Installation, Operation and Maintenance Manual · 2018. 7. 6. · PIR Series 6 Installation, Operation and Maintenance Manual PIR Series VERSION 1 PRODUCT SPECIFICATION related expenses

Installation, Operation and Maintenance ManualPIR Series

Installation, Operation and Maintenance Manual | PIR Series 1VERSION 1

PIR Series

REVISION REGISTER

Version Details of Update Date

1 Original document creation 07/06/2018

PIR Series

2 Installation, Operation and Maintenance Manual | PIR Series VERSION 1

TABLE OF CONTENTS

SECTION 1: PRODUCT SPECIFICATION .................................................................................................. 3

Raceway Specification ............................................................................................................... 4

SECTION 2: PRODUCT SELECTION GUIDE ........................................................................................... 9

PIR Power System Layout Drawing .......................................................................................10

PIR Power Product Selection Guide.....................................................................................11

PIR Power & Data System Layout Drawing .........................................................................24

PIR Power & Data Product Selection Guide .......................................................................25

PIR Cabinet Busway System Layout Drawing ................................................................... 40

PIR Cabinet Busway Product Selection Guide ..................................................................41

SECTION 3: INSTALLATION INSTRUCTIONS .......................................................................................45

Installation Instructions ............................................................................................................ 46

Installing a Plug-In Module ..................................................................................................... 48

Removing a Plug-In Module ................................................................................................... 49

SECTION 4: FIELD SERVICES AND WARRANTY ................................................................................51

Universal Global Services ........................................................................................................52

Standard Factory Warranty ..................................................................................................... 54

Standard Factory Warranty Process .................................................................................... 54

SECTION 5: MAINTENANCE ........................................................................................................................55

Starline Raceway Recommended Maintenance ................................................................ 56


PIR SeriesPRODUCT SPECIFICATION

1Section 1Product Specification

PIR Series


PRODUCT SPECIFICATION

RACEWAY SPECIFICATION

1 SUMMARY

1.1 This specification covers the electrical characteristics and general requirements for a Plug-In Raceway system.

1.1.1 Starline Plug-In Raceway, hereafter referred to as ‘Raceway’, is an electrical system using a continuous plug-in busway design with an enclosed pathway for power distribution and communication wiring. Plug-in modules contain receptacles to provide power with/without circuit protection at the point of use. Plug-in modules can be added to or removed from the Raceway without shutting down power, as designed for energized insertion per UL857. The Raceway also has an optional channel to run cabling for voice, data, multi-media, low voltage, and optical fiber cables or other similar items.

2 STANDARDS

2.1 Raceway is designed and manufactured to the following standards:

2.1.1 Underwriters Laboratories Standard, UL 857 – The common UL, CSA, and ANCE Standard for Busway that is derived from the fifth edition of CSA Standard C22.2 No. 27, the twelve edition of UL 857, and the second edition of NMX-J-148-1998-ANCE

2.1.2 National Electric Code (NEC) – Article 368 – Busway

2.1.3 National Electric Code (NEC) Article 386 Surface Metal Raceways

2.1.4 cETLus

2.1.5 NFPA 70 – National Fire Protection Agency

2.1.6 Low Voltage Directive (73/23/EEC) including Amendment (93/68/EEC)

2.1.7 Low Voltage Switchgear and Controlgear Assemblies, Part 1: Type Tested and partially type tested Assemblies, IEC 60439 1

2.1.8 Low Voltage Switchgear and Controlgear Assemblies, Part 2: Particular Requirements Busbar Trunking systems (Busway), IEC 60439 2

2.1.9 IEC 61534-1 requirement for Powertrack (PT) system

3 SUBMITTALS

3.1 Product Data: For each type of product indicated. Include data on features, components, ratings, and performance.



3.2 Shop Drawings: For Plug-In Raceway include:

3.2.1 Detail equipment assemblies and indicate dimensions, weights, and location and identification of each field connection.

3.2.2 Wiring Connection: For power and monitoring wiring.

3.2.3 Orientation of Plug-In units face in final installation.

3.2.4 Include Plug-In Schedule with detailed description.

3.2.5 Product Data sheets.

3.2.6 Installation Instructions Drawings.

3.3 Manufacturer Certificates: For each product, from manufacturer.

3.4 Operation and Maintenance Data: For Plug-In Raceway System include in operation and maintenance manuals.

4 MAINTENANCE MATERIAL & SPARE PARTS

4.1 Furnish extra materials that match products installed and that are packaged with protective covering for storage and identified with labels describing contents.

4.1.1 Plug-in Units

4.1.2 Field cut kits can be distributed to customize the length of the raceway in the field.

5 QUALITY ASSURANCE

5.1 Manufacturer Qualifications: Firms regularly engaged in the manufacture of raceway systems, boxes and fittings of the types and sizes required, whose products have been in satisfactory use in similar service for not less than 5 years. Provide raceways and boxes produced by a manufacturer listed in this section.

5.2 Electrical Raceways, Boxes, and Components: Comply with requirements of applicable local codes, NEC, UL, ETL, NEMA and IEC Standards pertaining to busway, raceways, boxes, and components. Listed and labeled in accordance with UL857 and NFPA 70, article 100.

6 WARRANTY

6.1 Warranty: The Raceway manufacturer shall guarantee the entire system against defective material and workmanship for a period of one (1) year from date of shipment.

6.2 Manufacturer shall agree to repair or replace components that fail in materials or workmanship within specified warranty period. Warranty shall include all labor, material, and

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related expenses to restore system and/ or components from failures.

7 DELIVERY, STORAGE AND HANDLING

7.1 Deliver raceway system in factory labeled packages.

7.2 Store and handle in strict compliance with manufacture’s written instructions and recommendations.

7.3 Protect from damage due to weather, excessive temperature, and construction operations.

8 ACCEPTABLE MANUFACTURER

8.1 Basis of Specification is Starline Plug-In Raceway as manufactured by Universal Electric Corporation.

8.2 Provide Starline Plug-in Raceway as manufactured by Universal Electric Corporation, 168 Georgetown Rd., Canonsburg, PA 15317: toll-free 1-800-245-6378, telephone 724-597-7800, fax 724-916-2221; www.StarlinePower.com. NO KNOWN EQUAL.

9 STARLINE PLUG-IN RACEWAY

9.1 Starline Plug-In Raceway assembly: Model Series 20A & 60A (domestic), 20A & 63A (international) power only and power and data configurations.

10 PRODUCT DESCRIPTION AND COMPONENTS

10.1 Raceway system that shall be provided as 4 pole, (3Ph plus N) rated up to 480 Vac or 480 Vdc (domestic), 415 Vac (international), in power only single channel or power-data duel channel configurations.

10.2 The 20A and 60A (63A international) continuous surface mounted busway shall use a plug-in type module that allows for the direct plug-in of modules that contain various types of receptacles. Circuit breakers shall be provided as part of the plug-in modules.

10.3 This system is intended for field installation in accordance with Article 368 of the National Electrical Code (NEC) and installation instructions provided by the manufacturer.

10.4 Enclosure: Indoor use only.

10.5 Grounding: Provided by the metal enclosure or by copper ground conductor on request.

10.6 Support: To be supported every 32 inches (813mm) max

10.7 Short Circuit Rating: 10,000 RMS symmetrical amperes.

10.8 System type & Amperage (power only single channel OR power-data duel channel, 20 or 60A/63A)



10.8.1 Sections and fittings

10.8.1.1 3 Phase 277/480 Vac or 480 Vdc, 100% rated @ 20 or 60 Amp (domestic)

10.8.1.2 3 Phase 277/480 Vac or 480 Vdc, 100% rated @ 20 or 60 Amp (domestic)

10.8.1.3 3 Phase 415 Vac maximum Power Only @ 20 or 63 Amp (international)

10.8.1.4 3 Phase 415 Vac maximum Power-Data @ 20 or 63 Amp (international)

10.8.2 Conductor Materials

10.8.2.1 20 Amp series uses bare copper; 60 Amp (63 Amp international) series uses tinplated copper wire

x – Raceway length

y - EMI Shield option;

U = Unshielded or

S = Shielded

10.8.3 Joint Kit

10.8.4 End Cap

10.8.5 Elbows

10.8.6 Power End Feeds or Center Feeds

10.8.6.1 Providing components unassembled allows installers to field customize as required. Installer can configure for left hand, right hand, top or rear wire entry points. All units rated at 480 Vac and/or 480 Vdc max / 20 & 60 Amps (domestic); 415 Volts max/ 20 & 63 Amps (international).

