Introducing ABB in power generation - ABB Ltd · H ig hly efc n t,v rom ad s - ... Transportation. 4 ... QinBei Power Generation Co., Ltd Year of Commercial operation Phas I 2x6 0MW:

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iICE Solutions for Power & Water Industries

Terence TIAH Sales ManagerPower Generation

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Introducing ABB in power generation

� Facts about ABB in power generation

� Capabilities� Standardization

� Energy Efficiency

� Case studies

� Summary

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Facts about ABB in power generation

� ABB‘s system business in power generation:

� Worldwide system business of 1,600 MUSD

� Over 3,000 employees, mainly engineers

� More than 40 local/regional business units/centersworldwide

� Covering whole range of Instrumentation, Controls and Electrical systems for Power Generation (called „ICE“)

� Working relations with key players, such as Ansaldo, Alstom, GE, MHI, Toshiba, IHI, Hitachi, Dongfang, HDEC etc.

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8 Regional Centers33 Local Business Units

PolandGreeceCzech RepublicAustriaIsraelSaudi ArabiaSwedenThailandMalaysiaRepublic KoreaTaiwan

USAChinaBrazilItalyGermanySwedenSingaporeUAE

MexicoChileNorwayDenmarkUnited KingdomNetherlandSwitzerlandSpainFinlandCanadaIndonesia

JapanAustraliaNew ZealandRussiaIndiaSouth AfricaEgyptGreeceBelgiumRomaniaCroatia

Facts about ABB in power generation

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� Capabilities

� Case studies

� Summary

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ABB Solutions for Power Generation

Integrated ICE

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Instrumentation, Control and Electrical Systems

Wind

Fossil Plants

Steam- andGasturbines

Diesel Plants

Desali-nation

HydroPlants

Co-generation

Waste-to-Energy

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Key difference - ABB in power generation

� ABB was a turn key power plant builder

� Extensive know how from hydro, to nuclear, to combined cycle to coal fired power plant

� One of the largest installed fleet in the world

Thus

� Extensive process know-how

� Extensive system know-how

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EXCITATIONSYSTEM

CONTROL ROOM

CONTROL SYSTEMS

STEP UP TRANSFORMER

HV SYSTEM

STARPOINT

CUBICLE

HV- SUBSTATION

MV DRIVES

SYNCHRONIZATION

TURBINEGOVERNOR

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Power Island

GEXCITATION

TRANS-FORMERTURBINE

MV SWITCHGEAR

GENERATORCIRCUIT

BREAKER

PT’sCT’sSA’s

UNITPROTECTION

AUXILIARYTRANS-

FORMER

LV DRIVES

INSTRUMENTATIONTemperature

Pressure

LV SWITCHGEAR

LV MOTORS

COMMUNICATION

ACTUATORON-OFF,

Controlled

ANALYZERS

MVMOTORS

ABB delivers up to 25% of a power plant

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DCS-Configuration Single Line Diagram

P&IP&I--DiagramDiagram

Optimized Interface

Management

Optimized interfaces

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Standardization

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Modular Design Applications

� GT and CCPP plants

� Diesel power plants

� Small and industrial power plants

� Biomass plants

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Modular Solution

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Magnum CCPP 1300 MW, Netherlands

Customer need � Highly efficient, environmentally friendly, state-of-the-art

power plant. To be fired initially with natural gas.

� Nuon aims to convert the power plant into a fully Integrated gasification combined-cycle plant. The gasifier will convert coal and biomass into syngas, which will be used to fuel the combined-cycle units.

� A pre-combustion carbon dioxide capture facility is planned.

ABB’s response� State-of-the-art electrical system equipment and solutions.

� Switchgear housed in modular pre-fabricated units for easy site installation and limited civil engineering costs

� 380-kV GIS substation will be used to connect the plant to the grid.

Customer benefits� High-efficiency, combined-cycle power plant based on

ABB’s proven electrical systems.

� Large modern units suitable for today’s energy demands.

� Full integration into the Dutch grid

Nuon Magnum Power Plant

1300MW CCPP, EemshavenNetherlands

EPC contractor: Mitsubishi Heavy Industries Japan

Customer: Nuon

Completion: 2011

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Magnum CCPP 1300 MW, Netherlands

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MV Circuit Breaker Racking on Trolley

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ABB Standard Modules Content

� MV Switchgears type Unigear ZS1

� LV/DC/UPS Switchgears type MNS 3.0

� Main / Aux. Transformers type ABB (oil/dry)

� Generator Circuit Breaker Systems type HEC

� Electrical Protection & Control Systems (i.e. IED670)

� Excitation Systems with AVR type Unitrol F/5000/6000

� Static Starting Systems type LCI

� Synchronization system type Synchrotact 5

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Transportation

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Module Installation

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Final Installation - Example

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Energy Efficiency

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� ABB is continuously optimizing eBoP to� Reduce parasitic loads (10% in a coal power plant, 6% in a oil

power plant, 3% in a gas power plant)

