INSTALLATION - WA Wilson Glass MATERIAL HANDLING, STORING & PROTECTION OF ALUMINUM ... The INSTALLATION INSTRUCTIONS are of a general nature …

INSTALLATION

INSTRUCTIONSLITHO IN U.S.A. JANUARY ®KAWNEER COMPANY, INC. 2004 PART NO. 175-970

SCREW SPLINESHEAR BLOCKTYPE B

EnCORE®

CAPTURED & SSG

175-970.01.04

2

INSTALLATION INSTRUCTIONSCONTENTS

These instructions show the general installation sequence and procedure for typical installations.They supplement the shop drawings and notations on installation and glazing.

SECTION PAGE

I 3 - 4 GENERAL NOTES- MATERIAL HANDLING, STORING & PROTECTION OF ALUMINUM- GENERAL INSTALLATION NOTES- SILICONE GLAZING NOTE- TOOLS REQUIRED

II 5 - 10 PARTS IDENTIFICATION

III 11 - 12 GENERAL INSTALLATION NOTES

IV 13 - 30 FRAME FABRICATION, ASSEMBLY & ERECTION

V 31 GLAZING ADAPTATION

VI 32 - 38 INSTALLATION

VII 39 - 45 GLAZING

VIII 46 - 47 ENTRANCE FRAMING

IX 48 - 49 DEGLAZING

X 51 , 53 TEMPLATES

3

SECTION I - GENERAL NOTESHANDLING, STORING AND PROTECTION OF ALUMINUM

The material must be protected against damage. The following precautions are recommended to assure early acceptance ofyour products and workmanship.

A. HANDLE CAREFULLY - Don't drop from the truck. Stack with adequate separation so material will not rub together.Store off ground. Protect against elements and other construction trades. Wear hand protection to prevent injury dueto sharp edges of cut extrusions.

B. KEEP MATERIAL AWAY FROM WATER, MUD AND SPRAY - Prevent cement, plaster or other materials fromdamaging the finish.

C. PROTECT THE MATERIALS AFTER ERECTION - Protect by wrapping with kraft paper, erecting visqueen, or canvassplatter screen. Cement, plaster, tarrazzo, other alkaline solutions and acid based materials used to clean masonry arevery harmful to the finish and should be removed with water and mild soap IMMEDIATELY.

GENERAL INSTALLATION NOTES

The following practices are recommended for all installations.

A. CHECK SHOP DRAWINGS, INSTALLATION INSTRUCTIONS and GLAZING INSTRUCTIONS to become thoroughlyfamiliar with the project. The SHOP DRAWINGS take precedence and include specific details for the project.The INSTALLATION INSTRUCTIONS are of a general nature and cover most common conditions.

B. All materials are to be INSTALLED PLUMB, LEVEL AND TRUE.

C. All work should start from bench marks and/or column lines as established by the ARCHITECTURAL DRAWINGS andthe GENERAL CONTRACTOR. Check mullion spacing from both ends of masonry opening to prevent dimensionalbuild-up of day light opening.

D. Make certain that construction which will receive your materials is in accordance with the contract documents.If not, notify the GENERAL CONTRACTOR IN WRITING and resolve differences before proceeding with your work.

E. Isolate all aluminum to be placed directly in contact with uncured masonry or incompatible materials with heavy coat ofzinc chromate or bituminous paint.

F. Check all materials on arrival for quality and be sure you have everything required to begin installation.

G. Sealants must be compatible with all materials with which they have contact, including other sealant surfaces.Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, priming, tooling,adhesion, etc.

H. FASTENING - "Fastening" means any method of securing one part to another or to adjacent materials.These instructions specify only those fasteners used within the system. Due to varying perimeter conditions and jobperformance requirements, anchor fasteners are not specified in these instructions. For anchor fastening, refer to theSHOP DRAWINGS or consult the fastener supplier.

I. CHECK OPENINGS - Make certain that the opening which will receive your materials is in accordance with the contractdocuments. If not, notify the GENERAL CONTRACTOR IN WRITING and resolve differences before proceeding withyour work.

J. BUILDING CODES - Glass and glazing codes governing the design and use of products vary widely. Kawneer does notcontrol the selection of product configurations, operating hardware, or glazing materials, and assumes no responsibilityfor these design considerations. It is the responsibility of the owner, specifier, architect, general contractor and theinstaller to make these selections in strict conformance with all applicable codes.

K. EXPANSION JOINTS - Expansion joints and perimeter seals shown in these instructions and in the shop drawings areshown at normal size. Actual dimensions may vary due to perimeter conditions and/or difference in metal temperaturebetween the time of fabrication and time of installation. For example, a 12 foot unrestrained length of aluminumextrusion can expand or contract 3/32" over a 50° F temperature change. Any movement potential should be accountedfor at time of installation.

4

SECTION I - GENERAL NOTES (CONT.)

L. FIELD TESTING - It is recommended that a Water Hose Test be conducted once a sufficient portion of the framing is in-stalled, glazed and caulked to ensure proper installation. The Water Hose Test shall be conducted in accordance withAAMA 501.2. In addition, larger projects should have periodic Water Hose Tests as additional precautionary measures.

M. GASKET INVENTORY ROTATION - These high quality rubber extrusions are coated with silicone lubricant. Silicone willdry over time leaving a white “chalky” residue. Please rotate your stock “FIRST IN - FIRST OUT”. If the rubber becomes dry, you may use water ONE TIME to reconstitute the silicone, after that, use a soap water solution.

SILICONE GLAZING NOTE

This SSG system requires structural silicone. The glazing installer is responsible for selecting and contacting the siliconemanufacturer to determine which type of silicone is to be used and what samples are required to be submitted for adhesionand compatibility testing. The silicone sealant shall not be applied to Kawneer products without the approval of the siliconemanufacturer and until all required testing is completed and detailed application instructions have been delivered to theinstaller by the silicone manufacturer. If you find the silicone manufacturer's installation instructions are not in accordancewith Kawneer's installation instructions, it is your responsibility to notify Kawneer of this conflict prior to glazing.

Your glass supplier must be made aware that their glass will be used in an SSG application.The application must be approved by the glass supplier prior to glazing.

For any structural silicone glazed product application that is not shown in Kawneer's standard product literature, theapplication must be pre-approved.

TOOLS REQUIRED FOR INSTALLATION

CLIP INSTALLATION TOOL (#175-432)TAPE MEASURELEVELDRILLDRILL BITS - #16 (.177), #26 (.147), 1/4" & 5/16"PHILLIPS HEAD SCREW DRIVERCAULK GUNUTILITY KNIFERUBBER MALLETTAPE - FOR SSG SILICONESIDE CUTTERS/SNIPSWEATHERING REMOVAL TOOL (#175-332)

