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Pre Separators
68
Pre Separators 6
About Pre-Separators
Cyclonic principle
Inertial principle
When large quantities of material are to be separated, it is advisable to use a pre-separator. Th e pre-separator can be placed at the workplace or in conjunction with the central unit.
Pre-separators should be used:– for material recovery– for material transportation– to reduce the loading on the ducting system– to relieve loading on the central fi lter– to reduce the risk for fi lter clogging– when fl uids are to be separated
When a pre-separator is to be used the following should be considered:1. Type of dust to be handled.2. How the unit should be placed and how emptying will be
performed.3. Expected airfl ow.
1. Cyclone Principle meaning that the inlet is mounted tangentially on the body and the air-fl ow is thus forced against the inside of the cyclone. Th is principle is very eff ective in separating particles down to 1/100 mm.
2. Inertial Principle meaning that the air stream fl ows into the container and abruptly changes course. Th e oulet sits behind the inlet and the particles are thus thrown into the container.
Pre-SeparatorsPre-separators can be used in all applications where the extracted material is coarse or voluminous. Th ese can be placed in the actual workplace for separate handling or recovery of the extracted material, or centrally. Pre-separators separate material from the air fl ow using the action of a cyclone or with inertial separation. Inertial separators are generally confi gured as containers with the inlet and outlet in the same wall
of the container. When the air fl ow changes direction abruptly, separation occurs for the particles with higher relative mass. When pre-separation is used to accommodate higher material volumes it is also important to consider the type of material discharge to be used. Dustcontrol off ers a range of diff erent standard options including; screw compaction, airlocks or container collection.
69
Pre Separators6
6
Cyclone Pre-Separators
Type of Material Air Flow Select pre-separator
All types, particularly where 100–500 m3/h DC F Mobil
a large percentage is fi ne 100–200 m3/h DC F 60, DC F 2500
particulate 200–500 m3/h DC F 3500
500–700 m3/h F 8000
500–1000 m3/h F 11000
1000–4000 m3/h F 20000
2000–5000 m3/h F 30000
Discharge to Volume Equipment
Plastic sack lesser Discharge cone
Compacted in plastic sack greater Auger Compactor
Open Container, Conveyor lesser Foot Valves/Auto Foot Valve/
Discharge Valves
greater Peristaltic Airlock
Container lesser Plastic and Steel Container
greater Tipping Container
Inertial Pre-Separators
Material Type Air Flow Volume Select Pre-Separator
Coarse and 250–2000 m3/h moderate Stainless dispenser
dense 250–2000 m3/h large Container
70
Pre Separators 6
kPa p
3
2
1
00 100 200 300 400 500
Q
m3/h
Hoseø50
Hoseø76
0 60 120 190 240 294
Q
cfm
TECHNICAL DATA DC F Mobile
Container volume 95 l/25.1 gal (US)
Height 900 mm/35.4 in/1650 mm/65 in (with cyclone)
Container diameter 440 mm/17.3 in
Weight 30 kg/66 lb/35 kg/77 lb (with cyclone)
Inlet/Outlet Ø 76 mm/3”
Air Flow 100–500 m3/h59-294 cfm
AccessoriesPart No. 4714 Collecting sack, 50 pack for Part No. 7074 and 7097
Dimensions
Pressure Loss
DCF Mobile Standard Part No 7010 DCF Mobile with Plastic sack Part No 7074 DCF Mobile Liquid separator Part No 7073DCF Mobile Water separator Part No 7009DCF Mobile With cyclone Part No 7097
Th e DC F Mobile complete with plastic sack has the same fi ttings as the standard model plus plastic sacks and a pressure compensating hose in order to obtain the same vacuum outside and inside the plastic sack. Th is preseparator is suitable for use when handling asbestos, silica and other materials which need to be collected in a sealed package.
Th e DC F Mobile liquid separator is fi tted with intermediate grill and drain cock. It is suitable for handling chips where cutting fl uids and coolants are also collected.
Th e DC F Mobile water separator is fi tted with Ø 50 mm drain cock. Th is is used where large amounts of water will be separated.
Th e DC F Mobile cyclone has a high effi ciency cyclone mounted in the top cover. Th anks to the small diameter of the cylinder in relation to its height and to the specially shaped inlet, this separator can separate even smaller and lighter materials such as asbestos fi bres. Th e separated material then falls into the container which is fi tted with a plastic sack for dust-free handling.
DCF Mobile
With cyclone
Water separatorLiquid separatorC/W Plastic sack
Th e DCF Mobile is suitable for the separation of diff erent types of coarse material, liquids and water. It is light and fi tted with wheels, so it can be connected to the workplace directly, thereby reducing the loading on the ducting system and minimizing the risk of blockage. DCF Mobile is the standard model of the mobile pre-separator. For emptying, the snap-on catches on the top cover are released and the material is shoveled or tipped out.
71
Pre Separators6
6
TECHNICAL DATA – Cyclone separator cover
Height 580 mm
Cyclone diameter Ø 250 mm
Barrel diameter Ø 620
Weight ca 10 kg
Inlet/outlet Ø 76 mm
TECHNICAL DATA – DC F Wheelbarrow
Filling volume 120 l
H x W x L 1200 x 640 x 1350 mm
Cyclone Ø 250 mm
Weight 50 kg
Inlets x2/Outlet x1 Ø 76 mm
Accessories– DC F Wheelbarrow
Description Part NoRubber plug 14016
TECHNICAL DATA – DC F 2800
Sack volume 40 l
H x W x L 1000 x 450 x 540 mm
Cyclone Ø 250 mm
Weight 10 kg
Inlet/Outlet X 50 mm
TECHNICAL DATA – DC 60
Filling volume 60 l
H x W x L 1065x 380 x 380 mm
Weight 9.5 kg
Inlet Ø 50 mm
Cyclone Separator CoverPart No 7367 When large amounts of dust are produced, a DC 5800 can be complemented with a cyclone separator cover mounted directly onto a standard 200 litre/55 gallon drum. Th e drum is not supplied by Dustcontrol.
DC F WheelbarrowPart No 7130Th e DC F Wheelbarrow is a mobile pre-separator designed like a wheelbarrow for ease of use. A small cyclone with two inlets is fi tted in the container which can hold ca 120 l. Two tools or cleaning implements can be connected simul taneously. Th e container has a special hatch so that material can be shovelled in and out.
DC F 2800Part No 7372Th e DC F 2800 pre-separator is often used in combination with, for example the DC 2900-machines, in order to separate material for recycling, e.g. aluminium or brass.
Cyclone separator cover
DC F Wheelbarrow
DC F 2800
DC F 60Part No 7069Th e DC F 60 pre-separator can handle large quantities of dust. Due to its large inlet the pre-separator is also well suited to separate coarse dirt.Wooden fl oor grinding.
DC F 60
72
Pre Separators 6
431442384/42702
700501 7061
7156
706001
7061
7157
3045
7067
7067
7060017157
700501
7156
7383
kPa p
3
2
1
00 100 200 300 400 500
Q
m3/h
2500
3500
F 2500, F 3500Part No 700501 F 2500Part No 7061 F 2500, Fluid separator ø76Part No 7379 F 2500 with Counter Balance ArrangementPart No 706001 F 3500Part No 7157 F 3500 Fluid separator ø76Part No 7156 F 3500 with cone D=160Part No 7383 F 3500 with Counter Balance Arrangement
Th e F 2500 and F 3500 are wall mounted cyclone type pre-separators used directly at the work station to relieve loading on the tubing system/fi lter or for separation of recoverable material. Th ese can also be used as central pre-separators in smaller systems with the DC 3800 and DC 11-Module respectively.
AccessoriesPart No 42384 Plastic Sack, F 2500 25 pcs AntistaticPart No 4314 Plastic Sack, F 3500 50 pcsPart No 42702 Intellibag 10 pcs/rollPart No 706701 Discharge Valve 160 mm - ACPart No 70670100 Discharge Valve 160 mm - DCInstalled for discharge to an open container. Controlled discharge can occur with this pneumatically actuated valve. Must be connected to a suitable control panel.Part No. 7128 Return Valve for Fluid Separator
Dimensions, Installation Examples
TECHNICAL DATA F 2500 F 3500
Weight kg 5 13
In-/outlet mm Ø 50 Ø 76
Air Flow m3/h 100–200 200–500
Installed for cooling fl uid return from the fl uid separator to fl uid sump for re-use. If the fl uid separator cannot be mounted at 3 m height, this return valve must be used to avoid drawing fl uid into the system.
