Installation Manual€¦ · E. Non-Combustible Materials Specification Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick,

Harman® • P35i-C Installation Manual_R5 • 2019 -___ • 03/211 8390-784i

Installation ManualInstallation and Appliance Setup

INSTALLER: Leave this manual with party responsible for use and operation.OWNER: Retain this manual for future reference.

To obtain a French translation of this manual, please contact your dealer or visit www.harmanstoves.comPour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.harmanstoves.com

NOTE

Model(s):P35i-C Pellet Insert

NOTICE: SAVE THESE INSTRUCTIONS

Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.

• Donotstoreorusegasolineorotherflammablevaporsand liquids in the vicinity of this or any other appliance.

• Donotoverfire-Ifanyexternalpartstartstoglow,youareoverfiring.Reduce feedrate.Overfiringwillvoidyour warranty.

• Comply with all minimum clearances to combustibles asspecified.Failuretocomplymaycausehousefire.

WARNING!

Hot glass will cause burns.• Do not touch glass until it is cooled• NEVERallowchildrentotouchglass• Keep children away• CAREFULLYSUPERVISEchildreninsameroomas

stove.• Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other

flammable materials.• Keepclothing,furniture,draperiesandotherflammable

materials away.

HOT SURFACES!

Glass and other surfaces are hot during operation and cool down.

WARNING!

Tested and approved for wood pellets only burning of any other type of fuel voids your warranty. When burning higher ash content pellets more frequent cleanings may be required.

CAUTION!

Check building codes prior to installation.• InstallationMUSTcomplywithlocal,regional,stateand

national codes and regulations.• Contactlocalbuildingorfireofficialsaboutrestrictions

and installation inspection requirements in your area.

CAUTION!


= Contains updated information

TABLE OF CONTENTS

Safety Alert Key:• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwill result in death or serious injury.• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcould result in death or serious injury.• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.• NOTICE:Indicatespracticeswhichmaycausedamagetothestoveortoproperty.

InstallationStandardWorkChecklist . . . . . . . . . . . . . . . . . . . . 3

1 Product Specific and Important Safety Information A. ApplianceCertification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B. GlassSpecifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C.MobileHomeApproved . . . . . . . . . . . . . . . . . . . . . . . . . . . 4D. BTU&EfficiencySpecifications . . . . . . . . . . . . . . . . . . . . . 4E. Non-CombustibleMaterialsSpecification. . . . . . . . . . . . . . 5F. CombustibleMaterialsSpecification . . . . . . . . . . . . . . . . . 5G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5H.California . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Getting Started A. DesignandInstallationConsiderations . . . . . . . . . . . . . . . 6B. ToolsandSuppliesNeeded . . . . . . . . . . . . . . . . . . . . . . . . 7C. InspectApplianceandComponents . . . . . . . . . . . . . . . . . . 7

3 Clearances A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . . 8B. ClearancestoCombustibles&FloorProtection. . . . . . . . . 9C.MinimumOpening-Masonry&ManufacturedFireplaces . 9

4 Termination Location and Vent InformationA. Vent Termination Design . . . . . . . . . . . . . . . . . . . . . . . . . 10B. Venting&UseofElbows . . . . . . . . . . . . . . . . . . . . . . . . . 14C. BatteryBack-upPower. . . . . . . . . . . . . . . . . . . . . . . . . . . 15D.OutsideAir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16E. LocatingYourApplianceandChimney . . . . . . . . . . . . . . . 16F. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17G.AvoidingSmoke&Odors . . . . . . . . . . . . . . . . . . . . . . . . . 17H.MobileHomeInstallation . . . . . . . . . . . . . . . . . . . . . . . . . 19I. FireSafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20J. InspectAppliance&Components . . . . . . . . . . . . . . . . . . 20

5 Appliance Setup A. UnpackingUnit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21B. ControlBoardInstallation . . . . . . . . . . . . . . . . . . . . . . . . . 22C. SecuringMountingFrame . . . . . . . . . . . . . . . . . . . . . . . . 22D.RoutingthePowerCord . . . . . . . . . . . . . . . . . . . . . . . . . . 22E. InstallingtheVenting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23F. InstallingtheBodyintotheMountingFrame . . . . . . . . . . 23G.RoomSensorInstallation . . . . . . . . . . . . . . . . . . . . . . . . . 23H. FlameGuideExtension . . . . . . . . . . . . . . . . . . . . . . . . . . 24I. FireboxDraftandCombustionFanRPM . . . . . . . . . . . . . 25

6 Reference Materials A. SafetyReminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26B. Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

!


Installation Standard Work Checklist

ATTENTION INSTALLER:Follow this Standard Work Checklist

This standard work checklist is to be used by the installer in conjunction with, not instead of, the instructions contained in this installation manual.Customer: ________________________________ Date Installed: __________________________Lot/Address: ________________________________ Location of Stove: __________________________ ________________________________ Installer: __________________________ Model: ________________________________ Dealer/Distributer Ph # __________________________ Serial Number: __________________________

! WARNING! Risk of Fire or Explosion! Failure to install appliance to these instructions can lead to a fire or explosion.Appliance Install Section 3 YES IF NO, WHY?Required non-combustible floor protection ________________________________Verified clearances to combustible. ________________________________Unit is Leveled and secured. ________________________________

Venting/Chimney Section 4Venting Configuration complies to vent diagrams. ________________________________Venting installed, sealed and secured in place with proper clearances. ________________________________Exterior wall/roof flashing installed and sealed ________________________________Terminations installed and sealed. ________________________________

Electrical Section 1120 VAC unswitched power provided to the appliance. ________________________________Check outlet with multi-meter for proper voltage. (115-120 VAC) ________________________________ Record voltage reading: ___________

Appliance Setup Section 5All packaging and protective materials are removed ________________________________Accessories installed properly ________________________________Manual bag and all it’s contents are removed from inside the appliance and given to party responsible for use and operation ________________________________Started appliance and verified that all motors and blowers operate as they should. ________________________________Checked draft using a Manometer. Record readings: __________ ________________________________

Hearth and Home Technologies recommends the following:Photographing the installation and copying this checklist for your file.This checklist remain visible at all times on the appliance until the installation is complete.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________Comments communicated to party responsible____________________ by ________________________ on __________ (Builder / Gen Contractor) (Installer) (Date)

04/17


A. Appliance Certification

B. Glass SpecificationsThis appliance is equipped with 5mm ceramic glass. Replaceglassonlywith5mmceramicglass.Pleasecontactyour dealer for replacement glass.

C. Mobile Home ApprovedThis appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The appliance must be properly grounded to the frame of the mobile home using a minimum of 8 AWG copper solid or stranded, insulated or bare wire or equivalent and use only listedpelletvent,Class“PL”connectorpipe.AHarman®OutsideAirKitmust be installed in amobilehome installation.

