Instructions for Use · 8 Maintenance and Service ... Risk group (DIN EN 62471) Risk group 0 (exempt group) ... Technical Data Connecting cable Parameter Characteristic Length 150

creating machine vision VISION & CONTROL

Instructions for Use

LDLF30x120-IR850/UDCLED bar light, diffuse illumination,Luminous colour: Infrared - 850 nm

Instructions for Use

LDLF30x120-IR850/UDCLED bar light, diffuse illumination,Luminous colour: Infrared - 850 nm

999.995.432.10-en-2.2© Vision & Control GmbH 2019

Impress

Publisher / Manufacturer Vision & Control GmbHMittelbergstraße 1698527 Suhl, GermanyTelephone: +49 (0) 3681 7974-0Telefax: +49 (0) 3681 7974-33www.vision-control.com

Name of the document 999.995.432.10-en-2.2

Date of first issue 2018-09-27

Date modified 2019-11-04

Copyright © Vision & Control GmbH 2019

Copyright

It is forbidden to pass this document on to third parties, reproduce andcommunicate its contents in as far as this has not been expressly authorized.Offenders will be liable for damages.

All rights are reserved with respect to patent, utility sample and design patentregistrations, as well as for rights of use within the scope of copyright.

vicotar®, vicolux®, pictor®, vicosys® and vcwin® are registered trademarks ofVision & Control GmbH.

The products and brand names of other manufacturers or suppliers arementioned for information only.

2 -- © Vision & Control GmbH 2019

http://www.vision-control.com/

Validity

These instructions for use are valid for the following device:

Device Order no.

LDLF30x120-IR850/UDC 1-13-868

Product Identification

Designation Description

LDLF LED bar light, diffuse illumination

30x120 Dimensions light-emitting surface: 30 mm x 120 mm

IR850 Wavelength: Infrared - 850 nm

UDC User Defined Controller:Flashable LED light (LEDs without series resistor),without an integrated lighting controller

© Vision & Control GmbH 2019 -- 3

LDLF30x120-IR850/UDCTable of Contents

TABLE OF CONTENTS

1 Information about the Instructions of Use..................................................71.1 Intended Use................................................................................................ 71.2 Improper Use................................................................................................81.3 Qualified Personnel...................................................................................... 81.4 Warranty and Liability...................................................................................92 Safety............................................................................................................ 102.1 Presentation of Safety Instructions.............................................................102.2 Safe Handling of the Device...................................................................... 113 Scope of Delivery and Accessories.......................................................... 123.1 Scope of Delivery....................................................................................... 123.2 Accessories.................................................................................................124 Device Description...................................................................................... 144.1 Device Views.............................................................................................. 144.2 Notices on the device.................................................................................155 Technical Data............................................................................................. 165.1 General Parameters................................................................................... 165.2 Electrical Parameters................................................................................. 185.3 Photometric Parameters.............................................................................205.4 Conditions for Operation, Storage and Transport...................................... 215.5 Technical Drawings.....................................................................................226 Commissioning............................................................................................ 236.1 Unpacking...................................................................................................236.2 Mounting the Device...................................................................................246.3 Connecting..................................................................................................25

6.3.1 Connecting to vicolux smart light lighting controller........................... 256.3.2 Pin assignment...................................................................................26

6.4 Configuration...............................................................................................277 Operation......................................................................................................287.1 Making Operational Readiness.................................................................. 297.2 Operation with vicolux smart light lighting controller.................................. 297.3 Operating Modes........................................................................................ 308 Maintenance and Service........................................................................... 31

4 999.995.432.10-en-2.2 © Vision & Control GmbH 2019

LDLF30x120-IR850/UDCTable of Contents

8.1 Maintenance............................................................................................... 318.2 Service........................................................................................................329 Disposal........................................................................................................3310 EU Declaration of Conformity.................................................................. 34

© Vision & Control GmbH 2019 999.995.432.10-en-2.2 5

LDLF30x120-IR850/UDC


LDLF30x120-IR850/UDCInformation about the Instructions of Use

1 INFORMATION ABOUT THE INSTRUCTIONS OFUSE

This document contains technical information, important instructions for correctinstallation, commissioning and use, as well as product information which wereup-to-date at the time of going to press.