5

SECTION II - PARTS IDENTIFICATIONNOITARTSULLI .ONTRAP NOITPIRCSED

100-571 RETEMIREP"61/9-3LLIFNI"1

050-571 RETEMIREP"61/9-3LLIFNI"1

150-571 RETEMIREP"21/-4LLIFNI"1

001-571 RETEMIREP"21/-4LLIFNI"1

101-571 RETEMIREP"6LLIFNI"1

120-571 RETEMIREP"61/9-3LLIFNI"4/1

170-571 RETEMIREP"2/1-4LLIFNI"4/1

121-571 RETEMIREP"6LLIFNI"4/1

110-571 WORRAN"61/9-3LLIFNI"1-RETEMIREP"4/1-1

160-571 WORRAN"2/1-4LLIFNI"1-RETEMIREP"4/1-1

111-571 WORRAN"6LLIFNI"1-RETEMIREP"4/1-1

130-571 WORRAN"61/9-3LLIFNI"4/1-RETEMIREP"4/1-1

180-571 WORRAN"2/1-4LLIFNI"4/1-RETEMIREP"4/1-1

131-571 WORRAN"6LLIFNI"4/1-RETEMIREP"4/1-1

551-571 REVOCDRADNATS

651-571 REVOCPEED

751-571 ROFREVOCDRADNATSRETEMIREP"4/1-1WORRAN

851-571 ROFREVOCPEEDRETEMIREP"4/1-1WORRAN

300-571 NOILLUM"61/9-3LLIFNI"1

NOITARTSULLI .ONTRAP NOITPIRCSED

350-571 NOILLUM"2/1-4LLIFNI"1

301-571 NOILLUM"6LLIFNI"1

320-571 NOILLUM"61/9-3LLIFNI"4/1

370-571 NOILLUM"2/1-4LLIFNI"4/1

321-571 NOILLUM"6LLIFNI"4/1

400-571 NOILLUMYVAEH"61/9-3LLIFNI"1

450-571 NOILLUMYVAEH"2/1-4LLIFNI"1

401-571 NOILLUMYVAEH"6LLIFNI"1

500-571 NOILLUMTILPS"61/9-3LLIFNI"1

550-571 NOILLUMTILPS"2/1-4LLIFNI"1

501-571 NOILLUMTILPS"6LLIFNI"1

520-571 NOILLUMTILPS"61/9-3LLIFNI"4/1

570-571 NOILLUMTILPS"2/1-4LLIFNI"4/1

521-571 NOILLUMTILPS"6LLIFNI"4/1

600-571 TILPSYVAEH"61/9-3LLIFNI"1-NOILLUM

650-571 TILPSYVAEH"2/1-4LLIFNI"1-NOILLUM

601-571 TILPSYVAEH"6LLIFNI"1-NOILLUM

700-571 RELLIFNOILLUMTILPS600/500-571ROF


6



720-571 RELLIFNOILLUMTILPS520-571ROF



800-571 NOILLUMGSS"61/9-3LLIFNI"1

850-571 NOILLUMGSS"2/1-4LLIFNI"1

801-571 NOILLUMGSS"6LLIFNI"1

820-571 NOILLUMGSS"61/9-3LLIFNI"4/1

870-571 NOILLUMGSS"2/1-4LLIFNI"4/1

821-571 NOILLUMGSS"6LLIFNI"4/1

200-571 "61/9-3ROFGNIHSALFRETEMIREPDRADNATS

250-571 "2/1-4ROFGNIHSALFRETEMIREPDRADNATS

201-571 "6ROFGNIHSALFRETEMIREPDRADNATS

210-571 "61/9-3ROFGNIHSALFRETEMIREP"4/1-1WORRAN

260-571 "2/1-4ROFGNIHSALFRETEMIREP"4/1-1WORRAN

211-571 "6ROFGNIHSALFRETEMIREP"4/1-1WORRAN

900-571 FLAHRENROC"61/9-3LLIFNI"1

950-571 FLAHRENROC"2/1-4LLIFNI"1

901-571 FLAHRENROC"6LLIFNI"1


920-571 FLAHRENROC"61/9-3LLIFNI"4/1

970-571 FLAHRENROC"2/1-4LLIFNI"4/1

921-571 FLAHRENROC"6LLIFNI"4/1

246-571 BMAJROODH/B,P/O"2/1-4TEKSAG/W)EZALGTNORF(

146-571 BMAJROODH/B,P/O"2/1-4TEKSAG/W)EZALGRETNEC(

232-571 BMAJROODH/C"2/1-4)EZALGTNORF(

132-571 BMAJROODH/C"2/1-4)EZALGRETNEC(

046-571 NOMMOCH/B,P/O"2/1-4TEKSAG/WBMAJROOD

172-571BMAJROOD"2/1-4GSS

)DEZALGTNORF(LLIFNI"4/1

272-571BMAJROOD"6GSS)DEZALGTNORF(

LLIFNI"4/1

346-571 BMAJROODH/B,P/O"6TEKSAG/WRETPADA

332-571 GNUHRETNEC"6RETPADABMAJROOD

7


446-571 ROODNOMMOCH/B,P/O"6TEKSAG/WRETPADABMAJ

432-571 ROODNOMMOCH/C"6RETPADABMAJ

372-571 "6ro"2/1-4RETPADABMAJROODGSS

472-571 NOMMOC"6ro"2/1-4RETPADABMAJROODGSS

356-571 H/B,P/O"2/1-4RAB-TroREDAEH

122-571 TNI-AS/II-MAS"2/1-4RAB-TroREDAEH

602-571 YKSUH"2/1-4 ® LANOITANRETNI/IIRAB-TroREDAEH

456-571 roREDAEHH/B,P/O"6TEKSAG/WRAB-T

222-571 TNI-AS/II-MAS"6RAB-TroREDAEH

702-571 YKSUH"6 ® LANOITANRETNI/IIRAB-TroREDAEH

980-054 RAB-TroREDAEHH/B,P/OYART

005-054 RAB-TroREDAEHH/CGNIREHTAEW/WYART

171-571 RETPADALLIFNI"4/1



671-571 RETPADALLIFNI"2/1GSS

471-571 RETPADAWODNIW

705-972 DAEHLAMREHT"6TEKSAG/WROTPECER

231-254 RELLIFTALF.C.V.P


162-571 NI-PANSMUNIMULARELLIFTALF

305-571 DAOLDNEEGAKCAPPILC

405-571 RIAHCKCOLBGNITTESLLIFNI"1-EGAKCAP

505-571 RIAHCKCOLBGNITTESLLIFNI"4/1-EGAKCAP

605-571RIAHCKCOLBGNITTES

EGAKCAPLLIFNI"1-RETEMIREP"4/1-1

705-571RIAHCKCOLBGNITTES

EGAKCAPLLIFNI"4/1-RETEMIREP"4/1-1

152-571 POTSSSALGMOSNART)DEZALGTNORF(

252-571 POTSSSALGMOSNART)DEZALGRETNEC(

352-571 RETPADAGNIZALGBMAJMOSNARTROF

105-571RAEHSLLAMS

EGAKCAPKCOLBMETSYS"61/9-3ROF

205-571RAEHSEGRAL

EGAKCAPKCOLBMETSYS"6&"2/1-4ROF

905-571.GKPKCOLBRAEHSLLAMS

RETEMIREP"4/1-1METSYS"61/9-3ROF

015-571.GKPKCOLBRAEHSEGRAL

RETEMIREP"4/1-1METSYS"6&"2/1-4ROF

8

B

MULLIONS & CORNERS

MEDIUM AND LARGE

SMALL PERIMETERS

SMALL MULLIONS

AND CORNERS

INTERMEDIATE AND

LARGE PERIMETERS

LARGE SHEAR BLOCK

SMALL SHEAR BLOCKA

A

3

1

1

2

3

1

2

1

C

B

3

1

2

1

1 1/4" SCREW SPLINE

1 1/4" SHEAR BLOCK

1 1/4" SHEAR BLOCK

1 1/4" SILL

1 1/4" HEAD

17

5-4

31

A

B

1 2B

A

C3

C

CC

A

BB

A

SSG

SYSTE

M


106-571 MOSNARTGNITCAELBUODEGAKCAPPILCRAB

206-571 MOSNART.H.RGNITCAELGNISEGAKCAPPILCRAB

306-571 MOSNART.H.LGNITCAELGNISEGAKCAPPILCRAB

337-05 RESOLCLANOITANRETNIH/CEGAKCAPPILCRAB-T

041-054 RESOLCLANOITANRETNIP/OEGAKCAPPILCRAB-T

141-054 RESOLCLANOITANRETNIH/BEGAKCAPPILCRAB-T

101-634 YRAROPMETGSSPILCGNIZALG

313-571 ROTCELFEDRETAW)YLNOMETSYS"1(

004-82WERCS

SFTHP"23/91-1x01#SKCOLBRAEHSROF

543-821LATNOZIROH

WERCSTNEMHCATTASFTHF"61/91x01#

002-821 WERCSENILPSSFTHP"4/1-1x8#

727-82RETPADAGSS

WERCSSFHTF"4/1-1x8#

262-821PILCDAOLDNE

WERCSSFTHP"61/11x01#

348-82REDAEHROOD

WERCSTNEMHCATTASFTHF"2/1x21#

024-571 ENILPSWERCSROFGIJLLIRDYLBMESSAKCOLBRAEHSDNA

134-571ENILPSWERCSROFGIJLLIRDYLBMESSAKCOLBRAEHSDNA

RETEMIREP"4/1-1HTIW

124-571 GSSROFGIJLLIRDYLBMESSAKCOLBRAEHS

670-72 THGILTEKSAGDEXIF

470-72 DRADNATSTEKSAGDEXIF


770-72 YVAEHTEKSAGDEXIF

203-571 TEKSAGGSS

103-571TEKSAGRETEMIREPRETEMIREP"4/3-1ROF

REVOC"4/1-1RO

901-544 ROFTEKSAGGNIHSALFRENROC

809-72 KCOLB"W"MOSNART

413-571 MAOFORYTSRELLIFRETEMIREP

903-571 KCOLBGNITTESLATNOZIROHTHGILROF

303-571 KCOLBGNITTESLATNOZIROHYVAEHROF

403-571 KCOLBGNITTESRABMOSNARTROF

336-72 GULPELOH

490-72 RDNAPX ®

EVEELSECILPS

823-571MADDNE

METSYS"61/9-3ROF)"A"EPYT(

923-571MADDNE

METSYS"2/1-4ROF)"A"EPYT(

033-571MADDNE

METSYS"6ROF)"A"EPYT(

805-571EGAKCAPMADDNE

RETEMIREP)"B"EPYT(ROFLLIFNI"1&"4/1HTIW

233-571 GNIREHTAEWLOOTLAVOMER

013-571 PILCGNIZALG

333-571 YRAROPMETPILCGNIZALG

234-571PILCGNIZALGNOITALLATSNI

LOOT

9


010-571 RELLIFRETEMIREP110/100-571ROF






433-571 LANOITPOPACNOILLUM


10

SECTION II - PARTS IDENTIFICATION

SETTING BLOCK SELECTION CHART FOR 3/8" GLASS BITEFRAME EXTRUSION SETTING BLOCK NOTES REFERENCE

175-001, 003, 005 & 009175-021, 023, 025 & 029175-051, 053, 055 & 059175-071, 073, 075 & 079175-101, 103, 105 & 109175-121, 123, 125 & 129

175-011, 004 & 006175-031175-061, 054 & 056175-081175-111, 104 &106175-131

175-206 & 207175-221 & 222175-653 & 654

175-3097/16" x 1-3/8"4-1/8" Long

175-3033/8" x 1-3/8"4-1/8" Long

175-3033/8" x 1-3/8"4-1/8" Long

175-3045/16" x 1-3/8"4-1/8" Long

TEAR SETTINGBLOCKS IN HALFFOR 1/4" SYSTEMAND ADAPTEDSYSTEMS



3/8"

3/8"

3/8"

11/1

6"

11

SECTION III - GENERAL INSTALLATION NOTESDepending on actual job conditions and the particular depth system being installed, there are three (3) possible methodsof assembling the EnCORE® Framing System. Although all three (3) methods of assembly will be covered individually

NOTE A:After selecting the appropriate depth system and method of assembly, predetermine which perimeter members run through and whichones butt, to expedite fabrication and assembly.

NOTE B:Regardless of the particular method of assembly, the vertical covers should always run through and the horizontal covers butt between.

NOTE: Horizontal covers should be cut 1/16"short to allow for expansion.

NOTE C:Sill flashing for SCREW SPLINE & SHEAR BLOCK FABRICATION should be placed directly under the sill member. Any shimmingthat is required should be placed under the sill flashing. Sill flashing should extend the full opening dimension minus 1/4" and be set in aheavy bead of sealant. Seal flashing against end dams and all sill attachment points.

NOTE D:Allow a minimum of 1/4" clearance at the head and both jambs to facilitate installation and provide room for caulking. If job conditionsare uncertain or masonry openings are irregular, allow extra clearance to accommodate construction tolerances.

the following notes apply to all systems.

TYPE B FABRICATION (See Page 23 )OR with splice joints.For opening windows continuous windows,PUNCHED STRIP

SCREW SPLINE FABRICATION (See Page 14)For continuous windows.STRIP

SHEAR BLOCK FABRICATION (See Page 15)ORFor opening windows continuous windowsPUNCHED STRIP

24' Max. Unspliced Unit

Splice Joints @ D.L.O. C/L

Unlimited Spliced Units

Unlimited Max.Width

Unlimited Max.Width

12

NOTE E:Perimeter weather seals should be run after the gutter framing members are installed and "BEFORE" the coversare applied. Cosmetic seals may be run after the covers are applied at the head and jambs "ONLY". Sill coversmust remain open to allow water drainage to the exterior.

NOTE F:All systems are available for 1/4" and 1" infills. The 1" systems will accommodate other size infills by using snap-inadapters, optional weathering or a combination of both.

TYP. GUTTER

OPTIONAL

OPTIONAL

OPTIONAL

OPTIONAL

WEEP AREA

OPTIONAL

REQUIRED

REQUIREDFLAT FILLER (TYP.)STYROFOAM FILLER(OPTIONAL)

RE

QU

IRE

D

A

A = 6" O.C.BCDEF

= 7" O.C.= 8" O.C.= 9" O.C.= 10" O.C.= 12" O.C.

BC

DEF

STEP #1: Locate the largest lite of glass on each ELEVATION.STEP #2: Determine the width and height for the largest glass lite.STEP #3: Use the smallest of the two dimensions for the spacing.MODULE (FT.)STEP #4: Match that Module (ft.) spacing with the required windload on the chart below.

NOTE G:Clip spacing of each elevation must be checked to meet windload requirements.Glazing clips should be located 3" from each end of member and subsequently spaced per formula below.

15

25

20

35

40

30

SAMPLE ELEVATION

45

50

55

60

2 3MODULE (FT)

WIN

DLO

AD

(P.

S.F

.)

4 5 6 7 8

W

X

3'-0"

5'-3

-1/2

"

Y

Y

Y

Y

SAMPLE CALCULATIONLite "W"

3'-0" x 5'-3-1/2"3'-0"

12" O.C. for 25 P.S.F.10" O.C. for 35 P.S.F.

NOTE H:Glass Size Formula for Captured Systems

Glass Size Formula for SSG System =

= (D.L.O. + 3/4")

(Vertical D.L.O. + 3/4")(Horizontal = D.L.O. Between Mullions + 1-1/8")(Horizontal = D.L.O. Between Jamb and Mullion + 15/16")

SECTION III - GENERAL INSTALLATION NOTES

13

SECTION IV - FRAME FABRICATION, ASSEMBLY & ERECTION

This method of assembly allows prefabricated frames to be installed as a unit into punched openings. Head and sillperimeter extrusions run through and verticals run between. Verticals are attached to the head and sill by screw splinejoinery. Shear block joinery is used at intermediate horizontals.

Cut all framing members to required formulas as shown below.NOTE:

TYPE B FABRICATION

NOTE: Cut all framing members to required formulas as shown below.

These methods of assembly allow the vertical mullions to run through the head and sill perimeters.

The S method of assembly utilizes a two piece mullion which allows individual bays to be pre-assembledand snapped together during erection to form continuous strip windows. All framing intersections are assembled using screw splinejoinery - no shear blocks.

The S method of assembly utilizes a tubular mullion with applied shear blocks.

Due to vertical mullions running through the sill perimeter,

crew Spline

hear Block

continuous flashing must be used.

SCREW SPLINE FABRICATION & SHEAR BLOCK FABRICATION.

HEAD AND SILL = FRAME WIDTH

MULLIONS & JAMBS = FRAME HEIGHT - 3-1/2"

INTERMEDIATE HORIZONTALS = DAY LIGHT OPENING WIDTH

FORMULAS FOR SYSTEMS WITH 1-3/4" PERIMETERS

FORMULAS FOR SYSTEMS WITH 1-1/4" PERIMETERS

MULLIONS & JAMBS = FRAME HEIGHT - 2-1/2"

INTERMEDIATE HORIZONTALS = DAY LIGHT OPENING WIDTH

HEAD AND SILL = FRAME WIDTH

FORMULAS FOR SYSTEMS WITH 1-3/4" & 1-1/4" PERIMETERS

HEAD, SILL & INTERMEDIATE HORIZONTAL = DAY LIGHT OPENING WIDTH

MULLIONS & JAMBS = FRAME HEIGHT

Regardless of the method of assembly, the vertical covers should always run through and the horizontal covers buttbetween. The only exception to this is with the SSG mullion, which has no vertical cover, therefore the horizontal covers spanthe mullions and butt between the jamb covers.

SNAP ON COVERS

STANDARD (NON-SSG) HEAD, SILL & INTERMEDIATE HORIZONTAL COVERS = D.L.O. MINUS 1/16"

STANDARD (non-SSG) = HEAD, SILL & INTERMEDIATE HORIZONTAL COVERS = D.L.O. MINUS 1/16"

STANDARD & *SSG MULLIONS & JAMB COVERS = FRAME HEIGHT MINUS 1/8"

STANDARD & *SSG = MULLIONS & JAMB COVERS = FRAME HEIGHT

*SSG W/ 1-3/4" JAMBS FOR HEAD & INTERMEDIATE HORIZ. COVERS = D.L.O.'S + MULLION WIDTHS + 9/16" AT EACH SPLICE




*SSG SILL COVERS = D.L.O.'S + 9/16" AT EACH VERTICAL FOR WEEP

*SSG SILL COVERS = D.L.O.'S + 9/16" AT EACH VERTICAL FOR WEEP

COVER FORMULAS FOR SCREW SPLINE & SHEAR BLOCK FABRICATION

NOTE: Cut all covers to required formulas as shown below.

*SSG horizontal covers to be spliced at every second (2nd) vertical mullion, not to exceed 12'-0". If SSG sill covers can notbe drilled for weeps, then SSG sill covers are spliced at each vertical. SSG systems do not have vertical mullion covers.

COVER FORMULAS FOR TYPE B FABRICATION

GLAZING ADAPTERS = CUT TO D.L.O.

14

SECTION IV - FRAME FABRICATION, ASSEMBLY & ERECTIONFRAME ASSEMBLY - STANDARD FRAMES

SCREW SPLINE FABRICATION - (JOINT SEAL METHOD SHOWN)

SPLINE SCREWS

FLAT FILLER

WATER DEFLECTOR

SETTING BLOCKCHAIR

SILL

COVER

GLAZING CLIP

SPLINESCREWS

INTERMEDIATEHORIZONTAL

HEAD

SPLITMULLION

SILLFLASHING

15

SHEAR BLOCK

WATER DEFLECTOR

SETTING BLOCKCHAIR

SILL

SILLFLASHING

COVER

GLAZING CLIP


HEAD

MULLION

(Standard Mullion ShownSSG Optional)


SHEAR BLOCK FABRICATION - (JOINT SEAL METHOD SHOWN)

16

SCREW SPLINE FABRICATION

JOINERY PREPARATIONNOTE 1:

NOTE 2:

(for all extrusions except Split Mullion Fillers & SSG mullions).

Placing a screw in the first hole drilled will help to hold drill jig in alignment.

Use locating pins on end of jig that displays part number.SSG mullions utilize a separate jig.

NOTE 3:Align jig, with locating pins against the glazing reglet, slide the drill fixture into position as shown:Drill screw spline clearance holes with #16 (.177) bit at points marked (1 & 2) or (1 & 3), as noted on Jig.


For 1-1/4" Head or Sill:Align holes with the ends of perimeter.

For Intermediate Horizontal:Align jig with horizontal location marks.

175-421SSG Jig

NOTE:THICK END IS ALWAYSTHE EXTERIOR SIDE.

175-420Standard Jig

(Rotate as shown forsplit mullion fillers)

175-

420

175-420

For 1-3/4" Head or Sill:Align jig flush with ends of perimeter.

175-4311-1/4" Perimeter Jig

1 1/4" SCREW

SPLIN

E

1 1/4" SHEAR BLO

CK

1 1/4" SHEAR BLO

CK

1 1/4" SILL

1 1/4" HEAD

17

5-4

31

A

B

1

2B

A

C3

C

CC A

BB

A

SSG

SYSTEM

17

SHEAR BLOCK FABRICATION

JOINERY PREPARATION

175-420Standard

Jig

175-421SSG Jig

NOTE 1:

NOTE 2:(for all extrusions except SSG mullions).

Placing a screw in the first hole drilled will help to hold drill jig in alignment..

Use locating pins on end of jig that displays part numberSSG mullions utilize a separate jig as shown below.

NOTE 3:Align jig, with locating pins against the glazing reglet, slide the drill fixture into position as noted:Drill shear block mounting holes with #26 (.147) bit at points marked (A & B) or (A, B & C), as noted on jig.


For 1-1/4" Head or Sill:Align holes with the ends of perimeter.

*NOTE: Flip jig to prep for shear block at head.Head prep is the same as an upsidedown sill or intermediate horizontal prep.

For 1-3/4" Head* or Sill:Align jig flush with ends of perimeter.

For Intermediate Horizontal:Align jig with horizontal location marks.For 1-3/4" & 1-1/4" perimeters.


1 1/4" SCREW

SPLIN

E

1 1/4" SHEAR BLO

CK

1 1/4" SHEAR BLO

CK

1 1/4" SILL

1 1/4" HEAD

17

5-4

31

A

B

1

2B

A

C3

C

CC A

BB

A

SSG

SYSTEM

18

SCREW SPLINE & SHEAR BLOCK FABRICATION

PERIMETER ANCHOR CLEARANCE HOLES (Screw Spline & Shear Block Assembly)Pre-drill perimeter anchor clearance holes according to required fastener size.Locate perimeter anchors within 6" of mullions, jambs, horizontals and 24" on center unless specified otherwise.

INTERMEDIATE HORIZONTAL FASTENING(Shear Block Assembly Only)Using a 1/4" bit, pre-drill clearance holes inhorizontal "V" groove for mounting the horizontalto the vertical mullion. This hole should be on thetop and 1/2" from each end of the horizontal.


CL

CL

CL

CL

6"

6"

24"

24"

1/4" Clearance Holeat location groove.

1/2"

19

SHEAR BLOCKSAttach horizontal shear blocks with 28-400 (#10 x 1-19/32" R.H.T.F.S.)on each vertical mullion. Inspect and remove any burrs found on thefront edge of all shear blocks. Burrs may hold the intermediatehorizontal back from seating completly with vertical mullions.

(QUICKSEAL Method)®

NOTE:APPLY SEALANT TO TOP, BOTTOMAND FRONT OF SHEAR BLOCKS.STANDARD FOR THE SSG SYSTEM.

OPTIONAL QUICKSEAL® METHOD

SHEAR BLOCKSAttach horizontal shear blocks with 28-400 (#10 x 1-19/32" R.H.T.F.S.)on each vertical mullion. Inspect and remove any burrs foundon the front edge of all shear blocks.Joint seals at head and sill similar for all shear blocks.

(Joint Seal Method)

SCREW SPLINEAttach horizontal with 128-200 (#8 x 1-1/4" R.H.T.F.S.)on each vertical mullion. Inspect and remove anyburrs found on the front edge of horizontal.Joint seals are similar for head and sill.

(Joint Seal Method)


SECTION IV - FRAME FABRICATION, ASSEMBLY & ERECTIONSCREW SPLINE & SHEAR BLOCK FABRICATION

SEAL METHODS FOR BOTH VERTICAL AND HORIZONTAL JOINERY

20

SCREW SPLINE FABRICATION - OPTIONAL QUICKSEAL METHOD®

WEATHERINGApply weathering 27-074 to all mullions and jambs.Weathering 27-074 must be run long on each end toallow for shrinkage off the roll.

Apply 175-301 perimeter gasketto all head, sill and jambs.Cut to D.L.O. at Head & Sill

Clamp the horizontals between the verticals before

HORIZONTAL ASSEMBLY

INSPECT:INSPECT THE WEATHERING ON BOTH SIDES OF EXTENDED LEGAS SHOWN. IT SHOULD BE PINCHED SECURELY BETWEEN

BY TRYING TO ROLL IT OUT AT EACH JOINT. REWORK ANYJOINTS FOUND WITH LOOSE WEATHERING.

VERTICAL AND HORIZONTAL FACE. THIS SHOULD BE TESTED

fastening with spline screw #128-200 (#8 x 1-1/4" R.H.T.F.S.).Assembly works best if the screws closest to theweathering are run in first.

NOTE: Inspect weathering forany defects and replace if found.


21

WEATHERINGApply weathering 27-074 to all vertical mullions and jambs.Weathering 27-074 must be run long on each end to allow for shrinkage off the roll.

horizontals between the verticals before fastening with spline screw #128-345 (#10 x 9/16 F.H.T.F.S.)."

Slide horizontals over shear blocks and offset drill the shear block through the clearance hole side

closest to the vertical mullion. Drill a .147 dia. hole through the shear block using a #26 bit. Clamp

HORIZONTAL ASSEMBLY

INSPECT AND SEAL:INSPECT THE WEATHERING ON BOTH SIDES OF EXTENDED LEGAS SHOWN. IT SHOULD BE PINCHED SECURELY BETWEEN

BY TRYING TO ROLL IT OUT AT EACH JOINT. REWORK ANY JOINTSFOUND WITH LOOSE WEATHERING.


SEAL THREADS OF HORIZONTAL ATTACHMENT SCREW AND OVER HEAD AS SHOWN.CUT OFF EXTRA WEATHERING AT BOTH ENDS OF JAMB AND VERTICAL MULLIONS.


Apply 175-301 perimeter gasket to head, sill and jambs.

SHEAR BLOCK FABRICATION - OPTIONAL QUICKSEAL METHOD®

22

SCREW SPLINE & SHEAR BLOCK FABRICATION


WEEP AT SILL (1/4" system only)The bottom inch of 27-074 on the jambs and mullions must be trimmed as shown for both screw spline andshear block systems. This trimming will create a weep channel for the diversion of water.

NOTE: TYPE B FABRICATIONSKIP TO SECTION V - GLAZING (Pages 23 through 30 are for )

DETAIL OFTRIMMED GASKET

23


TYPE B FABRICATION - (OPTIONAL QUICKSEAL® METHOD SHOWN)

SILL

SHEAR BLOCK

WATER DEFLECTOR

SETTING BLOCKCHAIR

COVER

COVER

GLAZING CLIP

GLAZING CLIP

SPLINESCREWS


HEAD

MULLION

24

SILL

SHEAR BLOCK

SETTING BLOCKCHAIR

COVER

GLAZING CLIP

GLAZING CLIP

SPLINESCREWS


HEAD

SSGMULLION

SECTION IV - FRAME FABRICATION, ASSEMBLY & ERECTIONFRAME ASSEMBLY - SSG FRAMES

TYPE B FABRICATION - (OPTIONAL QUICKSEAL® METHOD SHOWN)

25

TYPE B FABRICATION

1 23

1 23

321

With locating pins against the glazing reglet, slide the drill fixture flush with ends of perimeter. Measure and mark the center linedimensions to locate vertical mullions. Drill screw spline clearance holes with #16 (.177) bit at points marked (1 & 2) or (1 & 3), asnoted on jig.

With locating pins against the glazing reglet,slide the drill fixture to align with the ends of perimeter.Drill screw spline clearance holes with#16 (.177) bit at points marked (1 & 2)or (1 & 3).

1-1/4" PERIMETER AT HEAD AND SILL

1-3/4" PERIMETER AT HEAD AND SILL

INTERMEDIATE SHEAR BLOCKWith locating pins against the glazing reglet, slide the drill fixture to align with horizontal location marks.Drill shear block mounting holes with #26 (.147) bit at points marked (A & B) or (A, B & C), as noted on jig.

JOINERY PREPARATION:NOTE 1:

NOTE 2:(for all extrusions except SSG mullions).

Placing a screw in the first hole drilled will help to hold drill jig in alignment.

Use locating pins on end of jig that displays part number,SSG mullions utilize a separate jig as shown below.

175-421SSG Jig

175-420Std. Jig

175-420Std. Jig



1 1/4" SCREW

SPLIN

E

1 1/4" SHEAR BLO

CK

1 1/4" SHEAR BLO

CK

1 1/4" SILL

1 1/4" HEAD

17

5-4

31

A

B

1

2B

A

C3

C

CC A

BB

A

SSG

SYSTEM

26

Using a 5/16" bit, pre-drill weeps at jamb and mullion center lines.

TYPE B FABRICATION

5/16" WEEPHOLES MIN.

1/4" CLEARANCE HOLE1/2"

WEEP SYSTEM AND FASTENER HOLES

Start in the center of the sill weathering pocket and drill through.

PERIMETER ANCHORS CLEARANCE HOLESPre-drill perimeter anchor clearance holes according to required fastener size.Locate perimeter anchors within 6" of mullions, jambs, horizontals and 24"on center unless specified otherwise.

to the vertical mullion. This hole should be on the top and 1/2" from each end of the horizontal.Using a 1/4" bit, pre-drill clearance holes in horizontal "V" groove for mounting the horizontalINTERMEDIATE HORIZONTAL FASTENING

WEEP SYSTEM

AT LOCATION GROOVE

24"

6"

6"

6"

6"

24"

24"

CL

CL

CL

CL

CL

CL


27

SHEAR BLOCKSAttach horizontal shear blocks with 28-400 (#10 x 1-19/32" R.H.T.F.S.)on each vertical mullion. Inspect and remove any burrs found on thefront edge of all shear blocks. Burrs may hold the intermediatehorizontal back from seating completely with vertical mullions.

(QUICKSEAL Method)®


OPTIONAL QUICKSEAL METHOD®

SHEAR BLOCKSAttach horizontal shear blocks with 28-400 (#10 x 1-19/32" R.H.T.F.S.)on each vertical mullion. Inspect and remove any burrs found on thefront edge of all shear blocks.Joint seals at head and sill similar for all shear blocks.

(Joint Seal Method)


SCREW SPLINEAttach horizontal with 128-200 (#8 x 1-1/4" R.H.T.F.S.)on each vertical mullion. Inspect and remove anyburrs found on the front edge of horizontal.Joint seals are similar for head and sill.

(Joint Seal Method)

SECTION IV - FRAME FABRICATION, ASSEMBLY & ERECTIONTYPE B FABRICATION

SEAL METHODS FOR BOTH VERTICAL AND HORIZONTAL JOINERY

28

SHEAR BLOCK ATTACHMENT AND HORIZONTAL ASSEMBLY

WEATHERINGApply 175-301 perimeter gasket at this stage of installation.

Apply weathering 27-074 to ALL mullions and jambs.Weathering 27-074 must be run long on each end to allowfor shrinkage off the roll.

horizontals between the verticals before fastening with screw #128-345 (#10 x 9/16" F.H.T.F.S.).

Slide horizontals over shear blocks and offset drill the shear block through the clearance hole sideclosest to the vertical mullion. Drill a .147 dia. hole through the shear block using a #26 bit. Clamp the

HORIZONTAL ASSEMBLY

INSPECT AND SEAL

INSPECT THE WEATHERING ON BOTH SIDES OF EXTENDED LEGAS SHOWN. IT SHOULD BE PINCHED SECURELY BETWEEN

Clamp jambs to horizontals and attach using spline screw #128-200 (#8 x 1-1/4" R.H.T.F.S.).This works best if the screws closest to the weathering are run in first.

BY TRYING TO ROLL IT OUT AT EACH JOINT. REWORK ANY JOINTSFOUND WITH LOOSE WEATHERING.


SEAL THREADS OF HORIZONTAL ATTACHMENT SCREW AND OVER HEADOF SCREW AS SHOWN.


NOTE:Inspect weathering for any defects and replaceit if found.

TYPE B FABRICATION - OPTIONAL QUICKSEAL METHOD®

29

HEAD AND SILL ASSEMBLY

Apply 175-301 perimeter gasket at this stageof installation.Cut to (D.L.O. @ Sill) and to (FRAME WIDTH@ Head).

INSPECT THE WEATHERING ON BOTH SIDES OF VERTICALMULLIONS AND AT THE JAMBS. IT SHOULD BE PINCHEDSECURELY BETWEEN VERTICAL AND HORIZONTAL FACE.THIS SHOULD BE TESTED BY TRYING TO ROLL IT OUT ATEACH JOINT. REWORK ANY JOINTS FOUND WITH LOOSEWEATHERING.

INSPECT:

WEATHERING & SEALANTAfter head and sill are assembled cut vertical weathering 27-074 to be 1/2" longat both head and sill. Compress vertical weathering into pocket as shown below.

APPLY SEALANT TO INSIDE CORNERS OFALL WEATHERED JOINTS AT SILL ONLY.

Pull weathering 27-074 back from the ends of all verticals.

Attach head and sill to verticals using screw#128-200 (#8 X 1-1/4" R.H.T.F.S.).This works best if screws closest to weatheringare run in first.


NOTE:Weathering 175-301 is cut to D.L.O. atsill to allow for weeping.

TYPE B FABRICATION - OPTIONAL QUICKSEAL METHOD®

30

TYPE B FABRICATION


END DAMSEnd dams to be located at both ends of sill and headmembers. Use the end dam as a template, drill twoholes through the jambs as shown with #26 (.147) bit.Place sealant over half the end dam so it will seal boththe horizontal and vertical ends at the same time.Locate and screw apply with (2) two #128-345(#10 x 9/16" F.H.T.F.S.).

ACCESSORIES

END LOAD CLIPS (SPECIAL)When end load clips have been deemed asrequired for mullions, install clips at mullionsas noted below. Drop load the end load clip intohead and sill perimeter extrusion after frame assembly.Using the end load clip as a template, locate the two middle screwclearance holes in alignment with the vertical screw spline screws as shown.Drill (6) six holes through the head and sill perimeter extrusion with #28(.147) bit. Apply the clips using (6) six #128-262 (#10 x 11/16" R.H.T.F.) Screws.

over all end load clip that enter the head and sill perimeter channels.Seal and tool screws

SEALANT

SILL

JAMB

SEALANT

FORMULA FOR 1-1 PERIMETER WITHOUT END LOAD CLIPS:/4"

1-3/4" perimeter and check end load reaction with new formula.If mullion spacing (ft.) times height (ft.) times specified windload (PSF) divided by 2 exceeds600 pounds change to

FORMULA FOR 1-3 PERIMETER WITHOUT END LOAD CLIPS:/4"

perimeter end load clips and check end load reaction with new formula.If mullion spacing (ft.) times height (ft.) times specified windload (PSF) divided by 2 exceeds700 pounds add

FORMULA FOR 1-3 PERIMETER WITH END LOAD CLIPS:/4"If mullion spacing (ft.) times height (ft.) times specified windload (PSF) divided by 2 exceeds1000 pounds consult Area Application Engineering Department.

END LOAD FORMULAS TYPE B FABRICATION

31

SECTION V - GLAZING ADAPTATIONALL SYSTEMS GLAZING ADAPTATIONS

SSG ADAPTERINSIDE SEALED

SSG ADAPTEROUTSIDE SEALED

28-727

ADAPTER

(#8 x 1-1/4" F.H.T.F.)

175-302GASKET

175-302

STEP 2: Apply sealant in full length of channel adapter.

STEP 1: Cut adapters to D.L.O.

GLAZING ADAPTERS FOR SSG SYSTEMS

STEP 3: Snap horizontal adapters into glazing reglet of frame.

STEP 4: Snap vertical adapters into glazing reglet of frame.

STEP 5: Seal and tool ends of adapters together.

STEP 6: Apply weathering 27-074 and seal ends of weatheringat corners.

STEP 2: Drill attachment screw clearance holes in the vertical adapter every foot on center with a #16 (.177) bit.

STEP 3: Locate adapter on mullion and match drill with #26 (.147) bit.

STEP 4: Screw apply adapter to mullion using 28-727 (#8 x 1-1/4" F.H.T.F.S.).

STEP 5: Follow steps shown above for horizontal adapter, weathering installation and sealing.

GLAZING ADAPTER FOR STANDARD SYSTEMS

STEP 1: Cut adapters to D.L.O.

32

SECTION VI - INSTALLATION

SPLICES SHOULD BE LOCATED A MAXIMUM OF EVERY12'-0" WITH A 1/2" JOINT BETWEEN HEAD & SILL MEMBERS.DO NOT LOCATE SPLICE DIRECTLY UNDER A VERTICAL MULLION.

PROCEDURE FOR INSTALLINGKAWNEER XPANDR™ SPLICE SLEEVE

1. Cut XPANDR Splice Sleeve (27-094) tolength and form using a putty knife to bendthe material square.

2. Clean splice area with solvent.3. Apply bead of DOW 795 silicone within 1/4"

of the edge of the sill members on each sideof the 1/2" joint.

4. Remove protective liner from adhesive tape.(For cold weather applications see Note below)

5. Center the XPANDR splice sleeve over joint.Then, using a putty knife, seat the XPANDR intocorner and onto surface of sill member.

6. Sealant will squeeze out through holes.use putty knife to tool off excess silicone.

7. Seal back of exposed joint and apply perimeterseals. Be sure to force sealant up under theXPANDR Splice Sleeve in front.

COLD WEATHER NOTE:For temperatures below 40° the following precautionsshould be taken. Just prior to installing XPANDR, wipeflashing material with a solvent or cleaning solutionrecommended by the sealant manufacturer. This willremove any condensation or frost that may be present.

: Carefully follow the recommendations con-tained in the material safety data sheet provided by thesolvent/cleaning solution manufacturer regarding healthand fire/explosion risks.

CAUTION

TOOLSEALANTFLUSH

SPLICESLEEVE

1/2"JOINT

CUT TO FIT

DOW CORNING 795

SEAL BACK OFEXPOSED JOINT

FORCE SEALANTUNDER XPANDRAND SEAL EXPOSEDJOINT.

Install flashing at the sill. It should be level, shimmed up a minimum of 1/4" and carefullysealed at both ends. The flashing should run the full width of the opening minus (-) 1/4",being interrupted only at entrances. If opening is over 24'-0" wide a splice joint is requiredevery 12'-0". (See splice joint procedure below).

SILL FLASHING INSTALLATION

SPLICE JOINTS - SCREW SPLINE & SHEAR BLOCK FABRICATION

SILL FLASHING AND SPLICES - SCREW SPLINE & SHEAR BLOCK FABRICATION

FLASHING

SEALANT

MASONRY

SEAL JUST BEFOREINSTALLATION OF UNIT.(CONTINUOUS BEAD OF SEALANT BEHINDALL FRAMING AT SILL)

END DAMUNDER FLASHING

PIN END DAMTO FLASHING

33

SECTION VI - INSTALLATIONSPLICE JOINT AT CORNER CONDITIONS - SCREW SPLINE & SHEAR BLOCK FABRICATION

90° AND 135° CORNERS

STEP A:STEP B:STEP C:STEP D:

Miter two 12" sections of sill flashing to correct angle.Set mitered joint in a bed of sealant and securely anchor corner into place with a tight joint.Completely seal non-moving mitered joint and anchors.Use XPANDR™ splice sleeve at point 12" from corner.

12"(304.8)

12"

(304

.8)

CLOF SPLICE

C LO

F S

PLI

CE

COMPLETELY SEAL

CORNER JOINTAND ANCHORS

NON-MOVING

SECURELY ANCHORCORNER

TYPICAL 90°CORNER JOINT

12"(304.8)

12"

(304

.8)

CLOF SPLICE

C LO

F S

PLI

CE

COMPLETELY SEAL

CORNER JOINTAND ANCHORS

NON-MOVING

SECURELY ANCHORCORNER

TYPICAL 135°CORNER JOINT

34


DOW CORNING 795

XPANDR™ SPLICE SLEEVECUT TO FIT

INTERIOR SEAL

Splice Sleeve Installation at Sill.

SPLICE JOINTS - TYPE B FABRICATION

PERIMETER MEMBERS

35


WATER DEFLECTOR (175-313)(Use on 1" system intermediate horizontaljoints )except at SSG mullions.

SEAL IN PLACE

Seal and tool over face joint at thebottom of all verticals and jambs.

Drill clearance holes as required throughflashing. Apply sealant in hole before screwingsill down. Seal and tool over screw heads atthe sill ONLY.

NOTE: If heavy mullion or steel reinforcing is used, extra perimeter fastenersmay be required. Consult your Area Application Engineering Department.

GENERAL INSTALLATION STEPSSTEP 1:STEP 2:

STEP 3:STEP 4:STEP 5:STEP 6:STEP 7:

Extension leg of glazing clips (shown below)alternates on intermediate vertical mullion to act as side blocks andshould be positioned above the horizontal tongue on intermediatehorizontal mullion.

Apply sealant to the upstanding leg on the flashing.Position the assembled frame into opening to align with sill flashing.(Take care to not push back into sealant)Check that the unit is level and plumb.Push frame back into the sealant.Insert shims as needed and anchor through the glass pocket.Seal all fasteners at sill.Install glazing clips as shown. Glazing clips should be located 3"from each end of member and subsequently spaced per the clipspacing chart (See Page 12).

Glazing ClipInstallation Tool(175-432)

Using standard side cutters/snipsto crimp mullion dart above andbelow the TOP and BOTTOM CLIPSon all vertical mullions and jambs.

COLD WEATHER NOTE:For temperatures below 40° the following precautionsshould be taken. Just prior to installing the water deflector,wipe glazing pocket with a solvent or cleaning solutionrecommended by the sealant manufacturer. This willremove any condensation or frost that may be present.

: Carefully follow the recommendations containedin the material safety data sheet provided by the solvent/cleaning solution manufacturer regarding health and fire/explosion risks.

CAUTION

NOTE: LEG ISALWAYS ON TOP

36


STEP 1: END DAM SEALS

1/4" INFILL SYSTEM ONLY

1" INFILL SSG SYSTEM ONLY

Where the horizontal meets the vertical, run a

NOTE:This method of end dam sealing will notwork with the standard 1" shear block orscrew spline systems

1/4" high bead of sealant out to the front edgeof the dart. This will stop any water from runningoff the ends of the horizontals.

37


(445-109) Weatheringwith .090 aluminum sheetorsealant with .125 aluminum sheet

Sealant between sill flashingand corner sheet.

Apply angle at head as needed forsupport of backer rod and sealant.

When interior seals are requiredSnap-in Styrofoam fillerorOptional aluminum snap-in filler.

Backer Rod must be behind the

Backer Rod

Sealant

front wall and vertical weatheringsbefore sealing and tooling sealant.

Bridge sealant to exterior vertical seal at head.

PERIMETER CAULKING (All Systems)

BackerRod

Sealant

38

FABRICATION NOTE: The tested method of perimeter caulking EnCORE® will leave an opening at the top of the verticalcover. (See Detail Below). If EnCORE is installed in a building condition (i.e. Sheer Wall, etc.) that would allow water toenter directly into this opening. Kawneer recommends end capping mullions or jambs and sealing the top of vertical coversas shown to prevent an excessive amount of water from entering the system.

Contact Kawneer Application Engineering Department for assistance in reviewing individual conditions.

Capping mullions and jambs will provide the option of running perimeter seals straight across the opening versusthe standard method of sealing back along vertical mullion cavities. See page 37 for comparison.NOTE:

BUTTER WITHSEALANT

DOUBLEFACE TAPE

MULLION CAP175-334

MULLION CAP175-334

REMOVABLEPAPER LINER

0.125

DOUBLE FACE TAPE

SEAL OVER OPENING

SEALANT

BACKER ROD

0.12

5

SECTION VI - INSTALLATIONOPTIONAL MULLION CAP (All Systems)

39

SECTION VII - GLAZING

Use side cutters/snips to remove one leg from (175-333)Temporary Clip when glazing 1-1/4" narrow perimeter.

(175-309) Setting Block used with Standardsill and light horizontals.

(175-303 used with1-1/4" sill and heavy horizontals.

) Setting Block

Tear setting blocks inhalf for 1/4" systems.

DO NOT SEAL BETWEENSILL AND SILL FLASHING

STANDARD GLAZING

SET GLASS AND APPLY TEMPORARIESNote: If winds greater than 50 MPH are expected,

vertical covers be installed beforeleaving the job site.

must

Install horizontal and verticalTemporary Clips (175-333) at quarterpoints on each lite of glass.

Setting Block

Glazing ClipInstallation Tool(175-432)

Rubber Malletmay be used in lieuof Installation Tool

Install a 6" length of27-074 weatheringat each end of horizontals.Start at mullion and run underhorizontal as shown.

HORIZONTAL WEEP BAFFLE

6”

40

SECTION VII - GLAZINGSTANDARD GLAZING

SSG GLAZING TEMPORARIES

STEP 2:SET GLASS AND SEAL INTERIOR

STEP 3:SEAL EXTERIOR

Install setting blocks as before and set your glass.Alternately install Temporary Glazing Clips (436-101)every 12" on center.Tape and seal the interior as shown.

After the interior seal is fully cured, remove theTemporary Glazing Clips. Tape and seal theexterior as shown.

436-101

175-302 175-302

TAPE

TAPE

TEMPORARY CLIP REMOVAL

NOTE:

Pry temporary glazing clipsoff with screw driver as shown.

TEMPORARY CLIPS CAN NOTBE REUSED OR LEFT UNDERTHE COVERS.

41

SECTION VII - GLAZINGINSTALLATION OF OPTIONAL TEMPORARIES

Cut six inch cover temporaries and weathering from scrap.

Apply extra glazing clip (175-310) to mullions and perimeters at quarter points and weathering(27-074) to both sides of temporary as shown.

TEMPORARY REMOVALPull weathering from temporaryand slide it off the extra clip.The extra clip can be left in place.

Install horizontal and vertical temporary clipsat quarter points for each lite of glass.

NOTE:Crimp top end of vertical temporaries.

6 IN

CH

LE

NG

TH

42

1

2

SECTION VII - GLAZINGSEALING INSTRUCTIONS

1. HORIZONTAL SCREW SEAL

2. WEATHERING CHANNEL SEAL (Required at all horizontal connections)Insert nozzle and force sealant into vertical glazing reglet as shown.

NOTE: Do not allow sealant to contact glass laminates or glass sealants.

43

SECTION VII - GLAZINGSTANDARD WEEPS ARE CREATED BY CUTTING BACK WEATHERING IN COVER ON EACHSIDE OF VERTICAL MULLIONS.

OPTIONAL WEEP IN COVER

Cut to fit XPANDR™ (27-094) to splice covers at verticals.Seal to match the vertical seal joint.

COVER SPLICE JOINTS(SPLICE REQUIRED EVERY SECOND VERTICAL)

Matching horizontal covers, splice sill covers at center line of mullion.

Seal splice joint leaving 1/2" high weep space at bottom of face.

SSG WEEP AT SILL

Drill 5/16" weep holes onthe face or bottom of coverat mullion locations betweensplice joints.

NOTE:For this weep option a shim space is required.

1" 1"

CL CL

On bottom of cover Drill 5/16" Dia. hole 1" from each end of coverto center line of hole.

44

SECTION VII - GLAZINGCOVER INSTALLATION

Install vertical covers first using small pieces of weathering as spacers between glass and cover.This will create space for weathering installation later.

Horizontal covers should be centered at installation to allow a 1/32" expansion gap on both ends.

A large soft rubber mallet may be used for cover installation. Be careful, the use of too much forcemay result in dented covers.

Gaskets may be pre-installed into covers. Cover installation force will be increased.Vertical gaskets must be cut at horizontal tongue.

NOTE:

45

SECTION VII - GLAZINGREMAINING INTERIOR GASKETS (All Systems)

INSTALL WEATHERINGAfter the covers are installed, the interior weathering can be installed.Installation in this order allows for glass repositioning.

NOTE:Weathering at the interior head andsill members must be overstuffed.

1

1. STUFFED WEATHERING SEAL Apply sealant into horizontal glazing reglet on bottom side of intermediate horizontal and at head as shown.

46

SECTION VIII - ENTRANCE FRAMING

SEALANTNOTE: SEAL GLASS POCKET OF

NOTE:SEAL JUST BEFOREINSTALLATION OF UNIT.(Continuous bead behind all framing @ sill)

DOOR JAMB AT SILL.

1. Check opening, allowing clearance at sides and topso that frame may be plumbed, squared and shimmed.

2. If jambs must be shortened, move the pocketinserts for the transom area flush with the topends of the vertical jamb. Cut the jambs, includinginserts, to the desired length allowing for clearance.

3. Use the appropriate templates for Header/T-barClips from Door Frame Fabrication/InstallationSection of the Installation Manual to locate holesfor the header clips. Drill holes and attach clips tovertical jambs. Apply sealant to the exposedbearing surfaces. Position header on clips andsecure in place.

4. Apply sealant to the exposed surfaces of thefactory-applied transom bar clips and securetransom bar.

SEALANT

TRANSOM BAR CLIP

SEALANT

SET THRESHOLD INTOBED OF SEALANT

HEADER CLIP

28-400(#10 x 1-19/32" P.H.)

128-345(#10 x 9/16" F.H.)

POCKET INSERT

TRANSOM BAR

GLASSSTOP

DOOR JAMB

HEADER

SEALANTINTERIOR STOP

ONLY

5/8"

GLA

SS

HE

IGH

T1-

3/4"

SETTING BLOCK175-303

175-304SETTING BLOCK

175-1711/4" ADAPTER

GLASS WIDTH AT TRANSOM1-3/4"

SEALANT

CONTINUOUS W/SEALANTADAPTER TO RUN

INSTALLER NOTE:FOR 1/4" GLASS

W BLOCK

47

SECTION VIII - ENTRANCE FRAMING

128-345(#10 x 9/16" F.H.)

HEADER

TRANSOM BAR

GLASS STOP

TRANSOM BAR CLIP

BACKER ROD& SEAL

BACKER ROD& SEAL AT TRANSOM

28-400(#10 x 1-19/32" P.H.)

HEADER CLIP

SEALANTINTERIOR STOP

ONLYDOOR JAMB ASSEMBLY

NOTE: Consult factory when field fabricationis required for locking hardware.

TRANSOM COVER

SEALANTINSTALLER NOTE:

FOR 1/4" GLASSADAPTER TO RUN

CONTINUOUS W/ SEALANT

3/8"

GLASS WIDTH

128-262(10 X 11/16" P.H.3" from each end

and 12" O.C.)

27-633HOLE PLUG

175-644DOOR JAMBADAPTER

175-643DOOR JAMBADAPTER

128-345(#10 X 9/16" F.H.3" from each endand 12: O.C.)

SEALANT

1. Position assembled frame plumb and square in opening.

2. Shim and secure jambs and header in opening.

3. Secure threshold (if supplied) to floor.

4. Install closer per instructions included inthe closer package.

5. Glaze transom:

A. Snap in interior glass stop on to transombar. Apply bead of sealant to front leg ofstop as shown.

B. Pre-cut horizontal and vertical push-ongasket allowing 1/2" extra.

C. Insert interior push-on gasket into glassstop and remaining three glazing pockets(vertical transom jambs and header).Run horizontal gaskets through and buttvertical gaskets in-between.

at 1/4 points.place setting blocks on transom bar

andareatransomintoglassPositionD.

E. Snap remaining glass stops intotransom bar. Snap on transom coverwhere required. Insert exterior push-ongaskets into glazing pockets.

48

SECTION IX - DEGLAZING

175-332WEATHERING

REMOVALTOOL

Remove vertical weathering using weathering removal tool (175-332),be careful not to damage weathering that will be reused.

Starting at the bottom of the vertical cover, place a sharp wideblade scraper between the cover and the glass. Slide the scraperuntil you find the top of the first clip with the scraper edge.Push the clip to the bottom of the cover. The first and last clips willbe harder to push as they are crimped into place.Continue this process until all the clips are stacked at the bottomof the cover.Pull out on the cover and slide it off the clips.You may have touse the scraper to hold the clips in place when removing the cover.

After covers are removed, replace all glazing clips beforere-glazing.This must be done even if clips don't appearto be damaged.

49

SECTION IX - DEGLAZING

TAKE CARE NOT TODAMAGE THE COVER

Remove horizontal weathering using weathering removal tool (175-332), being careful not to damage weathering that willbe reused.

Starting at the top of the horizontal cover, place a sharp wide blade scraper between the cover and the glass.Slide the scraper until you find the first glazing clip. Place the sharp edge on top of the clip and pull out on the cover.Using a mallet with the scraper, cut the long leg of the clip. Repeat this for all the horizontal clips. Removal of this leg willallow clips to slide past setting blocks.

Push clips to the end of the cover. Continue until all the clips are stacked at the end of the cover.

Pull out on the cover and slide it off the clips.You may have to use the scraper to hold the clips in place when removingthe cover.

After covers are removed, replace all glazing clips before re-glazing.This must be done even if clips don't appearto be damaged.

50

LEFT BLANKINTENTIONALLY

51

1 1/4" SC

RE

W S

PLIN

E

1 1/4" SH

EA

R B

LOC

K

1 1/4" SH

EA

R B

LOC

K

AA175-431

CC 3

B B2

1 1/4" SILL

1 1/4" HE

AD

CC

SSG SYSTEMA

B B

A

1

1.062 0.525

2.124

0.52

90.

750

1.77

9

0.33

00.

500

1.58

0

0.225

3

2

1

3

2

1

B

C3 3

2

11 A

2ALIGN

ALIGN

ALIGN EDGE OFTEMPLATE WITHEDGE OF EXTRUSION

ALIGN EDGE OFTEMPLATE WITHEDGE OF GLAZINGPOCKET

0.75

00.

750

0.75

0

0.50

0

0.33

0

0.50

0

0.34

0

0.188

0.750

1.7501.

580

1.59

0

1.374 0.188

SM

ALL

PE

RIM

ET

ER

22

2 1 11

11

1 3 33

A A

B B C

SM

ALL

MU

LLIO

NS

AN

D C

OR

NE

RS

INT

ER

ME

DIA

TE

AN

DLA

RG

E P

ER

IME

TR

SM

ED

IUM

AN

D L

AR

GE

MU

LLIO

NS

& C

OR

NE

RS

SM

ALL

SH

EA

R B

LOC

K

LAR

GE

SH

EA

R B

LOC

K

SECTION X - TEMPLATES

175-420

52


53

C

C/L

A

B

ALIGN

ALIGN EDGE OF TEMPLATEWITH EDGE OF EXTRUSION

0.750

1.02

9 0.52

9

1.750

0.500

0.75

0

SS

G S

HE

AR

BLO

CK

TE

MP

LAT

E

1.77

9

SECTION X - TEMPLATES

175-421

54


55


KAWNEER COMPANY, INC.TECHNOLOGY PARK/ATLANTA555 GUTHRIDGE COURTNORCROSS, GEORGIA 30092

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