10.8.7 Plug-In Module

10.8.7.1 Plug-in modules shall be provided with circuit breaker overcurrent protection at point of use. The circuit breakers and receptacles are factory wired and ordered to meet the user’s power requirements. The raceway covers consist of either plug-in modules or blank cover filler sections.

11 PREPARATION AND INSTALLATION

11.1 Layout drawings of the raceway system should be approved prior to installation. Note: Raceway is intended for indoor applications in well controlled dry environments, it should

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not be installed in wet areas.

11.1.1 Manufacturer’s instructions for installing raceway and fittings should be followed by the installer. All wall surfaces or other permanent structures to which raceway is mounted, should be completed prior to installation.

11.1.1.1 Mechanical Support: Starline Plug-In Raceway should be supported at intervals not exceeding 32 inches (813mm) or in accordance with manufacturer’s installation sheets.

11.1.2 Accessories

11.1.2.1 Provide accessories as required for a complete installation, including insulated bushings and inserts when required by manufacturer.

11.1.3 Unused Openings

11.1.3.1 Close unused Raceway openings using manufacturers’ recommended accessories such as covers, end caps and other such accessories.

12 CLEANING AND PROTECTION

12.1 Clean exposed surfaces using non-abrasive materials and methods recommended by manufacturer.

12.2 Protect raceways and boxes until installation, commissioning and testing.

12.3 Starline Plug-In Raceway is manufactured by Universal Electric Corporation, 168 Georgetown Rd., Canonsburg, PA 15317. Toll-free phone: 1-800-245-6378; telephone: 724-597-7800; fax: 724-916-2221; www.uecorp.com, No known equal.

13 FIELD QUALITY CONTROL

13.1 Installing Contractor Inspections:

13.1.1 Comply with manufacturer's written instructions.

13.1.2 Inspect interiors of enclosures, including the following:

a. Integrity of mechanical and electrical connections.

b. Component type and labeling verification.

c. Ratings of installed components.

13.1.3 Installing Contractor to prepare inspection reports.


PIR SeriesPRODUCT SELECTION GUIDE

2Section 2Product Selection Guide

PIR Series


PRODUCT SELECTION GUIDE

| StarlinePower.com

SYSTEM LAYOUT DRAWING

Power Only

2.1

Internal Elbow

Power Feeds

Cover Strip

External Elbow

Vertical Elbow

End Cap

STARLINE Plug-In Raceway is available in standard lengths of 2.5, 5 & 10 feet (1, 2 & 3 meters). Various modules are offered complete with breaker and receptacle, and in both single phase and three phase configurations up to 30 amps.

Wall Mount Clip Installed

(A) (G) (B) (N) (C)

Module

Joint Kit

INTENDED FOR INDOOR USE ONLY

3.3 in. (83.8mm)

20 amp insulator

60 amp insulator



Power Systems

STRAIGHT SECTIONS

Product DescriptionEach Plug-In Raceway straight section consists of an extruded aluminum backplane with an insulated strip containing copper busbars. The aluminum extrusion acts as a 100% ground path. Each straight section is enclosed by means of cover pieces and plug-in modules (ordered separately). Available as 4-pole (3 phase + Neutral), and 4-pole with isolated ground conductor. Straight sections work with all ampere ratings – 20 and 60 Amp (63 Amp IEC).

Sections should be supported every 32" (813mm) max (typical wall joists are placed every 16" (406mm)). Straight sections are available in standard lengths of 2.5, 5 & 10 feet (1, 2 & 3 meters). If custom lengths are required for your project, Plug-In Raceway is also field cuttable. To learn more, please refer to pages 4.1-4.6.

*Please note, a straight section only includes the backplane of the raceway. Cover pieces must be ordered with their own, separate part number (see pg. 2.10-2.11).

WEIGHT: 1 ft. (.3m): 1 lb/.45 kg

2.2 | StarlinePower.com

Back Plane

Power Cover Piece(ordered separately)

Bus Connector

Available in lengths of 2.5, 5 and 10 feet (1, 2 and 3 meters)

3.3 in. (83.8mm)

Included with Straight Section:

Components for shortening straight:

Installation Guide

Joint Insulator

Joint Kit:

Bus Connector Keeper

PIR Series


PRODUCT SELECTION GUIDEPower Systems

STRAIGHT SECTIONS: PRODUCT NUMBERS


U RP S 020 - 4 H - 0206 1. System

2. ProductLine

7.StraightLength

6.Ground Busbar

5. Poles

1. System (standard of measure)U U.S. M Metric

2. Product Line (section housing)RP Raceway Power

4. Product Frame (maximum amperage)020 20 amps (U.S. & Metric) 060 60 amps (U.S.)

063 63 amps (Metric)

Examples:URPS020-4H-0206 = U.S., Raceway Power, Straight, 20 amps- 4 poles, Housing ground- 2 ft. 6 inches longMRPS063-4G-M300 = Metric, Raceway Power, Straight, 63 amps- 4 poles, Isolated/Dedicated ground- 3 meters long

3. ProductType

4. ProductFrame

3. Product Type (section component)S Straight

5. Poles (number of poles(including neutral))4 4 poles

6. Ground Busbar (type of ground busbar)H Housing Ground G Isolated/Dedicated Ground

7. Straight Length (length of section)*0206 2 ft. 6 in. (U.S.) M100 1 meter (Metric) 0500 5 ft. (U.S.) M200 2 meters (Metric)1000 10 ft. (U.S.) M300 3 meters (Metric)

*If custom lengths are required for your project, Plug-In Raceway is also field cuttable. To learn more, please refer to pages 4.1-4.6.



Power Systems

ELBOW SECTIONS

Product DescriptionAn elbow is used for making a horizontal or vertical 90 degree change of direction in a raceway run. Specify internal or external for horizontal elbows and up or down for vertical.

Elbows work with all ampere ratings – 20 and 60 Amp (63 Amp IEC); Elbows are 5-pole for use on systems with and without the ground bus. All elbows have a 12 inch x 12 inch (305mm x 305mm) outside foot print and come with (2) bus connector keepers (not pictured) for easy connections to the adjacent sections and 17 inch (432mm) cover pieces. Elbows are designed to be field-cut for jobsite fitting to as-built construction.

To learn more about field cutting, please refer to pages 4.1-4.6.


Down TurningVertical Elbow

InternalHorizontal Elbow

Up TurningVertical Elbow

ExternalHorizontal Elbow

Polarization Stripe

Polarization StripePolarization Stripe

Polarization Stripe

12 in. (305mm)

12 in. (305mm)

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ELBOW SECTIONS: PRODUCT NUMBERS


U RP E 020 - 4 H - 2 - SIL - IN 1. System

2. ProductLine

8.Paint Color

6.Ground Busbar

5. Poles





8. Paint (color of cover)SIL Paint UEC Silver BLK Paint UEC BlackWHT Paint UEC White

Examples:URPE020-4H-2-SIL-UP = U.S., Raceway Power, Elbow, 20 amps- 4 poles, Housing ground- 2 inches (50.8mm) tall- painted Silver- Up turning vertical elbowMRPE063-4G-3-BLK-IN = Metric, Raceway Power, Elbow, 63 amps- 4 poles, Isolated/Dedicated ground- 3 inches (76.2mm) tall- painted Black- Internal horizontal elbow

3. ProductType

4. ProductFrame

3. Product Type (section component)E Elbow



9.Turning Direction

9. Turning Direction (direction of elbow)IN Internal Horizontal EX External Horizontal

UP Up turning vertical DN Down turning vertical

*RAL system can also be used; reference page 8.1

*

7.Height

7. Height (height of system cover)2 2 inches (50.8mm) 3 3 inches (76.2mm)



Power Systems

UNIVERSAL END FEED KITProduct DescriptionProvide an inconspicuous and fully customizable means for connecting power to the raceway busbars at the end of a run. Kit consists of a 12 in. (305mm) section of raceway, connector, wire leads, and end cap.