Pressure Loss
73
Pre Separators6
6
7177
71795024
421114714
4040773114706
7290
7345
7461
7344
3037
p
Q
0 200 400 600 800 1000 m3/h
kPa
3
2
1
0
Dimensions, Installation ExampleF 8000Th e F 8000 is a high effi ciency cyclone separator for the separation of fi ne and light dust, e.g. wood dust. Part No Description7450 F 8000 Complete7344 F 8000 Cyclone7345 F 8000 Body Module3037 Console 500 mm (2 pcs req’d )7461 Auto Foot Valve 470 mm
Th e F 8000 cyclone can be equipped with a 40407 module ring to create a larger storage capacity. For alternatives to Part No 7461, see discharge options.
F 11000Th e F 11000 is a modular cyclone pre-separator that is very fl exible and can be confi gured easily to an exact require ment. Discharge equipment options can be used alter natively to the discharge cone with plastic sack collection.Part No. Description7177 F 11000 Complete7179 Floor Stand, complete5024 Wall Mount, complete4706 Discharge Cone42111 Collection Sack 50 pack, antistatic4714 Collection Sack, 50 pack
Dimensions, Installation Example
Part No 7450 F 8000 Complete is delivered with; 7344, 7345, 7461 and 2 x 3037.
Pressure Loss F 8000 and F 11000
TECHNICAL DATA F 8000 F 11000
Weight, kg ca 15 ca 45
Inlet, mm Ø 108 Ø 108
Outlet, mm Ø 108 Ø 108
Flow m3/h 500–700 500–1000
Body dia. mm Ø 300 Ø 477
AccessoriesPart No 7311 Vortex TubePart No 40407 Body Module, completeUsed in applications with light dust, i.e.: paper. Separation can be improved by equipping the pre-separator with a vortex tube and by increasing the height with an extra body module.
Part No 7290 Widening ChassisUsed in applications where the separator is to discharge into a larger container such as a tipping container.
74
Pre Separators 6
4714 /42111
4706
7166
7195
7189
7185
4714/ 42111
4706
3004
Q
0 1000 2000 3000 4000 5000 m3/h
kPa
5
4
3
2
1
0
p3x
Ø761x
Ø1602x
Ø1083x
Ø1082x
Ø160
1xØ250
3xØ160
1 x Ø160Part 7133
1 x Ø2507134
3 x Ø767136
2 x Ø1087137
3 x Ø110Part 7138
2 x Ø1607141
3 x Ø1607142
TECHNICAL DATA F 20000 F 30000
Weight, kg ca120 ca 170
Inlet, mm optional optional
Outlet, mm Ø250 Ø250
Flow, m3/h 1000–4000 2000–500
Body dia. Ø596 mm Ø1045 mm
F 30000Th e F 30000 is a modular cyclone separator for large systems. Th e con fi guration of the separator is easily tailored to the specifi c application. Th e unit must be equipped with the appro priate inlet module and discharge arrangement, e.g.: discharge cone or alternative selection. Part No 7166 F 30000 CompletePart No 4706 Discharge ConePart No 4714 Collection Sack, 50 packPart No 42111 Collection Sack 50 pack, antistatic
F 20000Th e F 20000 is a modular cyclone separator for larger systems. Th e unit must be equipped with the appropriate inlet module and discharge arrangement, e.g.: discharge cone or alter native selection. See page 76-79.Part No 7185 F 20000 CompletePart No 4706 Discharge ConePart No 4714 Collection Sack, 50 packPart No 42111 Collection Sack 50 pack, antistatic
AccessoriesPart No 7189 Vortex TubeUsed in applications with light dust, e.g. paper, to increase separation effi ciency of the separator.Part No 40007 Inlet wear plate
Part No 7195 Widening ChassisFor applications where material is to be discharged into a larger receiver such as a tipping container. ”With legs > 3000 mm a widening chassi should be ordered.”Part No 3004 Steel Tube 76 mm, galvanisedOrdered by the meter and delivered in 3 m lengths. Used when leg length required is greater than the 1400 mm legs delivered with the unit.