Using this document makes it easier for you to familiarise yourself with thedevice and avoid malfunctions caused by improper operation.

The instructions of use and the local regulations and rules must be followed.

To ensure a save and proper application, please read the instructions of usecarefully and keep them for future reference.

1.1 Intended UseThe device is intended exclusively for use as a lighting element for industrialimage processing in automation technology.

The device is not suitable for use in potentially explosive areas.

It is intended for use in a confined environment.

The device may only be used if it is in technically faultless condition and onlyfor its intended purpose, and only in accordance with the specifications in thisinstructions of use by authorised operative personnel, who are aware of thesafety rules and hazards.

If the device is planned to be used for any other purpose or in a differentenvironment, the express authorisation of the manufacturer must be obtainedin advance. Any modifications or adaptations required may only be made bythe manufacturer.



1.2 Improper UseAll unintended use and all device-related activities not described in theseinstructions of use is to be deemed as unauthorised misuse outside the legallimits of indemnity of the manufacturer.

Reasonably foreseeable misuse is:

• Non-compliance with the instructions for use,• Faulty operation,• Operating by personnel not qualified or instructed,• Operating the device if it is not in a proper technical condition,• Operating the device in ambient conditions differing from the corresponding

specifications in the instructions of use• Operating the device with voltages differing from the corresponding

specifications in the instructions of use,• Using spare parts which are not original parts from the manufacturer,• Using incompatible accessory components,• Improper maintenance and repair works,• Unauthorised modifications to the device.

1.3 Qualified PersonnelThe device may only be assembled, commissioned, operated, maintained,installed, set up, cleaned, repaired and transported by qualified skilledpersonnel.

A qualified person is deemed to be someone who has been trained andinstructed for his/her activities with the device, and who has proven his/hercapability to the purchaser. The operating personnel must be authorised by thepurchaser for those activities at the device.

For the installation and operation of the device, the skilled personnel mustknow and comply with the applicable guidelines and standards for handlingcontrol equipment, electrical installations and working materials.



1.4 Warranty and LiabilityThe contents of this document have been checked carefully and correspond tocurrent legislation and best practise at the time of going to press.

However, the manufacturer shall not be liable for any damage arising from theuse of this edition of the manual, and rejects any warranty derived therefrom.

Within the bounds of the legal requirements, the manufacturer shall onlybe responsible for the technical safety characteristics of the device if themaintenance, repairs and modifications to the device are performed by himselfor by authorised skilled personnel in accordance with his instructions.

Loss of warranty

The manufacturer shall accept no liability or warranty in the event of improperuse, opening of the device or incorrect maintenance.


LDLF30x120-IR850/UDCSafety

2 SAFETY

2.1 Presentation of Safety InstructionsEach safety instruction is introduced by a key word and colour highlighted.

The key word indicates the degree of danger. The danger and its cause aredescribed, and then the measures to prevent conceivable consequences of thedanger. These measures must be taken.

DANGERIndicates an imminent danger with high risk, resulting in severe injuries ordeath if not avoided.

WARNINGIndicates a hazardous situation with medium risk, possibly resulting in severeinjuries or death if not avoided.

CAUTIONIndicates a hazardous situation with low risk, resulting in minor or mediuminjuries if not avoided.

NOTICEIndicates a situation that may result in property damage.


LDLF30x120-IR850/UDCSafety

2.2 Safe Handling of the DeviceRead the following applicable safety instructions carefully and completely.Follow the instructions for your own safety, the safety of other people, and toavoid damage to the device and the connected technical equipment. Hazardsgoing beyond the general safety instructions are referred to separately at therelevant points in this manual.

CAUTIONRisk of injury due to electric shock.

• Before starting work on the device, disconnect it from theoperating voltage supply.

• Follow all applicable safety regulations for the preparationand operation of electrical devices.


