic factor, pepsinogen and gastric lipase. The gastro-duodenal
lumen pH approaches 2, while the layer immediately adjacent to the epithelium is almost
neutral (pH 7) (Gue´nard, 1996; G. Frieri et al, 1995). This pH gradient, which helps
protect the mucous membrane from digestion by the acid-dependent pepsin, is maintained
by the secretion of HCO3 _ and mucus (Frieri et al, 1995; G. Flemstrom et al, 1994).
Gastric mucus is an approximately 5% aqueous solution of glycoproteins with molecular
weight >106 Da (Bernier et al., 1988). Mucus and HCO3 are produced by the epithelial
cells, the mucous neck cells of gastric glands and the Brunner’s duodenal glands. The
layer of mucus varies in thickness between 100 Am (Jordan et al., 1998; Newton et al.,
1998; J.L. Newton et al., 2000) and 200 Am (Gu et al., 1988) according to the gastric
location. Mucus ensures lubrication of solid particles, and its gelatinous consistency
enables retention of water and HCO3 close to the epithelium. The gastric mucus layer acts
as a sacrificial physical barrier against luminal pepsin, which digests the surface of the
mucus gel to soluble mucin. The continuity and almost constant thickness of the mucus
gel layer observed in vivo is evidence that mucus secretion balances the losses by peptic
digestion and mechanical erosion. Diffusion of drugs through the mucus to the epithelium
is dependent on their size. Shah et al. showed that gastric mucus was more permeable to
metronidazole (171 Da) than amoxicillin (365.4 Da) (Shah et al., 1999). Larhed et al.
demonstrated that charge decreased diffusion of a drug but lipophilicity was the most
Chapter 1
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important physicochemical parameter: a high lipophilicity reducing diffusion across the
very hydrophilic mucus layer.
Out of several Gastroretentive approaches, mucodhesive drug delivery systems have been
attempted in the present research work hence are discussed in detail.
1.2.1.2 Gastrointestinal Mucoadhesive Drug Delivery Systems
Oral route is undoubtedly most favored route of administration, but hepatic first-pass
metabolism, degradation of drug during absorption, mucus covering GI epithilia, and
high turnover of mucus are serious concerns of oral route. In recent years, the
gastrointestinal tract (GIT) delivery emerged as a most important route of
administration. Mucoadhesive retentive system involves the use of bioadhesive polymers,
which can adhere to the epithelial surface in the GIT. With the use of bioadhesive system
it is possible to achieve increased GI transit time and increase in bioavailability.
Ahmed studied gastric retention formulations (GRFs) made of naturally occurring
carbohydrate polymers and containing riboflavin in vitro for swelling and dissolution
characteristics as well as in fasting dogs for gastric retention (Ahmed et al., 2007). The
bioavailability of riboflavin, from the GRFs was studied in fasted healthy humans and
compared to an immediate release formulation. It was found that when the GRFs were
dried and immersed in gastric juice, they swelled rapidly and released their drug payload
in a zero-order fashion for a period of 24 h. In vivo studies in dogs showed that a
rectangular shaped GRF stayed in the stomach of fasted dogs for more than 9 h, then
disintegrated and reached the colon in 24 h. Considering pharmacokinetic parameters of
human subjects under fasting conditions, bioavailability of riboflavin from a large size
GRF was more than triple of that measured after administration of an immediate release
formulation.
Salman (Salman et al., 2007) aimed to develop polymeric nanoparticulate carriers with
bioadhesive properties and to evaluate their adjuvant potential for oral vaccination.
Thiamine was used as a specific ligand–nanoparticle conjugate (TNP) to target specific
sites within the gastrointestinal tract, namely enterocytes and Peyer’s patches. The
affinity of nanoparticles to the gut mucosa was studied in orally inoculated rats. The
authors concluded that thiamine-coated nanoparticles showed promise as particulate
vectors for oral vaccination and immunotherapy.
