Integrated performance doorsets.

More than a door.

The next logical step in performance doorset development.

Contents

02. Introduction04. Part of making life easy06. Why specify an integrated doorset?08. A doorset is far more than a door and frame10. Achieving optimum performance12. The doorset – preparation for ironmongery14. Architectural ironmongery – your choice16. Our ranges and integration18. Working together20. Here to help22. One great solution

www.leaderflushshapland.co.ukWe are here to help: 01773 530 500

The integrated performance doorset solution has been created so that all the components of the doorset (door leaf, frame and performance critical architectural ironmongery) are fit for purpose, work together as a unified product and meet certified performance levels.

Because all the components are assembled in a quality controlled factory environment, as opposed to being supplied separately, performance is guaranteed and achieves significantly improved on-site quality along with time savings. We achieved a similar leap in performance some years ago when we progressed from supplying door leafs to supplying performance doorsets comprising of door leaf, frame and hinges.

Our product offering places strong emphasis on stringent testing and third party certification wherever possible. We can provide the most comprehensive data available anywhere in the market.

01. Bishop Ramsey School. Crown cut American black walnut veneered equal pair doorset with integrated ironmongery

An engineered doorset solution.

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Part of making life easy.

All Leaderflush Shapland Laidlaw integrated performance doorsets are fully certified to recognised performance standards, while all our fire resisting products are manufactured under the BWF Certifire and BM TRADA independent product conformity schemes.

We also ensure all items of performance critical architectural ironmongery adhere to our certification requirements. This avoids the inadvertent use of non-standard components, which could undermine and diminish the fire, security or acoustic performance of the doorset installation. This is of greater concern when doors and architectural ironmongery are procured from separate sources.

The performance characteristics of a doorset are dependent on all of the component parts working together. Only by testing the complete assembly is it possible to ascertain its true fire, smoke, acoustic or mechanical performance.

More than a door.

01. Roundhouse, Derby. Fully painted single doorset with integrated ironmongery

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Why specify a fully integrated doorset?

Superior durability

Superior durability and life cycles are ensured, while site preparation is eliminated as much as possible, increasing the accuracy of fitting, particularly of critical architectural ironmongery items such as hinges, lock cases and concealed door closers. This reduces stresses placed on the door, frame and operating hardware.

Cost savings

Savings in site management costs, which are usually required to oversee the coordination of multi-supplier provision, are achieved.

Guarantee

The integrated performance doorset is subject to a 10 year guarantee, assuming normal wear and tear. Conditions and usage must be in accordance with our recommendations.

CE marking

Leaderflush Shapland Laidlaw has created the integrated doorset with a view to moving towards the requirements of CE marking. This will enable us to CE mark products once the product standard for internal fire doorsets has been ratified.

Compliance

Our doorsets are fully compliant with relevant Building Regulations, Technical Standards and Department of Health recommendations.

Improved quality

Attention to detail is an importantaspect of a complete, integratedperformance doorset. The factorypreparation and, in the case of non-projecting hardware, fitting of thearchitectural ironmongery produces the quality of finish which simply cannot be achieved on-site.

Enhanced aesthetics

We prepare our doorsets for architectural ironmongery in our factory and supply all items that make up the doorset, to ensure a greatly enhanced appearance.

Superior efficiency

The use of factory prepared and installed architectural ironmongery ensures the door and its hardware are working at their most efficient. It is proven that the majority of maintenance issues are caused by incorrectly or inaccurately installed ironmongery.

Single source supplier

The resources and experience of Leaderflush Shapland Laidlaw ensures trouble free scheduling and delivery of our integrated solutions from a single source.

Time saving

Reduced work on site improves site co-ordination and reduces the risk of snagging and remedial work, making it more cost effective.

More than a door.

An end result which is greater than the sum of its parts.

01. Joseph Chamberlain College. Crown cut American maple veneer, double pair doorsets with integrated ironmongery and screen

02. Bilborough College. Fully painted equal pair doorset with integrated ironmongery

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A doorset is far more than a door and frame.

More than a door.

Integrated doorset options.

• Doorleaf-availableinawidechoiceof veneer, laminate, non-PVC sheet material or painted finishes

• Doorperformanceoptionsconsistofheavy-severe duty, fire, smoke, acoustic, security and anti-radiation functions

• Doorsetconfigurations-availableinallcommon configurations

• Doorframe-availableinaselectionofframe types, sizes and materials

• Doorseals-accordingtoperformancerequirements

• Dropseals-foracoustic,smokecontrolor pressurisation purposes

• Architraveswhererequired,dependingon frame type

• Visionpanelsincludingoptionsforstyle,glass type and beads.

The advantages of factory preparation cannotbe overstressed.

Whether for aesthetic reasons, to reduce the amount of on-site work during installation or to optimise the accuracy and efficiency of the working doorset, preparing the door and frame for glazing and ironmongery in the factory pays dividends. This is particularly so with items such as pivot sets, concealed door closers, lockcases and hinges where sections of timber need to be removed from the door and/or frame.