NOTE: This installation must conform with local codes. IntheabsenceoflocalcodesyoumustcomplywiththeASTME1509-12,ULC-S628-93& (UM) 84-HUD

MODEL: P35i-CPelletInsertLABORATORY: OMNI-TestLaboratories,Inc.,PFS-TECOREPORT NO. 135-S-25-6.2,0135PN025S,F19-531TYPE: PelletFueledInsert/Supplementary

ForResidentialUseSTANDARD(s): ASTME1509-12(2017),ULC-S628-00,

ASTME2515-11,ASTME2779-10

D. BTU & Efficiency Specifications

1 1 Product Specific and Important Safety Information

The P35i-C Pellet Insert is certified tocomply with 2020 EPA particulate emission standards.

*Weighted average LHV efficiency using data collectedduring EPA emissions test.**Weighted average HHV efficiency using data collectedduring EPA emissions test.***ArangeofBTUoutputsbasedonEPADefaultEfficiencyand the burn rates from the low and high EPA tests.****Basedonthemaximumfeedrateperhourmultipliedbyapproximately8600BTU’swhichistheaverageBTU’sfroma pound of pellets.Thiswoodheaterhasamanufacturer-setminimumlowburnratethatmustnotbealtered.Itisagainstfederalregulationsto alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.This wood heater needs periodic inspection and repair for properoperation.Itisagainstfederalregulationstooperatethis wood heater in a manner inconsistent with operating instructions in this manual.

EPA Certification Number: 245-19EPA Certified Emissions: 1.5g/hr*LHV Tested Efficiency: 74.2%**HHV Tested Efficiency: 68.2%***EPA BTU Output: 9,600-28,800****BTU Input 12,800-38,400Vent Size: 4InchHopper Capacity: 62 lbsFuel Wood Pellet

Note: This installation must conform with local codes. IntheabsenceoflocalcodesyoumustcomplywiththeASTM E 1509-2012, ULC S628-93, (UM) 84-HUD

Note: Hearth&HomeTechnologies,manufacturerofthisappliance, reserves the right to alter its products, their specificationsand/orpricewithoutnotice.

Harman® is a registered trademark of Hearth & HomeTechnologies.

Note: Somegeneratororbatteryback-upsystemsmaynotbecompatiblewith themicro-processorelectronicson this appliance. Please consult the power supply manufacturer for compatible systems.

THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL, AND

CEILING/ROOF MUST BE MAINTAINED.

DO NOT INSTALL IN SLEEPING ROOM.

CAUTION!


E. Non-Combustible Materials SpecificationMaterialwhichwillnotigniteandburn.Suchmaterialsarethose consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750º C and UL763 shall be considerednon-combustiblematerials.

F. Combustible Materials SpecificationMaterials made of or surfaced with wood, compressedpaper,plantfibers,plastics,orothermaterialthatcanigniteand burn, whether flame proofed or not, or plastered orunplastered shall be considered combustible materials.

G. Electrical Codes120VAC,60Hz,Start5.0Amps,Run4.0AmpsNote: Some generator or battery back-up systems may not be compatible with the micro-processor electronics on this appliance. Please consult the power supply manufacturer for compatible systems.WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the below actions.DO NOT:• Install or operate damaged appliance• Modify appliance• Install other than as instructed by Hearth & Home

Technologies• Operate the appliance without fully assembling all

components• Overfire• Install any component not approved by Hearth & Home

Technologies• Install parts or components not Listed or approved.• Disable safety switchesImproper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Forassistanceoradditionalinformation,consultaqualifiedinstaller, service agency or your dealer.

NOTE: Hearth&HomeTechnologies,manufacturer ofthis appliance, reserves the right to alter its products, their specificationsand/orpricewithoutnotice.

Harman® is a registered trademark of Hearth & HomeTechnologies.

! WARNINGThis product and the fuels used to operate this product (wood),andtheproductsofcombustionofsuchfuels,canexpose you to chemicals including carbon black,whichisknowntotheStateofCaliforniatocausecancer,andcarbonmonoxide,whichisknowtotheStateofCaliforniato cause birth defects or other reproductive harm. For more information go to: www.P65Warnings.ca.gov

H. California


A. Design and Installation Considerations1. Appliance LocationNOTICE: Check building codes prior to installation.• InstallationMUSTcomplywithlocal,regional,stateand

national codes and regulations.• Consult insurance carrier, local building inspector, fire

officialsorauthoritieshavingjurisdictionoverrestrictions,installation inspection and permits.

Itisagoodideatoplanyourinstallationonpaper,usingexactmeasurements forclearancesandfloorprotection,beforeactually beginning the installationConsideration must be given to:• Safety,convenience,trafficflow• Placement of the chimney and chimney connector. • If you are not using an existing chimney, place the

appliance where there will be a clear passage for a factory-builtlistedchimneythroughtheceilingandroof.

• Installing an optional outside air kit would affect thelocation of the vent termination.

Suitable fireplaces for installation:• MasonryFireplace• ExistingFactoryBuiltWoodBurningFireplace• Harman®ZeroClearanceCabinet-Part#1-00-574323EXCEPTION:Masonryorsteel,includingthedamperplate,may be removed from the smoke shelf and adjacent damper frame if necessary to accommodate a chimney liner,

Marginal Location:• Below peak

Location NOT recommended:• Not the highest point of the roof• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended:Outside Air Intakeon windward side

NOT recommended:Outside Air Intakeon leeward side

Recommended Location:• Above peak

Recommended:• Insulated exterior chase

in cooler climates

Recommended Location:• Above peak• Inside heated space

Location NOT recommended:• Too close to tree• Below adjacent structure• Lower roof line• Avoid outside wall

Marginal Location:• Wind loading possible

Figure 2.1

2 2 Getting Started provided that their removal will not weaken the structure of the fireplace and chimney, andwill not reduce protectionfor combustible materials to less than that required by the National Building Code.Sincepelletexhaustcancontainash,sootorsparks,youmust consider the location of:• Windows• AirIntakes• Air Conditioner• Overhangs,soffits,porchroofs,adjacentwalls• Landscaping,vegetationWhen locating vent and venting termination, vent above roof line when possible.Warning! Risk of Fire Damaged parts could impair safe operation. Do NOT install damaged, incomplete or substitute components.NOTICE: Locating the appliance in a location of considerable air movement can cause intermittent smoke spillage from appliance. Do not locate appliance near:• Frequently open doors• Central heat outlets or returns

Installation and service of thisappliance should be performed by qualifiedpersonnel.Hearth&HomeTechnologies recommends HHTFactory Trained or NFI Certifiedprofessionals.


ReciprocatingSawHammerPhillipsScrewdriverTapeMeasureLevelNon-CombustibleSealantMaterial

GlovesSafetyGlassesElectricDrill&Bits

May also need:VentSupportStrapsVenting Paint

Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace:

B. Tools And Supplies Needed

C. Inspect Appliance and Components• Carefully remove the appliance and components from the

packaging. • The vent system components and decorative doors and

fronts may be shipped in separate packages. • Ifoptionallogsetispurchased,thelogbracketmustbe

installed prior to installing the log set.• Report toyourdealeranypartsdamaged inshipment,

particularly the condition of the glass. • Read all of the instructions before starting the

installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

Hearth&HomeTechnologiesdisclaimsanyresponsibilityfor, and the warranty will be voided by, the following actions:• Installationanduseofanydamagedapplianceorvent

system component.• Modificationoftheapplianceorventsystem.• InstallationotherthanasinstructedbyHearth&Home

Technologies.• Installation and/or use of any component part not

approvedbyHearth&HomeTechnologies.Any such action may cause a fire hazard.

Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system that has been under water.

WARNING!

WARNING!RISK OF FIRE OR EXPLOSION! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.


3 3 Clearances A. Appliance Dimension DiagramDimensionsareactualappliancedimensions.Useforreferenceonly.

Figure 3.1

14”

356m

m

22”559mm

8”20

3mm

10”

254m

m

2”50mm

Standard Surround#1-00-774221

Oversized Surround#1-00-774250

A 40"(1016mm) 46"(1168mm)B 31"(787mm) 34"(864mm)

24”610mm

A

B

23-3

/4”

603m

m

19-1

/2” (

495m

m)

Hop

per

23-1

/2” (

597m

m)

Hop

per

9-1/4” (235mm)Glass


When selecting a location for the appliance it is important to considertherequiredclearancestowalls(seeFigure3.2).WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of trafficandawayfromfurnitureanddraperies.

NOTICE: IllustrationsreflecttypicalinstallationsandareFORDESIGNPURPOSESONLY.Illustrations/diagramsarenotdrawn to scale. Actual installation may vary due to individual design preference.

B. Clearances to Combustibles & Floor Protection

*Floorprotectionmustbeusedfromhearthopeningto6"(152mm)infrontofdoorglassand6"(152mm)toeachsideofthestovebodyOR8”(203mm)tosidestoprotectcombustiblesfromhotashes.Aminimumsizewillbe8-7/8"deepby24-5/8"wideandbemadeofanon-combustiblematerialormeetULapproval.

Figure 3.2

G H

F

Location Inches MillimetersF MinimumWidth 24 609G MinimumDepth 14-1/2 368H MinimumHeight#1-70-774235 23-1/2 597H MinimumHeight#1-70-774195 19-1/2 495

C. Minimum Opening - Masonry and Manufactured Fireplaces

Mantel

Side

Wall

Face Trim

A

B

C

E

D

F

Location Inches MillimetersA Inserttocombustiblesidewall 13 330B Surroundtoptofacetrim 0 0C Surroundsidetofacetrim 1 25D Inserttopto(max)12"mantel 12 305E Door opening to front 6 152F Door opening to side 6 152


4 4 Termination Location and Vent Information A. Venting Termination Design #1 Installing into an existing fireplace chimney

Thismethodprovidesexcellentventingwith100%outsideairwhichisthemostefficientoperationofthisunit.Thismethodalso provides natural draft in the event of a power failure. A4”stainlesssteelflexpipeisneededforthefluepipe,and3"aluminumorStainlessSteelFlexPipeisusedfortheintake.

CHIMNEY CONNECTOR PIPE MAY NOT PASS THROUGH CONCEALED SPACES INCLUDING AN ATTIC, ROOF SPACE, CLOSET, FLOOR OR CEILING.

Heightofexistinghearth

#2 Installing into an existing fireplace chimneyThismethodprovidesexcellentventingfornormaloperation.This method also provides natural draft in the event of a power failure. A cap should be installed on the chimney to keep out rain. Combustion air is provided from the living area and enters the feed system from around the wing and stove body spaces.

The chimney top must be capped to prevent rain and/or snow fromenteringthe chimney.See Figure 4.8, for information on theoptionalHarman®AdjustableStainlessSteelIntakeExtension.

The damper area must be sealed with a non-combustible material and it isrecommended that Kaowoll, mineral wool, or an equivalent non-combustibleinsulation be placed on top of the sealed area to reduce the possibility of condensation. Insulation alone shouldnot be used to seal the damper opening. For quick and easy installation, purchase thesteelHarmanBlockOffPlate,1-00-25625.

The chimney top must be capped to prevent rain and/or snow fromenteringthe chimney.

The damper area must be sealed with a non-combustible material and it isrecommended that Kaowoll, mineral wool, or an equivalent non-combustibleinsulation be placed on top of the sealed area to reduce the possibility of condensation. Insulation alone shouldnot be used to seal the damper opening. For quick and easy installation, purchase the steelHarmanBlockOffPlate, 1-00-25625.

Figure 4.1

Figure 4.2

DO NOT REMOVE BRICKS OR MORTAR FROM THE EXISTING FIREPLACE.

DO NOT REMOVE BRICKS OR MORTAR FROM THE EXISTING FIREPLACE.

WARNING!

WARNING!

WARNING!


36”

12” min.

12” Min.

#3 Installing into an existing chimneyThismethodprovidesexcellentventingfornormaloperation.This method also provides natural draft in the event of a powerfailure.Ifthechimneyconditionisquestionableyoumaywanttoinstallalinerasinmethod#2.

This is the minimum allowed vent pipe using 4" stainless steelflexpipe.

Theventpipemustextendpastthedampersealingareabyat least 12 inches.

Note:Theinsulationmaterialmustnotbeallowedtoexpandtothepointthatitcoverstheendoftheflexpipe.

The chimney should be capped with any style cap that will not allow rain or snow to enter.InsomeplacesintheUSandCanada,itisrequiredthattheventpipeextendallthewaytothetopofthechimney.Checkyour local codes.

The chimney top must be capped to preventrainand/orsnowfromenteringthe chimney.

The damper area must be sealed withanon-combustiblematerialandit is recommended that Kaowoll, mineral wool, or an equivalent non-combustible insulation be placed on top of the sealed area to reduce the possibilityofcondensation.Insulationalone should not be used to seal the damper opening. For quick and easy installation, purchase the steel HarmanBlockOffPlate,1-00-25625.

#4 Preferred methodThismethodprovidesexcellentventingfornormaloperationandinafireplacewithinadequatefluespace,oraheightofover30feet.4"PLventpipeshouldbeusedwiththeneededswivelfluestub.

Note: With a 100% outside air kit the outside air can be installedinthesamemannerasthefluepipe.

KEEP COMBUSTIBLES (SUCH AS GRASS, LEAVES, ETC.) AT LEAST 3 FEET AWAY FROM THE FLUE OUTLET ON THE OUTSIDE OF THE BUILDING.

Stainless Steel Outside Air Inlet Cover Part# 1-10-09542

12" min.

Chimney top MUST BE SEALED

Fiberglass insulation packed above the damper opening and sealed plate. (Not aHarman®product.)

CHIMNEY CONNECTOR PIPE MAY NOT PASS THROUGH CONCEALED SPACES INCLUDING AN ATTIC, ROOF SPACE, CLOSET, FLOOR OR CEILING.

Figure 4.3

Figure 4.4

DO NOT REMOVE BRICKS OR MORTAR FROM THE EXISTING FIREPLACES.

WARNING!

WARNING!

CAUTION!