Chapter 1
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Mucoadhesive Systems
The term bioadhesion can be defined as the state in which two materials, at least one
biological in nature, are held together for an extended period of time by interfacial forces
(Good WR, 1983). For drug delivery purposes, the term bioadhesion implies attachment
of a drug carrier system to a specified biological location. The biological surface can be
epithelial tissue or the mucus coat on the surface of a tissue. If adhesive attachment is to a
mucus coat, the phenomenon is referred to as mucoadhesion. Leung and Robinson
described mucoadhesion as the interaction between a mucin surface and a synthetic or
natural polymer (Leung et al., 1988).
The study of mucoadhesive polymers was initiated by Park and Robinson in 1988.
Shortly afterwards, Smart et al. reported in vitro tests of adhesiveness of various
materials to mucus. Interactions between glycoproteins or phospholipid bilayers with a
polymeric surface govern mucoadhesion. The exact adhesion mechanism is not clearly
understood. Adhesion could be the result of a combination of mechanisms operating
simultaneously. Several mechanisms have been proposed to explain observed
bioadhesion; however, no individual theory has been universally accepted. Firstly, the
electronic theory proposes attractive electrostatic forces between the glycoprotein mucin
network and the bioadhesive material (Deraguin et al., 1969) Adhesion: Fundamentals and
Practice. Secondly, the adsorption theory suggests that bioadhesion is due to secondary
forces such as Van der Waals forces and hydrogen bonding (Wake et al., 1982). The
wetting theory is based on the ability of bioadhesive polymers to spread and develop
intimate contact with the mucus layers, (McBain et al., 1925) and finally, the diffusion
theory proposes physical entanglement of mucin strands and the flexible polymer chains,
or an interpenetration of mucin strands into the porous structure of the polymer substrate.
(Jimenez et al, 1993).
Chapter 1
Taste masking of Gabapentin Page 34
1.2.1.3 Mucoadhesive Materials
Mucoadhesive polymers have numerous hydrophilic groups, such as hydroxyl, carboxyl,
amide, and sulfate. These groups attach to mucus or the cell membrane by various
interactions such as hydrogen bonding and hydrophobic or electrostatic interactions.
These hydrophilic groups also cause polymers to swell in water and, thus, expose the
maximum number of adhesive sites (Yang et al., 1998).
An ideal polymer for a bioadhesive drug delivery system should have the following
characteristics: (Ahuja et al., 1997)
1. The polymer and its degradation products should be nontoxic and nonabsorbable.
2. It should be nonirritant.
3. It should preferably form a strong noncovalent bond with the mucus or epithelial
cell surface.
4. It should adhere quickly to moist tissue and possess some site specificity.
5. It should allow easy incorporation of the drug and offer no hindrance to its
release.
6. The polymer must not decompose on storage or during the shelf life of the dosage
form.
7. The cost of the polymer should not be high so that the prepared dosage form
remains competitive.
Mucoadhesion may be affected by a number of factors, including hydrophilicity,
molecular weight, cross-linking, swelling, pH, and the concentration of the active
polymer (Peppas et al., 2000).
1.2.1.4 Factors Affecting Mucoadhesion
i) Hydrophilicity
Bioadhesive polymers possess numerous hydrophilic functional groups, such as hydroxyl
and carboxyl. These groups allow hydrogen bonding with the substrate, swelling in
aqueous media, thereby allowing maximal exposure of potential anchor sites. In addition,
Chapter 1
Taste masking of Gabapentin Page 35
swollen polymers have the maximum distance between their chains leading to increased
chain flexibility and efficient penetration of the substrate.
ii) Molecular Weight
The interpenetration of polymer molecules is favored by low-molecular-weight polymers,
whereas entanglements are favored at higher molecular weights. The optimum molecular
weight for the maximum mucoadhesion depends on the type of polymer, with
bioadhesive forces increasing with the molecular weight of the polymer up to 100,000.