Dimensions , Installation Example
Pressure Loss F 20000 and F 30000
The solid line represents the recommended fl ow for respective inlets.
Inlet modules
75
Pre Separators6
6
4612
7195 40007
3004
4714 7065
Ø 3153294
7343
Part No 3294 Spiral tubing Ø 315For connection to pressure relief module.Part No 4612 Body ModuleIncreases the height of the cyclone and can increase separation effi ciency for some materials.Part No 40007 Inlet Wear PlateTh is is installed in the inlet module of the separator and increases the resistance to abrasion caused by incoming material in the gas fl ow.Part No 7195 Widening Chassis For applications where material is to be discharged into a larger receiver such as a
Accessories F 30000 tipping container. For leg lengths greater than 1400 mm, order Part No 3004 steel tube. Part No 3004 Steel Tube 76 mm, galvanisedOrdered by the meter and delivered in 3 m. lengths. Used when leg length required is greater than the 1400 mm legs delivered with the unit.
Dimensions, Installation Example F 30000
Auger Compactor
Part No 7343 Auger Compactor Connection
Part No 7065 Auger CompactorTh is arrangement is used for material that can be compacted, e.g. paper dust and strips. Collected material is compacted and discharged
into a plastic collection sack. Th e drive motor control should be confi gured to reverse for several seconds to clear occasional clogs.Part No 4714 Collection Sack, 50 Pack
F 30000 with Part No 4706. Discharge Cone
Discharge Arrangements for: F 8000, F 11000, F 20000, F 30000, S 11000, S 32000 and S 34000
F30000 with Part No. 4706 Discharge Cone and 4612 Body Module
TECHNICAL DATA
Flange, outer mm 500x500
inner mm 425x425
Weight 218 kg
Capacity 2-5 m3/h
Motor Power 2.2 kW
Voltage 230/400 V
Max Op. Pressure 40 kPa
Service Interval 1500 h
(1st service 300 h)
76
Pre Separators 6
3510
1750
1360
1100
3400
1,1 m3
1 m3
F 20000
741401/743200
F 11000
1650
706801
706701/70670100
7131
7462
7461/746100
7341
7370/737000
Continuous Discharge ArrangementsSuitable for: F 8000, F 11000, F 20000, F 30000, S 11000, S 32000 and S 34000
Foot Valves
Part No 7131 Counter Balance for Discharge Cone (Part No 4706)Th e rubber fl ap on the discharge cone is replaced with the counter balance fl ap. Th is unit will close when the system is under operation. When the system is at rest, collected material will be discharged into an open container. Note: only for use with suitable materials.Part No 7462 Counter Balance Foot Valve 470 mmTh is arrangement replaces the standard cone and functions by closing automatically when the system is in operation and releasing collected material when the system is at rest. Note: only for use with suitable material.Part No 7461 Auto Foot Valve 470 mm - ACPart No 746100 Auto Foot Valve 470 mm - DCTh is is an automatically controlled, pneumatically actuated foot valve that opens when the system is at rest. It is used for the discharge of materials into an open container and should be used only with materials that will fl ow.Part No 706801 Reduction Cone 400/160 mmPart No 706701 Discharge Valve 160 mm - ACPart No 70670100 Discharge Valve 160 mm - DCTh is automatically control led, pneumatically actuated valve can discharge collec ted material from the sepa rator when the system is at rest. It is used for dis charge into an open container or conveyor. Th e material must have good fl ow charac teristics.Part No 7370 Discharge Valve 250 mm- ACPart No 737000 Discharge Valve 250 mm- DCPart No 7341 Discharge Valve 400 mm - ACPart No 734100 Discharge Valve 400 mm - DCTh is automatically con trolled, pneumatically actu ated valve can discharge collected material from the separator when the system is at rest. It is used for discharge into an open container or conveyor. Th e material must have good fl ow characteristics.