LDLF30x120-IR850/UDCScope of Delivery and Accessories

3 SCOPE OF DELIVERY AND ACCESSORIES

3.1 Scope of Delivery

Designation Quantity

Device LDLF30x120-IR850/UDC 1 x

Instructions for Use LDLF30x120-IR850/UDC 1 x

3.2 AccessoriesConnection cable M8, 4-pin, open cable end

Designation Description Order no.

Cable with M8 socket,4-pin, straight, 1 m

1-11-611


1-11-612


1-11-613


Connection cable with 4-pin M8 socketand open cable end with ferrules, 4 x0.5 PUR, IP67, straight socket

1-11-614

Extender cable M8, 4-pin


M8-Extender cable, 4-pin,1.5 m, straight

1-11-094

M8-Extender cable, 4-pin,3 m, straight

Extender cable with 4-pin M8 socketand 4-pin M8 plug, 4 x 0.5, PUR, IP67,socket and plug straight 1-11-095


LDLF30x120-IR850/UDCScope of Delivery and Accessories

vicolux smart light Beleuchtungscontroller


DLC-3005 Digital lighting controller, rail mounting,continuous operation 4.8 A, flashoperation 9.3 A

1-30-202

DLC-3005-R Digital lighting controller, rail mounting,continuous operation 4.8 A, flashoperation 9.3 A

1-30-209

Connection cable lighting (M8, 4-pin) to DLC


Adapter cable M8, 4-pin,0.15 m

1-30-208

Adapter cable M8, 4-pin,1 m

1-30-211

Adapter cable M8, 4-pin,2 m

Adapter cable with 4-pin M8socket and 4-pin PTSM plug,4 x 0,5 mm², PUR.For connecting vicolux smart light to adigital lighting controller DLC3005.

1-30-212

Connection cable DLC - operating voltage supply


Connection cableDLC3005, 1 m

1-30-222

Connection cableDLC3005, 2 m

Connection cable with 2-pin PTSMplug and open cable end with ferrules(0.5 mm2), 2 x 0.5 mm2, PUR.For connection of the lightingcontroller DLC3005 to an operatingvoltage supply.

1-30-223


LDLF30x120-IR850/UDCDevice Description

4 DEVICE DESCRIPTION

4.1 Device Views

1

53 42

Image 1: Device view

1 Light-emitting surface2 3 x M3 mounting hole, depth 10.5 mm (on both sides)3 4 x M3 mounting hole, depth 4.5 mm (on both sides)4 Casing5 Connection cable with 4-pin M8 connector


LDLF30x120-IR850/UDCDevice Description

4.2 Notices on the deviceFollowing instructions are provided on the device:

Type plate

Type: XXXXXXXXXXX No.: XXXXXXXX

13

2

Image 2: Type plate

1 Device designation2 Manufacturer information3 Serial number


LDLF30x120-IR850/UDCTechnical Data

5 TECHNICAL DATA

5.1 General Parameters

Parameter Characteristic

Housing material Aluminium, black anodised

Optical material PMMA

Housing dimensions 35 mm x 142 mm x 22 mm (without connector)

Dimensions light-emitting surface 30 mm x 120 mm

Weight 160 g

Degree of protection (IP) IP 50

Safety class Class III, safety extra low voltage (SELV)

Risk group (DIN EN 62471) Risk group 0 (exempt group)



Connecting cable


Length 150 mm

Cable diameter 5.0 mm

Core cross-section 4 x 0.5 mm²

Material cable coating PUR

Drag chain suitable yes

Bending radius cable fixed at least 5 x cable diameter

Bending radius cable moved at least 10 x cable diameter

Bending cycles at least 4 million

Robot-suitable no

Connector


Connector 4-pin M8 connector

Mechanical operation > 100 mating cycles

Degree of protection (IP) IP 67 (if connected)

Rated current 5 A

Rated voltage 30 V



5.2 Electrical Parameters

NOTICEVerify that temperature, current and pulse time are kept inside specifiedlimits! Please refer to the diagram: "Pulse load ".

There is no automatic limitation of the electrical parameters. The temperatureof the device is not monitored automatically.