Beyond this level, there is no further gain (Gurny et al., 1984).
iii) Cross-linking and Swelling
Cross-link density is inversely proportional to the degree of swelling (Gudeman et
al., 1995). The lower the cross-link density, the higher the flexibility and hydration rate;
the larger the surface area of the polymer, the better the mucoadhesion. To achieve a high
degree of swelling, a lightly cross-linked polymer is favored. However, if too much
moisture is present and the degree of swelling is too great, a slippery mucilage results and
this can be easily removed from the substrate (McCarron et al., 2004). The mucoadhesion
of cross-linked polymers can be enhanced by the inclusion in the formulation of adhesion
promoters, such as free polymer chains and polymers grafted onto the preformed
network.
iv) Spatial Conformation
Besides molecular weight or chain length, spatial conformation of a polymer is also
important. Despite a high molecular weight of 19,500,000 for dextrans, they have
adhesive strength similar to that of polyethylene glycol (PEG), with a molecular weight
of 200,000. The helical conformation of dextran may shield many adhesively active
groups, primarily responsible for adhesion, unlike PEG polymers, which have a linear
conformation.
Chapter 1
Taste masking of Gabapentin Page 36
v) pH
The pH at the bioadhesive to substrate interface can influence the adhesion of
bioadhesives possessing ionizable groups. Many bioadhesives used in drug delivery are
polyanions possessing carboxylic acid functionalities. If the local pH is above the pK of
the polymer, it will be largely ionized; if the pH is below the pK of the polymer, it will be
largely unionized. The approximate pKa for the poly(acrylic acid) family of polymers is
between 4 and 5. The maximum adhesive strength of these polymers is observed around
pH 4–5 and decreases gradually above a pH of 6. A systematic investigation of the
mechanisms of mucoadhesion clearly showed that the protonated carboxyl groups, rather
than the ionized carboxyl groups, react with mucin molecules, presumably by the
simultaneous formation of numerous hydrogen bonds (Park et al., 1985).
vi) Concentration of Active Polymer
Ahuja stated that there is an optimum concentration of polymer corresponding to the best
mucoadhesion (Ahuja, 1997). In highly concentrated systems, beyond the optimum
concentration the adhesive strength drops significantly. In concentrated solutions, the
coiled molecules become solvent-poor and the chains available for interpenetration are
not numerous. This result seems to be of interest only for more or less liquid
mucoadhesive formulations. It was shown by Duchene that, for solid dosage forms such
as tablets, the higher the polymer concentration, the stronger the mucoadhesion
(Duchene et al., 1988).
vii) Drug/Excipient Concentration
Drug/excipient concentration may influence the mucoadhesion. BlancoFuente studied the
effect of propranolol hydrochloride to Carbopol® (a lightly cross-linked poly(acrylic
acid) polymer) hydrogels adhesion (Blanco Fuente et al., 1996). Author demonstrated
increased adhesion when water was limited in the system due to an increase in the
elasticity, caused by the complex formation between drug and the polymer. While in the
presence of large quantities of water, the complex precipitated out, leading to a slight
decrease in the adhesive character. Increasing toluidine blue O (TBO) concentration in
Chapter 1
Taste masking of Gabapentin Page 37
mucoadhesive patches based on Gantrez® (poly(methylvinylether/maleic acid)
significantly increased mucoadhesion to porcine cheek tissue (Donnelly et al., 2007).
This was attributed to increased internal cohesion within the patches due to electrostatic
interactions between the cationic drug and anionic copolymer.
viii) Other Factors Affecting Mucoadhesion
Mucoadhesion may be affected by the initial force of application (Smart et al., 1991).
Higher forces lead to enhanced interpenetration and high bioadhesive strength. In
addition,the greater the initial contact time between bioadhesive and substrate, the greater
the swelling and interpenetration of polymer chains (Kamath et al., 1992). Physiological
variables can also affect mucoadhesion. The rate of mucus turnover can be affected by
disease states and also by the presence of a bioadhesive device (Lehr et al., 1991). In
addition, the nature of the surface presented to the bioadhesive formulation can vary
significantly depending on the body site and the presence of local or systemic disease.
