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Integrated in a compact aluminum case, the Intel RealSense D435 is an intelligent USB-C powered 3D active infra-red global shutter stereo depth camera. It combines a conventional red/green/blue (RGB) color sensor, a vertical-cavity surface-emitting laser (VCSEL) projector and left- and right- side imagers for stereo vision. The 3D camera has a minimum depth of 0.2m and can scan environments up to 10m wide with a resolution depth of up to 1280x720 at 90 frames per second (fps). The system uses a 28nm Intel D4 vision processor for processing complex depth data in real time and a Realtek color image processor. The infrared laser projector is tiny, measuring only 2.7mm x 1.8mm, uses VCSEL technology and can record 60fps. Omnivision supplies the three image sensors; a CMOS 1080p RGB sensor and twin 1-megapixel sensors for the left and right side imagers. The components and sensors are contained in ball grid array (BGA) and wafer level packaging, all mounted on two single-sided boards whose total surface area is less than 20cm². Based on a complete teardown analysis of the RealSense D435, the report provides high definition pictures of the vision processor, VCSEL IR projector and image sensor dies as well as the bill-of-material (BOM) and the manufacturing cost of the depth module. COMPLETE TEARDOW WITH Detailed teardown photos Component identification Die pictures PCB cross-sections Lens module cross sections and analyses Intel vision processor physical analysis and cost estimate VCSEL and CMOS image sensor die physical analyses and cost estimates Complete and priced bills-of-material Manufacturing process flow Manufacturing cost analysis Estimated cost and sales price The 3D camera is using infrared active stereo depth and red/green/blue sensors, and a VCSEL projector. REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT Title: Intel RealSense D435 Pages: 90 Date: May 2018 Format : PDF & Excel file Price: EUR 3,490 Intel RealSense D435 3D Active IR Stereo Depth Camera IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

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Page 1: Intel RealSense D435 3D Active IR Stereo Depth Camera...ORDER FORM Please process my order for ^Intel RealSense D435 3D Active IR Stereo Depth Camera _ Reverse Costing® –Structure

Integrated in a compact aluminum case,the Intel RealSense D435 is an intelligentUSB-C powered 3D active infra-red globalshutter stereo depth camera. It combinesa conventional red/green/blue (RGB) colorsensor, a vertical-cavity surface-emittinglaser (VCSEL) projector and left- and right-side imagers for stereo vision.

The 3D camera has a minimum depth of0.2m and can scan environments up to10m wide with a resolution depth of up to1280x720 at 90 frames per second (fps).The system uses a 28nm Intel D4 visionprocessor for processing complex depthdata in real time and a Realtek color imageprocessor.

The infrared laser projector is tiny,measuring only 2.7mm x 1.8mm, usesVCSEL technology and can record 60fps.Omnivision supplies the three imagesensors; a CMOS 1080p RGB sensor andtwin 1-megapixel sensors for the left andright side imagers.

The components and sensors arecontained in ball grid array (BGA) andwafer level packaging, all mounted on twosingle-sided boards whose total surfacearea is less than 20cm².

Based on a complete teardown analysis ofthe RealSense D435, the report provideshigh definition pictures of the visionprocessor, VCSEL IR projector and imagesensor dies as well as the bill-of-material(BOM) and the manufacturing cost of thedepth module.

COMPLETE TEARDOW WITH

• Detailed teardown photos

• Component identification

• Die pictures

• PCB cross-sections

• Lens module cross sections and

analyses

• Intel vision processor physical analysis and cost estimate

• VCSEL and CMOS image sensor die

physical analyses and cost estimates

• Complete and priced bills-of-material

• Manufacturing process flow

• Manufacturing cost analysis

• Estimated cost and sales price

The 3D camera is using infrared active stereo depthand red/green/blue sensors, and a VCSEL projector.

REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT

Title: Intel RealSense D435

Pages: 90

Date: May 2018

Format: PDF & Excel fi le

Price: EUR 3,490

Intel RealSense D435 3D Active IR Stereo Depth Camera

IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

Page 2: Intel RealSense D435 3D Active IR Stereo Depth Camera...ORDER FORM Please process my order for ^Intel RealSense D435 3D Active IR Stereo Depth Camera _ Reverse Costing® –Structure

TABLE OF CONTENTS

Intel Company Profile, Camera Main Features and Main Chipset

Physical Analysis

• Camera Teardown

• Electronic Boards

Overview

High definition photos

Components markings and identification

• Die Pictures

• Sensors Board Cross Section

• Lens Modules Cross Section

Cost Analysis

• Accessing the BOM

• PCBs Cross Sections and Cost Analysis

• Omnivision OV9282 CIS Die Pictures and Cost Estimation

AUTHORS

Lacroix Electronics where he was in charge ofcomponents database. He holds a master degreein microelectronics from the University of Rennes.

Analysis Labo-ratory as fab support in physicalanalysis, and 3 years at Hirex Engineering inToulouse, in a DPA lab.

• VCSEL Die Pictures, Cross Section and Cost Estimation

• Estimation of the cost of the Lens Module

• BOM Cost - MCU Board

• BOM Cost - Sensors Board

• BOM Cost - Housing

• Material Cost Breakdown

• Accessing the Added Value (AV) cost

• MCU Board Manufacturing Flow and Added Value Cost

• Sensors Board Manufacturing Flow and Added Value Cost

• Details of the System Assembly AV Cost

• Added-Value Cost Breakdown

• Manufacturing Cost Breakdown

Estimation of the Selling Price - Intel

INTEL REALSENSE D435 3D ACTIVE IR STEREO DEPTH CAMERA

David Le Gac has joined SystemPlus Consulting as a costengineer in 2013 . He is incharge of reverse costing with afocus on boards and systems.He prev iously wo rked fo r

Yvon Le Goff has jo inedSystem Plus Consulting in2011, in order to setup theLaboratory . He previouslyworked during 25 years inAtmel Nantes Technological

Apple iPhone X Infrared Dot ProjectorA look inside the Single PhotonAvalanche Diode (SPAD) fromSTMicroelectronics entering thehigh-end Apple handset.January 2017 - EUR 3,990*

Lenovo Phab2Pro 3D Time of Flight (ToF) Camera Google Tango ReadyWorld’s first 3D tri-camera bundleincluding Infineon/pmd REAL3TMToF image sensor integrated into aconsumersmartphone.January 2017- EUR 3,990*

Intel RealSense 3D Camera & STMicroelectronics IR Laser ProjectorInnovative 3D camera for facialanalysisand hand/finger tracking,basedon resonant micro-mirror, IRlaser, visible and near infraredimage sensors.September 2015 - EUR 3,290*

RELATED REPORTS

Page 3: Intel RealSense D435 3D Active IR Stereo Depth Camera...ORDER FORM Please process my order for ^Intel RealSense D435 3D Active IR Stereo Depth Camera _ Reverse Costing® –Structure

COSTING TOOLS

IC Price+The tool performs the necessary cost simulationof any Integrated Circuit: ASICs, microcontrollers,DSP, memories, smartpower, and more.

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Process-BasedCosting Tools

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Reverse Costing® is the process of disassembling a device (or asystem) in order to identify its technology and calculate itsmanufacturing cost, using in-house models andtools.

IC Price+

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MEMS Price+

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Our analysis is performed with our costing tools IC Price+ and SYSCost+.

System Plus Consulting offers powerful costing tools to evaluate the production cost and selling price from

single chip to complex structures.

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Page 4: Intel RealSense D435 3D Active IR Stereo Depth Camera...ORDER FORM Please process my order for ^Intel RealSense D435 3D Active IR Stereo Depth Camera _ Reverse Costing® –Structure

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REVERSE COSTING® –STRUCTURE & PROCESS REPORTINTEL REALSENSE D435 3D ACTIVE IR STEREO DEPTH CAMERA

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Page 5: Intel RealSense D435 3D Active IR Stereo Depth Camera...ORDER FORM Please process my order for ^Intel RealSense D435 3D Active IR Stereo Depth Camera _ Reverse Costing® –Structure

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