Upload
duongkhuong
View
218
Download
0
Embed Size (px)
Citation preview
The Law That Changed Everything
EU 2006
RoHS
• Lead (Pb)
• Mercury (Hg)
• Cadmium (Cd)
• Hexavalent Chromium (Cr6+)
• Polybrominated Biphenyls (PBB)
• Polybrominated Diphenyl
Ethers (PBDE)
2
Logo from companion
regulation
Waste Electrical and
Electronic Equipment (WEEE)
Directive Are the alternatives better?
More Regulations Coming
• Substance restrictions
have become a major class of regulation for
finished electronic products
• More substances
• More jurisdictions
• More reporting
3
Avoid Future Regulation: HP wants to use
materials no one cares about
4
•GHS Criteria
•R-phrases
•H-phrases
• IARC
•Prop 65
•Data
• i.e. LD-50
•Proxy
Chemicals
•QSAR
•Expert
Judgment
Hazard
Table U.S. EPA Alternatives Assessment:
Partnership to Evaluate Flame
Retardants in Printed Circuit Boards
Training Available
Shift to Hazard
Reduction 12 Principles of Green Chemistry
• Reducing risk through hazard
reduction is more effective and
efficient than exposure reduction
• Better to use inherently safer
chemicals rather than trying to
make a hazardous substance
“safe enough” by limiting
exposure
6
8
Fate Ecotoxicity
GS Benchmark P B AA CA
Chem #1 2 H L L H
Chem #2 4 L L L H
Chem #3 2 L L H M
Chem #4 1 L L H dg
Chem #5 3 L M M dg
Simple 1-4 score (1=bad, 4=good)
• Expert knowledge is required to generate and peer review the score
• Once generated, the simple score can be used by others even if they have no technical training
Avoiding extra substitutions saves money
DEHP
Any unrestricted
Incrementally better
Best
Phthalate 1 $X
Non-ortho-phthalate $X
Phthalate 2 $X
Non-ortho-phthalate $X
Phthalate 1 $X
Non-ortho-phthalate $X
$3X
$2X
$1X
Transition
Costs
RoHS 2
Added 2015
Restricted 2019
Structural Plastic
Database Supplier Supplier
Material ID
Composi
tion
Recycled
Content
Risk Phase
Assessment
for the FRs
Green Screen
of Additives
HP
Confidential
HP GSE
Rev. O
RoHS
2.0
Rev. F
BFR/PVC
Free
Meets
TCO DT
3.0 and
AiO 1.0
R50/R53,
based on
FR
Eligible for
EPEAT 4.1.6.2
optional point?
FR eligible for EU
Ecolabel?
Notes ABS, PC,
PC+ABS,
PC+20GF
, etc.
generic
resin
composit
ion
Virgn or
Recyled
with XX%
post
consume
r content
Directive
67/548/EC
Benchmarks
shown have
been reviewed
by HP Green
Screen Team
Table 1
Page 7-9
Spec for
Plastics
Spec for
Plastics
R40, R45,
R46, R48,
R50/R53,
R60, R61;
only for
parts > 25
g
R40, 45, 46, 50,
51, 52, 53, 60,
61, 62, 63 and
their
combinations;
only for parts >
25 g
Numerous Risk
Phrases--Refer to
Declaration Letter
only for parts > 25
g
Supplier 1 Plastic 111 PC/ABS Virgin none 2 Yes Yes Yes Yes - FR's
meet req. Yes
Yes - FR's meet
req.
Supplier 1 Plastic 222 PC/ABS Virgin R53 1 Yes Yes Yes No No
Yes
Supplier 2 Polymer
9099 PC 65% none Unknown
Yes Yes Yes Yes Yes Yes
16
Electronics Cleaners
•Spot cleaners have little exposure control •Field repair
•Rework stations
•New material type = manufacturing chemical (not product material)
•Worked with formulators to develop effective cleaners that meet hazard criteria
•Challenges •Dealing with mixtures
•Synergistic effects
•Efficacy may require small amounts of GreenScreen™ Benchmark 1 chemicals
Repair and rework spot cleaners
used in the manufacturing
process
18
PVC-Free Power Cord GreenScreen™ Pilot
• PVC being phased out voluntarily
• Screening mandatory, in addition to all standard and regulatory requirements
• Full disclosure under CDA
• Supplier Training
• Over 30 materials screened
• Several approved
California Safer Consumer
Products Regulation • Became effective October 1, 2013
1) Is this chemical necessary?
2) Is there a safer alternative?
• Manufacturers of Priority Products required to produce alternatives assessments on Candidate Chemicals
• Brand reputation is a key driver
21
Alternatives Assessment
Pilot Project
22
Purpose: Gain useful experience to inform public comments on Safer Consumer Product regulations and guidance documents by completing an Alternatives Analysis that meets requirements of Article 5 of the SCP Regulation
Summer 2012 to Winter 2013
BizNGO
bizngo.org
23
• Collaboration of representatives from leading companies and non-governmental organizations (NGOs)
• Launched in 2006 by Clean Production Action
• Mission: To promote the creation and adoption of safer chemicals and sustainable materials, thereby creating market transitions to a healthy economy, healthy environment, and healthy people.
Decabromodiphenyl Ether
(DecaBDE)
24
• Successfully substituted already
• Data rich
• Allowed for focus on the process
25
• BizNGO Framework
• Phased/ordered steps
• Hazard first
• LCA and exposure
BizNGO Chemical Alternative Assessment Protocol
26
Stage 1 Process Observations – Many Alternatives
MDH - Magnesium di-hydroxide DfE Hazard Table, Known Alternative
RDP Resorcinol bis (diphenyl phosphate) DfE Hazard Table, Known Alternative
TPP - triphenyl phosphate DfE Hazard Table, Known Alternative
Zinc Borate DfE Hazard Table, Known Alternative
Aluminum housing material Material Change
Added sheet metal fire enclosure Material Change
High PC content PC/ABS Material Change
Tris-(2-ethylhexyl) phosphate Representative--Alkyl Phosphate Group
sil icon dioxide Representative--Fil ler Group
ZnHS - Zinc Hydroxystannate BFR Synergist
Antinomy trioxide BFR Synergist
APP Ammonium Polyphosphate (coated) Duplicate
APP Ammonium Polyphosphate (with synergists) Duplicate
Boehmite (Aluminium oxide hydroxide) Group--Aluminum tri -hydroxide
DEEP - Diethylethane phosphonate Group--Alkyl Phosphate
Expandable graphite Group--Fil ler
• Over 100 Alternatives
• Group alternatives and analyze a representative from the group
• Allow any reason for de-selection in stage 1
• Advanced multiple alternatives into stage 2
• Objective is to find better alternatives not necessarily the “greenest”
GreenScreen® Hazard Assessment Tool
27
27
Hazard endpoint Criteria Cutoff Group I Human High
Carcinogenicity GHS Category 1A (Known) or 1B (Presumed) Mutagenicity/Genotoxicity GHS Category 1A (Known) or 1B (Presumed) Reproductive Toxicity GHS Category 1A (Known) or 1B (Presumed) Developmental Toxicity GHS Category 1A (Known) or 1B (Presumed) Endocrine Activity Evidence of endocrine activity
Group II Human Very High High Acute toxicity GHS Category 1 or 2 GHS Category 3 Systemic Toxicity/Organ Effects and Neurotoxicity; single exposure
GHS Category 1 GHS Category 2
Systemic Toxicity/Organ Effects and Neurotoxicity; repeated exposure*
GHS Category 1
Skin Sensitization* GHS Category 1A
Respiratory Sensitization* GSH Category 1A
Skin Irritation GHS Category 1 (Corrosive)
GHS Category 2 (Irritant)
Eye Irritation GHS Category 1 (Irreversible)
GHS Category 2A (Irritating)
Ecotoxicity Acute Aquatic Toxicity GHS Category 1 GHS Category 2 Chronic Aquatic Toxicity NOEC < 1.0 mg/L NOEC < 1.0 mg/L
Fate Very High High Persistence (P) Days:
Soil: t1/2>180 Water: t1/2>60 Air: t1/2>50
Days Soil: 60 < t1/2 < 180 Water: 40 < t1/2 < 60 Air: 2 < t1/2 < 5
Bioaccumulation (B) BAF/BCF > 5000; Log Kow > 5.0
1000 < BAF/BCF < 5000 4.5 < Log Kow < 5.0
Reactivity Equally or less reactive than chemical of concern Flammability Equally or less flammable than chemical of concern
Benchmark 1 prohibited - Benchmark 2 or higher is
required - Converted the
Benchmark 1 criteria into endpoints
Stage 2 Product Function and Performance
28
• Performed finite
element analysis
• All of the alternatives
performed adequately
• Ultimately, prototypes
will determine
suitability
• Important to have
many alternatives
Stage 2 Economic Impacts
29
29
• Used 2006 study by Washington
State Department of Ecology
• Predicted an $80 benefit per
person
• Based on hazard assessment all of
the alternatives are expected to
have lower economic impact
• Would be very different if we had
proposed continued use of the
chemical of concern
Deeply Problematic
No Data Sources
No Methods
Project Conclusions
31
31
• Provided feedback and lessons learned to CA
DTSC
• DTSC provided a completeness review
• Sufficiency is still an open issue—how do you
know when you are done
• Brand reputation is an important driver
• Guidance and standards are needed
http://www.bizngo.org/alternatives-assessment/model-assessments
Why Hazard Assessment
First? • Hazard assessments are faster, easier to
complete than complete LCA or Risk
– Narrower, endpoints are relatively well defined
– Science-based, facilitates relatively quick
chemical assessments
– Can screen out hazardous options before investing time and money
• Regulatory bodies are increasingly using hazard
as a screen for substances of concern, so useful an indicator of future restriction
– Aligns business process with regulatory
process
35
What has changed?
37
If we articulate
environmental
requirements to our
suppliers we get
better materials
“Maybe we should pre-screen
our materials before we send
you our formulations.”
--Polymer formulator
“Our customers are asking us
about HP’s requirements.”
–Flame retardant supplier
39
•Just asking our suppliers to do the
GreenScreen™ assessments motivated
suppliers to remove chemicals from
some formulations.
Surprises? •Many suppliers have similar frameworks
that they use internally.
•Suppliers have additional toxicology data
that isn’t publically available.
Ecolabels
40
•Non halogenated flame retardants used in
plastic parts that weigh more than 25 grams
shall be on the publically available Accepted
Substance List for TCO Certified. This means
that the substance has been assessed by a
licensed profiler according to GreenScreen™
and been assigned a benchmark score ≥ 2
41
•Non halogenated flame retardants used in plastic parts that weigh more than 25 grams shall be on the publically available Accepted Substance List for TCO Certified. This means that the substance has been assessed by a licensed profiler according to GreenScreen™ and been assigned a benchmark score ≥ 2