Materials commonly used for bioadhesion are poly(acrylic acid) (Carbopol\,
polycarbophil), chitosan, Gantrez\ (Polymethyl vinyl ether/maleic anhydride
copolymers), cholestyramine, tragacanth, sodium alginate, HPMC, sephadex, sucralfate,
polyethylene glycol, dextran, poly(alkyl cyanoacrylate) and polylactic acid. Even though
some of these polymers are effective at producing bioadhesion, it is very difficult to
maintain it effectively because of the rapid turnover of mucus in the gastrointestinal tract.
Furthermore, the stomach content is highly hydrated, decreasing the bioadhesiveness of
polymers. Indeed, Kockisch et al. compared different polymeric microspheres (poly
(acrylic acid), Gantrez\ and chitosan) in different conditions (tensile tests on porcine
oesophageal mucosa and in elution experiments involving a challenge with artificial
saliva). In tensile tests, poly (acrylic acid) particles exhibited a greater mucoadhesive
strength and better swelling properties than those made from chitosan or Gantrez.
To produce targeted mucoadhesion, some research groups have produced particles coated
with lectins, characterized by their ability to bind carbohydrates with considerable
specificity.
Chapter 1
Taste masking of Gabapentin Page 38
1.2.1.5 Methods to assess the Mucoadhesive Strength of Mucoadhesive Agents
The mucoadhesive characterization of synthetic, semi synthetic or natural gum involves
two various evaluation techniques with different methods. To, conform the mucoadhesive
character of mucoadhesive agent following methods are applicable (Asana, 2007;
Pranshu et al., 2011; Latheeshjlal et al., 2011). Some of them are Shear stress
measurement, Wihelmy’s method, Detachment force measurement, Recording of
adherence, Falling sphere method, Rotating cylinder method, Falling liquid film
technique, In vitro Mucoadhesive Strength, Ex vivo residence time, In vivo bioadhesive
study, etc.
1.3.1 PATENT SEARCH FOR TASTE MASKING OF GBP
Sr.
no
Patent
Number
Date Author Title
1 6488964 December 3,
2002
Bruna , et al. Process for manufacturing coated
GBP or pregabalin particles
2
EP19910810380
11/27/1991
Cherukuri, Subraman
Rao ; et al.
Delivery system for cyclic amino
acids with improved taste, texture
and compressibility
3
EP20000942044
10/08/2003
Villa, Roberto ; et al.
Controlled release and taste
masking oral pharmaceutical
compositions
4
10/965968
03/03/2005
Santi, Patricia Delli
A. ; et al.
Taste masking of phenolics using
citrus flavors
5
PCT/EPO08/00292
11/11/2010
Adnan Badwan, et al.
Aqueous compositions comprising
of chitosan and an acidic drug
6
US 7,256,216 B2
14/8/2007
Neema Kulkarni M ;
et al.
Liquid Pharmaceutical
Compositions
7
US2010/0316724A1
16/12/2010
Nicola Kim
Whiefield ; et al.
Composition
8
US2003/0211136A1
13/11/2003
Neema Kulkarni ; et
al.
Fast dissolving orally consumable
films containing sweetner
9
US 2010/0062988
A1
11/3/2009
Andrew Xian Chen ;
et al.
Chewable sustained release
formulations
10 US
2006/0247291A1
2/11/2006 Shelly Rene Graham
; et al.
Amino Acid Derivatives
Chapter 1
Taste masking of Gabapentin Page 39
1.3.2 PATENTS RELATED TO SUSTAINED RELEASE FORMULATIONS OF
GBP
Sr.
no
Patent
number
Date Author Title
1 20050158380 July 21, 2005 Chawla,
Manish ; et al.
Sustained release oral dosage forms
of GBP.
2 6,465,012 October 15, 2002 Vilkov Pharmaceutical tablet formulation
containing GBP with improved
physical and chemical characteristics
and method of making the same.
3 20060039968 February 23, 2006 Manikandan;
Ramalingam ; et al.
GBP tablets and method for their
preparation.
4 20050163848 July 28, 2005 Wong, Patrick S.L.