� Introduce variable speed drives

� Optimized voltage levels and reactive power compensation

� Optimized single-line-diagram

� ABB is continuously optimizing automation to� Minimized forced outage, maximize availability

� Maximize efficiency

� Fieldbus based solutions

� Various optimization programs (Optimax)

Technical and Engineering Advances

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� Capabilities

� Case studies

� Summary

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Qatalum CCPP, 1350 MW, QatarCustomer need � Project realization to supply electrical power to aluminium

smelter � CCPP with 1350 MW electrical power

� Turnkey solution for electrical system

ABB’s response� Complete design, engineering, installation and

commissioning of electrical system

� Supply includes IP transformer, station transformers, complete power train including generator circuit breakers, HV cable system and GIS substation 220 kV

Customer benefits� ABB takes full responsibility for engineering and

coordination activities towards customer and end-user

� ABB supports GE as EPC to fulfill tight and demanding schedule

� ABB ensures challenging alignment of frequency and voltage between power plant, aluminium smelter and national grid

Qatalum, Qatar

Enduser: JV of Qatar Petroleum and Norsk Hydro

Customer: General Electric

Year of commissioning: 2009

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Datteln Unit 4, 1.100 MW, GermanyCustomer need � 1.100 MW clean coal power plant with

high efficiency / low emissions

� Frequency control, load flexibility incl. 300 MW railway power supply through frequency converters

� Convoi approach with three similar units planned

ABB’s response� Process control system including boiler protection

� Instrumentation and actuators

� Complete engineering, installation and commissioning

� Simulator for engineering, commissioning and operator training

� Customer benefits� Common, integrated control platform

� Leading automation and optimization technology for

load flexibility, frequency control, emission control

� Cost and time benefits from use of simulation technology

Datteln 4, Germany

Customer: E.ON KraftwerkeGmbH

Consultant: E.ON Engineering


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QinBei Power Plant, 4x600MW, ChinaCustomer need � 4x600MW coal fired supercritical units, clean coal power

plant with high efficiency and low emissions� Full control functions cover 4 units and common auxiliary

system� The project demanded a high level of product quality and

technical � The first Chinese home made supercritical unit project

ABB’s response� Full function of unit control, and common electronic

system control. Cover boiler, turbine, BoP and electric common system controls

� Functions include: SCS,MCS,DEH,MEH,DAS,FSSS,ECS� Include large screen system and CCR

Customer benefits� Same type of DCS to cover full functions of unit� Short delivery time and commissioning time� Guardant that units would meet all performance criteria� Improving efficiency and reducing emission

HuaNeng QinBei Power Plant, Henan Province, P.R.China

Enduser: HPI

Customer: HeNan HuaNengQinBei Power Generation Co., Ltd

Year of Commercial operation Phase I 2x600MW: 2004

Phase II 2x600MW: 2008

Awards: Asian Power Project of the Year 2006

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Isogo Unit 2, 700MW, Japan

� Isogo 2, Japan

� Customer: J-Power (Electric Power Development Co.,Ltd.), Japan

� Delivery : 2008 1Q

� Year of commissioning: 2008

Customer need � Integrated control system for all Balance of Plant Control

covering Flue Gas Desulphurization, Water Treatment, Ash Handling and Plant Electrical Control.

� New technology introduction into Greenfield power plant.

ABB’s response� Engineering Support during Plant Conceptual Design Phase.

� Distributed Control System for Balance of Plant Control.

� Redundant 800xA Operations in Japanese with five workplaces.

� Information Management Systems.

Customer benefits� Common, integrated control system for reduced life cycle-costs,

covering DCS and Information Management.

� Improving efficiency and reduced emission.

� Use of a state-of- the-art technology offering flexible and expandable systems for the future.

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EVN Uong Bi 300 MW Extension FPP, VietnamCustomer need � Meet the increasing demand for electricity in the northern province of

Vietnam. Upon completion, the new plant will generate 1.8 billion kWh.

ABB’s response� DCS, full automation, protection and monitoring of power plant� Performance Calculations for plant performance and efficiency

monitoring � CCTV for plant surveillance � RTU and modems to be used as EVN transmission network SCADA

interface for communications to the National Load Dispatch Centre� Off-line test and development system� Grid connection incl. GCB, IPB and electrical protection� Generator and Unit/Station Transformers� MV- and LV-systems and cabling� DC / UPS systems� Customer training� System design, engineering, co-ordination works, project

management, installation, erection works supervision, testing, commissioning

Customer benefits� Application of state-of-the-art technologies and reliable power supply

for the plant� Fully integrated control and electrical system

EVN Uong Bi 300 MW Extension coal fired plant, Vietnam

Customer: LILAMA

Order Year: 2003 (DCS) / 2004 (eBOP)

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Nam Theun II HPP, Laos

Customer need

� Turnkey 1180 MW Hydro Electric Power Plant

� 4 X270MW Francis + 2X50MW Pelton

� 500KV + 115KV substations

ABB Scope

� Control, protection, unit measurement, SCADA, excitation, telecommunications, unit transformers, 500KV substation, 115KV substation

� ABB bid complete water-to-wire in consortium with GE and Clemessy.