The doorsets are fully factory prepared for all architectural ironmongery with the exception of surface mounted items. All anti-ligature products are factory prepared.

In the case of lift-off hinges, door leaf and frame are factory machined and the hinge leaves are pre-fitted to the door and frame. Fixed pin hinges are factory fitted to the door leaf.

The doorsets are fully factory prepared for all the major ironmongery with the exception of surface mounted items.

01. Lift off hinge

02. Manufacturing facility

03. Mexborough School, Doncaster. Crown cut steamed beech veneered equal pair doorsets with integrated ironmongery

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Achieving optimum performance.

Not only is the site preparation of doors and frames for the ironmongery impractical and time consuming, the end results are more often than not inaccurate and incapable of withstanding the rigours of use.

Aside from abuse or misuse, the most common cause of door failure is poorly fitted architectural ironmongery. Misaligned hinges for example can seriously reduce the efficiency of the door which in turn will affect the operation of any door closing device and the ability of the door to latch correctly.

Factory preparation for standard ironmongery items ensures optimum performance is achieved, not only of the ironmongery items but the complete door assembly. For fire door constructions, it ensures the minimum amount of timber is removed from the door which guarantees fire/acoustic performance.

Anti-ligature ironmongery

Avoiding ligature points, the fitting of specifically designed anti-ligature ironmongery calls for fine tolerances to be maintained. Such accuracy can only be achieved with factory preparation of the door leaf and frame. For further information please refer to the anti-ligature doorsets range or go to:www.leaderflushshapland.co.uk

More than a door.

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01. Ferndene Children & Young People’s Centre, Northumberland. FD60 doorsets with integrated anti-ligature ironmongery

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Lift-off hinges are factory prepared and pre-fitted to the leaf and frame. Fixed pin hinges are factory prepared and pre-fitted to the door leaf.

Doors and frames prepared for concealed closers, transom closer or floor springs if required. Face-fixed closers are not factory prepared.

All intumescent, smoke and draft seals arefactory prepared and fitted to closely fit around hinges, lock forends, flush bolts and any other recessed hardware.

Mortice lockcases are factory prepared, fitted and face drilled with the exception of single cylinder specifications.

Lever furniture preparation includes face drilling for spindle.

Flush bolts for double and leaf-and-a-half doors are factory fitted in the edge of the door at the top and bottom.

Frames are prepared for strike plates to suit the lockcase specified including our unique adjustable strike plates for the lockcases.

All surface mounted hardware such as push plates and pull handles are not pre-prepared. However, kick, push and finger plates can be factory fitted, either recessed, flush or surface mounted.

Auto drop seals for acoustic doors are factory prepared and installed. These must be adjusted on-site to suit the floor.

The doorset –preparation for ironmongery.

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Doors are commonly prepared for the type of ironmongery items shown below and, in some cases, hardware items are factory installed.

To facilitate the production of fully integrated doorsets, we have selected the most appropriate performance hardware components for inclusion within the integrated package. The components have been fully tested and selected on the basis of:

• Compliancewiththemostuptodate performance requirements, being CE marked where appropriate

• Offeringthehighestlevelsofstandards compliance

• Offeringvisualcompatibilityacrossthe range of components

• Simplifyingandspeedinguptheinstallation process

• Maximisingthebenefitsoffactorypreparation and in some cases factory fitting of components

• Suitabilityforthewidestrangeofdoorset sizes, configurations and applications.

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Ironmongery selected to enhance the performance and aesthetics of the doorset and provide extended life cycles.

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Architectural ironmongery –your choice.01. A complete package02. Integrated performance critical03. Add your own

01. The complete solution.

Combining performance critical and surface mounted operating architectural ironmongery creates visual compatibility, enhanced aesthetics and offers the highest levels of standards compliance. Performance levels are guaranteed and the installation process is both simplified and speeded up by maximising the benefits of factory preparation and, in some cases, factory fitting of components.

02. The integrated performance solution.

By incorporating all of the performance critical architectural ironmongery as a fully engineered unit, the performance is guaranteed. Following manufacture, mortising Leaderflush Shapland Laidlaw ironmongery is included at no additional cost. This factory preparation and, in the case of non-projecting hardware, fitting of the ironmongery produces the quality of finish which simply cannot be achieved on-site.

03. Add your own.

Where a specific aesthetic concept for a building is required we can mortice for all architectural ironmongery hardware against free issue samples should an alternative ironmongery range be selected.

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More than a door.

The value of choice - Leaderflush Shapland Laidlaw acknowledges the value architects and designers place on the ability to select the architectural ironmongery that complements the aesthetic concept of their buildings. The final selection of the non-performance critical surface mounted architectural ironmongery is therefore not limited to a handful of designs but can be selected from any of our ranges.