; et al.
Compositions and dosage forms for
enhanced absorption of GBP and
pregabalin
5 6,488,964 December 3, 2002
Bruna , et al. Process for manufacturing coated
GBP or pregabalin particles.
6 WO/2007/107835 September 29, 2007 Yande Vikas,
Kulkarni Shailesh ;
et al.
Formulations liquides stables
d'agents anti-epileptiques
7 6090411 July 18, 2000 Fassihi ; et al. Monolithic tablet for controlled drug
release
8 6337091
January 8, 2002
Kim Hyunjo ; et al. Matrix for controlled delivery of
highly soluble pharmaceutical agents
Chapter 1
Taste masking of Gabapentin Page 40
1.3.3 PATENTS RELATED TO GASTRORETENTIVE DOSAGE FORMS OF
GBP
Sr.
no
Patent
Number
Date Author Title
1 6723340 April 20, 2004 Bret Berner,
Gloria Gusler ; et al. Optimal polymer mixtures for gastric
retentive tablets
2 WO/2007/079195 December 29, 2006 Berner, Bret ; et al Gastric retentive GBP dosage forms
and methods for using same
3 5232704 March 8, 1993
Franz, Michel R.; et
al.
Sustained release, bilayer buoyant
dosage form
4 6960356
November 1, 2005
Talwar Naresh,
Sen Himadri ; et al
Orally administered drug delivery
system providing temporal and
spatial control
5 20050064027 March 24, 2005
Jules S. Jacob. ; et al
Mathiowitz, Edith
Bioadhesive drug delivery system
with enhanced gastric retention
6 20060045865 May 30, 2007
Jules S. Jacob ; et al Controlled Regional Oral Delivery
7 20050249798
November 11, 2005
Mohammad Hassan ;
et al
Gastroretentive drug delivery system
comprising an extruded hydratable
polymer
8 20060013876 January 19,2006
Lohray, Braj
Bhushan ; et al.
Tiwari, Sandip B.
Novel floating dosage form
Chapter 1
Taste masking of Gabapentin Page 41
1.4 Review of some patents based on Gastroretentive bioadhesive principle:
Gastroretentive dosage forms were developed by using various approaches in the past.
One such approach was based on the mucoadhesive polymers. Ilium et al. disclosed in
US 6,207,197 Bl a bioadhesive formulation for the treatment of gastric ulcer caused by
Helicobacter pylori. It comprised a drug core coated with rate controlling water insoluble
polymer layer of ethylcellulose followed by bioadhesive outer layer of chitosan which
was crosslinked with glutaraldehyde. The formulation was capable of adhering onto the
gastric mucosa and releases the drug for an extended period of time within the stomach.
Yeon et al. disclosed in WO2008/010690 Al a bioadhesive composition which comprised
multiple numbers of pellets coated with metformin hydrochloride followed by a
bioadhesive polymer such as sodium alginate, sodium carboxymethyl cellulose,
hydroxylpropylmethyl cellulose and chitosan. The pellets could be filled in the capsule or
compressed into tablet along with the immediate release pellets which comprised
glimepiride.
The patent, WO2008/074108 A2 discloses a bioadhesive composition for the treatment of
diabetes mellitus. It was prepared by wet granulating the mixture of metformin
hydrochloride, bioadhesive polymer crosslinked polyacrylic acid and other ingredients
and compressing the granules to form a tablet. The tablet was coated with a film forming
hydrophilic polymer and glimepiride. The gelling behaviour of crosslinked polyacrylic
acid led to adhesion of the dosage form to the gastric mucosa.
Mucoadhesive microspheres were developed by Liu et al. (Zhepeng Liu, Weiyue Lu,
Lisheng Qian, Xuhui Zhang, Pengyun Zeng and Jun Pan, Journal of Controlled
Release, 102, 135, 2005) for the treatment of gastric and duodenal ulcers associated with
Helicobacter pylori. The microspheres were prepared by emulsification and evaporation
method. Ethylcellulose was dissolved in acetone and the powder of crosslinked
polyacrylic acid and the antibiotic amoxicillin were added and blended. The blend was
dispersed in the light paraffin oil to form microspheres. Similar microspheres were
prepared without using bioadhesive polymer as a control.
