Interoc hammer Manual

Typ/Type Bild-Nr./Illust.No.

Zng.-Nr./Draw.-No.

Ersatzteilliste / Spare parts list Ausgabe / Issue

Issued by : AB Date : 13.04.2004 File: AKP4322c.eng

P. O. Box 13 01 63 44311 Dortmund

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B1000R/C 64

AKP4300

1 02.02

B1000R/C 64 Hydraulic-hammer

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Niederlassung der DEILMANN-HANIEL Maschinen und Stahlbau GmbH

Postfach 13 01 63 44311 Dortmund

TABLE OF CONTENTS Illust.- No. Description

1.2 Main components of Hydraulic drifter

1.3 List of Illustration- Hydraulic-drifter 2.0 Hydraulic brifter

2.1 Rotary head ( List of Part no.1-26)

2.2 Rotary head ( List of Part no. 27-43)

2.3 Control

2.4 Impact mechanism

2.5 Backhammering device

3.0 Rotary head; Drill sleeve

3.1 Rotary head; Hydraulic switching 3.2 Rotary head; Hydraulic switching (List of Part no. 1-33)

3.3 Rotary head; Hydraulic switching (List of Part no. 34) 3.4 Conversion kit for electric actuation of rotary heads (Drawing)

3.5 Conversion kit for electric actuation of rotary heads (List)

3.6 Cover for hydr. valve

4.0 Hydraulic-Impact mechanism; Low pressure accu mulator

4.1 Hydraulic-Impact mechanism; High pressure accu mulator Part no. 111 5.0 Backhammering device; High pressure accu mulator Part no. 144

6.0 Flow control valves

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Illust.- No. Description 7.0 Control valves

8.0 Check valve 9.0 Accessories (on request)

10.0 Filling device ( Drawing) 11.0 Filling device (List) 12.0 Two-Speed-Automatic (Drawing)

13.0 Two-Speed-Automatic (List) 14.0 Calibrating pin


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B1000R/C 64

AKP4300

Hammer B1000R can be supplied in following versions

1. Hydraulic hammer B1000R/C64 cpl.; C64left Mat.-Nr.60700

2. Hydraulic hammer B1000R/C64 cpl.; H55left Mat.-Nr.70043

3. Hydraulic hammer B1000R/C64 cpl.; H55right Mat.-Nr.70045

4. Hydraulic hammer B1000R/C64 cpl.; C64right Mat.-Nr.70088


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B1000R/C 64

AKP4300

1.2 Main components B1000R/C64 compl. 02.02

Main components of Hydraulic hammer

B 1000 R/C64

1. Hydraulic hammer

2. Flow control valve

3. Control valves

4. Check valve

5. Accessories (on request)


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B1000R/C 64

AKP4300

Hammer B1000R can be supplied in following versions

1. Hydraulic hammer B1000R/C64 no valve; C64left Mat.-Nr.59202

2. Hydraulic hammer B1000R/C64 no valve; H55left Mat.-Nr.70044

3. Hydraulic hammer B1000R/C64 no valve; H55right Mat.-Nr.70046

4. Hydraulic hammer B1000R/C64 no valve; C64right Mat.-Nr.70087


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B1000R/C 64

AKP4300

1.3

02.02

Hydraulic hammer B1000R/C 64

B 1000 R/C64

1.1 Rotary head Pos. 1-43

1.2 Control Pos. 70-86

1.3 Impact mechanism Pos. 100-128

1.4 Backhammering device Pos. 140-158


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Issued by :AB Date :13.04.2004 File :AKP4300c.eng

P. O. Box 13 01 63 44311 Dortmund

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Teil Part

Benennung Description

Stck Quantity

DIN / Werkstoff Material

Mat.-Nr. Code No.

