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Publications No. Issue Date INSTALLATION INSTRUCTIONS Accessory Application © 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII05287-24 (1612) 1 of 6 08L02-TK8-1001-91 VERSION 1 ROOF RAILS P/N 08L02-TK8-100 2017 ODYSSEY DEC 2016 PARTS LIST Left side roof rail Right side roof rail Left front roof rail cover Right front roof rail cover Left center roof rail cover Right center roof rail cover Left rear roof rail cover Right rear roof rail cover 12 Torx nuts 4 Torx screws 2 Roof molding clips TOOLS AND SUPPLIES REQUIRED Tape measure Needle nose pliers T-15 and T-30 Torx drivers Eye protection (face shield, safety goggles, etc.) File Felt-tip pen Masking tape The following tools are available through the HondaTool and Equipment Program. On the iN, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under “Search”. Or, call 888-424-6857. Trim Tool Set (T/N SOJATP2014) Plastic Trim Tool (T/N SILTRIMTL10) Air Saw (T/N AT192A)

INSTALLATION ROOF RAILS VERSION 1 P/N 08L02-TK8-100 …ROOF RAILS P/N 08L02-TK8-100. 2017 ODYSSEY DEC 2016. PARTS LIST. Left side roof rail. Right side roof rail Left front roof rail

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Page 1: INSTALLATION ROOF RAILS VERSION 1 P/N 08L02-TK8-100 …ROOF RAILS P/N 08L02-TK8-100. 2017 ODYSSEY DEC 2016. PARTS LIST. Left side roof rail. Right side roof rail Left front roof rail

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2016 American Honda Motor Co., Inc. – All Rights Re

VERSION 1

ROOF RAILSP/N 08L02-TK8-100

served. AII05287-24 (161

2017 ODYSSEY

2) 0

Issue Date

DEC 2016

PARTS LIST

Left side roof rail

Right side roof rail

Left front roof rail cover

Right front roof rail cover

Left center roof rail cover

Right center roof rail cover

Left rear roof rail cover

Right rear roof rail cover

12 Torx nuts

4 Torx screws

2 Roof molding clips

TOOLS AND SUPPLIES REQUIRED

Tape measure

Needle nose pliers

T-15 and T-30 Torx drivers

Eye protection (face shield, safety goggles, etc.)

File

Felt-tip pen

Masking tape

The following tools are available through the Honda Tooland Equipment Program. On the iN, click on: Service >Service Bay > Tool and Equipment Program, then enterthe number under “Search”. Or, call 888-424-6857.

• Trim Tool Set (T/N SOJATP2014)

• Plastic Trim Tool (T/N SILTRIMTL10)

• Air Saw (T/N AT192A)

1 of 68L02-TK8-1001-91

Page 2: INSTALLATION ROOF RAILS VERSION 1 P/N 08L02-TK8-100 …ROOF RAILS P/N 08L02-TK8-100. 2017 ODYSSEY DEC 2016. PARTS LIST. Left side roof rail. Right side roof rail Left front roof rail

Illustration of the Roof Rails Installed on the Vehicle

020101AB

RIGHT SIDEROOF RAIL

LEFT SIDEROOF RAIL

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only by skilledtechnicians who have the proper tools, equipment, andtraining to correctly and safely add equipment to yourvehicle. These procedures should not be attempted by“do-it-yourselfers.”

NOTE: Be extremely careful not to damage the roof andother finished surfaces of the body when installing the roofrails.

Installing the Roof Rails

1. Remove the left roof molding by carefully lifting itupward from four roof molding clips.

020104BB

LEFT ROOFMOLDING

4 ROOF MOLDINGCLIPS

FRONT

2 of 6 AII05287-2

2. Open the tailgate halfway. Using a trim tool, pry upon the rear end of the roof molding left cover.

020102AB

ROOF MOLDINGLEFT COVER TAILGATE

(Open the halfway.)

TRIM TOOL

FRONT

3. While wearing an eye protection, use an air saw tocut off the roof molding left cover at the scribe line asshown. Remove any burrs.

020103AB

SCRIBE LINE

AIR SAW

ROOF MOLDINGLEFT COVER

4 (1612) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

Page 3: INSTALLATION ROOF RAILS VERSION 1 P/N 08L02-TK8-100 …ROOF RAILS P/N 08L02-TK8-100. 2017 ODYSSEY DEC 2016. PARTS LIST. Left side roof rail. Right side roof rail Left front roof rail

4. Remove and discard four roof molding clips from theroof molding or the stud bolt on the roof.

020105AB

LEFT ROOFMOLDING

FRONT

ROOF MOLDINGCLIPS(Do not reuse.)

ROOF

STUDBOLT

ROOF MOLDINGCLIPS(Do not reuse.)

5. Remove any excess sealant from the stud bolts.

QC30702AB

FRONT

SEALANT

STUD BOLT STUD BOLT

SEALANT(Remove theexcess.)

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII05287-2

6. Measure and use a felt-tip pen to mark the left roofmolding as shown.

042701BB

FELT-TIPPEN

LEFT ROOFMOLDING

FRONT

MARKS

MARK

556 mm(21.9 in.)

150 mm(5.9 in.)

850 mm(33.5 in.)

95 mm(3.7 in.)

518 mm(20.4 in.)

MARKS

7. While wearing an eye protection, use an air saw tocut off the left roof molding at the mark made instep 6.

020107BB

AIR SAWLEFT ROOFMOLDING

FRONT

MARKS

MARKS

MARK

4 (1612) 3 of 6

Page 4: INSTALLATION ROOF RAILS VERSION 1 P/N 08L02-TK8-100 …ROOF RAILS P/N 08L02-TK8-100. 2017 ODYSSEY DEC 2016. PARTS LIST. Left side roof rail. Right side roof rail Left front roof rail

8. Install one roof molding clip to the left roof molding(front).

QC30703AB

LEFT ROOFMOLDING(FRONT)

FRONT

ROOF MOLDINGCLIP

ROOF MOLDINGCLIP

LEFT ROOFMOLDING(FRONT)

FRONT

LEFT ROOF MOLDING(Make sure to install inthe correct direction.)

OUTSIDE

CENTERSIDE

9. Install the roof molding left cover.NOTE: If the roof molding cover is not even with theroof, it is installed incorrectly. Install the roof moldingcover properly.

020109AB

ROOF MOLDINGLEFT COVER

FRONT

TAILGATE

4 of 6 AII05287-2

10. Reinstall the left roof moldings back onto the roof ofthe vehicle as shown.

QC30704AB

FRONT

LEFT ROOFMOLDINGS

OUTSIDE

CENTERSIDE

FRONT

LEFT ROOF MOLDING(Make sure to install inthe correct direction.)

11. Install the left side roof rail with six Torx nuts. Makesure the roof rail is installed in the correct position.Torque the Torx nuts to: 10 N·m (7.3 lb·ft)

020111BB

FRONT

LEFT SIDEROOF RAIL

6 TORXNUTS

6 STUDBOLTS

4 (1612) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

Page 5: INSTALLATION ROOF RAILS VERSION 1 P/N 08L02-TK8-100 …ROOF RAILS P/N 08L02-TK8-100. 2017 ODYSSEY DEC 2016. PARTS LIST. Left side roof rail. Right side roof rail Left front roof rail

12. Install the left front roof rail cover to the left side roofrail with two clips.

020112BB

FRONT

LEFT FRONTROOF RAILCOVER

TORX SCREW

2 CLIPS

LEFT SIDEROOF RAIL

13. Secure the left front roof rail cover to the left side roofrail with one Torx screw.

14. Install the left rear roof rail cover to the left side roofrail with three clips.

020113BB

FRONT

LEFT REARROOF RAILCOVER

TORX SCREW 3 CLIPS

LEFT SIDEROOF RAIL

15. Secure the left rear roof rail cover to the left side roofrail with one Torx screw.

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII05287-2

16. Attach the masking tapes to the vehicle panel.

061802AB

FRONT

MASKINGTAPES

LEFT SIDEROOF RAIL

VEHICLEPANEL

17. Hook the left center roof rail cover to the left side roofrail as shown.

020114BB

FRONT

LEFT CENTERROOF RAILCOVER

LEFT SIDEROOF RAIL

4 (1612) 5 of 6

Page 6: INSTALLATION ROOF RAILS VERSION 1 P/N 08L02-TK8-100 …ROOF RAILS P/N 08L02-TK8-100. 2017 ODYSSEY DEC 2016. PARTS LIST. Left side roof rail. Right side roof rail Left front roof rail

18. Install the left center roof rail cover to the left sideroof rail as shown. Make sure that the left center roofrail cover is no clearance between the left side roofrail.

061803AB

FRONTLEFT CENTERROOF RAILCOVER

LEFT SIDEROOF RAIL

FRONT LEFT SIDEROOF RAIL

LEFT CENTERROOF RAILCOVER

VIEWED FROM INSIDE

Turn.

Push.

19. Remove the masking tapes attached in step 16.

20. Repeat steps 1 through 19 for the right side of thevehicle.

USE AND CARE

Check the roof rail mounting bolts frequently, andre-tighten if necessary.

6 of 6 AII05287-2

4 (1612) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.