Installing the P35i-C Pellet Insert into an existing factory built wood burning fireplaceWhen installing the P35i-C Pellet Insert into a factorybuiltwoodburning fireplace, theManufacturedFireplaceInstallationKit #1-00-574205must be used. In addition,several things need to be taken into consideration.Thesizeof thefireplaceopening.Will theunitfit into theopening?Manyof theseunits havemetal smoke shieldsinsidethetopthatcanberemovedtogainheight.Oftentheside and rear refractory can be removed to gain depth and width.Insomecircumstances,thefrontlowerliporgrillworkmay also be removed. Be sure and follow the guidelines in the kit instructions. Floor protection guidelines, as listed on Figure 3.2 must also be followed. Thefactorybuiltchimneymustbe listedperUL127(US)andmeet typeHTrequirementsofUL103(US). FactoryBuiltfireplacechimneystestedtoUL127-98maybe,atthefireplacemanufacturersoption,testedtothesamecriteriaasUL103HTrequirements.IfthechimneyisnotlistedasmeetingHTrequirements,orifthefactorybuiltfireplacewastested prior to 1998, a full height listed chimney liner must be installedfromtheappliancefluecollartothechimneytop.Linermustmeet high temperature (2100°F) perUL1777(US).Thelinermustbesecurelyattachedtoboththefluecollar and the chimney cap. To prevent room air passage to thechimneycavityof thefireplace,seal thedamperareaaroundthechimneylinerwithfiberglassbatting.

Note: If the Harman® P35i-C Pellet Insert is installed into a factory built wood burning fireplace, this label (Harman® part #3-90-674204) MUST be attached to the altered fireplace. This label is included in the Manufactured fireplace installation kit.

THISFIREPLACEHASBEENALTEREDTOACCOMMODATEAFIREPLACEINSERTANDSHOULDBEINSPECTEDBYAQUALIFIEDPERSONPRIORTOREUSEASACONVENTIONALFIREPLACE

Figure 4.5

OPTIONAL HOPPER CONFIGURATIONS FOR SMALLER FIREPLACE OPENINGS:TheHarman®P35i-CPelletInsertcanbefactorybuiltwithshorterhopperconfigurations.Thestandardrequiresa23-1/2"opening.Part#1-70-774235Option1:Requiresa19-1/2"openingheight.Part#1-70-774195Keep in mind the hopper capacities will decrease with the optional heights.

19.5

"23.5

"

IN CANADA:This fireplace insertmust be installedwith a continuouschimney liner of a minimum 4" diameter extending from the insert tothe top of the chimney. The chimney liner must conform to the Class 3 requirementsofCAN/ULC-S635,StandardforLiningSystemsforExistingMasonry or Factory Built Chimneys and Vents, or CAN/ULC-S640,StandardforLiningSystemsforNewMasonryChimneys.

Additionally, the firebox floor of the Zero Clearance Wood Fireplace may be removed down to the outer metal shell of the fireplace if kit 1-00-574305 is used. The kit includes installation instructions and all materials needed to remove the firebox floor and still maintain a safe, compliant installation. Be certain to contact local code enforcement officials before beginning any modifications, as they may not be reversible in many cases.


Installing the P35i-C Pellet Insert into a Harman Zero Clearance CabinetIfyoudon’thaveafactorybuiltfireplaceormasonryfireplace,theP35i-CPelletInsertcanalsobeinstalledintotheHarmanZeroClearanceCabinet,Part#1-00-774235.Thisistheonly permissiblewaytoinstalltheP35i-CPelletInsertwithoutasuitablefireplace.AftertheHarmanZeroClearanceCabinetisinstalled,typePLventpipe,wallpass-throughsandterminationsareused(Note:Flexpipeisnotapprovedthesetypesofinstallation).DetailedinstallationinstructionsareincludedwiththeZeroClearanceCabinet.Thesesameinstallationinstructionscanalsobefoundon-lineatwww.harmanstoves.com.BelowaretwosampleinstallationsusingtheHarmanZeroClearanceCabinet.

PLVentPipeinstalledthroughaceiling. PLVentPipeinstalledthroughanexteriorwall

HarmanZeroClearanceCabinet

Requirements for Terminating the Venting through an Exterior Wall.The clearance to a window or door that may be opened must beaminimumof48"tothesideand48"belowthewindow/door, and 12" above thewindow/door. (with outside air installed, 12” to the side or below)


A combustion blower is used to extract the combustiongasesfromthefirebox.Thiscausesanegativepressureinthefireboxandapositivepressure in theventingsystemas shown in Figure 4.6. The longer the vent pipe and more elbowsusedinthesystem,thegreatertheflowresistance.The recommended maximum flue lengths for the P35i-C Pellet Insert are as follows:4" Flex Pipe:Maximum30Ft.VerticalLongrunsofflexorPLventpipeinstalleddirectlyverticalfromthefluestubmayrequiremorefrequentcleaningduetoflyashfallingoffinsideandcollectingdirectlyabovethecombustion blower outlet.Any use of horizontal venting will require more frequent cleaning.Itistheresponsibilityoftheinstallertomakesuretheentireflueconfigurationisaccessibleforcleaning.4" stainless steel flex vent piping is only allowed for useinmasonryfireplacesandchimneysor factorybuiltwoodburningfireplaceswithclassAmetalchimneys.Allpelletventpipe must be secured together either by means provided by pipe manufacturer or by 3 screws at each joint.Note:Theunitshipswitha4”startercollar forusingwithflexpipe.IftheunitwillbeinstalledwithTypePLpelletpipe,1-00-574100Stubkitwillneedtobeused.

Use only the specified venting components. Use of any other components will void the product warranty and may pose a hazard.DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS APPLIANCE.DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.

B. Venting & Use of Elbows

+ = Positive static pressure= Negative static pressure

Insidehopper

Insidefirebox

Influepipe

Infanchamber&startercollar

+

+ -

-

-

Figure 4.6


Harman® strongly recommends installing battery back-up to minimize entry of smoke into the room in the event of power loss.Your pellet/biomass burning appliance relies on acombustionblowertoremoveexhaust.Apowerfailurewillcause the combustion blower to stop. This may lead to exhaustseepingintotheroom.Verticalriseintheventingmay provide natural draft. It is, however, no guaranteeagainst leakage.There are two Harman® approved battery back-up options for your appliance:Uninterruptible Power Supply (UPS) UPS battery back-ups are available online or at computer and officeequipmentstores.YourHarman®appliancewithRevEorlater software available beginning in November 2010 may bepluggeddirectlyintoaHarman®approvedUPS:• TheAPC(AmericanPowerConversion)model#BE750G

and the TrippLite model INTERNET750U are testedand approved. Other brands or models may not becompatible.

Whenpowerislost,afullychargedUPSwillpowerasafe,combustion blower only shut-down. Your appliance willpulsetheblowereveryfewsecondstoclearexhaustuntilthefireisout.Note: The UPS provides safe shut-down only. It is not intended for continued operation.

Yourappliancewillrecognizewhenpowerisrestored.Whathappens depends onESP temperature andwhether it isequipped with automatic ignition:• In “Automatic” setting, units equipped with automatic

ignitionwillrespondtothesetpointandESPtemperatureand resume normal operation.