B1000R/C64 2.1

1.1 Rotary head AKP4300 B1000R/C64 02.02

1 Rotary head cpl.

1 1 Gear housing cpl. 20067

2 1 Housing cover 60730

3 2 Two-Speed hydraulic motor for left hand drilling 20067

3.1 2 Two-Speed hydraulic motor for right hand drilling 69180

3.2 1 Seal kit for Two-Speed hydraulic motor aft 69464

3.3 1 Seal kit for Two-Speed hydraulic motor front 69465

4 1 Drill sleeve cpl. s.Pict. 3

5 1 Shank adapter C64 left 59207

5.1 1 Shank adapter C64 right 60219

5.2 1 Shank adapter H55 left 60549

5.3 1 Shank adapter H55 right 60558

6 1 Gear wheel 22784

7 2 Drive pinion 22284

8 1 Needle bearing 39610

9 1 Axial cylinder roller bearing 60788

9.1 1 Axial cylinder roller bearing 22648

10 1 Needle bearing 22677

11 2 Needle bearing 16946 12 2 Snap ring 22229

13 2 Lock ring 12591

14 2 Lock ring 29460

15 2 Snap ring 39611

16 1 Spacer ring 16873


18 2 Radial shaft seal 16949

19 1 Shaft seal 39613

20 8 Washer for M16 Nord-Lock 12936

21 2 O-Ring 16874

22 1 O-Ring 20073

23 1 Screw plug 17766

24 1 Plug 25637

25 1 Screw plug cpl. 22285

26 1 Seal ring 07563


Zng.-Nr./Draw.-No.


Issued by :AB Date :13.04.2004 File :AKP4300c.eng

P. O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/C64 2.2

1.1 Rotary head AKP4300 B1000R/B1000R/C64 04.01

27 10 Screw M12x50 12.9 16953

28 8 Hexagon screw M16x1,5x45 DIN933 10.9 16878

29 2 Cylindrical screw - UNF - 2B x 1 12.9 16879


31 2 Washer 16881

32 1 Tapered lubricating nipple 17767

33 2 Sleeve 12401 34 2 O-Ring 28934

35 4 Plug 04036

36 2 Hexagon screw M12x15 DIN933 DIN933/8.8 08964

37 4 Cylindrical screw M3x6 DIN84/Ms 36040

38 1 Name plate 20278

39 1 Hydraulic switching cpl. s. Pict. 3.1

40 4 Cylindrical screw M8x75 DIN912/8.8 28321


42 2 O-Ring 39616

43 1 Ring bolt M20 DIN580 01333


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Issued by :GL Date :13.04.2004 File AKP1400c.doc

P.O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/B100R/C64 2.3

1.2 Control AKP1400 B1000R/ B1000R/C64 09.03

1 Control cpl. 16888

70 1 Control housing cpl. 16933

71 1 Cover 16937

72 1 Rotary slide cpl. 16938

73 1 Hydraulic motor 16939

74 1 Adaptor 16940

75 1 Washer 16941

76 8 Expansion bolt 16943

77 4 Cylindrical screw M12x40 DIN4762 8.8 28377


79 4 Nordlock pair of washers M12 12747

80 2 Feather key 17773

81 1 Square seal 16944


83 2 O-Ring 17784

84 1 O-Ring 17788


86 2 Threaded pin M12x20 DIN913 45 H 17582


Zng.-Nr./Draw.-No.

Ersatzteilliste / List of Spare Parts Ausgabe / Issue

Erst. durch :AB Datum :14.04.2004 File :AKP1300c.eng.doc


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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/B1000R/C64 2.4

1.3 Impact mechanism AKP1300 B1000R/B1000R/C64 02.02

. 1 Hydraulic impact mechanism cpl. 16887

100 1 Cylinder cpl. 16905

101 1 Striker piston 16906

102 1 Hammer upper part 16907

103 1 Gas filling valve 16908

104 1 Plug 16909

105 4 Expansion bolt cpl. 20796

106 4 Nut 16912

107 1 Plug 16914

108 1 Plug 16915

109 1 Seal bushing 16913

110 4 Washer 16911

111 2 High-pressure accumulator cpl. s. Pict. 4.1

112 1 Low-pressure accumulator cpl. s. Pict. 4

113 8 Cylindrical screw M14x1,5x85 DIN4762 10.9 16918


115 1 Stripper 16919

116 1 O-Ring 16920

117 1 Grooved ring 16921

118 1 Slide ring seal 16922

119 3 O-Ring 16923


121 1 Square ring 16926



124 1 O-Ring 16928

125 1 O-Ring 16929



128 4 Ring bolt M16 DIN580 01332


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Issued by :AB Date :13.04.2004 File :AKP1200b.eng

P.O. Box 13 01 63 44311 Dortmund

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B650R/B1000

AKP1200 1.4 Backhammering device

B650R/B1000R

2.5

05.03 Teil Part


Stck Quantity


Mat.-Nr. Code No.

1 Backhammering device cpl. 16886

140 1 Cylinder cpl. 16889

141 1 Intermediate ring 16890

142 1 Piston 16891

143 1 Buffer ring 16892

144 1 High-pressure accumulator cpl. 16894

145 1 Tapered lubricating nipple 17767

146 6 Expansion bolt 16895

147 1 Accumulator protection 71731


149 6 Hexagon nut M12 16896

150 1 Seal ring 22267

151 4 Cylindrical bolt M12x85 DIN4762 8.8 20234


153 1 O-Ring 16899

154 1 Stripper 16900

155 1 O-Ring 16901


157 1 O-Ring 16903

158 1 O-Ring 18499


Zng.-Nr./Draw.-No.


Issued by :AB Date :13.04.2004 File :AKP4301a.eng.doc

P. O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/C 64 3

Rotary head ; Drill sleeve cpl. Part no.4 AKP4301 B1000R/C 64 04.01

1 Drill sleeve cpl 59204 1 1 Drill sleeve 59205

2 1 Drill sleeve lower part 22531

3 1 Bushing 22287

4 1 Buffer ring 59206 5 1 O - Ring 12374


Zng.-Nr./Draw.-No.



P. O. Box 13 01 6344311 Dortmund

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B1000R/C64

AKP4329 Rotary head; Hydraulic switching cpl.-part no.39

B1000R/C64

04.04

Teil Part


Stck Quantity


Mat.-Nr. Code No.

1 Hydraulic switching compl. 59228

1 Set of hoses 70954

1 1 Hose line 6x900P; 10S;2SC;DKO 1x45 20764

2 1 Hose line 6x400P; 6L;2ST-AF;DKO 20762

3 1 Hose line 8x330P; 12S;2SC;DKO 1x45 20765

4 1 Hose line 10x760P; 10L;2SC;DKO 20763

5 1 Hose line 12x265P; 16S;2SC;DKO 20766

6 1 Hose line 20x840P; 25S;2ST-AF;DKO 1x45 20770

7 1 Hose line 20x800P; 25S;2ST-AF;DKO 20769

8 1 Hose line 20x450P; 2SC;DKO 1x90 20768

9 1 Hose line 20x285P; 25S;2SC;DKO 20767



1 Set of screw connection 70955

30 1 Screw connection WH 6 PLR - KDS 20252

31 1 Screw connection WH 10 PSR - KDS 20237


33 1 Screw connection WH 12 PLR - KDS 11185


35 2 Screw connection GE 8 PLR ED - 3/8 20595

36 2 Screw connection GE 10 - PL 7/16 - 20 20795

37 2 Screw connection GE 16 - PS 7/8 - 14 18491

38 1 Screw connection GE 18 - PLR - ED/G 3/4 17435

39 1 Screw connection GE 20 - PSR - ED 11147

40 4 Screw connection GE 25 - PSR - ED 11150

41 4 Screw connection GE 25 - PS 1- 5/16 - 12 UN 16883

42 5 Screw connection EL 25 - PS 11996


45 4 Screw connection EW 10 - PL 11136

46 2 Screw connection EW 16 - PS 11132



49 1 Screw connection EVL 18 - PL 10519

50 1 Screw connection ET 10 - PL 11478

3.2


Zng.-Nr./Draw.-No.




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B1000R/C64

AKP4329 Rotary head; Hydraulic switching cpl.-part no.39

B1000R/C64

04.04

Teil Part


Stck Quantity


Mat.-Nr. Code No.


52 1 Screw connection RED 12 / 10 - S 25543

54 1 Screw connection RED 16 / 12 - PS 11163

55 1 Screw connection VKA 18 - L 25105

56 4 Screw connection RED 25/12 - PS 29687



60 1 Screw connection SNV 12 - S 12763


65 2 Screw connection EGE 12 SR ED 27316

66 8 Screw connection GE 12 - PSR ED 27342

67 3 Screw connection VKA 12 13595

68 1 Orifice dia19,9-0,1 16930

1 Accessories for set of screw connection 70956

80 1 Control block LT-30D 26220 81 2 Pressure relief valve 0,2 bar 3/8 68836

82 1 3/3 Way-shuttle valve 68834

83 1 Control block 68835

3.3


Zng.-Nr./Draw.-No.




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AKP2460 Conversion kit for electric actuation of rotary heads

(Drawing)

3.5

04.04

Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/C64

1 1 Set of hoses 70811 1 2 Hose line 6x600P; 8L; 2SC; DKO 59417

2 1 Hose line 6x900P; 8S; 2ST-AF; DKO 39281

3 1 Hose line 8x800P; 10L; 2ST-AF; DKO 58536



6 1 Hose line 8x500P; 10L; 2SC; DKO 68495

2 1 Set of screw connection 70812

10 4 Screw connection GE 8 PSR-ED 11143

11 2 Screw connection GE 8 PLR ED 11151

12 1 Screw connection GE 10 PLR ED 11152

13 1 Screw connection EW 8 - PL 11135





19 1 Screw connection WV 12 - S 18578




23 1 Screw connection GZ 12 S 63550

24 1 Screw connection GZR 12 S / 12 L 68813

3 1 Accessories for set of screw connection 70813

40 1 Cover compl. for hydr. Valve s. Pict 3.6


Zng.-Nr./Draw.-No.




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B1000R/C64

AKP2458

04.04

Teil Part


Stck Quantity


Mat.-Nr. Code No.

3.6/13 Cover compl. for hydr. valve

1 Cover compl. for hydr. valve 70945

1 1 Cover compl. 70106

2 1 Cover 71303

3 2 4/2 way valve 16960

4 2 Joining plate 17791

5 8 Hexagon screw M8x16 24017/8.8 A2A 63917

6 4 Hexagon screw M6x30 24014/8.8 TZN 71424

7 8 Pan head screw M5x50 24762/8.8 verz. 71457

8 8 Nordlock disk pair M6 20235

9 8 Nordlock disk pair M8 09030

10 4 Hexagon nut M6 71377


Zng.-Nr./Draw.-No.


Issued by :AB Date :14.04.2004 File :AKP1314b.eng


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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B650R/B1000R 4 Hydr. impact mechanism ; Low-pressure accu. cpl. part no.112 AKP1314 B650R/B1000R/ B1000R/C64 04.03

1 Low-pressure accumulator cpl. Part no.112 16917

1 1 Accumulator cover 11324

2 1 Accumulator body 11323

3 1 Accumulator diaphragm 10455

4 1 O-Ring 11301

5 6 Cylindrical screws M10x25 DIN4762/12.9 08896


Section A-B

Tightening torque = 77 Nm(slightly oiled)


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Issued by :AB Date :14.04.2004 File :AKP1313C.ENG

P. O. Box 13 01 63 44311 Dortmund

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B650/B1000R B1000R/C64

Teil Part


Stck Quantity


Mat.-Nr. Code No.

3.1/4.1/5 Hydr.-Impact mechanism ; High-pressure accu. cpl. part no.111u.144 AKP1313 B650R/B1000R /B1000R/C64 02.03

1 High-pressure accumulator cpl. 16916

1 1 Lower part 20355

2 1 Upper part 20356

3 1 Gas filling valve 20357

4 1 Diaphragm 20358

5 1 Square seal - seal ring 20359

6 16 Cylindrical screws M8x50 4672/12.9 14154

Admiss. excess pressure: 210 barNitrogen filling pressure: 90 barContent: 0.3 dm3

Tightening torque = 43 Nm(slightly oiled)

Tightening torque = 40 Nm


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Issued by : AB Date : 14.04.2004 File : AKP2008c.eng.doc

P. O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/B1000R/C64 6

2. Flow control valves AKP2008 B1000R/B1000R/C64 09.03

1 Flow control valve 16121

2 Plate Percussion rate/ Percussion energy 17575

3 Flow control valve (only cartridge) 74118

Flow control valve


Zng.-Nr./Draw.-No.


Issued by : AB Date : 14.04.2004 File : AKP2009c.ENG.doc

P. O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/B1000R/C64 7

3. Control valves AKP2009 B1000R/B1000R/C64 04.04

1 1 4/3 Way directional control valve 16120

2 1 4/2 Way directional control valve 16098

3 1 Plate I, II, III for 4/3 Way directional control valve 16138

4/2 Way directional valve4/3 Way directional valve


Zng.-Nr./Draw.-No.


Issued by :AB Date :14.04.2004 File :AKP2010c.eng.doc

P. O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B650R/B1000R 10/8

4. Check valve AKP2010 B650R/B1000R/B1000R/C64 09.03

1 Check valve 18494


Zng.-Nr./Draw.-No.


Issued by :AB Date :14.04.2004 File :AKP4319b.eng.do

P. O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/B1000R/C64 9

5. Accessories (on request) AKP4319 B1000R/B1000R/C64 04.04

1 1 Filling device cpl. 61464

2 1 Two - speed - automatic cpl. ; TWO-002 12607

3 1 Calibrating pin - see drawing no. 14

4 1 Seal kit - rotary head part. 18, 20, 22, 34, 42 a. 63185 part. 5 of drawing no. 3

5 1 Seal kit - control part. 81 - 84 20370

6 1 Seal kit - hydraulic impact mechanism 16931

part. 115 - 125 a. part. 5 of drawing no. 4.1 a.

part. 4 of drawing no. 4

7 1 Seal kit - backhammering device 63186

part. 149, 152 156 a. pos. 5 of drawing no. 5

8 1 Nitrogen bottle - part. 3 of drawing no. 10 17629

9 1 Grease gun for 500gr. cartridge 17631

10 1 High-pressure hose for part. 9 20305

11 1 Chisel paste for part. 9 ; 500 gr. 16871

12 3 Control block bullet 59991

13 1 Shank adapter C64 left 59207

14 1 Shank adapter C64 right 60219

15 1 Shank adapter H55 left 60549

16 1 Shank adapter H55 right 60558

17 1 Shank adapter Skt. SW41 62210

18 1 Shank adapter Skt. SW51 62211

19 1 Two-Speed hydraulic motor 475 cm for 60167

left hand drilling

20 1 Two-Speed hydraulic motor 475 cm for 69181

right hand drilling

21 1 Hydraulic motor Standard 670 cm no Two-Speed 39605

for left/right hand drilling


Zng.-Nr./Draw.-No.


Issued by :AB Date :14.04.2004 File :AKP4319b.eng.do

P. O. Box 13 01 63 44311 Dortmund

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B1000R/B1000R/C64 11

5.1 Filling device cpl. AKP4319 B1000R/B1000R/C64 04.04

1 Filling device cpl. 61464

1 1 Bottle pressure reducer 315/16 bar 17624 2 1 Bottle pressure reducer 315/160 bar 17625

4 2 Hose ; M16x1,5-G1/4 20051 5 2 Hose ; M16x2-M16x1,5 20053 6 1 Pressure gauge D=63 -16 bar 20055

7 1 Pressure gauge D=63 - 160 bar 20056

8 1 Adaptor G1/4 auf M16x2 20057

9 1 Adaptor M16x2 auf G1/2 20059

10 1 Box 20058

Ersatzteilliste / Spare parts list

Typ/Type

Zng.-Nr./Draw.-No.

Bild-Nr./Illust.No.

Ausgabe / Issue


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Issued by : AB Date : 14.04.2004 File : AKP3700b.eng.doc

12 5.2 Two - Speed - Automatic ; TWO-002 AKP3700 B1000R/B1000R/C64/B2000R 09.03


Zng.-Nr./Draw.-No.


Issued by :AB Date :14.04.2004 File :AKP3700b.eng.doc


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Teil Part


Stck Quantity


Mat.-Nr. Code No.

13 5.2 Two - Speed - Automatic ; TWO-002 AKP3700 B1000R/B1000R/C64/B2000R 09.03

1 Two - Speed - Automatic cpl. TWO-002 12607

1 1 Plug board 05077

2 1 Valve 16064

3 1 Valve 16960

4 1 Base plate 17791

5 1 Press switch P1 12608

6 1 Press switch P2 12609

7 1 Press switch 12614

8 2 Measuring connection with screwed coupling 17790

9 1 Distributor 16963

10 1 Distributor 25476

11 4 Cylindrical screw M5x50 DIN 912-8.8 07592


13 1 Plate 16122

14 1 Cable 06369

15 1 Cable 06370

16 1 Cable 06371

17 1 Cable 12610

18 1 Valve 12611


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Issued by :AB Date :14.04.2004 File :AKP2300c.eng.doc

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Teil Part


Stck Quantity


Mat.-Nr. Code No.

B650R/B1000R/C64 19/14

5.3 Calibrating pin cpl. AKP2300 B650R/B1000R/C64 09.03

1 1 Calibrating pin for seals part. 115,117 u.119 Polyamid 20368

2 1 Calibrating pin for seals part. 120 u121 Polyamid 20369

Calibrating pin for seals pos. 115, 117 a. 119 in cylinder/ impact mechanism

Slightly oil calibrating pin before calibrating

Calibrating pins for seals 120 and 121 in cylinder/impact mecanism

Code No. 20368 Code No. 20369

Deform pos. 115,117, 119, 120 u. 121 as shown and insert into the respective grooves.

Front pageTable of contents Side 1Table of contents Side 2Drifter B1000R can be supplied in following versions1.2 Main componentsDrifter B1000R can be supplied in following versions1.3 List of Illustration (Hydr. -drifter)2.0 Hydr.-drifter (Drawing)2.1 Rotary head (List of Part no.1-26)2.2 Rotary head (List of Part no.27-43)2.3 Control2.4 Impact mechanism2.5 Backhammering device3.0 Rotary head; drill sleeve3.1 Rotary head; Hydr. switching(Drawing) 3.2 Rotary head; Hydr. switching(List 1)3.3 Rotary head; Hydr. switching(List 2)3.4 Conversion kit for electric actuation of rotary heads (Drawing)3.5 Conversion kit for electric actuation of rotary heads (List)3.6 Cover compl. for hydr. valve4.0 Hydr. -Impact mechanism; Low pressure accu4.1 Hydr. -Impact mechanism; High pressure accu6.0 Flow control valves7.0 Control valves8.0 Check valve9.0 Accessories (on request)10.0 Filling device (Drawing)11.0 Filling device (List)12.0 Two-Speed-Automatic (Drawing)13.0 Two-Speed-Automatic (List)14.0 Calibrating pin

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Interoc hammer Manual