Providing components unassembled allows installers to field customize as required.

*Installer can configure for left hand, right hand, top or rear wire entry points- thus the term 'Universal'. End feeds work with all ampere ratings – 20 and 60 Amp (63 Amp IEC).

If current monitoring is required, it must be ordered separately and at the same time as the Universal End Feed Kit. Please see pages 7.1 - 7.2 for metering options.

*Please note: cover piece will be 17 inches (432mm) long, with 5 inches (127mm) hanging over one side of the 12 inch (305mm) back plane.

WEIGHT: 2.25 lbs/1 kg


12 in. (305mm) Back plane

End cap

Bus connector keeper

Bus connector

17 in. (432mm) Cover piece

Ground wire

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UNIVERSAL END FEED: PRODUCT NUMBERS


U RP F 020 - 4 H - 2 - SIL 1. System

2. ProductLine

8.Paint Color

6.Ground Busbar

5. Poles






Examples:URPF060-4G-2-SIL = U.S., Raceway Power, End Feed, 60 amps- 4 poles, Isolated/Dedicated ground- 2 inches (50.8mm) tall-painted SilverMRPF063-4H-2-PK6 = Metric, Raceway Power, End Feed, 63 amps- 4 poles, Housing ground- 2 inches (50.8mm) tall-painted RAL 6006

3. ProductType

4. ProductFrame

3. Product Type (section component)F End Feed



*



7.Height



Power Systems

UNIVERSAL CENTER FEED KITProduct DescriptionProvides an inconspicuous means for connecting power to the raceway busbars in the center of a run. Kit consists of a 12 in. (305mm) section of raceway, connector and wire leads.


*Installer can configure for top, bottom or rear wire entry points- thus the term 'Universal'. Center feeds work with all ampere ratings – 20 and 60 Amp (63 Amp IEC).

*Please note: cover piece will be 22 inches (559mm) long, with 5 inches (127mm) hanging over each side of the 12 inch (305mm) back plane.

WEIGHT: 2.25 lbs/1 kg


12 in. (305mm) Back plane



22 in. (559mm) Cover piece

Bus connector

Bus connector

Ground wire

Current Monitoring with P13 Module:

If a current monitoring module is required, it must be located immediately to the right of a Center Feed when the polarizing stripe is on the bottom.

= polarizing stripe

Center Feed

P13 module with M50 meter

See pages 7.1-7.2 for current monitoring options.

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UNIVERSAL CENTER FEED: PRODUCT NUMBERS


U RP C 020 - 4 H - 2 - SIL 1. System

2. ProductLine

8.Paint Color

6.Ground Busbar

5. Poles






Examples:URPC060-4G-2-SIL = U.S., Raceway Power, Center Feed, 60 amps- 4 poles, Isolated/Dedicated ground- 2 inches (50.8mm) tall- painted SilverMRPC063-4H-3-WHT = Metric, Raceway Power, Center Feed, 63 amps- 4 poles, Housing ground- 3 inches (76.2mm) tall- painted White

3. ProductType

4. ProductFrame

3. Product Type (section component)C Center Feed



*



7.Height



Product DescriptionCover pieces are required to cover the remaining open areas that are not covered by Plug-In Modules, Feeds or Elbows. Going along with your straight pieces of Power Raceway or Power & Data Raceway, you will need to order your power cover pieces, or your power and your data cover pieces.

WEIGHT: .55 lb/.25 kg per 10 inches (254mm)


Power Cover Piece

3.3 in. (83.8mm)

Power Systems

POWER COVER PIECES

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U PC - 0010 -

2 - SIL

Power Systems

POWER COVER PIECES: PRODUCT NUMBERS



2. Product (section housing)PC Power Cover

5. Paint Color (allows painting of the housing)SIL Paint UEC Silver BLK Paint UEC Black

WHT Paint UEC White

5. Paint Color

3.Length

2. Product

1. System

Examples:UPC-0500-2-SIL = U.S., Power Cover- 5 feet- 2 inches (50.8mm) tall- painted SilverMPC-M200-2-BLK = Metric, Power Cover- 2 meters- 2 inches (50.8mm) tall- painted Black

3. Length (length of section)0010 0 ft. 10 in. (U.S.) 0015 0 ft. 15 in. (U.S.) 0206 2 ft. 6 in. (U.S.) 0500 5 ft. (U.S.)

*

*RAL system can also be used; reference page 8.1M025 25 centimeters (Metric) M200 2 meters (Metric)


4. Height



Power Systems

ASSEMBLY ACCESSORIES: SYSTEM HARDWARE


10 in. (254mm)Power Cover included


Bus connector

Joint KitA joint kit makes electrical and mechanical connections between raceway sections. Consists of a bus connector, bus connector keeper and a 10 inch (254mm) piece of blank cover to enclose the joint.

The bus connector presses and locks into place between adjoining sections. The bus connector keeper is positioned then screwed to the backplane, making the mechanical and equipment ground connections.

Joint kits are 5-pole for use on systems with and without the ground bus.

The two options for a joint kit include cover height (represented by a 2 or 3 for 2 inches or 3 inches) and color (silver, black, white or RAL).

Part NumberSRPJK-PIR-2-SILSRPJK-PIR-2-BLKSRPJK-PIR-2-WHTSRPJK-PIR-3-SILSRPJK-PIR-3-BLKSRPJK-PIR-3-WHT

*RAL color codes can also be used

End Cap KitUsed for covering and securing open ends of the raceway. The end cap, screws, five red safety covers and 17 inches (432mm) of power cover is included for a standard straight.

For straights that will be field cut, two end caps, screws and an end cap clip are provided.

The two options for an end cap kit include cover height (represented by a 2 or 3 for 2 inches or 3 inches) and color (silver, black, white or RAL).

Part NumberSRPEC-PIR-2-SILSRPEC-PIR-2-BLKSRPEC-PIR-2-WHTSRPEC-PIR-3-SILSRPEC-PIR-3-BLKSRPEC-PIR-3-WHT



To be used with standard straights

To be used when field cutting straights to end a run

**A joint kit is provided with each straight section (see pg. 2.2)

**Kit contains parts for ending both standard and field cut straights

PIR Series



ASSEMBLY ACCESSORIES: SUPPORT HARDWARE

Wall Mount ClipSections of Plug-In Raceway may be mounted by means of wall mount clips. Use of the wall mount clips can dramatically speed up the system installation time compared to direct wall mounting.

The clip is installed by inserting two flat head screws through the clip and into the support point on the wall. The Plug-In Raceway pivots into the hook and is secured with a set screw. One wall mount clip is required every 30 inches (76 cm).

*Plug-In Raceway can also be installed by inserting screws through the backplane and directly into wall studs.



Part NumberSRPWMC-PIR



Power Systems

ADD-ON ACCESSORIES: ANGLED COVER

Angled CoverThe Angled Cover is perfect for clean rooms and any other environment where it's critical that dust does not build up. Angled Covers can be purchased with both Power only and Power & Data systems.

The Angled Cover comes with included brackets that are screwed into joists along the wall above the raceway. The Angled Cover then snaps onto the brackets.

The Angled Cover can be cut to size in the field and easily reconfigured to match any layout.