Parameter Min Max

Continuous operation

LED current ILED 0.8 A (1)

Forward voltage ULED at ILED Max 5.7 V 6.9 V

Power consumption Ptot 4.6 W (1)

Flash mode / Pulse mode

LED current ILED 16.0 A (2)

Forward voltage ULED at ILED Max 9.9 V 11.1 V

Flash performance Pflash 159.2 W (2)

(1) The maximum values refer to an ambient temperature of 25 °C and freeconvection.

(2) Verify that temperature, current and pulse time are kept inside specifiedlimits! Please refer to the diagram: "Pulse load ".



Pulse load

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

1.0 E-4 1.0 E-3 1.0 E-2 1.0 E-1 1.0 E+0 1.0 E+1 1.0 E+2

1 0.5 0.2 0.1 0.05 0.02D:

tON [s]

LED

cur

rent

I LE

D [A

]

I LED

tOFF

tON

D =tON

tON + tOFF

DtONtOFF

Duty CyclePower-on timePower-off time

Image 3: Pulse load

ADVICETo take advantages of the vicolux smart-light technology, enter the followingLight-Code in the user interface of your smart-light-controller (available fromfirmware-version 1.3 or higher):

1R210-00007-600M0-6801

After entering the Light-Code in the user interface, the electrical parametersare automatically limitted.



5.3 Photometric Parameters

Parameter Nom Max

Peak wavelength λpeak (1) 860 nm

Centroid Wavelength λcentroid (1) 850 nm

Spectral bandwidth Δλ (1) 30 nm

Continuous operation

Radiance 100 W/(m²sr)

Flash mode / Pulse mode

Radiance 1,575 W/(m²sr)

(1) The values stated are maintained as from an LED current of 0.1 A.

Spectral Emission

Rel

ativ

e sp

ectra

l em

issi

on [%

]

Wavelength [nm]

0

20

40

60

80

100

600 700 800 900 1000

Image 4: Spectral emission



5.4 Conditions for Operation, Storage and TransportStore and transport the device in shock-proof box, if possible in the originalpackaging.

For accessories, connected devices and components observe the specificinformation in the associated instructions for use.

Ambient Conditions

Operation Storage / Transport

Temperature 0 °C to 45 °C - 25 °C to 60 °C

Air humidity 20 % to 80 % 20 % to 95 %

Condensation water not permissible not permissible



5.5 Technical Drawings

253 x M3 - depth 10.5

AM8 connector

3 22

Ø 5

15.5 (on both sides)

14

150

13.5

31 3530

12019142

light-emitting surface

207.

5

3018.5 30 18.545

8 x M3 - depth 5.5

A

18.5 30 30 18.5

223

45

4 x M3 - depth 4.5(on both sides)

Image 5: Technical drawings (dimensions in mm)


LDLF30x120-IR850/UDCCommissioning

6 COMMISSIONING

6.1 Unpacking1. Lift the cardboard, together with the device, out of the carton.

2. Fold out the tucked in sides on the bottom of the cardboard.

Loosening the film and forming an insertion pocket.

3. Remove the device out of the insertion pocket.

4. Dispose the packing material.



6.2 Mounting the Device

NOTICEInstallation and connection operations may only be performed in the off andde-energised state.

To mount the device, tapped holes are located at the sides.

3

1

2

1 8 x M3 tapped hole at the bottomMaximum screw-in depth: 5.5 mm

2 4 x M3 tapped hole at both long sidesMaximum screw-in depth: 4.5 mm

3 3 x M3 tapped hole at both short sidesMaximum screw-in depth: 10.5 mm



6.3 Connecting

NOTICEInstallation and connection operations may only be performed in the off andde-energised state.

NOTICECable damage

• Comply with the specified minimum bending radius.• Cables must generally be mounted with a strain relief clamp.• Use cables corresponding to the specification (see data sheet).

6.3.1 Connecting to vicolux smart light lighting controller

NOTICEDamage caused by incorrect connecting and disconnecting

• The vicolux smart light lighting controller is not hot-plug capable.• Connect or disconnect lights during operation may destroy the lights.• Connect or disconnect lights only if the lighting controller is in the off and

deenergized state.

