Intro to Crystalline Defects

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    Defects, Dislocations, and

    Other Imperfections

    Learning Unit 2

    ME 2340

    Tuesday, October 19, 2010

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    Lesson Objectives

    Point defects: vacancy, interstitial atoms,substitutional atoms

    Calculating the number of vacancies in a substance Calculate the number of solute atoms in an alloy

    Calculate weight % and atomic %, and to convertfrom one to the other Name the different types of dislocations and define

    Burgers vectors

    Define Schottky and Frankel defects Describe stacking faults, twin boundaries, and grainboundaries

    Describe in your own words what a slip system is

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    Overview

    Crystals can be imperfect in the following ways:1. Point Defects (no dimension)

    2. Line Defects (1-D)

    3. Planar Defects (2-D)4. Bulk Defects (3-D)

    How we study and quantify defects

    Why we care

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    1. Point Defects: Six Types

    a. Vacancies

    b. Interstitial atoms

    c. Substitutional atoms

    d. Interstitialcy (not shown)

    e. Frenkel Defects

    f. Schottky Defects

    (c)

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    1 a) Vacancies: Missing Atoms

    Vacant sites in lattice thatnormally contain atoms

    Number of vacant sites (nv)

    increases exponentially with

    temperature (T) where n is given by:

    n is the total number of latticepositions; Qv is the activation

    energy

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    We can get Qv froman experiment.

    Measure this... Replot it...

    Measuring Activation Energy

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    Find the equil. # of vacancies in 1m3

    of Cu at 1000 C. Given:

    Answer:

    Estimating Vacancy Concentration

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    Practice Problem

    Calculate the energy for vacancyformation in aluminum, given that theequilibrium number of vacancies at

    500C (773 K) is 7.57 x 1023 m-3. Theatomic weight and density foraluminum are, respectively, 26.98 g/

    mol and 2.62 g/cm3.

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    Low energy electronmicroscope view of a (110)surface of NiAl. Increasing T causes surfaceisland of atoms to grow. Why? The equil. vacancyconc. increases via atom motionfrom the crystal to the surface,where they join the island.

    Reprinted with permission from Nature (K.F.McCarty, J.A. Nobel, and N.C. Bartelt, "Vacancies inSolids and the Stability of Surface Morphology",Nature, Vol. 412, pp. 622-625 (2001). Image is 5.75m by 5.75 m.) Copyright (2001) Macmillan

    Publishers, Ltd.

    Observing Vacancy Concentration

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    http://www.nature.com/http://www.nature.com/
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    Two possible outcomes if impurity (B) added to host (A): Solid solution ofB in A (i.e., random dist. of point defects)

    Solid solution ofB in A plus particles of a new phase (usually

    for a larger amount of B)

    OR

    Substitutional alloy(e.g., Cu in Ni)

    Interstitial alloy(e.g., C in Fe)

    Second phase particle-- differentcomposition-- often different structure.

    Point Defects in Alloys

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    Interstitial Defects

    Solute atomsin regularvoids

    Possible sizedetermined bygeometry

    Distorts latticesomewhat

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    Substitutional Defects

    Solute atom substitutes for a solvent atom Size and valence matters

    Easiest when size and valence similar

    Hume Rothery Rules Size Difference < +/- 15%

    Same crystal structure in pure form

    Similar electronegativity

    Solute has same or higher valence than solvent

    Satisfy all four complete substitutional solid solution

    Satisfy some of four incomplete substitutional solid

    solutionTuesday, October 19, 2010

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    Other Point Defects

    1d) Interstitialcy a.k.a self interstitial

    Occurs when low packing factor

    1e) Frenkel defect

    Vacancy-interstitial pair

    Much like self-interstitial with ions

    1f) Schottky defect

    Unique to ionic materials Both cation and anion missing

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    Definition: Amount of impurity (B) andhost (A) in the system.

    Weight %

    Two descriptions: Atom %

    Conversion between wt % and at% in an A-B alloy:

    Basis for conversion:

    Specifying Composition

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    Line Defects - Dislocations

    Whole lines of atomsthat are not where they

    should be In metals, deformation

    depends on dislocations

    Edge dislocations

    Screw dislocations

    Mixed dislocations

    Animations

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    What is Slip?