Each order of 5 ft. (2 meters) of Angled Cover comes with 2 brackets (18"[457mm] each) and an end cap.


End caps can also be ordered separately, using the following product numbers:

SACEC-45-PIR-SILSACEC-45-PIR-BLKSACEC-45-PIR-WHT


Angled Cover

U AC - 45 - 0010

- SIL


2. Product (section housing)AC Angled Cover

4. Length (length of section)0500 5 ft. (U.S.) 1000 10 ft. (U.S.)

M200 2 meters (Metric)M300 3 meters (Metric)


WHT Paint UEC White

1. System

2. Product

4. Length

5. Paint Color

Examples:UAC-45-0500-SIL = U.S., Angled Cover- 45 degree angle- 5 feet- painted SilverMAC-45-M300-BLK = Metric, Angled Cover- 45 degree angle- 3 meters- painted Black

Bracket

3. Angle

3. Angle (angle of cover)45 45 degree angle

End Cap

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| StarlinePower.com


Power & Data

3.1

Internal ElbowData Cover (w/ cut out)

Power Feeds

Cover Strip

External Elbow

Vertical Elbow

End Cap

STARLINE Plug-In Raceway is available in standard lengths of 2.5, 5 & 10 feet (1, 2 & 3 meters). Various modules are offered complete with breaker and receptacle, and in both single phase and three phase configurations up to 30 amps.

Module

Joint Kit




Power & Data Systems

STRAIGHT SECTIONS

Product DescriptionEach Plug-In Raceway straight section consists of a two-channel extruded aluminum housing. The power channel contains an insulated strip with copper busbars. The aluminum extrusion acts as a 100% ground path. The data channel provides a raceway for datacom cabling.

Each raceway straight is enclosed by means of cover pieces and plug-in modules (ordered separately). Power available as 4 pole (3 phase + Neutral) and 4 pole with isolated ground conductor. Straight sections work with all ampere ratings – 20 and 60 Amp (63 Amp IEC).

Sections should be supported every 32" (813mm) max (typical wall joists are placed every 16" (406mm)). STARLINE Plug-In Raceway is available in standard lengths of 2.5, 5 & 10 feet (1, 2 & 3 meters). If custom lengths are required for your project, Plug-In Raceway is also field cuttable. To learn more, please refer to pages 4.1-4.6.

*Please note, a straight section only includes the backplane of the raceway. Cover strip pieces must be ordered with their own, separate part number (see pg. 3.10-3.13).

WEIGHT: 1.5 lb/.68 kg per foot


Back Plane

Data Side

Power Side

Bus Connector

Bus Connector Keeper

*Power and Data Cover Pieces ordered

separately (see pgs. 3.10-3.13)

Available in lengths of 2.5, 5 and 10 feet (1, 2 and 3 meters)

6 in. (152.4mm)

Now Included with Straight:

Components for resizing straight:

Installation Guide

Joint Insulator

Joint Kit:

Power & Data Covers

PIR Series


PRODUCT SELECTION GUIDEPower & Data Systems

STRAIGHT SECTIONS: PRODUCT NUMBERS


U RD S 020 - 4 H - 0206 U 1. System

2. ProductLine

7.StraightLength

6.Ground Busbar

5. Poles


2. Product Line (section housing)RD Raceway Dual



Examples:URDS020-4H-0500U = U.S., Raceway Dual, Straight, 20 amps- 4 poles, Housing ground- 5 feet long, unshieldedMRDS063-4G-M100S = Metric, Raceway Dual, Straight, 63 amps- 4 poles, Isolated/Dedicated ground- 1 meter long, shielded

3. ProductType

4. ProductFrame

3. Product Type (section component)S Straight



8.EMI Shield

8. EMI Shield (optional shield to minimize electromagnetic radiation)U Unshielded S Shielded

7. Straight Length (length of section)*0206 2 ft. 6 in. (U.S.) M100 1 meter (Metric) 0500 5 ft. (U.S.) M200 2 meters (Metric)1000 10 ft. (U.S.) M300 3 meters (Metric)

*If custom lengths are required for your project, Plug-In Raceway is also field cuttable. To learn more, please refer to pages 4.1 - 4.6.

EMI Shield (optional)

(A) (G) (B) (N) (C)




ELBOW SECTIONS

Product DescriptionAn elbow is used for making a horizontal or vertical 90 degree change of direction in a raceway run. Specify internal or external for horizontal elbows and up or down for vertical.

Elbows work with all ampere ratings – 20 and 60 Amp (63 Amp IEC); Elbows are 5-pole for use on systems with and without the ground bus. All elbows have a 12 inch x 12 inch (305mm x 305mm) outside foot print and come with (2) bus connector keepers (not pictured) for easy connections to the adjacent sections and 17 inch (432mm) cover pieces. Elbows are designed to be field-cut for jobsite fitting to as-built construction.

To learn more about field cutting, please refer to pages 4.1 - 4.6.


Down TurningVertical Elbow

InternalHorizontal Elbow

Up TurningVertical Elbow

ExternalHorizontal Elbow

Polarization Stripe

Polarization Stripe Polarization Stripe

Polarization Stripe

12 in. (305mm)

12 in. (305mm)

PIR Series



ELBOW SECTIONS: PRODUCT NUMBERS


U RD E 020 - 4 H - 2 - SIL - IN U 1. System

2. ProductLine

8.Paint Color

6.Ground Busbar

5. Poles






Examples:URDE060-4H-2-SIL-UPU = U.S., Raceway Dual, Elbow, 60 amps- 4 poles, Housing ground- 2 inches (50.8mm) tall- painted Silver- Up turning vertical elbow, UnshieldedMRDE063-4G-2-BLK-INS = Metric, Raceway Dual, Elbow, 63 amps- 4 poles, Isolated/Dedicated ground-2 inches (50.8mm) tall- painted Black- Internal horizontal elbow, Shielded

3. ProductType

4. ProductFrame

3. Product Type (section component)E Elbow



9.Turning Direction

9. Turning Direction (direction of elbow)IN Internal Horizontal EX External Horizontal

UP Up turning vertical DN Down turning vertical


10.EMI Shield

*



7.Height




UNIVERSAL END FEED KITProduct DescriptionProvide an inconspicuous and fully customizable means for connecting power to the raceway busbars at the end of a run. Kit consists of a 12 in. (305mm) section of raceway, connector, wire leads, and end cap.


*Installer can configure for left hand, right hand, top or rear wire entry points- thus the term 'Universal'. End feeds work with all ampere ratings – 20 and 60 Amp (63 Amp IEC).

If current monitoring is required, it must be ordered separately and at the same time as the Universal End Feed Kit. Please see pages 7.1 - 7.2 for metering options.

*Please note: cover piece will be 17 inches (432mm) long, with 5 inches (127mm) hanging over one side of the 12 inch (305mm) back plane. WEIGHT: 2.7 lbs/1.2 kg


12 in (305mm) Back plane

End cap

17 in (432mm) Back plane


Bus connector

Ground wire

PIR Series



UNIVERSAL END FEED: PRODUCT NUMBERS


U RD F 020 - 4 H - 2 - SIL - U 1. System

2. ProductLine

8.Paint Color

6.Ground Busbar

5. Poles





8. Paint (color of the cover)SIL Paint UEC Silver BLK Paint UEC BlackWHT Paint UEC White

Examples:URDF060-4G-2-SIL-S = U.S., Raceway Dual, End Feed, 60 amps- 4 poles, Isolated/Dedicated ground-2 inches (50.8mm) tall- painted Silver- ShieldedMRDF063-4H-3-PB8-U = Metric, Raceway Dual, End Feed, 63 amps- 4 poles, Housing ground-3 inches (76.2mm) tall- painted RAL 3018- Unshielded

3. ProductType

4. ProductFrame

3. Product Type (section component)F End Feed




9.EMI Shield


*


7.Height




UNIVERSAL CENTER FEED KITProduct DescriptionProvides an inconspicuous means for connecting power to the raceway busbars in the center of a run. Kit consists of a 12 inch (305mm) section of raceway, connector and wire leads.