The vicolux smart light lightning controllers and adapter cables available asaccessories.

see "vicolux smart light Beleuchtungscontroller", page 13

see "Connection cable lighting (M8, 4-pin) to DLC", page 13

see "Connection cable DLC - operating voltage supply", page 13

Use the M8 adapter cable to connect the device to the vicolux smart lightlighting controller. Observe the instructions for the respective lighting controller.



6.3.2 Pin assignmentUse the M8 connector to connect the device according to the pin assignment.

Pin assignment

1 3

2 4

Image 6: M8 male plug, 4-pin

Connection diagram

3 BU

4 BK

1 BN

WH2

+ILED

-ILED

NC

NC

Pin Core colour Signal Description

1 BN (brown) +ILED LED anode, positive current input

2 WH (white) NC Do not use

3 BU (blue) -ILED LED cathode, negative current input

4 BK (black) NC Do not use



6.4 ConfigurationConfiguration with vicolux smart light lighting controllers

When using a vicolux smart light lighting controller, the light is configured viathe user interface DLC Server Control Center.

Refer to the Instructions of Use DLC Server Control Center for moreinformation.


LDLF30x120-IR850/UDCOperation

7 OPERATION

CAUTIONPhysiological effects by flashing lights

• Working under flashing lights can cause effects such asheadache, nausea, or epileptic seizures.

• Avoid exposure to certain kinds of flashing lights orstroboscopes.

• Wear protective goggles.• If you have a known history of epilepsy, do not work or stay

in areas where there are flashing lights or stroboscopes.

CAUTIONImpairment of eye-sight due to dazzling.

• Do not look during operation directly in LED lighting or whoserays.

• Wear protective goggles.• In the event of dazzling, allow sufficient time for the eyesight

to adapt to the ambient illumination before commencingother activities.

CAUTIONDanger of burns due to hot surfaces.

• The housing of the device can reach temperaturesexceeding 55 °C during operation.

• Do not touch the device.• Allow the surface to cool down before touching.



7.1 Making Operational Readiness

NOTICEThis device is intended for use with suitable controllers only. All technicaldata and permissible conditions must be complied with.

The lighting is switched on by turning on the LED current ILED.

The lighting is switched off by turning off the LED current ILED.

7.2 Operation with vicolux smart light lighting controller

NOTICEDamage caused by incorrect connecting and disconnecting

• The vicolux smart light lighting controller is not hot-plug capable.• Connect or disconnect lights during operation may destroy the lights.• Connect or disconnect lights only if the lighting controller is in the off and

deenergized state.

The light is switched on and controlled by the lighting controller.

For more information, please refer to the instructions for use of the respectivelighting controller.



7.3 Operating ModesContinuous operation

For continuous operation, apply a constant current ILED to the lighting.

Flash operation

For pulse or flash operation, apply current pulses ILED to the lighting.

Observe the specified parameters.

see "Electrical Parameters", page 18


LDLF30x120-IR850/UDCMaintenance and Service

8 MAINTENANCE AND SERVICE

8.1 MaintenanceThe device is maintenance-free. Depending on the operating environment, itmay have to be cleaned.

The housing can be cleaned according to the conditions applicable to the givenprotection class.

Cleansers must not be applied directly to the housing, and the housing mustnot be bathed.

Cleaning the outside

• Clean the outside with a damp cloth.• Remove excessive dirt with an approved anodised aluminium cleaner. Refer

to the instructions of the cleaner.• The connectors must be clean and dry before the device is connected and

put into operation.

Cleaning the cover (light-emitting surface)

• Use a soft, clean cloth for cleaning.• The cover must be cleaned with an approved PMMA

(Polymethylmethacrylat) cleaner. Refer to the instructions of the cleaner.

Cleaning by the manufacturer

The device can be sent to the manufacturer for cleaning (for a fee). Pleasecontact our technical support.


LDLF30x120-IR850/UDCMaintenance and Service

8.2 ServiceTechnical Support

Please contact our technical support if you have any technical questionsconcerning our products.