• In “Manual” setting or for units without automatic ignition:

• IftheESPiscool,theappliancewillremainshutdown.• IfthefireisoutandtheESPisstillwarm,thefeedermay

restart.Sincethefireisout,theESPtemperaturewillnotrise.Theunitwillthenshut-down,andmayflashasix-blinkstatuserror.(SeeESPerrorcodes)

• Ifthefireisstillburning,itwillresumenormaloperation.Contact your dealer if you have questions about UPScompatibility with your appliance.

CAUTION!Always keep appliance doors and hopper lid closed and latched during operation and during power failures to minimize risk of smoke or burn-back.

CAUTION!Use only Harman® approved battery back-up devices. Other products may not operate properly, can create unsafe conditions or damage your appliance.

C. Battery Back-up PowerMinimizing Smoke During Loss of Power Using Battery Back-up


Stub Mounting Bolts

Intake Stub

Stub Gasket

Self-drilling screws (2)

Outside Air Intake Weldment

D. Outside AirTheoutsideairkitconsistsofaIntakeStub,StubGasket,OutsideAirintakeWeldmentandhardware.Figure4.7.Anadjustablechimneyintakeextension,part#1-00-674104is available to be used on masonry chimneys only. Figure 4.8.Additional information and diagrams can be found under the “Venting TerminationDesign”sectionofthemanual.Toinstalloutsideair,usekitpart#1-00-774280.Followtheinstallation instructions provided with the kit.

100%OutsideAirKit-#1-00-774280

Figure 4.7

E. Locating Your Appliance & ChimneyLocationoftheapplianceandchimneywillaffectperformance.• Installthroughthewarmairspaceenclosedbythebuilding

envelope. This helps to produce more draft, especially duringlightinganddie-downofthefire.

• Penetrate the highest part of the roof. This minimizes the effectsofwindloading.

• Locate termination cap away from trees, adjacentstructures, uneven roof lines and other obstructions.

• Minimizetheuseofchimneyoffsets.• Considertheappliancelocationrelativetofloorandceiling

and attic joists.

Chimney cap and flex termination with flashing plate (by installer) THIS CAP MUST BE Stainless Steel

With the intake assenbly anchored into place, finish the 4” SS flex liner and cap (by installer) by screwing the cap’s flashing plate to the top of the intake assenbly.A waterproofing sealant can be used to seal the corners and irregularities in the top of the masonry chimney.

After adjusting the intake assembly for the flue size, secure the assembly to the top of the chimney with some form of anchors or screws.

Masonry Flue Liner

Masonry Chimney

AdjustableChimneyIntakeExtensionPart#1-00-674104

Figure 4.8

18 1/8”

18 1

/8”

18”

18”

22 1

/8”

18”

22 1/8”

4”

6”1”

Harman® SS Chimney Top Intake Assembly

• DONOTCONNECTTHISUNITTOACHIMNEYFLUESERVICINGANOTHERAPPLIANCE.

• DONOTCONNECTTOANYAIRDISTRIBUTIONDUCTORSYSTEM.

Mayallowfluegasestoenterthehouse

CAUTION!


F. Negative PressureWARNING! Risk of Asphyxiation! Negative pressure can cause spillage of combustion fumes and soot. Negative pressure results from the imbalance of air available fortheappliancetooperateproperly.Itcanbestrongestinlower levels of the house.Causes include:• Exhaustfans(kitchen,bath,etc.)• Rangehoods• Combustion air requirements for furnaces, water heaters

and other combustion appliances• Clothes dryers• Locationofreturn-airventstofurnaceorairconditioning• ImbalancesoftheHVACairhandlingsystem• Upperlevelairleakssuchas: - Recessedlighting - Attichatch - DuctleaksTominimizetheeffectsofnegativeairpressure:• Installtheoutsideairkitwiththeintakefacingprevailing

winds during the heating season• Ensure adequate outdoor air for all combustion appliances

andexhaustequipment• Ensure furnace and air conditioning return vents are not

located in the immediate vicinity of the appliance• Avoid installing the appliance near doors, walkways or

small isolated spaces• Recessedlightingshouldbea“sealedcan”design• Attic hatches weather stripped or sealed• Attic mounted duct work and air handler joints and seams

taped or sealedNOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the chimney system caused by:• Inadequate draft due to environmental conditions• Down drafts• Tight sealing construction of the structure• Mechanical exhausting devices

G. Avoiding Smoke and OdorsAvoiding Smoke and OdorsNegative Pressure, Shut-down, and Power Failure:To reduce the probability of back-drafting or burn-back in the pellet burning appliance during power failure or shut-down conditions, the stove must be able to draft naturally withoutexhaustbloweroperation.Negativepressureinthehouse will resist this natural draft if not accounted for in the pellet appliance installation.Heatrisesinthehouseandleaksoutatupperlevels.Thisairmustbereplacedwithcoldairfromoutdoors,whichflowsinto lower levels of the house. Vents and chimneys into basements and lower levels of the house can become the conduit for air supply, and reverse under these conditions.Outside Air:Hearth & Home Technologies recommend attaching outside air in all installations, especially lower level and main floor locations.Per national building codes, consideration must be given to combustion air supply to all combustion appliances. Failure to supply adequate combustion air for all appliance demands, mayleadtoback-draftingofthoseandotherappliances.Whentheapplianceisside-wallvented:Theairintakeisbestlocatedonthesameexteriorwallastheexhaustventoutletandlocatedloweronthewallthantheexhaustventoutlet.When the appliance is roof vented: The air intake is best locatedontheexteriorwallorientedtowardstheprevailingwind direction during the heating season.The outside air connection will supply the demands of the pellet appliance, but consideration must be given to the totalhousedemand.Housedemandmayconsumesomeairneededforthestove,especiallyduringapowerfailure.Itmay be necessary to add additional ventilation to the space in which the pellet appliance is located. Consult with your local HVACprofessionaltodeterminetheventilationdemandsforyour house.


Vent Configurations:To reduce probability of reverse drafting during shut-down conditions,Hearth&HomeTechnologies stronglyrecommends:• Installingthepelletventwithaminimumverticalrunof

fivefeet,preferablyterminatingabovetheroofline.• Installingtheoutsideairintakeatleastfourfeetbelowthe

vent termination.Topreventsootdamagetoexteriorwallsofthehouseandtopreventre-entryofsootorashintothehouse:• Maintainspecifiedclearancestowindows,doors,andair

inlets, including air conditioners.• Ventsshouldnotbeplacedbelowventilatedsoffits.Run

the vent above the roof.• Avoid venting into alcove locations.• Vents should not terminate under overhangs, decks or

onto covered porches.• Maintainminimum clearance of 12 inches from the

ventterminationtotheexteriorwall.Ifyouseedepositsdeveloping on thewall, youmay need to extend thisdistance to accommodate your installation conditions.