*Installer can configure for top, bottom or rear wire entry points- thus the term 'Universal'. Center feeds work with all ampere ratings – 20 and 60 Amp (63 Amp IEC).

*Please note: cover piece will be 22 inches (559mm) long, with 5 inches (127mm) hanging over each side of the 12 inch (305mm) back plane.

WEIGHT: 2.7 lbs/1.2 kg


Back plane



Bus connectorBus connector

12 in (305mm) back plane

22 in (559mm) cover piece

Ground wire

Current Monitoring with P13 Module:

If a current monitoring module is required, it must be located immediately to the right of a Center Feed when the polarizing stripe is on the bottom.

= polarizing stripe

See pages 7.1-7.2 for current monitoring options.

Center Feed

P13 module with M50 meter

PIR Series



UNIVERSAL CENTER FEED: PRODUCT NUMBERS


U RD C 020 - 4 H - 2 - SIL - U 1. System

2. ProductLine

8.Paint Color

6.Ground Busbar

5. Poles





8. Paint (color of the cover)SIL Paint UEC Silver BLK Paint UEC BlackWHT Paint UEC White

Examples:URDC060-4G-3-SIL-U = U.S., Raceway Dual, Center Feed, 60 amps- 4 poles, Isolated/Dedicated ground- 3 inches (76.2mm) tall- painted Silver, UnshieldedMRDC063-4H-2-WHT-U = Metric, Raceway Power, Center Feed, 63 amps- 4 poles, Housing ground- 2 inches (50.8mm) tall- painted White, Unshielded

3. ProductType

4. ProductFrame

3. Product Type (section component)C Center Feed



9.EMI Shield


*



7.Height



Cover Pieces

POWER COVER PIECES

Product DescriptionCover pieces are required to cover the remaining open areas that are not covered by Plug-In Modules, Feeds or Elbows. Going along with your straight pieces of Power Raceway or Power & Data Raceway, you will need to order your power cover pieces, or your power and your data cover pieces.

WEIGHT: .55 lb/.25 kg per 10 inches (254mm)


Power Cover Piece

3.3 in. (83.8mm)

PIR Series



U PC - 0010 -

2 - SIL

Power Cover Pieces

POWER COVER PIECES: PRODUCT NUMBERS



2. Product (section housing)PC Power Cover


WHT Paint UEC White

5. Paint Color

3.Length

2. Product

1. System

Examples:UPC-0500-2-SIL = U.S., Power Cover- 5 feet- 2 inches (50.8mm) tall- painted SilverMPC-M200-2-BLK = Metric, Power Cover- 2 meters- 2 inches (50.8mm) tall- painted Black


*

*RAL system can also be used; reference page 8.1M025 25 centimeters (Metric) M200 2 meters (Metric)


4. Height



Cover Pieces

DATA COVER PIECES

Product DescriptionCover pieces for data outlets are provided with a rectangular cutout sized for the targetcommunication device. There are two cutouts available the C1 and C2. The “C1 cutout”measures 2.64”x1.320” (67.056 x 33.528mm) with mounting hole spacing of 3.28” (83.312mm). The C1 cutout is able to accept two and three port housings.

The C2 cutout is designed to accept angled modules, making it possible to meet bend radius requirements while maintainingthe sleek design of the raceway. The C2 Cutout is designed to accept HUBBELL® and BLACK BOX® Modules or othermanufacturer equivalent.

The modules and housings accept a wide variety of Data, Audio/Video, and Fiber Jacks.

WEIGHT (no cutout): .4 lb/.18 kg per 10 inches (254mm)


Data Cover Piece with C2 Cutout

Data Cover Piece with C1 Cutout

Data Cover Piece with no cutout

C1 cutout with 2 ISF3W device configurations

C1 cutout with 1 ISF2BK device configuration

C1 cutout with 1 ISF2GY device configuration

C1 cutout with 1 ISF3GY device configuration

C2 cutout with IM2IA15GY device configuration

C2 cutout with IM2IA15W device configuration

Cutout Configuration DescriptionC1 ISF3B 3-port frame

C1 IM1IA15GY 1-port recessed angle, gray

C1 (2) SF3W (2) 3-port frame, white

C1 ISF2BK 2-port frame, black

C1 ISF2W 2-port frame, white

C1 ISF3GY outlet cover, 3-port frame, gray

C1 ISF2GY outlet cover, 2-port frame, gray

C1 ISF3W outlet cover, 3-port frame, white

C2 IM1IA15W outlet cover, white

C2 IM2IA15W 2-port recessed angled, white

C2 IM2KA15GY 2-port angled, gray

PIR Series



U DC - 0010

- SIL

Data Cover Pieces

BLANK DATA COVER PIECES: PRODUCT NUMBERS


U DC - C1 - 0010 - 1 - ISF3B

- SIL

6. Device

7. Paint Color

2. Product (section housing)DC Data Cover

Examples:UDC-C1-0010-2-IM1IA15GY-SIL = U.S., Data Cover- C1 cut out- 10 inches, 2 devices- IM1IA15GY configuration- painted SilverMDC-C2-M025-1-IM2IA12W-BLK = Metric, Data Cover- C2 cut out- 25 centimeters, 1 device- IM2IA12W configuration- painted Black

1. System

2. Product

3. Cut out

4.Length

5. Quantity


3. Cut out (cut-out size)C1 C1 C2 C2

5. Quantity (number of devices)1 1 device 2 2 devices

6. Device (NEMA or IEC configuration)*For a complete list of NEMA & IEC configurations, see pg. 8.1


WHT Paint UEC White

CUT-OUT DATA COVER PIECES: PRODUCT NUMBERS


2. Product (section housing)DC Data Cover


WHT Paint UEC White

4. Paint Color

3.Length

2. Product

1. System

Examples:UDC-0206-SIL = U.S., Data Cover- 2 feet 6 inches- painted SilverMDC-M025-BLK = Metric, Data Cover- 25 centimeters- painted Black

4. Length (length of section)0010 0 ft. 10 in. (U.S.) M025 25 centimeters (Metric)


*

*



M025 25 centimeters (Metric) M200 2 meters (Metric)




ASSEMBLY ACCESSORIES: SYSTEM HARDWARE




Bus connector

Joint KitA joint kit makes electrical and mechanical connections between raceway sections. Consists of a bus connector, bus connector keeper and a 10 inch (254mm) piece of blank cover to enclose the joint.

The bus connector presses and locks into place between adjoining sections. The bus connector keeper is positioned then screwed to the backplane, making the mechanical and equipment ground connections. Joint kits are 5-pole for use on systems with and without the ground bus.

The two options for a joint kit include cover height (represented by a 2 for 2 inches or 3 for 3 inches) and color (silver, black, white or RAL). *Please note: Even if 3 is selected, the data channel cover will always remain at 2 inches (50.8mm) tall.

Part NumberSRDJK-PIR-2-SILSRDJK-PIR-2-BLKSRDJK-PIR-2-WHTSRDJK-PIR-3-SILSRDJK-PIR-3-BLKSRDJK-PIR-3-WHT


End Cap KitUsed for covering and securing open ends of the raceway. The end cap, screws, five red safety covers and 17 inches (432mm) of power and data cover is included for a standard straight.

For straights that will be field cut, two end caps, screws and an end cap clip are provided.

The two options for a joint kit include cover height (represented by a 2 for 2 inches or 3 for 3 inches) and color (silver, black, white or RAL). *Please note: Even if 3 is selected, the data channel cover will always remain at 2 inches (50.8mm) tall.