We will be glad to be of service:

Monday to Thursday 8:00 to 17:00, and Friday 8:00 to 15:00.

Vision & Control GmbH

Mittelbergstraße 16

98527 Suhl, Germany

Phone: +49 (0) 3681 7974-0

www.vision-control.com

Defective device

If the device has a defect, the manufacturer can repair or exchange it. Pleasecontact your local sales partner or technical support.


http://www.vision-control.com/

LDLF30x120-IR850/UDCDisposal

9 DISPOSAL

The device and its accessories and packaging must be sent to environmentallycompatible recycling.

Do not throw electrical devices or tools into the household waste!

According to European Directive 2012/19/EU on waste electrical and electronicequipment and its implementation in national law, unusable electric tools mustbe collected separately, and sent to environmentally compatible recycling.

Disposal, including that of individual components, must also always be in away that does not harm the environment, which means it must be done inaccordance with the currently valid legal regulations.

Please contact the manufacturer, your local specialist dealer or the relevantnational authority for the proper disposal of old devices.

The electrical and electronic components must be sent to a specialist recyclingcompany or to the manufacturer for proper disposal.


LDLF30x120-IR850/UDCEU Declaration of Conformity

10 EU DECLARATION OF CONFORMITY

Vision & Control GmbHMittelbergstraße 16D-98527 Suhl, GermanyRepresentative: Dr. Jürgen Geffe, Managing director

We, Vision & Control GmbH Suhl, declare that the product described below

– Designation: LDLF30x120-IR850/UDC– Order no.: 1-13-868

has been manufactured in accordance with the following standards andnormative documents:

• 2014/30/EU - Electromagnetic compatibility (EMC directive)• DIN EN 61000-6-2:2006-3 - Electromagnetic compatibility (EMC) - Immunity

for industrial environments• DIN EN 61000-6-4:2011-09 - Electromagnetic compatibility (EMC) -

Emission standard for industrial environments• DIN EN 61000-4-2:2009-12 Electromagnetic compatibility (EMC) - Testing

and measurement techniques - Electrostatic discharge immunity test• DIN EN 62471:2009-03 / EN 62471:2008 - Photobiological safety of lamps

and lamp systems

The product complies with the requirements of Directive 2011/65/EU (RoHS 2)of June 8, 2011 along with Directive 2015/863/EU (RoHS 3) of March 31, 2015of the European Parliament and of the Council on the restriction of the use ofcertain hazardous substances in electrical and electronic equipment.

Suhl, 2018-11-30

Dr. Jürgen Geffe

Managing director


LDLF30x120-IR850/UDC


Vision & Control GmbHMittelbergstraße 1698527 Suhl, GermanyTelephone +49 (0) 3681 7974-0Telefax: +49 (0) 3681 7974-33Vision & Control GmbH

1 Information about the Instructions of Use1.1 Intended Use1.2 Improper Use1.3 Qualified Personnel1.4 Warranty and Liability

2 Safety2.1 Presentation of Safety Instructions2.2 Safe Handling of the Device

3 Scope of Delivery and Accessories3.1 Scope of Delivery3.2 Accessories

4 Device Description4.1 Device Views4.2 Notices on the device

5 Technical Data5.1 General Parameters5.2 Electrical Parameters5.3 Photometric Parameters5.4 Conditions for Operation, Storage and Transport5.5 Technical Drawings

6 Commissioning6.1 Unpacking6.2 Mounting the Device6.3 Connecting6.3.1 Connecting to vicolux smart light lighting controller6.3.2 Pin assignment

6.4 Configuration

7 Operation7.1 Making Operational Readiness7.2 Operation with vicolux smart light lighting controller7.3 Operating Modes

8 Maintenance and Service8.1 Maintenance8.2 Service

9 Disposal10 EU Declaration of Conformity

Documents

Instructions for Use · 8 Maintenance and Service ... Risk group (DIN EN 62471) Risk group 0 (exempt group) ... Technical Data Connecting cable Parameter Characteristic Length 150