Hearth & Home Technologies assumes no responsibility for, nor does the warranty extend to, smoke damage caused by reverse drafting of pellet appliances under shut-down or power failure conditions.WARNING! DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.Ifarearexitflueconfigurationisused,withorwithoutoutsideair,make sure the flue pipe termination clearances arefollowed as per NFPA 211.Vent PipeBe sure to use approved pellet vent pipe wall and ceiling pass- through fittings to go through combustible wallsand ceilings. Be sure to use a starting collar to attach the venting system to the stove. Follow venting manufacturer’s recommendations for sealing pipe joints. 4” stainless steel flex vent piping is only allowed for useinmasonryfireplacesandchimneysorfactorybuiltwood-burningfireplaceswithclassAmetalchimneys.Pellet venting pipe (also known as Type PL vent) isconstructed of two layers with air space between the layers. This air space acts as an insulator and reduces the outside surface temperature to allow a clearance to combustibles of only 1 inch. The sections of pipe lock together to form an air tight seal in most cases.Wherepassingthroughanexteriorwallorroof,besuretousetheappropriatepass-throughdeviceprovidinganadequatevapor barrier. Venting manufacturers generally provide these pas-throughdevices.

Venting Termination Requirements1. Termination must exhaust above air inlet elevation.

It is recommended that at least 60 inches (1524mm)of vertical pipe be installed when appliance is vented directly through a wall. This will create a natural draft, which will help prevent the possibility of smoke or odor ventingintothehomeduringapoweroutage.Itwillalsokeep exhaust from causing a nuisance or hazard byexposing people or shrubs to high temperatures. Thesafest and preferred venting method is to extend thevent vertically through the roof.

2. Distance from doors and operable windows, gravity or ventilation air inlets into building:a. Notlessthan48inches(1219mm)below;b. Notlessthan48inches(1219mm)horizontallyfrom;c. Notlessthan12inches(305mm)above.

3. Distance from permanently closed windows:a. Notlessthan12inches(305mm)below,horizontally

from or above.4. Distance between bottom of termination and grade

should be 12 inches (305mm) minimum. This isconditional upon plants in the area, and nature of grade surface.Thegradesurfacemustbeanon-combustiblematerial(i.e.,rock,dirt).Thegradesurfacemustnotbelawn. Distance between bottom of termination and public walkwayshouldbe84inches(2134mm)minimum.

5. Distance to combustible materials must be 24 inches (610mm) minimum. This includes adjacent buildings,fences, protruding parts of the structure, roof overhang, plants and shrubs, etc.

6. TerminationCapLocation(HomeElectricalService)• Side-to-side clearance is to be the same asminimum

clearance to vinyl inside corners.• Clearance of a termination cap below electrical service

shallbethesameasminimumclearancetovinylsoffits.• Clearance of a termination cap above electrical service

willbe12inches(305mm)minimum.• Location of the vent termination must not obstruct or

interfere with access to the electrical service.For Canada Only: This Fireplace Insert must be installed with a continuous chimney liner of 4” diameter extending from the fireplace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.


H. Mobile Home InstallationYoumustuseaHarman®OutsideAirKitforinstallationina mobile home. 1. An outside air inlet must be provided for the combustion

airandmust remainclearof leaves,debris, iceand/orsnow. Itmustbeunrestrictedwhile theappliance is inuse to prevent room air starvation which causes smoke spillage.Smokespillagecanalsosetoffsmokealarms.

2. The combustion air duct system must be made of metal. Itmustpermitzeroclearancetocombustibleconstructionand prevent material from dropping into the inlet or into the area beneath the dwelling and contain a rodent screen.

3. The appliance must be secured to the mobile home structurebyboltingittothefloor(usinglagbolts).Usethesame holes that secured the appliance to the shipping pallet.

4. Theappliancemustbegroundedwith#8solidcoppergrounding wire or equivalent, terminated at each end with an NEC approved grounding device.

5. Refer to “Clearances to Combustibles and FloorProtection” section of this manual for listings tocombustibles.

6. Use silicone to create an effective vapor barrier atthe location where the chimney or other component penetratestotheexteriorofthestructure.

7. Follow the chimney manufacturer’s instructions when installing the vent system for use in a mobile home.

8. InstallationshallbeinaccordancewiththeManufacturersHome&SafetyStandard(HUD)CFR3280,Part24.

THE STRUCTURAL INTEGRITY OF THEMOBILEHOMEFLOOR,WALLANDCEILING/ROOFMUSTBEMAINTAINED.DoNOTcutthrough:• Floor joist, wall, studs ceiling trusses.• Anysupportingmaterialthatwouldaffectthestructural

integrity.

SparkArrestorCap

RoofFlashing

ApprovedClass”L”or“PL”PelletVent

JoistShield/Firestop

StormCollar

Asphyxiation Risk:

NEVERINSTALLINTOASLEEPINGROOM

Consumesoxygenintheroom

WARNING!

Installation must comply with Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24

WARNING!

CAUTION!

Never draw outside combustion air from:

• Wall,floororceilingcavity.

• Enclosed space such as an attic or garage.

CAUTION!


I. Fire SafetyToprovide reasonablefiresafety, the followingshouldbegiven serious consideration:• Installatleastonesmokedetectoroneachfloorofyour

home.• Locatesmokedetectorawayfromtheheatingappliance

and close to the sleeping areas. • Follow the smoke detector manufacturer’s placement and

installation instructions and maintain regularly. • ConvenientlylocateaClassAfireextinguishertocontend

withsmallfires.• Intheeventofahopperfire: • Evacuate the house immediately.

• Notifyfiredepartment.

J. Inspect Appliance & Components• Remove appliance and components from packaging

and inspect for damage.• Reporttoyourdealeranypartsdamagedinshipment.• Read all the instructions before starting the

installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

Inspect appliance and components fordamage. Damaged parts may impair safe operation.

• DoNOTinstalldamagedcomponents.• DoNOTinstallincompletecomponents.• DoNOTinstallsubstitutecomponents.Reportdamagedpartstodealer.

WARNING!

• Installationanduseofanydamagedappliance.• Modificationoftheappliance.• InstallationotherthanasinstructedbyHearth&Home

Technologies.• Installation and/or useof any component part notapprovedbyHearth&HomeTechnologies.

• Operating appliancewithout fully assembling allcomponents.

• DoNOTOverfire.Or any such action that may cause a fire hazard.

FireRisk.Hearth&HomeTechnologies disclaimsany responsibility for, and the warranty will be voided by, the following actions:

WARNING!

WARNING!THIS WOOD HEATER HAS A MANUFACTURER-SET MINIMUM LOW BURN RATE THAT MUST NOT BE ALTERED. IT IS AGAINST FEDERAL REGULATIONS TO ALTER THIS SETTING OR OTHERWISE OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS MANUAL.


5 5 Appliance Set-Up A. Unpacking UnitOncetheboxisremoved,theunitwillneedtoberemovefrom the skid.Removetheashpancoverfromunittouncoverthespringlatches that hold the unit to the mounting frame, Figure 5.1.

Figure 5.1-Removeashpancover.