Part NumberSRDEC-PIR-2-SILSRDEC-PIR-2-BLKSRDEC-PIR-2-WHTSRDEC-PIR-3-SILSRDEC-PIR-3-BLKSRDEC-PIR-3-WHT


17 in. (432mm)Power & Data Cover

included

To be used with standard straights

To be used when field cutting straights to end a run

**A joint kit is provided with each straight section (see pg. 3.2)

**Kit contains parts for ending both standard and field cut straights

PIR Series



ASSEMBLY ACCESSORIES: SUPPORT HARDWARE

Wall Mount ClipSections of Plug-In Raceway may be mounted by means of wall mount clips. Use of the wall mount clips can dramatically speed up the system installation time compared to direct wall mounting.

The clip is installed by inserting two flat head screws through the clip and into the support point on the wall. The Plug-In Raceway pivots into the hook and is secured with a set screw. One wall mount clip is required every 30 inches (76 cm).

*Plug-In Raceway can also be installed by inserting screws through the backplane and directly into wall studs.



Part NumberSRDWMC-PIR




ADD-ON ACCESSORIES: ANGLED COVER

Angled CoverThe Angled Cover is perfect for clean rooms and any other environment where it's critical that dust does not build up. Angled Covers can be purchased with both Power only and Power & Data systems.

The Angled Cover comes with included brackets that are screwed into joists along the wall above the raceway. The Angled Cover then snaps onto the brackets.

The Angled Cover can be cut to size in the field and easily reconfigured to match any layout.



End caps can also be ordered separately, using the following product numbers:

SACEC-45-PIR-SILSACEC-45-PIR-BLKSACEC-45-PIR-WHT


Angled Cover

U AC - 45 - 0010

- SIL


2. Product (section housing)AC Angled Cover

4. Length (length of section)0500 5 ft. (U.S.) 1000 10 ft. (U.S.)

M200 2 meters (Metric)M300 3 meters (Metric)


WHT Paint UEC White

1. System

2. Product

4. Length

5. Paint Color

Examples:UAC-45-0500-SIL = U.S., Angled Cover- 45 degree angle- 5 feet- painted SilverMAC-45-M300-BLK = Metric, Angled Cover- 45 degree angle- 3 meters- painted Black

Bracket

3. Angle

3. Angle (angle of cover)45 45 degree angle

End Cap

PIR Series



| StarlinePower.com


Cabinet Busway Series

6.1

The Starline Plug-In Raceway Cabinet Busway (CB) series is available in multiple lengths with various cord lengths and connector body options. Plug-in modules are offered complete with breaker and receptacle, and in both single phase and three phase configurations up to 30 amps. System and modules are ordered separately.

Plug-In Modules


3.3 in. (83.8mm)

60 amp insulator

(A) (G) (B) (N) (C)

Plug-In Modules

CB System



Cabinet Busway Series

SYSTEM COMPONENTS

Product DescriptionEach CB series unit consists of an extruded aluminum backplane with an insulated strip containing copper busbars, along with an end feed, end cap and optional cord. The aluminum extrusion acts as a 100% ground path. Each unit is enclosed by means of cover pieces and plug-in modules (ordered separately). Available as 4-pole (3 phase + Neutral), and 4-pole with isolated ground conductor. The CB series is offered in 60 Amps (63 Amp IEC).

The CB series includes built-in hardware on the back of each unit that can be used to hang the device in a server cabinet.

Total length of your device will be your selected pluggable space plus 10 inches (254mm) to accommodate for the end cap and end feed (Refer to option 8. Plug-In Module Space on pg. 5.3 Cabinet Busway Series: Product Numbers)


Back Plane End Feed

End Cap

Pluggable Space

*Please note, a CB series unit only includes the backplane of the raceway, end feed, end cap and optional cord. Plug-in modules must be ordered separately (see section 6).

Cord

Plug

Spare Cover is provided

*2 mounting brackets are provided with each system

PIR Series


PRODUCT SELECTION GUIDECabinet Busway Series

CABINET BUSWAY SERIES: PRODUCT NUMBERS

U CB P 060 240 - H M - 0206

- 0200 - 460P9S - L - 2 - SIL

1. System

2. ProductLine

3. Frame Type

5. Voltage

6.Ground Busbar

7.Metering

8.Plug-In Module Space

9.Cord Length

10.Connector Body

13.Paint Color


2. Product Line (section housing)CB Cabinet Busway

4. Product Frame (maximum amperage)060 60 amps (U.S.) 063 63 amps (Metric)

5. Voltage (voltage options)240 240 volts or 120/208 volts (U.S.)

480 480 volts (U.S.) 415 415 volts (Metric)


7. Current Monitoring (optional metering)M Metered Unit* N Non-Metered Unit

8. Plug-In Module Space (total length available for modules)0206 2 ft. 6 in. (U.S.) M080 .8 meter (Metric)0309 3 ft. 9 in. (U.S.) M120 1.2 meters (Metric)0500 5 ft. (U.S.) M160 1.6 meters (Metric) 0603 6 ft. 3 in. (U.S.) M200 2 meters (Metric)

9. Cord Length (cord length options)0000 no cord M060 .6 meter (Metric)0200 2 ft. (U.S.) M125 1.25 meters (Metric)0400 4 ft. (U.S.) M200 2 meters (Metric)0600 6 ft. (U.S.) M250 2.5 meters (Metric)0800 8 ft. (U.S.) M300 3 meters (Metric) 1000 10 ft. (U.S.)1200 12 ft. (U.S.)

13. Paint Color (color of module cover)SIL Paint UEC Silver BLK Paint UEC Black

WHT Paint UEC White

****RAL system can also be used; reference page 8.1

Examples:UCBP060240-HM-0500-0000-STNDRD-L-2-SIL= U.S., Cabinet Busway system, Power, 60 amp, 240 volts- Housing ground, Metered Unit- 5 feet pluggable space- no cord- wire clips, no cord- Left end feed location- 2 inches (50.8mm) tall- painted SilverMCBP063415-GN-M200-M060-560P7S-L-2-WHT = Metric, Cabinet Busway system, Power, 63 amp, 415 volts- Isolated ground, Non-metered Unit- 2 meters pluggable space- .6 meter cord- 560P7S plug- Left end feed location- 2 inches (50.8mm) tall- painted White

**Total length of your device will be your selected plug-in module space plus 10 inches (254mm) to accommodate for the end cap and end feed

*If metering is selected, you must order a separate metering module on pgs. 7.1-7.2. Selecting metering will automatically reduce your plug-in module space by 10 inches (254mm)

10. Plug (plug options at end of cord)STNDRD Wire clips, no cord 560P9S460P9S 560P7S460P7S 563P6S04WIRE Terminal box 563P6W 05WIRE Terminal box

3. Frame Type (section housing)P Power D Power & Data

11. End Feed Location (side of end user connection)L Left

***Consult factory if end feed location of ‘right’ is necessary

4. Product Frame

11.End Feed Location


12.Height

12. Height (height of end feed cover)2 2 inches (50.8mm) 3 3 inches (76.2mm)



U RM C S 020 S - P11 H - 1 - 515DGY

- SIL

Plug-In Modules

PLUG-IN MODULES: PRODUCT NUMBERS


Examples:URMCS060S-P11H-1-515DGY-SIL = U.S., Raceway Module, Circuit Breaker, Single breaker, 60 amp, Standard unlocked- P11 module, Housing ground- 1 device- 515D device, Gray receptacle, painted SilverMRMES063S-P12H-1-316A6SGY-SIL = Metric, Raceway Module, Circuit Breaker D Curve, Single breaker, 63 amp, Standard unlocked- P12 module, Housing ground- 1 device- 316A6S device, Gray receptacle- painted Silver


2. Product (section housing)RM Raceway Module

12. Paint Color (color of module cover)SIL Paint UEC Silver BLK Paint UEC Black

WHT Paint UEC White

12. Paint Color

2. Product

1. System

9. Quantity (number of devices as selected in #10.)1 1 device 2 2 devices3 3 devices 4 4 devices

3. Protection

4. Number of Breakers

5. Amperage

7. Box

8. Ground

9. Quantity

10. Device

11. Receptacle Color

3. Protection (section component)C Circuit Breaker (UL listed) O Outlet Box

B Circuit Breaker C Curve (IEC listed) F Fused Box

E Circuit Breaker D Curve (IEC listed)

4. Number of Breakers (reference table on pgs. 6.8 & 6.9)S Single M Multiple

N None (0)

5. Amperage (paddle compatibility)020 20 amps (U.S. & Metric) 060 60 amps (U.S.)


7. Box (what module/enclosure)P11 10”(254mm)L x 2"(50.8mm)H P21 15”(381mm)L x 2"(50.8mm)H

P12 10”(254mm)L x 2.5"(63.5mm)H P22 15”(381mm)L x 2.5"(63.5mm)H

P13 10”(254mm)L x 3"(76.2mm)H P23 15”(381mm)L x 3"(76.2mm)H

8. Ground (what type of ground is installed)H Housing D Dedicated

G Isolated

10. Device (NEMA or IEC configuration)*For a complete list of NEMA & IEC configurations, see pg. 6.8 - 6.9

11. Color (receptacle color (not all colors available for all devices; consult factory))GY Gray RD Red

WH White BK Black

BL Blue IV Ivory

6. Lock

6. Module Locking Options (security for unit)S Standard L Module Lock** *RAL system can also be used; reference page 8.1

*

**The image to the left shows a plug-in module with 'module lock'. This feature prevents the removal of the plug-in module from the straight, unless a special tool is used. Please refer to order option 6. for the purchase of this feature.

PIR Series


PRODUCT SELECTION GUIDEProduct Number Resources

RAL Colors


1st Character 2nd Character 3rd Character

P Paint 0 100

1 101

2 102

3 103

4 200

5 201

A 300

B 301

C 302

D 303

E 400

F 401

G 500

H 501

J 502

K 600

L 601

M 602

N 603

P 700

Q 701

R 702

S 703

T 704

U 800

V 801

W 802

X 900

Y 901

Z 902

0 0

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8 8

9 9

Example:

P B 2 = Paint RAL 3012


PIR SeriesINSTALLATION INSTRUCTIONS

3Section 3Installation Instructions

PIR Series


INSTALLATION INSTRUCTIONS1

1

2

2

3

3

4

4

A A

B B

C C

D D

ELECTRIC CORPORATION

SCALE SHEET

TITLESYSTEM LAYOUT - DUAL

1

DRAWING NUMBER

F2400002 DRAWN BY DATE

APPROVED BY DATE6/16/2016

6/16/2016tem

eschultz

Welding & Assembly Tolerances

DECIMALSx ± 1"x.x ± 1

2 "x.xx ± 3

16 "Revision History REV DATE REV BY APR BY

AOriginal issue

6/16/2016 eschultz tem

ANGULARx ± 3°x.x ± 1.5°

*All welds, spot and continuous, are to be holding.Porosity and Worm Tracks are to be minimized.

*Unless otherwise noted, all fasteners are to behand-tightened and then turned 1/4 of a revolution.

F2400002 - ( S/R) C - H1H2H3...Hx

Finished Goods Part Number Assignment

DESCRIPTION

(S/R) - Orientation

'S' - Standard 'R' - Reversed

C - Color (Paint) '0' - Unpainted '1' - Anodized Silver '2' - Gray '3' - Black '4' - White '5' - Galvanized, Bright '6' - Red '7' - Blue '9' - SP (Special)

Hx - Phase Configuration

'0' - N/A (None) '4' - [A-B-C]'A' - [A-N] '5' - [A-B-N]'B' - [B-N] '6' - [B-C-N]'C' - [C-N] '7' - [C-A-N]'1' - [A-B] '8' - [A-B-C-N]'2' - [B-C] '9' - SP (Special)'3' - [C-A]

POWER: 1:8

Power joint kit

JOINT KIT: 1:8

CROSS SECTION - POWER: 1:23.330 [84.58]

2.030

[51.5

6]

POLARIZATION STRIPE

(A) (G) (B) (N) (C)

6.000 [152.40]

2.045

[51.9

4]

CROSS SECTION - POWER / DATA: 1:2

POLARIZATION STRIPE

4.4 in² DATACOM RACEWAY

POWER AND DATA 1:8

PLUG-IN MODULES: 1:4 DATA PLUG-IN MODULE : 1:41.960 [49.78]

MANY VARIETIES IN TWO LENGTH SIZES EASY

INSTALLATION / REMOVAL

COVER PLATE CUTOUTS FOR WIDE VARIETY OF DATACOM INSERTS.

EXTERNAL HORIZONTAL ELBOW: POWER 1:8

INCLUDES (2) BUS CONNECTORS AND (2) BUS CONNECTOR KEEPERS

UP VERTICAL ELBOW: POWER 1:8


EXTERNAL HORIZONTAL ELBOW: POWER/DATA 1:8


UP VERTICAL ELBOW: POWER/DATA 1:8




1

1

2

2

3

3

4

4

A A

B B

C C

D D

ELECTRIC CORPORATION

SCALE SHEET

TITLESYSTEM LAYOUT - DUAL

1

DRAWING NUMBER

F2400002 DRAWN BY DATE

APPROVED BY DATE6/16/2016

6/16/2016tem

eschultz

Welding & Assembly Tolerances

DECIMALSx ± 1"x.x ± 1

2 "x.xx ± 3

16 "Revision History REV DATE REV BY APR BY

AOriginal issue

6/16/2016 eschultz tem

ANGULARx ± 3°x.x ± 1.5°

*All welds, spot and continuous, are to be holding.Porosity and Worm Tracks are to be minimized.

*Unless otherwise noted, all fasteners are to behand-tightened and then turned 1/4 of a revolution.

F2400002 - ( S/R) C - H1H2H3...Hx

Finished Goods Part Number Assignment

DESCRIPTION

(S/R) - Orientation

'S' - Standard 'R' - Reversed

C - Color (Paint) '0' - Unpainted '1' - Anodized Silver '2' - Gray '3' - Black '4' - White '5' - Galvanized, Bright '6' - Red '7' - Blue '9' - SP (Special)

Hx - Phase Configuration

'0' - N/A (None) '4' - [A-B-C]'A' - [A-N] '5' - [A-B-N]'B' - [B-N] '6' - [B-C-N]'C' - [C-N] '7' - [C-A-N]'1' - [A-B] '8' - [A-B-C-N]'2' - [B-C] '9' - SP (Special)'3' - [C-A]

POWER: 1:8

Power joint kit

JOINT KIT: 1:8

CROSS SECTION - POWER: 1:23.330 [84.58]

2.030

[51.5

6]

POLARIZATION STRIPE

(A) (G) (B) (N) (C)

6.000 [152.40]

2.045

[51.9

4]

CROSS SECTION - POWER / DATA: 1:2

POLARIZATION STRIPE

4.4 in² DATACOM RACEWAY

POWER AND DATA 1:8

PLUG-IN MODULES: 1:4 DATA PLUG-IN MODULE : 1:41.960 [49.78]

MANY VARIETIES IN TWO LENGTH SIZES EASY

INSTALLATION / REMOVAL

COVER PLATE CUTOUTS FOR WIDE VARIETY OF DATACOM INSERTS.

EXTERNAL HORIZONTAL ELBOW: POWER 1:8


UP VERTICAL ELBOW: POWER 1:8


EXTERNAL HORIZONTAL ELBOW: POWER/DATA 1:8


UP VERTICAL ELBOW: POWER/DATA 1:8


PIR Series


INSTALLATION INSTRUCTIONS

BEFORE YOU BEGIN

• Always wear appropriate PPE

• Please consult NFPA 70E for information on calculating incident energy for the location of your work, and the necessary associated PPE for your particular installation.

WARNING: Hazardous voltage will cause severe shock or burn. Ensure that all circuit breakers are in the ‘OFF’ position before installing onto the raceway. Modules may be installed on an energized system. Be sure that they are NOT installed under load.

Step 1

Step 2

INSTALLING A PLUG-IN MODULE

To install the module onto the raceway, first insure proper alignment of the plug-in module with the raceway before snapping the module on. The breaker/label/tab side of the module should face toward the polarizing strip.

Place the top leg of the plug-in module onto the backplane, making sure that there is contact, rotate the module until the lower leg makes contact with the backplane. You will hear a click. The plug-in module is now installed.

Breaker Side

PolarizingStripe



Step 1

REMOVING A PLUG-IN MODULE

To remove the plug-in module, press the 2 release buttons on the module to release the latching snaps. Then rotating up and away from the user, the module will release from the backplane.

Release Button

ReleaseButton

PIR Series


PLUG-IN INSERTION INSTRUCTIONS


PIR SeriesFIELD SERVICES AND WARRANTY

4Section 4Field Services and Warranty

PIR Series


FIELD SERVICES AND WARRANTY

UNIVERSAL GLOBAL SERVICES

With over 30 years of experience in the market, Starline has the knowledge and expertise to ensure that your Plug-In Raceway system is functioning at a best-in-class level.

We are currently offering the following services:

Load Bank Testing and Equipment Rentals

Whether you are in need of rental equipment to test your power system or a team of technicians to test the system for you, Universal Global Services has you covered. Select testing equipment from our inventory of load banks and associated gear, or work with a UEC engineer to customize your own test plan to suit your individual needs.

Meter Services

Factory trained and certified technicians will provide comprehensive on-site meter commissioning that includes meter inspection, programming and detailed documentation. Our technicians will program CPM meters and offer optional integration services to your BMS or DCIM for any and all meters located within your facility.

Startup and System Certification

Certified technicians inspect and validate that the installation meets factory standards, ensuring ongoing reliability and compliance with facility safety requirements. Upon successful completion of system startup, Starline’s standard one (1) year manufacturer’s warranty will be automatically extended.

• Ensure all joint and feed connections are properly installed with continuity testing

• Ensure proper installation of all plug-in units

• Validate that system will perform to your specified requirements

• Full certification report delivered electronically at conclusion of service

Engineering Studies

Understanding the dangers and implementing a safety program is imperative to maintaining a safe work environment. Our professional engineers will conduct comprehensive facility electrical studies and recommend corrective actions, confirming your systems reliability and compliance with government and safety requirements.


PIR SeriesFIELD SERVICES AND WARRANTY

On-Site Installation Support

On-site installation support begins by scheduling a site trip during your system installation. All work is performed by certified technicians- including review of installation best practices prior to the job, visual inspection of safe system installation, contractor installation oversight, and inspection and verification of functionality after rework.

On-Site Product Training

Certified technicians will provide a comprehensive training course curriculum that meets our high factory system standards, ensuring ongoing reliability of the system while also emphasizing operational safety. This course curriculum takes place in both a classroom and on-site with equipment.

Extended Warranty and Enhanced Service Plans

Ensure that your equipment investment is always covered. Select from an extended factory warranty or one of our many Enhanced Service Plans to meet your organizational requirements.

Contact your Starline Representative today to add services to your Plug-In Raceway order, or download detailed Statement of Work documents at http://downloads.uecorp.com/services.

Choice of Extended Warranty or Enhanced: Silver, Gold or Platinum Service PlansExtended1, 2, 3, 4

years

Silver1, 2, 3, 4

years

Gold1, 2, 3, 4

years

Platinum2, 3, 4 years

Repair or replacement of defective parts throughout life of service agreement X X X X

24/7 technical support hotline X X X X

Visual inspection of meters X X X

Visual inspection of all joints for visible gaps X X X

Update firmware and verify all Starline CPMs X X X

Includes travel and expenses X X X

One (1) service site visit per year X

Two (2) service site visits per year X X

Thermal imaging of all plug-in units X X

Thermal imaging of all joints X X

Thermal imaging of all end feed units X X

Detailed and fully executed thermography report X X

Online portal for test reports & documentation X X

Spare parts inventory management program X

PIR Series


FIELD SERVICES AND WARRANTY

STANDARD FACTORY WARRANTY

Contractor/Customer: ___________________________________________________________

Customer Order: _______________________________________________________________

Seller warrants all products sold by Universal Electric Corporation to be free from defects in material or workmanship for a period of one year from the date of shipping. Seller’s liability on this warranty shall be limited to the repair or replacement of any product which is returned to the Seller, within one year of the date of delivery and which is found by the Seller to be defective in material or workmanship. Customer must have written authorization prior to returning any material to Universal Electric. The Buyer will be responsible for the cost of removing and reinstalling a defective part(s) or its replacement and all labor and material and all other costs or expenses incurred in connection therewith.

Notwithstanding any provision contained herein to the contrary, (i) Buyer’s use of any plug-ins, parts and/or components that are not manufactured by UEC with the Products, and/or (ii) if any services and/or warranties are provided by any person/entity other than UEC without UEC’s prior written consent, all warranties for all Products shall immediately terminate and be null and void.

Warranty Period: 1 year from delivery date

STANDARD FACTORY WARRANTY PROCESS

1. Customer calls either UEC Rep or UEC direct.

2. Customer Service Specialist will issue Return Material Authorization (RMA).

3. Customer returns warranted item along with copy of RMA.

4. UEC will either rework item or manufacture new item depending on the customer needs.

5. UEC ships item back to customer.

6. UEC will determine reason for failure.

7. Corrective action will be documented.

8. If reason for failure is requested by customer. UEC will send report to customer.

9. All action items from corrective action report must be completed by assigned designer and returned to Quality Department.

10. Quality Assurance Department will track all warranted events and report them to UEC Managers, Directors, and the Executive Team.


PIR SeriesMAINTENANCE

5Section 5Maintenance

PIR Series


MAINTENANCE

STARLINE RACEWAY RECOMMENDED MAINTENANCE

Starline's products are designed to be user friendly with no mandatory maintenance required. After proper installation, the joints, end feeds, and plug-in modules require little to no maintenance. Starline Plug-In Raceway uses boltless, compression type connection for the joining of conductors and sections. The end result is a reliable, heat tested connection at every joint that takes little to no maintenance over the life of the product.

The plug-in modules, joint connections, end feed connections, and mounting hardware can be checked at the user’s discretion, but is not required by Universal Electric Corporation.

IR inspection of the end feed connections, joints, and plug-in units can be checked at the user’s discretion, but is not required by Universal Electric Corporation.

We do recommend that the system be inspected periodically for physical damage or signs of any abnormalities.

Starline offers comprehensive on-going service plans that extend the life of the warranty over the duration of the plan. For more information, contact your Starline sales representative or email the factory at [email protected].

F0900073 07/18

For additional information regarding the Starline Plug-In Raceway system, please visit:http://www.starlinepower.com/raceway

United States 168 Georgetown Road | Canonsburg, PA 15317

UK & Northern EuropeUnit C Island Road | Reading RG2 0RP UK

Asia Pacific Region Office16D, Tuas Avenue 1 | #04-60/62 | JTC Space @ Tuas | Singapore 639536

S.W Asia Region OfficeGround Floor, E-1 Block, Beech Building | Manyata Embassy Business Park | Outer Ring Road | Bangalore, India 560045

Universal Electric Corporation (UEC), the manufacturer of Starline, has been a leader in powerdistribution since 1924. The company’s founders led the way for many new technologiesin the power distribution equipment industry. Today, this family tradition of innovationcontinues to pave the way for safer, more innovative and more reliable electrical powerdistribution systems. Visit www.StarlinePower.com for your flexible power solutions.

http://www.starlinepower.com/busway/products/250-400-800/

Documents

Installation, Operation and Maintenance Manual · 2018. 7. 6. · PIR Series 6 Installation, Operation and Maintenance Manual PIR Series VERSION 1 PRODUCT SPECIFICATION related expenses