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Integrated Machine Tool Parks
Proposal for an IMTP near Bangalore
Presentation to IMTMA member companies5th May 2012
05 May 2012 1IMTP
IMTP-South A proposal
Why an Integrated Machine tool Park?The growth potential for machine tool industry is vast.Production 2012-13 (exp.): Rs.4500 crProjected Production by 2016-17: Rs. 13,000 crThree-fold growth in 5 years
Requires capacity expansion through:•Expansion of existing units•Setting up new units•Simultaneously, expansion of entire supply chain
05 May 2012 2IMTP
IMTP-South A proposal
The South region accounts for 50% of production•Present: Rs. 2500 cr•By 2016-17: est. Rs. 7000 cr, assuming 50% share
This expansion requires:•Land•Infrastructure•Investment
Similar growth potential exists for other machine tool regions in the west and north.
05 May 2012 3IMTP
IMTP-South A proposal
What is the current position?•Many large units are expanding at Dobbaspet •Some have real estate around Hosur for expansion•However, by and large, machine tool companies and ancillaries, SMEs are hampered by non-availability of land.•High cost of land (around Rs.10+ cr/acre) puts it beyond most units to acquire land near Bangalore.•Infrastructure is weak; Regulations on land acquisition and use takes long time for setting up units.
05 May 2012 4IMTP
IMTP-South A proposal
Therefore, any substantial expansion of machine tool units and its supply chain requires a new approach to address these constraints What is the alternative?Other industries in India like IT, Textiles, Auto/Auto-component, Leather, Foundry etc. have adopted the Industrial Park route to expansionTirupur Textile Park has 400+ units, annual turnover Rs 5000+ cr.Machine tool industry must look at this route for its growth and expansion
05 May 2012 5IMTP
IMTP-South An outline
What is an Integrated Machine Tool Park?Next slide shows the concept graphically
05 May 2012 6IMTP
05 May 2012 IMTP 7
CFC and R&D
Land & utilities Effluent & waste disposal
Machine Tool companiesComponent and
sub-assembly mfg units
FoundryHeat treatmentSheet-metal units
Service providers
Trg, Conf. & Exhibition Centre Housing &
Guest House
Commercial partners
Machine Tool Park: an overview
BOP suppliers
Park admin, management & maintenanceGovt interface
IMTP-South A proposal
IMTMA has worked on some details for the IMTP in the south. Broad parameters are as follows:•Total land area proposed: around 300 acres•Area net of infrastructure area/green area etc.: ~ 210 acres•Area for Estate admin/Trg/Conf/Exhibition/Essential residential/Medical/Hostel/Hotel/CA: 10 acres•Area available for allocation to mfg. units: ~ 200acres
05 May 2012 8IMTP
IMTP-South A proposal
Target occupation: •2-3 machine tool units•10 medium/large ancillaries mfg sub-systems•75 SMEs (from fabrication/components/sub-assemblies)•10 Service units: Heat treatment/Painting/Packing etc.•Other high-tech user-mfg units (die/mold, tooling, aerospace, auto-comp, instrumentation, medical etc.) – for synergy, limited no.•10-15 stockists of raw materials/standard parts/sub-systems•Logistics units (Transport, IMPEX, travel, etc.)•CT, Customs & Excise, regulatory agencies, Bonded Warehouse•Banks and Financial Institutions
05 May 2012 9IMTP
IMTP-South A proposal
Parameters for location:•Land at reasonable price;•After development of infrastructure, affordable cost to users on allotment•Quick access from existing machine tool clusters•KIADB support in acquisition process•Alternative, ready KIADB location without need for fresh acquisition
05 May 2012 10IMTP
05 May 2012 11IMTP
LOCATIONHosa NarasapuraPhase II/III12 km from Tumkur75 km (90 min)from Peenya, off NH4
IMTP-South A proposal
What is the likely requirement? IMTMA ran an informal questionnaire among members to find interest of companies and extent of land required.Response:14 companies have responded with a requirement of 56 acres, 4000Kw. Many others, including foreign machine tool companies have expressed interest. Land possibility?GoK have assured support and is keen to sign an MoU.
05 May 2012 13IMTP
IMTP-South A proposal
•Likely land cost? Estimated at Rs. 60-70 L per acre, fully developed with infrastructure and amenities, ready for construction by manufacturing units. Allow for variation!Next steps:•Sign an MoU with the GoK for the project•Firm up the companies who will be promoters of the IMTP•Get the draft MoA and SPV company structure ready for registration.•Discuss with KIADB/KUM and finalize location•Prepare a Project Proposal and submit to KUM•Prepare a DPR for implementation
05 May 2012 14IMTP