Unlatch thespring latch locatedonboth therightand lefthand side to release the unit from the mounting frame, Figure 5.2.

Figure 5.2-Unlatchspringlatch.

SpringLatch

Figure 5.3-Pullunitawayfromthemountingframe.

Once spring latches are unlatchedandpulled away fromtheframe,firmlygrabthestoveandpullittowardyouandoutaway fromthe frame.Setunit to theside,Figure5.3.Note: This may take 2 people to achieve.

Now that the unit is removed you can now remove the mountingframefromtheskid.Todothissimplyremove(4)5/16-18Hexheadbolts.Figure5.4.

Figure 5.4-Remove(4)5/16-18HexHeadBolts

(4)5/16-18HexHeadBolts

Now that the mounting frame is removed from the skid you can now install the surround panels. Note:Installationinstructionsforthesurroundarelocatedinsidetheboxwiththe surround panels.


B. Control Board InstallationThecontrolboardispackagedinastaticresistantbag.Usecare when handling, hold the control board only by the edges. Using (4)#10sheetmetalscrews located in thehardwarepack, install the control door hinge and control board assembly to the left side wing surround, Figure 5.5.

R O U T E P O W E R C O R D AWAY F R O M T H E APPLIANCE. DO NOT RUN THE CORD UNDER OR IN FRONT OF THE APPLIANCE.

WARNING!

D. Routing the Power CordWhen choosing an electrical supply outlet, be sure the polarity is correct, and that the supplied voltage is within the range of 117 to 123 Volts. Surge protection is alsorecommended to protect the control board software in the event of a surge or spike. Oncetheoutletlocationisdecided,you'llneedtoinstallandroute the power cord.Removethepowercordfromtheashpan.At the bottom of each of the side surround panels is a knockout forthecordretainer.Removetheappropriate knockout and feed the loose wire end of the power cord into the hole. If your cordneedstoexitfromtherightside,route the cord up the side and over the top of the mounting frame andbackdowntheleftside.Usethe two hooks on the top corners of the mounting frame to secure the cord. Attach a star washer, the ground wire ring terminal, a second star washer, the ring terminal from the ground wire jumpertothebottomstudoftheleftsurroundpanel.Usinga pliers, compress the cord clamp and push it into the hole.

Figure 5.5-Installcontrolboardassembly.

(4)#10sheetmetalScrews

Control door hinge

Control board assy.

C. Securing the Mounting FrameThe mounting frame is the anchor for the appliance. If the frame is not secured properly, shifting will occur when sliding the insert in or out.Thestoveissuppliedwith(4)5/16-18HexHeadboltslocatedin the hardware pack for leg levelers. These bolts should be threaded down through the holes to raise the frame corners as needed to make the frame level as needed, Figure 5.6.

Install thecouplernutweldments to the frame in theholelocationthatsuitsyourneedswiththe(4)1/4-20x5/8flangescrewsandnuts and1/2” jackbolts. Install themountingframe into the opening and adjust these bolts to insure the frame is level, Figure 5.7.Note: The use of all 4 leveling bolts may not be necessary. Tightenthe1/2"jackboltsagainstthelintel.

LevelerBolts

Figure 5.6

1/2" threaded jackbolts with nuts

Coupler weldment and(4)1/4-20x5/8"Flangebolts

Tightenthe1/2"jackboltsagainstthelintelusingawrenchonthe1/2”nutssuppliedonthejackbolts.

Figure 5.7-Installjackbolts


Connecting Wiring HarnessInalargefireplaceopening,youmayhaveplentyofspacefor the control board to remain attached. For a smaller fireplaceopening, you'll likelyneed to remove thecontrolboard to route it through the side of the mounting frame and out through the control opening.Followthesesteps;• Feed theharnesswiresand theESPwire through the

opening in the mounting frame and out through the control opening in the surround panel.

• Holding the control board outside the opening in thesurroundpanel,re-attachtheharnessplugandtheESPwire.

• AfterdeterminingthelocationoftheRoomSensor(SeenextSection),Attachittothetwomalespadeterminalsnear the top of the control board.

NOTE:Theseconnectionsarenotpolarityspecific.• From the power cord, attach the green ground wire to the

grounding post located on the feeder air intake snout.• The black wire from the power cord gets attached to the

short brown wire from the control harness• The white wire from the power cord will attach to the

short white wire on the control harness.• Installthecontrolpanelintothesurround;Rightsidefirst,

then tilt in the left side.• Secure using the four blackmachine screws included

with the surround.

E. Installing the VentingThefluecollarontherearofthemountingframeisdesignedtopivot.Loosenthefourmountingboltsandadjusttheangleof the collar as needed, Figure 5.10.

Note:Wheninstalledinarearventconfiguration,themaximumBTU may be reduced due to elevated ESP temperaturesassociatedwiththehorizontalexhauststream.

Figure 5.10

Top Vent RearVent

F. Installing the Body into the Mounting FrameAttach the female terminal of the ground jumper wire to the groundtablocatednexttotheairintake,Figure5.11.

The rollers on either side of the insert body will ride on the railsofthemountingframe.Oncethebodyisallthewayin,hook and close the spring latches located on each side of the unit to secure the stove body to frame, Figure 5.12.

Figure 5.11

Ground Terminal

Figure 5.12

Roller

Rail

SpringLatch

G. Room Sensor InstallationAlthough not required, it is recommended that the room sensorbeconnectedineveryinstallation.Usingaminimumsize 18 gauge wire, you may splice in an additional length, to extendtheroomsensor.Thefollowingaretypicallocationsfortheroomsensor;• Onan interiorwallnext toor inplaceofa typicalwall

thermostat.• Onthelegofacoffeetableorendtableinyourfavorite

sitting location.• Stickingoutthroughthepunchedholeatthelowerright

corner of the control panel.Note:Wheninstallingtheroomsensorexternally,limitthedistance from the stove to 25 feet or less.


Figure 5.13

Roomsensorplacedheregivesanaccuratemeasureofreturnair.Pushthepre-cutholeinward,andfeedthesensorfromthebackside.Allowthebulbofthesensortoextendapproximately1-1/2"intotheroom.Useawiretieonthepush-intabtosecurethe sensor wire.

H. Flame Guide Extension OncetheflameguideisinstalledtheFlameGuideExtensionshouldbeinstalledbyslidingitinbehindtheflameguideasshownbelow.Notice thebendpointsawayfromtheHeatExchanger.

Burn Pot

Cast Flame Guide

Steel Flame Guide Extension

Heat Exchanger

Bends away from heat Exchanger

Figure 5.14

Oncethelocationhasbeendecided,runthewiringtothecontrolpanel.You'llneedtoremovethetwoterminalsfromthe end of the sensor cable and replace them with the two smaller terminals from the hardware bag. Plug the terminals into the control board. These connections are not polarity specific.Note:Iftheroomsensorislocatedtooclosetotheappliance,or inadirectpathof thedistributionair,Youmayneedtoelevate the temperature setting to maintain a comfortable temperature level throughout the heated space.See Section "E. Draft Test Procedure" under Operating Instructions.