Discharge Valves
Dimensions, Installation ExamplesF 20000 with widening chassis and discharge into a 1.1 m3 container.
Optional Confi gurations: In certain applications, automatic discharge during operation can be achieved by using a peristaltic airlock. Collected material can be discharged into a Big Bag.
Peristaltic Airlock Ø160
Part No 741401 Manually Actuated Intermediate Assembly
In application where the collected material receiving container is placed under system vacuum, this inter-mediate part is required to facilitate the easy removal of the waste container. It has a telescopic mating fl ange that is raised and lowered onto the container fl ange with two opposing eccentric locking mechanisms.
Part No 743200 Pneumatically Actuated Intermediate Assembly
Th e identical telescopic function and application to Part No 741401 but actuated pneumatically rather than manually. Th e pneumatic cylinders can be controlled manually with a Part No 8040 or with an automated control. Th e Part No 743200 does not include the actuator, this must be determined during the control design and ordered separately.
77
Pre Separators6
6
0 2 4 6 8 10 12 m3/h 2.6 5.2 7.65 10.5 13 15.7 yd3
Ø160/6.3”max
Ø400/15.75”max
Ø250/9.85”max
0
50
100
150
200
7342/734200
40407
450/
17.7
”
Ø 400
706801
708800/70880000
Ø160
Ø 250/9.85”
7362/736200
450/
17.7
”19
00/6
.2’
Peristaltic Airlock for discharge of dust from fi lter cyclone and preseparator.
Continuous discharge of material during operation can be achieved by installing two valves in series with an intermediate receiver. Th e material must be of such a nature that it fl ows easily.Part No 706801 Reduction Cone, 400/160 mmPart No 708800 Peristaltic Airlock,160 mm - ACPart No 70880000 Peristaltic Airlock,160 mm - DCTh e Peristaltic Airlock 160 mm is delivered complete with solenoid valves for actuation. A separate control must be selected, see Y2 and Y3 below. Note that the valves are normally open when not energized.Th e lower discharge valve must be guyed and unweighted to the chassis or legs. Part No 7342 Peristaltic Airlock, 400 mm - ACPart No 734200 Peristaltic Airlock, 400 mm - DCPart No 7362 Peristaltic Airlock, 250 mm - ACPart No 736200 Peristaltic Airlock, 250 mm - DCTh is airlock consists of two 400 mm discharge valves and auto shutter valves for pressure compensation of the valves. Th e airlock is delivered complete with a control solenoid block. For selection of a suitable control cycle time, see the graph below. Select a control for control of the airlock. Note that airlock pneumatic cylinders Y2 and Y3 should be open when the controlling solenoids are not energized.Th e lower discharge valve must be guyed and unweighted to the chassis or legs. Part No 40407 Storage Module, V=140 l
Connection Schematic for Peristaltic Airlock Ø 400/Ø250
Discharge Capacity (average value shown – varies by material)
TECHNICAL DATA Ø160 Ø250 Ø400
Volume of Receiver 12 l/3.17 gal 110 l/29 gal 190 l/50 gal
Air Consumption/cycle (5 bar/2.5 psi) 5 l/1.3 gal 15 l/3.96 gal 60 l/15.85 gal
Solenoids 24V DC 2 pcs 4 pcs 4 pcs.
Service Interval 1 year 1 year 1 year
(singel shift operation)
cycles/hour
78
Pre Separators 6
719671977198
Y2
Y3
Y4
Y6
T61 = 14 s T63 = 14 s
T65 = 2 s T66 = 2 s
T60 = 45 s
T62= 6 s
T64= 6 s
T68= 2,5 s
T67 = 1 s
Control signal sequence for Peristaltic Airlocks
Cycle timer relays should be adjusted for the actual application. Y2 and Y3 control the airlock. Y4 (Y5 connected inversely) relieve pressure. Y6 is connected in special circumstances to force discharge.
Pump OFF ON OFF
Closed Open
Closed Open
Closed Open
Closed Open
741401 743200160/6.3”
41016.1”
1075
/42
.3”
Part No 741401 Manual Intermediate ConnectionSecured with two eccentric locks that are locked down when the container is present.Part No 743200 Automatic Intermediate ConnectionSecured automatically in the down position by two pneumatic cylinders when the container is present. Can be controlled with a manual pneumatic valve, art. no. 8040 or by an optional automatic control.Part No 7433 Adapter 442/11000 Module
Steel collection containers are mounted directly under the cyclone by using art. no. 4749 Adapter. Consider always the weight of the collected material and plan emptying of the container at suitable intervals. Note: installation of Part No 7160 requires lengthened legs on the F 20000 and F 30000.
Tipping ContainerContainer
Part No 7066 Steel Container 90 l/23.8 gal.
Part No 7160 Steel Container 110 l /29 gal. Portable with collection sack.
Part No 7159 Steel Container 110 l/29 gal with collection sack.
Part No 40656 Steel Container 40 l/10.6 galInstalls under the cyclone for material collection.
Part No 4714 Collection sack, 50 pack for art 7159 and 7160.
Part No 42111 Collection sack, 50 pack, antistatic.
Part No 4749 Adapter 480/400 for steel containers
Part No 40655 Discharge Cone
Tipping Containers
Part No Description Collection Volume
7196 0.6 m3/0.78 yd3 0.3 m3/0.39 yd3
7197 1.1 m3 /1.44 yd3 0.6 m3/0.78 yd3
7198 2.5 m3/3.27 yd3 1.3 m3/1.7 yd3
Tipping containers are sealed to the cyclone bottom cone with an intermediate connection and adapter. Material can continuously collect in the container. A widening chassis must be used to install the cyclone to accommodate the width of the container.
30.7
”
3.5”
36.2
”
79
Pre Separators6
6
L
H G
J
K
B
A
EF
C
7439
Part No m3/yd3 (Collection volume) m3/yd3 (Filling volume) kg (Volume) kPa (Max-neg pressure) A B C E F G H J K L
7196 0,6/0.78 0,3/0.39 240 40 100 1076 X160 300 730 935 1180 200 1250 1590
7197 1,1/1.44 0,6/0.78 350 40 100 1096 X160 300 730 1050 1295 200 1550 1800
7198 2,5/3.27 1,3/1.7 570 40 100 1276 X160 300 730 1225 1470 200 1550 2180
Tipping ContainerTipping containers can be used as inertial separators by equipping the container with a divider plate and installing inlet/outlet connections on the containers rear wall. Inertial separation is particularly suited to the separation of larger quantities of coarse material. 0.6 m3/0.78 yd3 Part No 7196 1.1 m3/1.44 yd3 Part No 71972.5 m3/3.27 yd3 Part No 7198Divider Baffl e Part No 7439
The divider baffl e is installed internally in the container between the inlet and outlet. The containers are tip-dump style and should be handled with a fork truck. These containers can be equipped with casters.
Airfl ow, m3/h Hose, Ø mm Type, m3
250–500 76 0.6;1.1;2.5
400–900 102 1.1;2.5
900–2000 152 2.5
74047422
7436
74387437
X160
kPa
3
2
1
00 400 800 1200 1600 2000 m3/h
p
Q
102
152
76
7434
500
Inlet max. Ø102
Accessories for Tipping ContainerPart No 7448 Cyclone TopTo increase separation effi ciency, a cyclone top can be installed on the tipping container. Th e container then functions as a cyclone separator with a large storage volume for collected material. Suitable air-fl ows are between 400–800 m³/h.Part No 7404 Caster Set (4 pcs), max. 1600 kg
Part No 7422 Caster Set (4 pcs), max. 2200 kg
Part No 7434 Container Guide Rails
Th ese rails should be anchored to the fl oor using sleeve or wedge anchors (20 required).Part No 7436 Hose Nipple, 76/x160
Part No 7437 Hose Nipple, 102/x160
Part No 7438 Hose Nipple, 152/x160
Accessories; bottom screen, drain cock and level sensing available by special order. Diagram for Tipping Containers and Containers 4–8 m3.
Pressure Loss Inertial Separators
When the container is confi gured as an inertial separator, two hoses are connected to the rear wall of the container. Material is separated with inertial action as air entering the container changes direction abruptly.
80
Pre Separators 6
Ø 76 3007
Ø 76
Pipe L=100 mm 7419
2056
2046
Ø108 3031 3300 7420
2011
2033 7437
7436Ø159 3045 742301 7421 2010
2045
7438
Optional accessories: Bottom grate, drain valve, tip sensor and level sensor, can be specially ordered.
Part No Description Part No Description
2010 Suction hose 152, std 3300 Pipe fi tting 108/102
2011 Suction hose 102, std 7404 Wheel set, 4 wheels
2033 Suction hose 102 extra 7419 HD hose clamp 76
abrasion resistant 7420 HD hose clamp 102
2045 Suction hose 152 extra 7421 HD hose clamp 160
abrasion resistant 7422 Wheel set 2,5 m3
2046 Suction hose 76 extra 742301 Pipe fi tting 160/152
abrasion resistant 7436 Hose fi tting 76/X160
2056 Suction hose 76 PU 7437 Hose fi tting 102/X160
3007 Joint Ø 76 7438 Hose fi tting 152/X160
3031 Joint 108 7448 Cyclone top
3045 Joint 160
Lugger lift Roll off container
By installing inlet/outlet connections on larger containers (4-8 m3) an effi cient inertial separator is built. Separation and containment of extracted waste directly in a closed container is a desirable handling method for a variety of reasons. Among these is that the system remains closed and that the handling of the waste can be done both rationally and economically. Th ese containers can also be used as discharge arrangements for cyclones – direct connection from the separator mounted over the container. A vacuum waste container is an integral part of the extraction system and must be designed for the negative pressure. Diff erent regions and waste handlers will have diff erent handling systems, the illustrations above show several diff erent prevalent variations.
Larger ContainersTh e exact type and dimensions of that type are often determined in cooperation with the contracted waste handler. Th e following factors will have a bearing on the selection of container type:
1) Tipping cost.2) Tipping in a packer truck or removal.3) Distance to tipping site.4) Density and weight of the separated material.5) Permits required for dumping of collected material (degree of
hazard classifi cation).6) Time for removal of container and the need for two containers.7) Physical placement of the container, is it accessible for the handling
truck?
81
Pre Separators6
6
Basis for price query on a container
Containers from Dustcontrol AB fills these norms: SMS 3020, DIN 30 722 and ISO 12944 Surface treatment
LIFTDUMPER Size (total volume):
4 m3 6 m3 8 m3 10 m3 12 m3 Remember that the used volume most likely gets 60-70% of the total volume.
Company that takes care of the delivery: Name:
Phone:
If there is any special requirements: Max width outside: (standard 1700 mm)
Max height:
Max length:
Material:
Volume weight: kg/m3
Suction connection (in- and outlet) Normally the containers is equipped with a connection that fits with tube 76, 102 or 152 (connection X160). Tube and connection socket is not included.
standard – 1 inlet, 1 outlet
multiple inlets, quantity
Connection from above direct from the separator.
Surface treatment As default the container is painted with 2x primer and surface blue, C3. The container is delivered unwrapped, which could convey some minor lacquer damage on delivery.
Inside Outside
C 3
C 4
C 3
C 4
Corrosive class
Environment corrosive
Some examples of the typical environments in the temperate climate zone.
Outdoor Indoor
C 3
Moderate
Atmospheres with a certain amount of salt or moderate amount of air pollution. City area or easy industrialized areas. Areas that have some influence from the coast.
Spaces with moderate moisture and a fair amount of air pollution from production-processes, e.g. breweries, dairies or laundries.
C 4
High
Atmospheres with a moderate amount of salt or large amounts of air pollution. Industrial or coast areas.
Spaces with high moisture and a large amount of air pollution from production-processes, e.g. chemical industrial or poolhouses.
Accessories
Steering rail
Connection from
above to connections ”tos” 741401
Throw-in
hatch 350
Level
sensor */
Controller contact on
container at position (gives signal to steering-system).
Wheels
Load changer is only constructed for 12m3 and above. Load changer only on inquiry. */ Ultra sonic 1/ + pipe 2/ for cable, routing to mounting plate 3/ for electrical connection.
82
Pre Separators 6