Chapter 1
Taste masking of Gabapentin Page 42
1.5 PROJECT HYPOTHESIS
I. Development of taste masked formulations of GBP
GBP [1-(aminomethyl) cyclohexane acetic acid] is a structural analog of γ-aminobutyric
acid (GABA), with an incorporated cyclohexyl ring. GBP is currently marketed as an
adjunctive therapy for partial seizures in adults with epilepsy and for the management of
postherpetic neuralgia (Bryans and Wustrow, 1999). In clinically recommended doses,
it is rapidly absorbed following oral, single-dose administration to healthy volunteers
(Vollmer et al., 1989; Hooper et al., 1991). The site of action of GBP is, the alpha2—
delta (α2—δ) protein, an auxiliary subunit of voltage-gated calcium channels. It subtly
reduces the synaptic release of several neurotransmitters, apparently by binding to α2—δ
subunits, and possibly accounting for its actions in vivo to reduce neuronal excitability
and seizures. From the point of view of pharmacokinetics, it is essential for the
concentration of GBP in the plasma to reach its peak in 2 to 3 hours.
GBP is a white to off-white crystalline solid and is a polymorphic substance. In addition
to bitter taste, this drug has another issue of stability. It is freely soluble in water and
across a wide range of pH and is characterized by a marked bitter taste (Kiel J S,
Thomas H. G.et al., EP1628656 B1, 2008). It is moisture sensitive and tends to form
lactam impurity which should be below 0.4%. GBP degrades via intramolecular
cyclization to form a γ -lactam: 3, 3-pentamethylene-4-butyrolactam (2- azaspiro
[4,5]decan-3-one).
In market currently conventional tablets, capsules and Neurontin oral solution are
available. Gabapentin sold under the brand name, Neurontin is indicated as adjunctive
therapy in the treatment of partial seizures with and without secondary generalization in
patients over 12 years of age with epilepsy. Neurontin is also indicated as adjunctive
therapy in the treatment of partial seizures in pediatric patients with age of 3 – 12 years.
Neurontin solution is stable for only 7 days at room temperature. The recommended
storage condition of Neurontin is 2º to 8ºC (Pharmacists letter 2008).
Formulations that are available in market are unsuitable for paediatric patients. Therefore,
there is need for development of oral taste masked formulations of gabapentin to target
both paediatric as well as geriatric patients and to improve patient palatability and
acceptability. Therefore, in present research work an attempt was made to develop taste
Chapter 1
Taste masking of Gabapentin Page 43
masked stable formulations of GBP for conventional delivery. Many taste masked oral
solid dosage forms like tablets, powders and multiparticulate preparations were
investigated, as they are more stable in comparison to liquid dosage forms.
II. Development of controlled release mucoadhesive tablets of GBP
GBP has a relatively short half-life (i.e., 5-7 hours), requiring three doses per day in most
patients which leads to substantial fluctuations in the plasma concentration of the drug. It
has been determined that GBP is typically absorbed from the upper intestine, i.e., it has a
narrow absorption window and is absorbed by active transport through a large neutral
amino acid (LNAA) transporter (Stewart et al.,1993; Uchino et al., 2002). This
transporter is located in the upper small intestine, has limited transport capacity, and
becomes saturated at high drug concentrations. This absorption pathway is apparently
saturated at doses normally used to treat neuropathic pain. As a result, the plasma
exposure to GBP in patients receiving GBP is not dose proportional, and therefore may
not reach therapeutically useful levels in some patients (Gidal et al., 2000).
Consequently, the plasma levels of GBP are not dose proportional and, therefore, higher
doses do not give proportionately higher plasma levels. Since the LNAA transporter
responsible for GBP absorption is present only in the upper region of the intestine, the
dosage form used to provide GBP should be designed to release GBP in the stomach at a
rate such that the maximum amount of the drug is available in the intestinal segment.