Aftertheinstallationiscompleted,butbeforethefirstfireislit,checkandrecordthehighandlowdraft readings.

Press the icon a second time, the combustion fan will go to“Maximum”(assetintheAuthorized Dealer Only area underthecombustionfanicon)The“Maximum”isfactorysetat2900RPM.AllowtheRPMtostabilizeandrecordthefireboxdraftMaximum. BeforeInstall:__________IWC AfterInstall:__________IWC(Firebox Draft and Combustion Fan RPM Cont.)Press the icon a third time, the combustion fan will go to “Minimum” (as set in theAuthorized Dealer Only area underthecombustionfanicon)allowtheRPMtostabilizeandrecordthefireboxdraftminimum. BeforeInstall:__________IWC AfterInstall:__________IWCCold Stove Draft:2500RPM Low-.20and-.252900RPM High-.45and-.50Leavingthetestscreenwillendanytestsinprogressandgoes back to whatever mode of operation it was set to on the home screen.Iftheunitisnotadjustedproperly,itdoesnotcauseasafetyconcern.Iftheunitisadjustedtoohigh,onlyefficiencyislost.Iftheunitisadjustedtoolow,thelowdraftpressureswitchwill not allow the feed motor or the igniter to operate.

Figure 5.15

Silicone Draft Meter PortThe Draft Test Port can be accessed behind the ash pan cover on the left hand side of the unit above the spring latch.

• DONOTCONNECTTHISUNITTOACHIMNEYFLUESERVICINGANOTHERAPPLIANCE.

• DONOTCONNECTTOANYAIRDISTRIBUTIONDUCTORSYSTEM.

Mayallowfluegasestoenterthehouse

CAUTION!

I. Firebox Draft and Combustion Fan RPMTheseunitsarepre-testedatthefactorywithexactly120VAC,60Hz.Theyarecheckedandadjustedforfireboxtightness,gasket leakage, motor operation and igniter operation. The P35i-Cisthenfactorysetatamid-pointadjustmentandinmost cases will not need any adjustments.Checkandrecordthefireboxdraftbeforeinstallingventingand after venting is installed (before starting fire).There is a silicone draft meter port located behind the ash pan cover on the left hand side of the unit above the spring latch.Installthemagnahelicmeter(capable of at least .5” of water column) Figure 5.15.Considerations for successful draft include:• Negativepressureinthefirebox• LocationofapplianceandchimneyTo measure the draft or negative pressure on your appliance use a magnahelic or a digital pressure gauge capable of reading0-1inchesofwatercolumn(W.C.). The appliance should be running on high for at least 15 minutes for the test.With the stove running on high you should have a negative pressure equal to or greater than the number given in the chartbelow.Ifyouhavealowerreadingthanyoufindonthechart, your appliance does not have adequate draft to burn the fuel properly.Plugunitintoa120VAC,60Hzoutlet.Gotothe“HomeScreen”,thepowericonshouldbegray.Pressmenu,onthefirstmenupress“test”.The test screen has 4 component test modes. The second icon is for the combustion fan test.Onepressoftheiconturnsthecombustionfantofull linevoltage. (Note: During this test , the combustion fan will not achieve its top RPM of 3200 due to the density of the ambient air.)AllRPMdisplayscouldvary+/-50fromthatofthesetRPM’s.Allowseveralminutesforthefanmotortowarm up.

MAGNEHELIC

INCHES OF WATER

0.10

.20 .30 .40.50


6 6 Reference Material A. Safety RemindersWheninstallingtheHarman®P35i-CPelletInsert,respectbasic safety standards.Read these instructions carefullybefore youattempt to install or operate theP35i-CPelletInsert.Failuretodosomayresultindamagetopropertyorpersonal injury and may void the product warranty.Consult with your local building code agency and insurance representative before you begin your installation to ensure compliance with local codes, including the need for permits andfollow-upinspections.

MOBILE/MANUFACTURED HOME GUIDELINES DO NOT ALLOW INSTALLATION IN A SLEEPING ROOM.

WARNING!

KEEP COMBUSTIBLE MATERIALS SUCH AS GRASS, LEAVES, ETC. AT LEAST 3 FEET AWAY FROM THE POINT DIRECTLY UNDER THE VENT TERMINATION.

WARNING!

USE OF IMPROPER FUELS, FIRE STARTERS OR ALTERING THE STOVE FOR HIGHER HEAT OUTPUT MAY CAUSE DAMAGE TO THE STOVE AND COULD RESULT IN A HOUSE FIRE. USE ONLY APPROVED FUELS AND OPERATION GUIDELINES

WARNING!

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.

CAUTION!

THE STOVE IS HOT WHILE IN OPERATION.KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.

CAUTION!

DO NOT USE MAKESHIFT COMPONENTS OR OTHER COMPROMISES WHEN INSTALLING THIS APPLIANCE.

CAUTION!

Due to high temperatures, this stove should be placed out of trafficandawayfromfurnitureanddraperies.Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn toskinand/orclothing.Youngchildrenshouldbecarefullysupervisedwhentheyarein the same room as the stove.Clothingandotherflammablematerialsshouldnotbeplacedon or near this stove.Installationand repair of this stove should bedoneby aqualifiedserviceperson.Theapplianceshouldbeinspectedbeforeuseandatleastannuallybyaqualifiedserviceperson.More frequent cleaningwill be required. It is imperativethat control compartments, burners, and circulating air passageways of this stove be kept clean.

CAUTION!This appliance must be vented to the outside.


B. Wiring Diagram

4 865 11

1091 3

WHITE 11 PIN PLUG

PART # 3-90-94734 (REV C)

HARMAN ACCENTRA/P35i/P40i/P43/P61/P68/XXV/52i PELLET STOVE WIRING DIAGRAM

CON

TRO

L BO

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LT.BLUE

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BLACK

YELLOW

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TTER

SKY

BLU

E

SPLI

TTER

GREEN

GREEN

GRE

EN/Y

ELLO

WAC

C52i

/P35

i

GREEN

WHITE

WH

ITE

DK

BLU

E

RED

WH

ITE

BRO

WN

PRES

SURE

SW

ITCH

N

O C

ON

TAC

TS

COM

BUST

ION

MO

TOR

FEED

MO

TOR

52i D

ISTR

IBU

TIO

N B

LOW

ERS

MA

LE/F

EMA

LE C

ON

NEC

TIO

NS

GRE

EN W

IRE

IS G

ROU

ND

BON

DED

TO

MO

UN

TIN

G F

RAM

E

ACC5

2i /

P35i

GRE

EN

5 A

MP

CERA

MIC

FU

SE (5

X20M

M)

HA

RMA

N #

1-00

-052

37BU

SSM

AN

BK/

S501

-5-R

OR

LITT

ELFU

SE 0

2160

05.M

XP

21


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PleasecontactyourHarman® dealer with any questions or concerns. ForthelocationofyournearestHarman® dealer,

please visit www.harmanstoves.com.Printed in U.S.A

Documents

Installation Manual€¦ · E. Non-Combustible Materials Specification Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick,