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1/21/20111
Intelligent ManufacturingReal time based optimization through entire value chain
Dr. Susan M. Smyth, Chief Scientist for ManufacturingDirector, Manufacturing Systems Research Lab General Motors R&D CenterWarren, MI
1/21/20112
Craft Manufacturing
Henry Leland Interchangeable Parts(Gun Industry)
Henry Ford Assembly Line(Meat Packaging)
Taiichi Ohno Lean Mfg. (Grocery Business)
Real-time Optimization
(World Wide Web)
Intelligent Manufacturing is Real time Based Optimization
Manufacturing Paradigm Evolution
Suppliers Dealers CustomersAssembly
Plants
Real-time Enterprise
Procurement PricingSupply Chain
Risk Management
Demand
Sensing
Sensor Network
Welcome to Arlington OnLine!
Plant Body G/A Paint Controls
Safety
People
Quality
Navigation
Responsiveness
Cost
Technology
Environment
Motor Compartment
Underbody
Inner Framing
Outer Framing
Side Operations
Dashboards
Real-time Factory
Intelligent
Maintenance
Quality Control
Supervisory Control
Asset Management
Intelligent Manufacturing – Innovation Program
3
1/21/20114
Intelligent Manufacturing SCOPE
Production(casting, welding
machining,
painting……)
Logistics
Energy Supplier Network MaterialProduct
Manufacturing System
Environment
1/21/20115
So ….what does an intelligent Manufacturing System of the future comprise of ?
Production(casting, welding
machining,
painting……)
Logistics
Energy Supplier Network
Environment
Some thought starters…….
Energy
Environment
System Metrics
etc.
Plant in a Box
Flexible Enterprise
After-sale Assembly
etc.
RT scheduling
RT ordering
RT Tracking
etc.
Flexible Tooling
Smart Equipment
Automation
etc.
WhatWe Want
WhenWe Want
WhereWe Want
HowWe Want
Infinite Flexibility
Agility Movability Green +
Dexterous Robots
WirelessDVT in a Box –
General Assembly
Modeling of Energy
Consumption
6
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humans and robots working in harmony
Robonauts
Infinite Flexibility
WhatWe Want
1/21/20118 8
Some questions for Session 1 Participants
What is needed to make manufacturing in this country “more intelligent” and solve the challenge of manufacturing -
What technologies will transform USA manufacturing enterprises into the most attractive global manufacturing options?
WhatWe Want
WhenWe Want
WhereWe Want
HowWe Want
1/21/20119