    Process of dislocation movement Occurs in direction of Burgers Vector, b

    Occurs on the slip plane

    Slip plane + Slip direction = Slip System

    BCC up to 48 systems

    FCC 12 systems

    HCP 3 systems

    More slip systems = more chance for cross slip Peierls-Nabarro stress required to move a dislocation

    given by:

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    http://images.google.com/imgres?imgurl=http://www.fotosearch.com/comp/BDX/BDX273/bxp46994.jpg&imgrefurl=http://www.fotosearch.com/BDX273/bxp46994/&h=300&w=196&sz=17&tbnid=Vce3NOcIIHsJ:&tbnh=110&tbnw=72&prev=/images%253Fq%253Dbanana%252Bpeel%2526hl%253Den%2526lr%253D&oi=imagesr&start=2http://images.google.com/imgres?imgurl=http://www.fotosearch.com/comp/BDX/BDX273/bxp46994.jpg&imgrefurl=http://www.fotosearch.com/BDX273/bxp46994/&h=300&w=196&sz=17&tbnid=Vce3NOcIIHsJ:&tbnh=110&tbnw=72&prev=/images%253Fq%253Dbanana%252Bpeel%2526hl%253Den%2526lr%253D&oi=imagesr&start=2
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    Dislocation motion requires the successive bumpingof a half plane of atoms (from left to right here).

    Bonds across the slipping planes are broken andremade in succession.

    Atomic view of edge

    dislocation motion fromleft to right as a crystalis sheared.

    (Courtesy P.M. Anderson)

    Bond Breaking and Remaking

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    Where will slip occur?

    Slip happens on close packed directions inthe close packed plane

    As dhkl decreases, lower required stress Covalent materials show little or no slip

    Ionic materials also crack before slipping

    Dislocations explain metal strength

    Based on the bonds, metals should be 1000 timesstronger!

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    Structure: close packedplanes & directions arepreferred.

    Mg (HCP)

    Al (FCC)tensile directionResults of tensile testing

    view onto twoclose-packed planes.

    Dislocations & Crystal Structure

    Comparison among crystal structures:FCC: many close-packed planes/directions;HCP: only one plane, 3 directions;BCC: no close packed planes

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    Schmids Law Single Crystals

    Resolved shear force:

    Schmids Law:

    Yield strength depends onstress required to get the

    first plane moving:Tuesday, October 19, 2010

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    Planar Defects

    a) Surfaces

    b) Grain Boundaries

    c) Stacking Faultsd) Twin boundaries

    e) Domain boundaries All of these defects separate a larger

    crystal lattice into smaller regions

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    Grain boundaries

    Where one crystallite meetsanother

    Dislocations cant move

    across easily

    Nanomaterials can have upto 50 vol%

    Hall-Petch equation relatesyield strength to grain size(d):

    At normal temps, as grainsize , strength

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    Grain boundaries: are boundaries between crystals. are produced by the solidification process, for example.

    have a change in crystal orientation across them.

    impede dislocation motion.

    Schematic

    ~ 8cm

    Metal Ingot

    More on Grain Boundaries

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    S k F l

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    Stacking Faults Normal FCC sequence:

    ABC ABC ABC FCC sequence with stacking

    fault:ABC ABAB ABC

    Normal HCP sequence:ABABABABAB

    HCP sequence with stackingfault:ABABCABABA

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    O h Pl D f

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    Other Planar Defects

    Twin boundaries Produced during deformation or

    phase change

    Not as effective at

    stopping dislocationsDomain boundaries

    In ferroelectric materials

    Magnetization or polarizationchanges across boundary

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    Strengthening of Materials

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    Strengthening of Materials

    Dislocation motion = deformation occurs

    Stop dislocations = stop deformation

    Means for preventing movement: Other dislocations (strain hardening)

    Impurity atoms (solid-solution strengthening)

    Grain boundaries (grain size strengthening) Other phases (precipitation strengthening)

    Well be discussing these later.

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    4) B lk D f

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    4) Bulk Defects

    Porosity

    Amount of void space in material

    Units of measure

    between 01 (fraction less than one)

    between 0100% (percentage)

    Inclusions

    material (usually a particle of acompound) that is trapped inside ametal or ceramic during itssolidification

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    M G l D f

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    More General Defects

    Cracks - more on that later

    Voids

    Shear bands - amorphous materials

    Macroscopic structural flaws

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    S

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    Summary

    Defects are often present in structures

    Sometimes use to advantage to strengthen

    Sometime critical to remove to improve properties

    An understanding of various types of defects

    will lead to insight on best practices forprocessing and materials selection

    Tuesday, October 19, 2010