Upload
others
View
5
Download
0
Embed Size (px)
Citation preview
Publications No.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2016 American Honda Motor Co., Inc. – All Rights Re
VERSION 1
ROOF RAILSP/N 08L02-TK8-100served. AII05287-24 (161
2017 ODYSSEY
2) 0
Issue Date
DEC 2016
PARTS LIST
Left side roof rail
Right side roof rail
Left front roof rail cover
Right front roof rail cover
Left center roof rail cover
Right center roof rail cover
Left rear roof rail cover
Right rear roof rail cover
12 Torx nuts
4 Torx screws
2 Roof molding clips
TOOLS AND SUPPLIES REQUIRED
Tape measure
Needle nose pliers
T-15 and T-30 Torx drivers
Eye protection (face shield, safety goggles, etc.)
File
Felt-tip pen
Masking tape
The following tools are available through the Honda Tooland Equipment Program. On the iN, click on: Service >Service Bay > Tool and Equipment Program, then enterthe number under “Search”. Or, call 888-424-6857.
• Trim Tool Set (T/N SOJATP2014)
• Plastic Trim Tool (T/N SILTRIMTL10)
• Air Saw (T/N AT192A)
1 of 68L02-TK8-1001-91
Illustration of the Roof Rails Installed on the Vehicle
020101AB
RIGHT SIDEROOF RAIL
LEFT SIDEROOF RAIL
INSTALLATION
Customer Information: The information in thisinstallation instruction is intended for use only by skilledtechnicians who have the proper tools, equipment, andtraining to correctly and safely add equipment to yourvehicle. These procedures should not be attempted by“do-it-yourselfers.”
NOTE: Be extremely careful not to damage the roof andother finished surfaces of the body when installing the roofrails.
Installing the Roof Rails
1. Remove the left roof molding by carefully lifting itupward from four roof molding clips.
020104BB
LEFT ROOFMOLDING
4 ROOF MOLDINGCLIPS
FRONT
2 of 6 AII05287-2
2. Open the tailgate halfway. Using a trim tool, pry upon the rear end of the roof molding left cover.
020102AB
ROOF MOLDINGLEFT COVER TAILGATE
(Open the halfway.)
TRIM TOOL
FRONT
3. While wearing an eye protection, use an air saw tocut off the roof molding left cover at the scribe line asshown. Remove any burrs.
020103AB
SCRIBE LINE
AIR SAW
ROOF MOLDINGLEFT COVER
4 (1612) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.
4. Remove and discard four roof molding clips from theroof molding or the stud bolt on the roof.
020105AB
LEFT ROOFMOLDING
FRONT
ROOF MOLDINGCLIPS(Do not reuse.)
ROOF
STUDBOLT
ROOF MOLDINGCLIPS(Do not reuse.)
5. Remove any excess sealant from the stud bolts.
QC30702AB
FRONT
SEALANT
STUD BOLT STUD BOLT
SEALANT(Remove theexcess.)
© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII05287-2
6. Measure and use a felt-tip pen to mark the left roofmolding as shown.
042701BB
FELT-TIPPEN
LEFT ROOFMOLDING
FRONT
MARKS
MARK
556 mm(21.9 in.)
150 mm(5.9 in.)
850 mm(33.5 in.)
95 mm(3.7 in.)
518 mm(20.4 in.)
MARKS
7. While wearing an eye protection, use an air saw tocut off the left roof molding at the mark made instep 6.
020107BB
AIR SAWLEFT ROOFMOLDING
FRONT
MARKS
MARKS
MARK
4 (1612) 3 of 6
8. Install one roof molding clip to the left roof molding(front).
QC30703AB
LEFT ROOFMOLDING(FRONT)
FRONT
ROOF MOLDINGCLIP
ROOF MOLDINGCLIP
LEFT ROOFMOLDING(FRONT)
FRONT
LEFT ROOF MOLDING(Make sure to install inthe correct direction.)
OUTSIDE
CENTERSIDE
9. Install the roof molding left cover.NOTE: If the roof molding cover is not even with theroof, it is installed incorrectly. Install the roof moldingcover properly.
020109AB
ROOF MOLDINGLEFT COVER
FRONT
TAILGATE
4 of 6 AII05287-2
10. Reinstall the left roof moldings back onto the roof ofthe vehicle as shown.
QC30704AB
FRONT
LEFT ROOFMOLDINGS
OUTSIDE
CENTERSIDE
FRONT
LEFT ROOF MOLDING(Make sure to install inthe correct direction.)
11. Install the left side roof rail with six Torx nuts. Makesure the roof rail is installed in the correct position.Torque the Torx nuts to: 10 N·m (7.3 lb·ft)
020111BB
FRONT
LEFT SIDEROOF RAIL
6 TORXNUTS
6 STUDBOLTS
4 (1612) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.
12. Install the left front roof rail cover to the left side roofrail with two clips.
020112BB
FRONT
LEFT FRONTROOF RAILCOVER
TORX SCREW
2 CLIPS
LEFT SIDEROOF RAIL
13. Secure the left front roof rail cover to the left side roofrail with one Torx screw.
14. Install the left rear roof rail cover to the left side roofrail with three clips.
020113BB
FRONT
LEFT REARROOF RAILCOVER
TORX SCREW 3 CLIPS
LEFT SIDEROOF RAIL
15. Secure the left rear roof rail cover to the left side roofrail with one Torx screw.
© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII05287-2
16. Attach the masking tapes to the vehicle panel.
061802AB
FRONT
MASKINGTAPES
LEFT SIDEROOF RAIL
VEHICLEPANEL
17. Hook the left center roof rail cover to the left side roofrail as shown.
020114BB
FRONT
LEFT CENTERROOF RAILCOVER
LEFT SIDEROOF RAIL
4 (1612) 5 of 6
18. Install the left center roof rail cover to the left sideroof rail as shown. Make sure that the left center roofrail cover is no clearance between the left side roofrail.
061803AB
FRONTLEFT CENTERROOF RAILCOVER
LEFT SIDEROOF RAIL
FRONT LEFT SIDEROOF RAIL
LEFT CENTERROOF RAILCOVER
VIEWED FROM INSIDE
Turn.
Push.
19. Remove the masking tapes attached in step 16.
20. Repeat steps 1 through 19 for the right side of thevehicle.
USE AND CARE
Check the roof rail mounting bolts frequently, andre-tighten if necessary.
6 of 6 AII05287-2
4 (1612) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.