Examples of ironmongery typically prepared for the integrated doorset

01. Lift-off hinges

02. Doors and frames prepared for concealed closers, transom closer or floor springs if required

03. Intumescent seals, smoke and draft seals

04. Flush bolts

05. Mortice lockcases

06. Lever furniture

07. Frames are prepared for strike plates

08. Surface mounted hardware

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Our ranges and integration.

01. Designer02. Plasform03. Specialist risk environments

01. Designer

Our integrated performance doorsets can encompass a wide range of requirements, from heavy-severe duty, NR (non-rated) through to FD60 with acoustic rating, satisfying the vast majority of applications. Doorsets with high performance characteristics are also available for extended fire protection, sound reduction or enhanced security. From simple non fire-rated through to doorsets requiring a combination of fire resistance and acoustic performance, the Leaderflush Shapland Laidlaw integrated performance designer range can deliver.

02. Plasform

Our plasform postformed integrated performance doorsets offer high levels of safety and hygiene. With its rounded edges and durable materials and finishes, the range has been specially developed to meet the hygiene, safety and functional requirements of various applications, Including education, healthcare, high-tech industries and pharmaceuticals.

03. Specialist risk environments

Specialist risk areas present many challenges to specifiers and designers. We have a range of integrated performance doorsets that address the needs of specialist care environments in the health, mental health and secure building sectors such as care homes, prisons, institutions and courts.

The integrated performance doorset is available across all our product ranges.

More than a door.

01. Awel y Coleg Extra care housing, Bala, North Wales. Centurion ironmongery coupled with the Salto access control

02. Ferndene Children & Young People’s Centre, Northumberland. FD60 doorsets with integrated anti-ligature ironmongery

03. Michael Woods Leisure Centre. Plasform Envision doorsets with integrated ironmongery

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Working together. Helping you specify your integrated performance doorsets.

Design and technical.

Our Design and Technical Teamwill support you and your consultants with design and technical development, ensuring the right product is specified for the right application.

Guaranteed performance.

All Leaderflush Shapland Laidlaw integrated performance doorsets are subject to a 10 year guarantee.

Support from concept to completion.

We have dedicated teams to support you every step of the way. From specification to delivery and on-site installation, every member of our team is committed to delivering ultimate reliability and service.

01. Chelsea & Westminster Hospital, London. Plasform doorsets with Visicom privacy panels and integrated ironmongery

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Here to help.

We want to deliver ultimate reliability throug h exceptional customer service and technical expertise.

We have 10 regional business centres strategically placed throughout the UK.

Account management. Customer service.

Technical support.

Where appropriate we designate one point of contact ensuring a clear and accountable line of communication.

Project management

To ensure a smooth customer journey and complete peace of mind, we deliver ultimate reliability through clearly defined processes, bringing you a consistently great service.

Aftercare team

We have a national team of expert joiners providing on-site training and after-sales support.

Small orders team

We have a dedicated team to provide focus and support on small orders.

With dedicated project management and contract co-ordination teams, where appropriate, we provide seamless engagement once your order has been placed. We clarify your requirements and pro-actively close out manufacturing information in a timely fashion to ensure accountability and delivery.

Remember, you always have access to our technical expertise. Our aim is to deliver ultimate reliability, so you can depend on us to share our knowledge to give you the competitive edge.

Project monitoring and customer communication

Our customer communication team monitors your project with a view to delivery so you know, at all times, where your order is and when you can expect it.

Extensive sales support

We have 10 regional business centres strategically placed throughout the UK.

Contract co-ordination team

As soon as you contact us with an order, you can be confident our co-ordination team will make immediate progress, ensuring timely resolution of detail, getting the right product into build and delivered on time.

More than a door.

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Leaderflush Shapland Laidlaw – delivering one great solution. As a leading partner and single source

supplier, we can satisfy diverse customer needs, allowing you to benefit from our extensive manufacturing capability, technical expertise and innovative product solutions, whilst selecting complementary products and systems.

Our aim is to deliver ultimate reliability. Our strategy includes continued investment in the business over the next two years, along with streamlining and efficiency measures. That means you can depend on us to provide outstanding service and support.

We fully understand that our performance translates to your performance so

throughout the entire life cycle of your project – from design through to installation – we share our knowledge and expertise, effectively managing your project and consistently adding value.

Everything we do is underpinned by robust project management. Our clearly defined processes have the sole aim of delivering the right product on-site, on time. Thisincludes a single point of contact (where appropriate) and a key decision maker between your construction site and our manufacturing site, so you receive consistently great service.

More than a door.

We manufacture bespoke performance doorsets and supply architectural ironmongery. We are a leading partner, providing integrated performance doorsets.

www.leaderflushshapland.co.ukWe are here to help: 01773 530 500

Leaderflush Shapland LaidlawMilnhay Road, Langley Mill, Nottingham, NG16 4AZ

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