Frequent dosing is necessary to maintain reasonably stable plasma concentrations. The
effective dose of GBP is 900 to 1800 mg/day, which is given in divided doses. Dosing
regimens requiring three or four doses per day lead to significant noncompliance in
epilepsy patients (Richter et al., 2003).
Prolonged, stable exposure to GBP may provide other clinical benefits, including greater
efficacy, prolonged duration of action, and a reduced incidence of adverse effects related
to peak drug levels. However, it has been difficult to achieve these benefits with a
sustained-release formulation of GBP, primarily due to the lack of significant absorption
in the large intestine (Stevenson et al., 1997; Kriel et al., 1997; Cundy et al., 2004a,
2004b). These pharmacokinetic complexities may directly affect the efficacy of a
sustained-release formulation. In addition, the rate and site of drug release may also
Chapter 1
Taste masking of Gabapentin Page 44
influence the magnitude and duration of the pharmacological response (Castaneda-
Hernandez et al., 1994; Hoffman and Stepensky, 1999). Therefore, an essential step in
developing sustained-release formulations is to establish a rationale that accommodates
both the in vitro and in vivo properties of the drug.
Because gabapentin is administered t.i.d., patient compliance with the conventional
immediate release dosage forms of the drug is an issue. In this respect, controlled release
dosage forms that would lower the number of daily dosings of gabapentin to once-daily
or twice-daily dosings would provide a significant advantage over the conventional
immediate release dosage form; however, in order for the controlled release dosage form
to be effective, the dosage form must overcome the poor absorption of the drug in the
lower gastrointestinal tract.
Therefore, attempts have been put forth for designing Controlled release gastroretentive
bioadhesive drug delivery systems of gabapentin that will release drug over an extended
period of time, and majorly in upper gastrointestinal tract to provide therapeutically
effective plasma levels.
It is also an objective of the present research work to provide a pharmaceutical
composition constituting an oral controlled drug delivery system that maintains its
physical integrity i.e., remains intact or substantially gains a monolithic form when
contacted with an aqueous medium, even when the quantity of medicaments is large, and
wherein the proportion of polymers is small compared to other components of the system.
Another objective of the present research work was to provide a drug delivery system that
incorporates a high dose medicament without the loss of any of its desirable attributes
such that the system is of an acceptable size for oral administration.
1.6 Objectives of the study
I. To design and develop and evaluate conventional stable taste masked
formulations of gabapentin
II. To design and develop controlled release Mucoadhesive tablets of gabapentin.
• To study in vitro release profile of developed formulations
• To perform pharmacodynamic and pharmacokinetic study on the
developed formulations
Chapter 1
Taste masking of Gabapentin Page 45
Plan of work
The experimental work was planned as follows:
Standardization of drug and polymers
i. Drug –excipients incompatibility studies
ii. Analytical method development for the estimation of gabapentin formulations in
dissolution media and plasma.
iii. Analytical method development for estimation of GABA in rat brain.
iv. Development of taste masked formulations of gabapentin by various approaches.
Evaluation of the developed formulation for taste masking potential.
Monitoring this formation for lactam impurity formation by HPLC
Evaluation of the developed formulations by performing Human Panel Studies
and by monitoring in- vitro release profiles.
v. Development of the controlled release mucoadhesive tablets
Evaluation of the developed formulations for in- vitro release profiles, DSC,
mucoadhesion testing and physicochemical properties.
Scale up and reproducibility studies.
Stability studies as per ICH guidelines.
vii. In- vivo studies
Development of Epilepsy induced animal models
To confirm induction of the disease and efficacy of the developed formulations
following criteria were chosen.
To determine changes in onset of seizure, seizure duration, percentage
mortality of the epilepsy induced animals
Estimation of GABA after oral administration of mucoadhesive tablet.
Pharmacokinetic studies on the developed formulations.
Toxicity studies
The work carried out as per the above plan is described in the forthcoming
chapters.