Insulating was

Please open here

never so easy …

Thermamax Hochtemperaturdämmungen GmbH, GermanyThermamax, Inc., USATaicang Thermamax High Temperature Insulation Equipment Co., Ltd., PRC

… with Tmax-Integral S.

Insulation shells for self-assembly

Tmax-Integral insulation can fulfil the most demanding requirements. It doesn’t just reduce the temperature in the engine space and protect sensitive components. The ability to also maintain system temperature signifi-cantly increases the operating efficiency of turbocharg-ers, catalytic converters, diesel particle filters, and other performance-critical components.

The insulation system comprises outer shells of stainless steel fitted on the internal surface with a fiber-insulating material. The edges of the shells are fixed firmly together with a folded seam. The latest embossing tooling can produce the material in every imaginable shape, while still guaranteeing flexibility and the precise fit of the in- sulation fibre itself. The thin material thicknesses reduce additional weight to an absolute minimum.

A forward-looking approach – for more than 35 years.One principle has guided us since the founding of the company in 1976 : Understanding Temperature. We’ve made handling high temperatures in engines and ex- haust systems our core mission. We continue to develop unique solutions and are recognized today as the tech- nology leader in the design and manufacture of thermal and acoustic insulation systems. You’ll find our high- temperature insulation systems in both on and off- highway vehicles, in stationary power generation, in ships, and on oil platforms both on land and at sea.

With Tmax-Integral S you have the possibility, for the first time, to carry out the insulation in your own works. And with the same Thermamax quality. Reduce logistics costs, time spent in planning, tied-up capital, and CO₂ emissions — and increase the added value in your own organization.

What you get from us is a complete, tailor-made package containing everything necessary to smoothly integrate the insulating into your manufacturing process — includ-ing components, know-how, and all technical equipment from a single source. Insulating was never so easy …

So how do you make the perfect insulation even better ?Through improved logistics.

Progress means never going down the same road twice.

Logistics of insulation — today and in the future.

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Tmax

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Logistics without Tmax-Integral S

All basic components needing insulation currently make something of a detour. They arrive at our factory in expensive packaging direct from the supplier or from our customer. We create the combination of fiber material and insulating shells and send them on their

way again to the customer. With Tmax-Integral S the insulating shells come direct to you and the complete insulating procedure is integrated smoothly into your manufacturing process.

Logistics with Tmax-Integral S

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Tailor-made to your processes : Our All-Inclusive Package.

Concept

The results of the analysis input directly into your optimized manufacturing concept.

Solution

Your tailor-made solution is now complete. The insulation needed is now fully integrated into your manufacturing process.

Know-how

We will provide you with all necessary know-how and technical information. Your workforce will themselves become expert in successful insulation application.

Analysis

We will produce a detailed analysis of your current manufacturing process, and of the future planned process, together with all influencing factors.

If you have an idea for a particular geometric shape, we can produce it.

Technically advanced embossing and shaping technolo- gies mean that the insulation shells can be an exact fit onto the basic component. This means the highest quality insulation system, tailor-made to your requirements.

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CONCEPT

SOLUTION

KNOW

-HOW ANALYSIS

BOX

Insulation on the production line —let’s show you what that means.

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All parts arrive at the S -Box , i. e. the assembly stage.

Thermamax delivers the pre-prepared insulating shells to your works.

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Insulation shells and basic component arrive at your production line.

S -BOX

The shells are fitted to the basic component using a folded seam.

Just a few moments later your component comes out with its completed insulation …

… and ready for further production processes.

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There you have it ! The benefits of Tmax-Integral S *.

If in-house insulation is done in a country with low manufacturing costs, such as China for example, overall process costs will be much reduced.

20 % lower manufacturing costs

With no shipping of basic components to us, packing, transport costs, and quality control costs are saved. Planning and time involved are reduced to a minimum.

43 % lower logistics costs

Tmax-Integral S reduces emissions even before installation : heavy basic components don’t need to be shipped twice, and the significantly lighter and more compact insula-tion only once, meaning a much reduced ecological footprint.

87 % lower CO ₂-emissions

We reduce capital tied up in basic components, thereby increasing liquidity.

50 % reduction in tied-up capital of basic components

Insulation was never so cost-effective.

Apart from the outstanding quality of the insulation itself, there are convincing economic and ecological reasons for insulating your basic components with Tmax-Integral S.

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Every transport stage con-stitutes a risk, and basic components not in transit don’t need to be insured.

95 % lower insurance premiums

* All details herein are based on realistic, numerical examples that we are pleased to explain further in a personal discussion.

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Realization of all the potential for reducing costs could save you up to 25 % ! Added competitiveness, flexibility with your customers, and added value in your organization — all thankS to Thermamax !

25 % savings

With Tmax-Integral Insulationproduced and assembled by Tmax

With Tmax-Integral Sproduced by Tmax and assembled by customer

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The figures speak for themselves … and for us.

The future of insulation has begun … Brought to you by Thermamax .

Making contact with us was never so easy.

www.thermamax.com

tmax-integral-s.com

Thermamax HochtemperaturdämmungenGmbHÖlhafenstraße 2868169 MannheimGermanyPhone + 49 621 322 35 0Fax + 49 621 322 35 29info @ thermamax.de

Thermamax , Inc.1207 Bilter RoadAurora, IL 60502USAPhone + 1 630 340 56 82Fax + 1 630 340 52 63infomail @ thermamax.us

Taicang ThermamaxHigh Temperature Insulation Equipment Co., Ltd.77 Beijing East Road, Taicang 215400PRCPhone + 86 512 5377 1001Fax + 86 512 5377 1002info@thermamax.cn