GE Scope

� Turbine, generator, and mechanical BOP.

Clemessy Scope

� Electrical design and remaining EBOP equipment

Customer benefits

� single source for complete Water-to-Wire electromechanical package

� Consortium deal structure provides for more competitive offering

Nam Theun 2 HPP, Laos

Enduser: NTPC

Cutomer: NTPC


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RAF BII, 550 MW and Desalination, QatarCustomer need � Fast-track project execution to cover urgent needs for

power and water� CCPP with 550 MW electrical power and desalination of

40 million gallons water / day

� Turnkey solution for electrical balance of plant

ABB’s response� Complete design, engineering, installation and

commissioning of the electrical systems

� Supply includes 280 MVA power transformers, auxiliary and station transformers, medium- and low voltage switchgears, generator circuit breakers and a 220 kV GIS

Customer benefits� ABB takes full responsibility for engineering and

coordination activities towards customer and enduser

� ABB supports GE as EPC to fulfill tight and demanding time schedule

Ras Abu Fontas BII, Qatar

Enduser: Qatar Electricity and Water Company

Customer: General Electric


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Gelugor CCPP, MalaysiaCustomer need � Conversion of two 110MW open cycle GT plants into a

single CCPP plant to meet the increasing electricity demand

� The existing plant consists of two Frame 9171E GT capable of dual fuel firing. The combined cycle block will consist of two GT, two HRSGs and one 105MW ST-generator arranged in a 2-2-1 configuration

ABB’s response� DCS, full automation, protection and monitoring of

power plant� Continuous Emission Monitoring System � Grid connection incl. GCB, IPB and electrical protection� Generator, Unit/Station and Auxiliary Transformers� MV- and LV-systems� DC / UPS systems� System design, engineering, project management

installation supervision, testing, commissioning

Customer benefits� “One-stop-shop” turnkey supplier from control system to

total eBoP package� Cost reduction by integrated project management and

co-ordinated engineering team efforts

Gelugor 325 MW CCPP

Penang Island, Malaysia

EPC contractor: Kawasaki Heavy Industries

Customer: TNB

Completion: 2003

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Yixing 4x250 MW pumped storage, China

Yixing, 4x250 MW HPP, Jiangsu province, China

EPC: General Electric


Customer need� Electromechanical package for 4x250 MW

pump storage power plant

ABB’s response� Control and protection systems

� Electrical scope: MV switchgear, generatorcircuit breaker, isolated phase bus, excitation,static frequency converter, cabling, GIS*, LV switchgear*

Customer benefits� Completely automated – remote control from

two dispatch centers

� Fully integrated control, protection and electrical system

* individual ABB contracts

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� Capabilities

� Case studies

� Summary

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Value of Partnership

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Total Cost Reduction� by elimination of redundant activities/coordination by

suppliers and customer� by reduction of risk exposure

1)

- Specification- Evaluation- Procurement- Interfaces

Value of partnership with ABB

Multiple suppliers

SubsupplierScope 1

SubsupplierScope 2

SubsupplierScope 3

Customer's Efforts 1)

Customer´sRisk

Exposure

ABB as your partner

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100 %

80%

Early standardisation, reduced cost to bid and reduced bid price

Elimination enquiry, bidding and negotiation, reduced sales & Admin.

Type tested solutions using Industrial IT enabled products, proven interfaces, InTools generated db

Trusted performance on-time delivery – Single source supply

Reduced Installation due to less wiring and type tested products

Reduce spare parts and trainingReduced Client issues

Examples of cost saving potentials

FEED, Bid phase

Procurement

Engineering costs

Expeditinginspection

Installation

Commissioning, start up, training

Typical Costs

Integrated Project Savings

Integrated Approach*

*Plus schedule savings

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Summary

Lowers total project cost� No coordination for partners scope� Reduced installation costs� Reduced commercial risk

Added value to client

� Increased availability� Greater flexibility� Reduced operating costs

Supports fast track projects� Sharing of responsibilities� Guaranteed delivery � Access to a complete product range &

standardization

Alleviates customer s resources� Using ABB project experience� Interfacing with only one partner� Reduced technical risk

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ABB – Your Flexible Partner

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Services

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� Thank you

� Your questions please

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Contact

� Terence Tiah

� DID: (65) 6773 8124

� Mobile: (65) 9295 7900

� Email: [email protected]

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Documents

Introducing ABB in power generation - ABB Ltd · H ig hly efc n t,v rom ad s - ... Transportation. 4 ... QinBei Power Generation Co., Ltd Year of Commercial operation Phas I 2x6 0MW: