INSTALLATION COMMISSIONING SERVICING & USER INSTRUCTIONS efficiency range manua… · · 2014-05-12INSTALLATION COMMISSIONING SERVICING & USER INSTRUCTIONS ... COMMISSIONING P.30

O I L F I R E D B O I L E R S

I N S T A L L A T I O N

C O M M I S S I O N I N G

S E R V I C I N G &

U S E R I N S T R U C T I O N S

F I R E B I R D ‘ S ’ R A N G E

P O P U L A R

H E A T - P A C

THIS MANUAL MUST REMAIN WITHTHE HOUSEHOLDER ON COMPLETION

OF INSTALLATION

HOUSEHOLDERSwitch on your central heating boiler and check its operation beforecommencement of heating season.

During the summer season your boiler may be switched off for longperiods. In our climate, summer dampness attacks electrical circuits,burner and boiler parts. Deposits on boiler and flue surfaces dampen,and may fall loose resulting in flues and ducts becoming clogged.Deposits also act as an insulator and thus reduce efficiency.

Boilers and burners should be cleaned and serviced before summerswitch-off, then switched on and checked again before needed for thewinter heating.

This eases seasonal rush on your service engineer and helps him/hergive you a better service. Arranging a regular service contract withhim/her will help keep your boiler in top condition.

“A stitch in time saves nine” - and disappointment.Issued by FIREBIRD BOILERS in the interest of

our customers and the heating industry.

A

FormulaFor Better Boiler Service

CONTENTS

1

FIREBIRD ‘S’ RANGE

FOREWORD P. 3

1. INTRODUCTION P. 3

2. STANDARDS & REGULATIONS P. 4

3. SAFETY P. 5Health & SafetyFuel SpillageSafetyFirst Aid

4. OPERATING INSTRUCTIONS P.6-7a. Boiler controlsb. Operating procedurec. Burner lockout / resetting

5. BOILER TECHNICAL SPECIFICATIONS P. 8 - 11Boiler Diagrams, Dimensions & Specifications

6. BURNER TECHNICAL SPECIFICATIONS P. 12 - 15Oil Burner Outputs SpecificationRiello oil burner specification & technical details

7. WIRING SPECIFICATIONS P. 16Thermostat Control & Wiring

8. INSTALLATION P. 17 - 21Positioning BoilerFlue SystemsBoiler siting Regulations & StandardsVentilation and Combustion Air

1. Conventional Flue2. Balanced Flue

Domestic Htg. & H.W. Systems, Electrical Supply

9. FLUE SYSTEMS P. 22 - 27Important noticeImportantBalanced flue systemsConcentric flue systemsHigh Level Balanced Flue systemsFlue installation instructions

10. OIL SUPPLY P. 28 - 29Oil storage tank sitingFlexible oil pipe(s)Single pipe systemTwo pipe systemsTigerloop single pipe systems Regulations & Standards

11. COMMISSIONING P. 30ProceduresHanding over

12. SERVICING P. 31Recommended service intervalsThe oil tankThe boilerThe Burner

13. FAULT FINDING BURNER P. 32

14. SPARE PARTS P. 33 - 41Burner P. 33Popular/Boilerhouse P. 34Kitchen P. 35Heat Pac ‘S’ P. 36Heat Pac ‘S’ Turret P. 37Heat Pac Slimline P. 38Control Unit P. 39View Glass P. 40Baffles P. 41

15. REPORTS & RECORDS P. 42-49Service Record P. 42Commissioning Record P. 43Notes P. 44OFCERT Standard P. 47Attention Installer P. 48

2


INSTALLATION & COMMISSIONING:Boilers must be installed, commissioned and serviced by qualified and experiencedpersons and as set out in the Installation Manual, using correct test equipment.

EXPANSION VESSEL:Total water content of system and boiler must be calculated to determine thecorrect size of pressure vessel.

WARNING:The manufacturer cannot accept responsibility for any damage to persons, animalsor property due to error in installation or in the burner adjustment or due toimproper or unreasonable use or non observance of the technical instructionenclosed with the burner, or due to the intervention of unqualified personnel.

GUARANTEE:

• All Firebird oil Boilers have a 2 year comprehensive warranty which extendsto 5 year on the boiler shell.

• The Guarantee card must be fully completed and returned to Firebirdwithin 28 day’s of complete installation & commissioning.

• Consumable components, the nozzles and the oil hose are excluded.

• The terms laid down on the Guarantee must be adhered to.

FOREWORD

3


We would like to thank you for purchasing a high efficiency Firebird domestic central heating oil fired boiler. Thisinstruction manual is produced for the reference and guidance of qualified installation engineers such as those whoare OFTEC registered. EU legislation governs the manufacture, operation and efficiency of all domestic centralheating oil boilers. Our boilers and burners will are supplied as matched units tested and approved to OFTECStandard OFS Al00.

FIREBIRD Boilers are full manufacturing members of OFTEC (Oil Firing Technical Association) and areparticipating in its Boiler testing and approvals programme to comply with OFS A100 and EC Efficiency Directive.

Boilers must be installed, commissioned and serviced by qualified and experienced engineers

(OFTEC approved/competence certified required in UK.) It is the responsibility of the

Installer/Householder to ensure that the boiler is properly commissioned. Failure to do so may

invalidate the boiler Guarantee and extended warranty.

All appropriate OFTEC manuals and BS Standards should be studied and their requirements

adhered to and used in conjunction with these instructions. This manual includes a list of some BS

Standards and Building Regulations.

OFTEC is conducting training and registration of engineers and this is to be commended, as reading of thismanual alone for installation and servicing procedures cannot replace the critical advantage provided by trainingand years of experience.

The Firebird range of Oil Boilers includes the Firebird S Range, Kitchen Model, Room Sealed and Boilerhousemodels. The range is further extended with the Popular Conventional flue Boilerhouse models, Heat PacOutdoor models.

All units give clean combustion while Kitchen-quiet operation is a feature of balanced flue indoor models. Theentire range is complemented by a highly efficient matching pressure jet burner which produces very low NOxemissions.

A drain-off cock is fitted inside the boiler beside the burner and there are flow and return connections providedunder top lid of the boiler for connection to the heating and hot water systems. As all servicing can be carriedout from the front, the boiler many be fitted under a kitchen worktop.

The burner is factory set for use with C2 kerosene to BS 2869:1998. However, Class D fuel to BS 2869:1998(gas oil) may only be used on a conventional flue installation, a oil pre-heater may be necessary.

1 INTRODUCTIONFIREBIRD ‘S’ RANGE

2 STANDARDS & REGULATIONS

4


To ensure the highest standards of installation & safety, it is important that the boiler beinstalled in compliance with the following regulations where applicable.

All CURRENT editions of the appropriate Building Regulations:-

Part L & J England & WalesPart F Section III Scotland - Conservation of Fuel PowerPart L Northern Ireland - Conservation of Fuel PowerPart J Republic of Ireland - Conservation of Fuel Power

BS 5410 Part 1 1997. Code of practice for Oil Firing Installations.BS 799 Part 5 1987. Specification for Oil Storage Tanks.BS 4876 1984. Performance requirements for oil burning appliances.BSEN 12828:2003 (UK National Annex). Heating Systems in Buildings

- Designed for water based heating systemsBS 7074 Part 1 1989. Application, selection and installation of expansion

vessels and ancillary equipment for sealed water systems.BS 5446 1990. Installation of hot water supplies for domestic purposes.BS 7593 1992. Code of Practice for treatment of water in heating systems.BS 715 1989. Metal flue pipes, fittings, terminals and accessories.BS 1189 1989. Clay flue linings and flue terminals.BS 4543 part 3 1990. Factory made insulated chimneys for oil fired appliances.BS 6700. Design, installation, testing and maintenance of Services supplying water.BS 7671.

Current lEE Regulations. Local Water Undertaking Bylaws.Water supply (water fittings) Regulations 1999.The Control of Pollution (Oil) Regulations.

In addition, the work must comply with OFTEC Installation Requirements for oil fired boilers and oil storage tanks.

The installer should also be aware of his/her responsibilities under The Health and Safety at Work Act. The interests ofsafety are best served if the boiler is installed and commissioned by a competent engineer, OFTEC trained and Registered.If not a Building Notice is required in England & Wales. Other parts of the British Isles including the Channel Islands alsorequire notification to building Control.

It is the responsibility of installer and everyone concerned with any aspect of installation to ensure that allapplicable standards and regulations are fully adhered to.

OFTEC also publish excellent guides including: Safe Working Practices for Oil Firing Technicians' - OFTEC TechnicalBook Three (Installation requirements for Oil Fired Boilers and Oil Storage Tanks) - OFTEC Technical Book Four (DomesticHeating Systems) and it is recommended that these should adhered to Domestic Heating Design Guide.

COPIES OF BRITISH STANDARDS MAY BE PURCHASED DIRECT FROM:BSI (Customer Services),389 Chiswick High Rd., London W4 4AL. Tel.: 0181-9967002 Fax: 0181-9967001International and EC Standards are also available from above.

OFTEC PUBLICATIONS ARE AVAILABLE FROM:-OFTEC, Oil Firing Technical Association,Foxwood House, Dobbs Lane, Kesgrave, Ipswich. IP5 2QQwww.oftec.org

� �

BOILER INSTALLATION:BS 5410 : Part 1 1997 gives the requirements for domestic boiler and oil storage installations.

For boilers installation with regard to cleaning and flushing and providing inhibitors as are followed for any other boiler.Manufacturers instructions must always be followed together with the requirements of BSEN 12828, 2003 & BS EN 12831,2003, which supersede BS 5449 1990, and the statutory requirements of the Building Regulations.

3 SAFETY

5


Safe use of Kerosene and Gas Oil.

These fuels give off a flammable vapour when heatedmoderately. Vapour ignites easily, burns intensely andmay cause explosion. The vapour can follow along atground level for considerable distances from opencontainers and spillages collecting as an explosivemixture in drains, cellars, etc.

Fuels remove natural oils and fats from the skin andthis may cause irritation and cracking of skin. Barriercream containing lanolin is highly recommendedtogether with good personal hygiene and wherenecessary appropriate personal protectionequipment. (P.P.E.)

Gas oil may also cause irreversible damage to healthon prolonged or repeated skin contact.

Always store fuels in a properly constructed andlabelled tank. Always handle fuel in open air or wellventilated space away from sources of ignition andrefrain from smoking.

Always drain fuel using a proper fuel retriever, funnelor mechanical siphon. Never apply heat to a fuel tank,container or pipework. Never siphon fuel throughtube by mouth. If accidentally swallowed contactdoctor immediately and do NOT induce vomiting.Avoid inhaling fuel vapour as this can cause lightheadedness and seriously impair judgement.

Under the Consumer Protection Act 1987 andSection 6 of the Health and Safety Act 1974, we arerequired to provide information on substanceshazardous to health.

INSULATION AND SEALSCeramic Fibre, Alumino - Silicone Fibre material areused for boards, ropes and gaskets. Known hazardsare that people may suffer reddening and itching ofthe skin. Fibre entering the eye will cause foreignbody irritation. It may also cause irritation to therespiratory tract.

Precautions should be taken by people with a historyof skin complaints or who may be particularlysusceptible to irritation. High dust levels are onlylikely to arise following harsh abrasion. Suitablepersonal protective equipment should be worn whereappropriate.

Generally, normal handling and use will not givediscomfort. Follow good hygiene practices, washhands before consuming food, drink or using thetoilet.

First Aid - Medical attention should be soughtfollowing eye contact or prolonged reddening of theskin.

The small quantities of adhesives and sealants used inthe product are cured. They present no knownhazards when used in the manner for which they areintended.

1. Switch off all electrical and other ignitionsources.

2. Remove all contaminated clothing to safeguardagainst fire risk and skin damage. Wash affectedskin thoroughly with soap and water andremove clothing to a safe well ventilatedarea and allow to air before cleaning.

3. Contain and smother the spill using sand orother suitable oil absorbent media ornon-combustible material.

4. Do not allow fuel to escape into drains or watercourses. If this happens, contact the relevantauthorities in your area. (Ireland Only)Contact The Environment Agency on0800 807060 (UK Only)

5. Consult local Authority about disposal ofcontaminated soil.

If fuel is accidentally swallowed:-

* Seek medical attention immediately. Do NOTinduce vomiting.

If fuel is splashed into eyes:-

* Wash out with running water for at least tenminutes and seek medical attention.

HEALTH & SAFETY INFORMATION

THIS PRODUCT HAS BEEN DESIGNEDTO THE FOLLOWING STANDARDS:

EMC Directive(Electromagnetic compatibility) 89/336/ECStandards:EN 61000-6-1: Electromagnetic Compatibility GenericStandard - Immunity for residential, commercial andlight industrial environments. (Feb.2001)

EN 61000-6-3: Electromagnetic Compatibility GenericStandard - Emission standard for residential,commercial and light industrial environments.(Feb.2001)

LV Directive(Low voltage) 73/23/EECStandard:IEC 60335-1: Household and similar electricalappliances - Safety (May 2001)

Boiler Efficiency Directive 92/42/EEC Standard:BSEN 304: Oil boilers with forced draft burners.

FUEL SPILLAGE

SAFETY

FIRST AID

4 OPERATING INSTRUCTIONS

6


High limit stat activated (amber)

Mains ‘on’ (green)

(a) BOILER CONTROLS

(b) OPERATING PROCEDURE (All models)

TO START THE BOILER FOLLOW THIS SEQUENCE:

� Turn on fuel supply.

� Switch power supply to boiler ‘ON’.

� For Model S remove front cover.

� Activate the ‘mains on’ switch.

� Set the boiler thermostat to the required temperature (figure B). The boiler thermostat controls theboiler operation by automatically maintaining the required boiler water temperature output. Safeoperation is also maintained by the burner control system which provides the required ignition and shutoff sequence. If the optional timer control is fitted this will automatically switch the boiler off and onwhen heat is required.

THE BOILER CAN BE TURNED OFF BY ANY OF THE FOLLOWING MEANS:

� Turn the timer control (if fitted) to OFF.

� Turn the boiler thermostat to OFF.

� Turn the mains ‘ON’ switch to OFF.

� Turn OFF the mains electrical supply to the boiler.

WHEN SERVICING ALWAYS SWITCH OFF THE MAINS SUPPLY TO THE BOILER.

DualThermostat

BurnerPlug

figure A.

figure B.

MainsPlug

4 OPERATING INSTRUCTIONS

7


(c) BURNER LOCKOUT

The boiler is factory fitted with a burner control box lockout safety feature which operatesautomatically if a fault occurs in the burners operation. Should this occur, the light on the front of theburner - See above - will illuminate and its cause must be investigated. This could be caused by:

A. An interruption in the fuel supply. (Eg. empty oil supply tank)B. An electrical supply fault.C. A fault with the burner or its safety control system.D. The failure of a component. (Eg. photo cell)E. Worn or dirty oil nozzle.

Before attempting to restart the boiler the front panel and the burner cover should be removed and avisual check made for any obvious problems such as oil leaks, loose connections etc.

ENSURE OIL TANK CONTAINS CORRECT GRADE FUEL.

TO RESTART THE BOILER1. Press reset button (see diagram above)2. Ensure that the boiler thermostat, time switch (if fitted) and any external

controls connected to the boiler are set to call for heat.3. Check that the oil supply valves are open and that there is sufficient oil in the tank.4. Check that the burner lockout light is unlit and with the ‘mains ON’ the

boiler will be ready to commence its start sequence.

HOW TO BLEED AN OIL PUMPSee Page 15 - Burner Specifications. Ref: Priming Pump.

SERVICINGThe boiler requires servicing on an annual basis to ensure it maintains its efficiency, continues toperform reliably and as a regular check on its built-in safety features.

It is important that servicing should be conducted by a competent engineer, preferably one who isOFTEC trained and registered.

To reset when Lock-outlight shows:

Press glowing reset buttonon burner control box.

Reset ButtonInside Burner Box

5 BOILER TECHNICAL SPECIFICATION

8


Firebird S. Kitchen Model Diagrams

Firebird S. Kitchen Model

H. 960mm

W. 510mm

D. 820mm

A. 885mm

B. 90mm

C. 190mm

E. 95mm

F. 115mm

G. 675mm

I. 1115mm

C. 190mm

E. 65mm

F. 135mm

G. 700mm

I. 1165mm

H. 1015mm

W. 580mm

D. 945mm

A. 930mm

B. 90mm

200-250 250-310

Firebird S. Kitchen Model

H. 845mm

W. 380mm

D. 595mm

A. 745mm

B. 190mm

C. 140mm

E. 85mm

F. 60mm

G. 590mm

H. 845mm

W. 440mm

D. 595mm

A. 745mm

B. 220mm

C. 140mm

E. 85mm

F. 60mm

G. 590mm

H. 1050mm

W. 442mm

D. 705mm

A. 925mm

B. 221mm

C. 175mm

E. 95mm

F. 115mm

G. 640mm

H. 1055mm

W. 462mm

D. 790mm

A. 925mm

B. 232mm

C. 165mm

E. 95mm

F. 115mm

G. 640mm

50-70/70-90 90-120 120-150 150-200


9


Firebird S. Boiler House Dimensions

2-C Firebird S. Boiler Specifications

OUTPUT RANGE 50-70 70-90 90-120 120-150 150-200 200-250 250-310PRESSURE JET OIL BURNER RIELLO - SEE SECTION 2D BURNER SETTINGS (ECOFLAM & BENTONE STERLING OPTIONS AVAILABLE)

FLOW & RETURN CONNECTIONS 4x1”BSP 4x1”BSP 4x1”BSP 4x11/2”BSP 4x11/2”BSP 4x2”BSP 4x2”BSP

DRAIN OFF CONNECTION 1/2 BSP SOCKET & PLUG FITTED ON ALL MODELS

FLUE OPTIONS

A. CONVENTIONAL FLUE 4” 4” 4”-5” 6” 6” 7” 7”

B. BALANCED FLUE 5”O.D. 5”O.D. 5”O.D. 6”O.D. 6”O.D. 8”O.D. 8”O.D.

CONVENTIONAL FLUE DRAUGHT MINIMUM: 0.04 INCHES WATER GAUGE. MAXIMUM 0.15 INCHES W.G.

MAXIMUM OPERATING PRESSURE 3 BAR 3 BAR 3 BAR 3 BAR 3 BAR 3 BAR 3 BAR

TEST PRESSURE 4.5 BAR

WEIGHT “in Kg”

BOILER. BOILERHOUSE 80 82 95 131 150 170 230

BURNER 13 13 13 15 15 15 15

WHITE CASED BOILER & BURNER 105 107 118 161 180 202 266

WATER CONTENT IN LITRES 19 19 24 28 37 53 65

TEMPERATURE CONTROL CONTROL THERMOSTAT: ADJUSTABLE BETWEEN 60°C - 80°C.

LIMIT THERMOSTAT: MANUAL RESET LIMIT THERMOSTAT FACTORY SET AT 110°C.

ELECTRICAL SUPPLY 230v. AC 50Hz 5 AMP FUSE

FUEL USE C2 KEROSENE IN BALANCED FLUE INSTALLATIONS ONLY. Class D GAS OIL (CF Option).

MODEL H W D A B C E F G H2

50/70 690 395 355 60 590 80 135 200 740 78570/90 690 390 355 60 590 80 135 200 740 78590/120 690 450 355 60 590 80 135 200 740 785120/150 855 460 415 110 640 80 145 280 935 955150/200 860 470 495 120 640 80 145 280 935 955200/250 860 520 545 115 675 75 160 280 1110 1210250/310 920 575 660 135 705 75 170 280 1170 1270

CONVENTIONAL. ROOM SEALED (SNORKEL)

Building Reg. & BS Require abase tray for this design of unit.

Firebird S. Boiler House Model


10


MODEL D W H X A B C E F G70/90 625 655 945 310 170 575 120 100 420 17590/120 625 710 945 340 170 575 120 100 420 175120/150 735 720 1010 340 170 640 80 180 475 85150/200 860 895 1025 340 170 640 90 135 590 85200/250 860 895 1025 350 160 655 90 100 630 105250/310 960 950 1125 350 230 700 90 100 730 100

Heat Pac Outline Dimensions Plumbing Access Point Dimensions

MODEL D W H Y A B C E F J70/90 S 625 655 945 130 170 575 120 100 420 3590/120 S 625 710 945 130 170 575 120 100 420 35120/150 S 735 720 1010 340 170 640 80 180 475 85

Heat Pac-S Outline Dimensions Plumbing Access Point Dimensions

HEAT PAC ‘S’(Northern Ireland Only)

Turret Flue

D.

H.

W.

C.

D.W.

C.

E.

A.B.

H.

E.

B.A.

Removable lid to access

plumbing connections

HEAT PAC

MODEL D W H A B C E50-70-90 410 760 925 140 230 115 48090/120 470 760 925 140 230 115 480

Heat Pac Outline Dimensions Plumbing Access Point Dimensions

SLIMLINE HEAT PAC

Heat Pac Diagrams & Specifications


11


BOILER THERMOSTATS - FUNCTION

The CONTROL THERMOSTAT [1] on the boiler allows the householder to vary the water flowtemperature from a low of 60˚C to a high of 80˚C to 82˚C, depending on the model.

In accordance with EU boiler standards, your boiler is also fitted with a SAFETY HIGH LIMITTHERMOSTAT [2], fixed at 114˚C. This system protects the boiler in the event of the controlthermostat failing and keeps the boiler safe. The safety high limit thermostat [2] will shut off theboiler and will require the limit button to be pushed to restart the boiler. If the problem re-occurs,you should call your service engineer.

In cases where the flow from the boiler is down to the heating system, fitting a PUMP OVER RUNTHERMOSTAT [3] (A Pipe Stat) is recommended. This is to prevent the residual heat build up inthe boiler from unnecessarily activating the high limit thermostat and thus causing nuisance.See Heat Pac Wiring Diagram in Installation Instructions on page 16.

PLASTIC PIPING - WARNING

The boiler thermostat control and safety system is not designed, and must not be relied on, toprotect plastic pipe from overheating. Plastic pipe must never be connected directly to theboiler.

If you choose to use plastic pipe anywhere on your hot water circuits, then please consult theplastic pipe manufacturer for their instructions on how to ensure their product never overheats.Our boiler control and safety high limit thermostats are not designed to fulfil this function. (Theymay suggest the fitting of independent pipe thermostats, or thermostatic mixing valves linkingflow and return).

• Firebird accepts no responsibility for failure of plastic piping and fittings for what ever reason.

TIME AND TEMPERATURE CONTROLS

The Building Regulations state that central heating systems must have time and temperaturecontrol on the pipe circuits (eg Thermostatic Radiator Valves / TRVs, Room thermostats, cylinderthermostats etc.) on both fully pumped and semi-gravity systems.

6 BURNER TECHNICAL SPECIFICATION

12


Range

59

68

68

89

89

120

120

135

150

150

174

198

198

222

249

272

307

340

CO2

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

11.5%

Air

Box

1

1

1

1

1

1

2

2

2

-

-

-

-

-

-

-

-

-

Pump

Pressure

8.5 bar

8 bar

9 bar

9 bar

9 bar

8.2 bar

9 bar

10 bar

7.5 bar

8 bar

7 bar

9 bar

9 bar

8.5 bar

10 bar

8 bar

8 bar

9.2 bar

Head

Type

LD2X

LD2X

T3

T3

T3

T3

T5

T5

T5

Adj.

Adj.

Adj.

Adj.

Adj.

Adj.

Adj.

Adj.

Adj.

Air

Shutter

1.5

2.8

1.8

4.0

4.0

6.5

3.3

4.0

5.5

2.5

3.5

5.0

5.9

6.0

6.5

8.0

8.5

8.5

Nozzel

Size - Angle - Type

0.5 80˚ ES

0.6 80˚ ES

0.6 80˚ ES

0.75 80˚ ES

0.75 80˚ ES

1.0 80˚ ES

1.1 60˚ ES

1.1 60˚ ES

1.25 60˚ S

1.25 60˚ S

1.5 60˚ S

1.5 60˚ S

1.5 60˚ S

1.75 60˚ S

1.75 60˚ S

2.25 60˚ S

2.5 60˚ S

2.5 60˚ S

Output

70,000

90,000

120,000

150,000

200,000

250,000

280,000

310,000

LD2X RDB T5RDB T3

Dia. 18mm

Top Hole to aidphotocell

Clearance forelectrodes

4mmholes

Dia. 20mm

TopHole to aidphotocell

light detection

Clearance forelectrodes Dia. 23mm

TopHole to aidphotocell

light detection

Clearance forelectrodes

Air Box 1

Air Box 2

T5 Part No. 7140T3 Part No. 7139

Deflector Plate Restrictor Disc LD2X Blast Tube

DeflectorPlate Restrictor Disc

LD2XShortBlastTube

The above performance figures are based on ideal laboratory test conditions. Air shutter settings above may need to be revised to take into consideration difference in resistances betweenconventional and balanced flue installations, air temperature and Nozzle tolerance. Use flue gas analyzer to achieve optimum results.

Danfoss ES Nozzles are a kerosene nozzle have a tolerance of +- 5%. Danfoss S + H Nozzles are Diesel nozzles and have a tolerance of +- 15% when used with Kerosene.

Riello RDB 2.2 Range Burner Settings (K).Variations in nozzle throughput, flue type & draught, oil viscosity etc. may give results differing from these

laboratory performance figures. These settings were carried out using a conventional flue.

KEROSENE SETTINGS FOR FIREBIRD ‘S’ RANGE USING RDB 2.2 & 4.2 BURNERS

The burner nozzle, pump pressure and air setting may have to be changed from the factory setting to suite sight conditions.

Override settings in burner manual.

BLANK

PAGE

13


14


ELECTRODE SETTING

Riello RDB 2.2

ATTENTION

Before assembling or removing the nozzle loosen screw (A) and move electrodes forward.

1. BURNER DESCRIPTION

One stage kerosene burner.

1.1 BURNER EQUIPMENT

Flange with insulating gasket . . . . . . . No. 1 Screws for flange to be fixed to boiler . . . . . . No. 4

Screw and nuts for flange . . . . . . . . . No. 1 Flexible oil pipes with nipples. . . . . . . . . . . . . No. 2

Hexagonal key . . . . . . . . . . . . . . . . . . No. 1 Screw of by-pass pump . . . . . . . . . . . . . . . . . No. 1

Plastic air cover . . . . . . . . . . . . . . . . . No. 1

The intake air temperature must not be over 70˚.

Burner with CE marking in conformity with EEC directives: EMC 89/336/EEC and Efficiency 92/42/EEC. CE Certification No.: 0036 0316/01 as 92/42/EEC.

1 - Pump

2 - Control box

3 - Reset button with lock-out lamp

4 - Flange with insulating gasket

5 - Air damper adjustment screw

6 - Snorkel (BF)

7 - Pump pressure adjustment screw

8 - Pressure gauge port

9 - Photoresistance1D4138

Fig. 1

4

6

5

23

7

8

9


15


Fig. 4

D5912

2

3

4

7

6

5

18

Check periodically the flexible pipes conditions.

It is necessary to install a filter on the fuel supply line.

H = difference of level L = Max. lenght of the suction line I.D. = Interminal diameter of the oil pipes.

H

max

. 4

m

min

. 0.1

m

H

meters

L meters

I. D.

8 mm

I. D.

10 mm

0.5

1

1.5

2

10

20

40

60

20

40

80

100

H

meters

L meters

I. D.

8 mm

I. D.

10 mm

0

0.5

1

1.5

2

3

3.5

35

30

25

20

15

8

6

100

100

100

90

70

30

20

Fig. 5

Fig. 6 Fig. 7

PRIMING PUMP:

On the system in fig. 5 it is sufficient to loosen the suction gauge connection (6, fig. 4) and wait until oil flows out.On the systems in fig. 6 and 7 start the burner and wait for the priming.Should lock-out occur prior to the arrival of the fuel, await at least 20seconds before repeating the operation.The pump suction should not exceed a maximum of 0,4 bar (30 cm Hg). Beyond this limit gas is released from the oil. Oil pipes must be com-pletely tight.In the vacuum systems (fig. 7) the return line should terminate within theoil tank at the same level as the suction line. In this case a non-returnvalve is not required. Should however the return line arrive over thefuel level, a non-return valve is required. This solution however is lesssafe than previous one, due to the possibility of leakage of the valve.

D5741

D5740

ma

x.

4 m

H

H

max. 4 m

H

H

D1842

WARNING

The pump is designed to allow working with one pipe.

In order to obtain two pipe working it is necessary to unscrew the

return plug (2), screw in the by-pass screw (3) and then screw in

return oil line (2). (See fig. 4).

In the two pipes systems, before starting the burner make sure that

the return pipe-line is not clogged. An excessive back pressure

would cause the damage of the pump seal.

HYDRAULIC SYSTEM

1 - Suction pipe2 - Return line3 - By-pass screw4 - Pressure gauge connection & Bleed screw5 - Pressure adjuster6 - Vacuum gauge connection7 - Valve8 - Auxiliary pressure test point

Riello Burner Specification

For Full details on suction line systems please refer toOFTEC Technical Information Sheet T1/139 (T32)

7 WIRING

16


ELECTRICAL SUPPLY

The boiler and controls require 230V 1 phase 50Hz electric supply protected with a 5amp fuse.

THIS APPLIANCE MUST BE EARTHED.

A qualified electrician must carry out all electric wiring in accordance with current I.E.E Regulations and any localregulations which may apply.

The mains electrical supply must be taken from a double pole isolating switch with a 5amp fuse, positioned somewhereclose to the boiler. Heat resisting cable must be used which can be routed into the boiler through the access providedon either side of the base.

Ancillary controls may be provided for with terminal connections in the control panel.

POSITIONING BOILER

Ensure that adequate clearance is available for making the water and flue connections.

As the boiler is serviced from the front, no headroom clearance is necessary but a clearance of 750mm must be available at the front ofthe boiler.

No special hearth is required as the boiler is fully insulated, but the floor must be level and capable of supporting the weight of theboiler and its water content.

Sound levels must also be a consideration. Whilst the Firebird is one of the quietest boilers on the market, some householders areparticularly sensitive and the following points should be considered:

1. Tiled surfaces in a small room will amplify noise - particularly if the wall construction is hollow.

2. If a conventional flue passes through a bedroom it is capable of transmitting noise.

3. Low level balanced flue terminals can produce exhaust noise on the outside terminal and this should be considered when sitingnear adjacent property.

4. The Firebird Balanced Flue Kit has been specifically designed for Firebird’s indoor boilers. The use of third party low level flue kits isnot recommended and will affect its warranty.

5. The Siting of the boiler should take into account the disposal of condensate products.

• It is recommended that a suitable corrosion inhibitor is added to the heating system.

• Dilution of the inhibitor due to the system being constantly topped up via mains supply will invalidatewarrantee on boiler shell

• Existing systems should be treated with chemical cleaner and properly flushed before the boiler isfitted and corrosion inhibitor added.

FLUE SYSTEMS

IMPORTANT

Because of the improved efficiencies of boilers under E.U. Efficiencyrequirements and OFS A100 Standard, it is necessary to pay extra specialattention to flues and chimneys. The improved efficiency figures achievedby modern oil boilers are attained by using more of the heat (highertemperatures) heretofore allowed into flues and chimneys. This previouslywasted heat helped to keep bad and poorly operating and oftenuninsulated flues and chimneys from condensing and causing problems.Please be fully aware of this when replacing an existing boiler. An old andpoorly operating flue may need to be replaced to take full advantage ofimproved efficiencies and to avoid flue gases condensing and appearingas white water vapour (pluming) at flue (chimney) outlet.

New flues and chimneys should be properly insulated andconstructed to prevent condensation and draughting problems. Everyindividual concerned with any aspect of installation should be aware of theforegoing and should have full knowledge of and work to European,National and Local Govt. Standards and Building and InstallationRegulations.These manufactures instructions must not in any way be mis-interpretedas over-riding the above or any statutory regulations. It is absolutelyessential that the boiler is properly installed so that NO FLUE GASES canenter the building at any time. Flue pipes should be safely sealed into thewall to prevent flue gases re-entering room or building. Refer also to page20.

NOTE:All brick chimney constructions must comply with current buildingregulations and BS 5410: Part 1. Insulated factory made chimneys shouldcomply with BS 4543.

* DRAUGHT READINGS ARE SHOWN ON PAGE 9

8 INSTALLATION

17


CONVENTIONAL BRICK CHIMNEY WITH LINER

8 INSTALLATION

18


BALANCED FLUE SITING

Notes: 1. The terminal should be positioned to avoid combustion products enteringthe building or accumulating in stagnant pockets around buildings.

2. The terminal must be protected by a guard if it is less than 2 metres above groundlevel or in a position where any person has access to it (i.e. a balcony).

3. A heat protection shield should be fitted if the terminal is less than 850mm froma plastic or painted gutter or less than 450mm from painted eaves.

ALWAYS CHECK FOR ANY BUILDING REGULATIONS AMENDMENTS WHICH MAYHAVE BEEN ISSUED AFTER THE PUBLICATION OF THIS MANUAL

A. Horizontal from opening,airbrick, opening windowetc.

B. From an internal orexternal corner.

C. Below an opening,airbrick, opening windowetc.

Book three Aug. 2002

*Where the terminal is within 1 metre of any plastic material, such material should be protected from theeffects of combustion products of fuel. There are additional general requirements in most Regulations and

Standards that the flue must be positioned so that it does not cause a nuisance and permits the dispersal of combustion products.

NOTE: The Buildings Regulations clearances shown above are minimum allowed. To take account ofprevailing site conditions it is advisable wherever necessary to follow the manufacturers preferredrecommendation. If in doubt contact manufacturer for advice.

See note at foot of page

Building Regulations

� �

BUILDING REGULATIONS A B C

Northern Ireland 1990 600 600 600

Republic of Ireland 1997 600 600 600

8 INSTALLATION

19


Minimum distances to terminals in millimetres as measured from top of the chimneyor the rim of a low level discharge opening.

APPLIANCE BURNER TYPE PRESSURE JET VAPOURISINGA Directly below an opening, air brick, opening window etc * 600 Not allowedB Horizontally to an opening, air brick, opening window etc * 600 Not allowedC Below a gutter, eaves or balcony with protection * 75 Not allowedD Below a gutter or a balcony without protection 600 Not allowedE From vertical sanitary pipework 300 Not allowedF From an internal or external corner or surface or boundary alongside the terminal 300 Not allowedG Above ground or balcony level 300 Not allowedH From a surface or boundary facing the terminal 600 Not allowedJ From a terminal facing the terminal 1200 Not allowedK Vertically from a terminal on the same wall 1500 Not allowedL Horizontally from a terminal on the same wall 750 Not allowedM Above the highest point of an intersection with the roof 600 1000N From a vertical structure on the side of the terminal 750 23000 Above a vertical structure less than 750mm from the side of the terminal 600 1000P From a ridge terminal to a vertical structure on the roof 1500 Not allowed

Clearances advised by the BRITISH STANDARDS for Open Flues,Low Level Balanced Flues and Balanced Flues fitted to Oil Fired Boilers.

THESE ARE ALSO THE BUILDING REGULATIONS FOR ENGLAND, WALES & SCOTLAND

These notes form an integral part of the information shown above.

1. Terminals should be positioned so as to avoid products of combustion accumulating in stagnant pockets around the building or entering into buildings.

2. Appliances burning Class D oil have additional restrictions.(See 1.7.3 in Oftec Book 3 - Aug. 2002)

3 Vertical structure in N, 0 and P include tank or lift rooms, parapets, dormers etc.

4. Terminating positions A to L are only permitted for appliances that have been approved for low level flue discharge when tested to OFS A100 or A101.

5. Terminating positions must be at least 1.8 metres distant from an oil storage tank unless a wall with at least 30 mins fire resistance and extending 300mm higher and wider than the tank is provided between the tank and the terminating position.

6. Where a flue is terminated less than 600mm away from a projection above it and the projection consistsof plastic or has a combustible or painted surface, then a heat shield of at least 750mm wide should befitted to protect these surfaces.

7. For terminals used with vapourising burners, a horizontal distance of at least 2300mm is required between the terminal and the roof line.

8. If the lowest part of the terminal is less than 2 metres above the ground, balcony, flat roof or other place to which any person has access, the terminal must be protected by a guard.

9. Notwithstanding the dimensions given in the drawing and table, a terminal should not be sited closerthan 300mm to combustible material.

8 INSTALLATION

20


BALANCED FLUE BOILERS

The Firebird boiler may be set for Room-sealed balanced flue operation using a Firebird condensingbalanced flue kit. This kit does not draw combustion air from inside the room. It is drawn fromoutside direct to burner by airpipe supplied with boiler. Flue gases are expelled through the samekit. However, if the boiler is installed in a compartment or small room, some ventilation air isnecessary to maintain acceptable temperature in boiler area.

Use of any equipment other then the matching Firebird low level roomsealedconcentric flue kit is not guaranteed for low level discharge and will probably

invalidate the warranty.

DOMESTIC HEATING & HOT WATER SYSTEMS

HVCA Codes of Practice and BS 5449: Part 1 “Forced Circulation Hot Water Systems” should be adheredto when installing the boiler. Refer also to Regulations and Standards listed on PAGE 4.

ELECTRICAL SUPPLY

The boiler and controls require 230V 1 phase 50Hz electric supply with a 5amp fuse.

THIS APPLIANCE MUST BE EARTHED.

A qualified electrician must carry out all electric wiring in accordance with current I.E.E Regulations andany local regulations which may apply.

The mains electrical supply must be taken from a double pole isolating switch with a 5amp fuse,positioned somewhere close to the boiler. Heat resisting cable must be used which can be routed intothe boiler through the access provided on either side of the base.

Ancillary controls may be provided for with terminal connections in the control panel.

Balanced flue boiler in room (eg. kitchen) does not require individual ventilation.� �

� �

BALANCED - FLUE BOILERS IN COMPARTMENTS

8 INSTALLATION

21


VENTILATION AND COMBUSTION AIR

Conventional Flue BoilersAn adequate supply of combustion and ventilation air is essential for efficient and safe boileroperation and the openings for this should be positioned to cause least possible draught, with nopossibility of being accidentally blocked.

Please note: The British Standard Code of Practice for Oil Firing BS5410: Part 1, requires a permanent airinlet opening of 550mm2 per kW (above 5 kW) of boiler rated output. (Note: 1kW = 3412 Btu/h).

Also, when the boiler is installed in a compartment or confined space, ventilation openings arerequired to ventilate and to avoid overheating in the boiler area.

Combustion & Ventilation air supply for conventionalopen flue boilers

The figures shown are free areas of grilles in mm2 per kw of appliance rating (output).

� �

� �

FULL TEXT of both BS 5410 Part 1: 1997 and appropriate BuildingRegulations for each country should be obtained and fully applied

N.B. Please Carefully Note:A. For boiler installations in domestic garages in Scotland, Part F of Building Regulations permits only

Room Sealed appliances to be used (Ref. OFTEC Bk. Three May 1999 page 1 (18).

B. Technical annex T1/127 to OFTEC Book Three, May 1999 page 2 (19) Para. 1, 2 states “In Scotland andthe Republic of Ireland only Room Sealed Balanced Flue Appliances can be used in that location”(i.e. domestic garages).

DefinitionsCombustion Air : Air required directly by boiler oil burner for combustion process.Ventilation Air : Air required in room for ventilation, cooling, etc. and to promote a healthy living

environment.

9 FLUE SYSTEMS

22


6-A Important NoticeBecause of the improved efficiencies of boilers under E.U. Efficiency requirements and

OFT A100 Standard, it is necessary to pay extra special attention to flues and chimneys.The improved efficiency figures achieved by modern oil boilers are attained by using

more of the heat (higher temperatures) heretofore allowed into flues and chimneys. Thispreviously wasted heat helped to keep bad and poorly operating and often uninsulatedflues and chimneys from condensing and causing problems. Please be fully aware of this

when replacing an existing boiler. An old and poorly operating flue may need to bereplaced to take full advantage of improved efficiencies and to avoid flue gases

condensing and appearing as white water vapour (pluming) at flue (chimney) outlet.

New flues and chimneys should be properly insulated and constructed to preventcondensation and draughting problems. Every individual concerned with any aspect ofinstallation should be aware of the foregoing and should have full knowledge of and

work to European, National and Local Govt. Standards and Buildingand Installation Regulations.

These manufactures instructions must not in any way be mis-interpreted as over-ridingthe above or any statutory regulations. It is absolutely essential that the boiler is properlyinstalled so that NO FLUE GASES can enter the building at any time. Flue pipes should be

safely sealed into the wall to prevent flue gases re-entering room or buildingRefer also to page 16.

PREPARING BOILER FOR CONVENTIONALCHIMNEY/FLUE OPERATION

Before installing boiler in the above mode please ensure:

A. That chimney flue is cleaned, draughting adequately, lined and not subjectto downdraughts. It is emphasised that boiler and flue should be connected

properly in a manner which will not allow flue gases to enter room or building atany time from any part of the installation.

B. That adequate unrestricted air for combustion and ventilation is provided toroom in which boiler is situated - see diagram pg.20 & 21.

C. That there is no extractor fan capable ofcausing negative pressure in boiler room resulting inburner malfunction and flue gases being drawn back

into boiler room.

Conventional Flue Installations-1. Remove blanking plate from top panel by

pulling backwards.

2. Fit trim sleeve to flue pipe (if supplied).

3. Slide upwards and ‘park’ it out of the way

4. Fit flue pipe into boiler socket and properly seal with high temperature silicone mastic or non-cracking fire cement.

5. Fit white enamel top panel

6. Fit cut-out cover plate behind flue pipe (shown in diagram)

7. Slide trim sleeve down against top panel (If Supplied)

ENSURE UNRESTRICTED AIR-SUPPLY TO BOILER ROOM. No further adjustments are required for adequate combustion-air supply. Check burneroperation when installation is completed, use burner Combustion Analyser

to ensure correct performance.Consult separate burner manual supplied with boiler.

B

26-A

26-B

A

9 FLUE SYSTEMS

23


SINGLE PIPE LOW LEVEL FLUES ARE NOT PERMITTED

IMPORTANT

BALANCED FLUE SYSTEM

IMPORTANT: THE INSTALLER MUST EXAMINE THISILLUSTRATION CAREFULLY BEFORE PROCEEDING WITH INSTALLATION.

ENSURE UNRESTRICTED AIR-SUPPLY TO BOILER ROOM.No further adjustments are required for adequate combustion-air supply. Check burner operationwhen installation is completed, use burner Combustion Analyser to ensure correct performance.

Consult separate burner manual supplied with boiler.

Locating pointsfor fixing air boxto flue pipe

Apply high temperature sealantto the inside of flue coller.

Push the flue adaptorin to flue coller

Apply high temperature sealantto the O ring on the inner flue pipeto insure a positive seal.

Push the flue pipe throughthe 125mm hole in the wall.Secure the flue adaptor tothe Boiler. IMPORTANT:

A 50mm - (2inch) gapmust be left betweencone cowl and wall.

Ensure Combustion airpipe protrudes beyond theouter surface of the wall.

M8 x 130mm Bolt

M8 Fiber Washer

Ceramic Gasket Seal

M8 Washer

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GAS

GASGAS

GAS

GAS

GAS

GASGA

S

High level Balanced Flue,

Right Hand Outlet,

Left Hand Outlet,

Rear Outlet and Top Outlet.

Balanced Flue,

Right Hand Outlet,

Left Hand Outlet

and Rear Outlet.

• Firebird do not recommend the use of a low level flue’s on white cased indoor boilers.• The Firebird low level concentric flue kit has been specifically designed for Firebird’s indoor boilers.

The use of third party low level flue kits is not recommended and may affect its warranty.

9 FLUE SYSTEMS

24


8“ Twin Pipe Flue for Firebird 250,000 and 310,000 btu’s boilers.3” (75mm) air pipe supplied with balanced flue kits

Push the flue pipe throughthe 125mm hole in the wall.

IMPORTANT:A 50mm - (2inch) gapmust be left betweencone cowl and wall.

Ensure Combustion airpipe protrudes beyond theouter surface of the wall.

Apply high temperature sealantto the O ring on the inner flue pipeto ensure a positive seal.

Secure the flue adaptorto the Boiler, ref dwg 4and the air box to theflue pipe ref. dwg 3.

Flue Extension

Assembly for concentric flue when

going side outlet on White cased boiler Flue Extension For

Right Hand Outlet Combi.

INSTALLATION INSTRUCTIONS SUPPLIED WITH FLUE KITS

5” (125mm) O.D. Concentric flue Firebird S 70,000 - 90,000 and 120,000 btu’s Boilers.

IMPORTANT:A 50mm - (2 inch) gapmust be left betweencone cowl and wall.

Flue Extension

CONCENTRIC FLUE SYSTEM

9 FLUE SYSTEMS

25


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9 FLUE SYSTEMS

26


HIGH LEVEL BALANCED FLUE SYSTEMS

9 FLUE SYSTEMS

27


FLUE INSTALLATION INSTRUCTIONS

10 OIL SUPPLY

28


OIL STORAGE TANK SITING

Consult OFTEC Manuals

It is very unlikely that a fire should start from a domestic oil tank, however it does need to be protectedfrom a fire which may originate in a building nearby. For this reason, the tank should be located at least1.8 metres from any building and no closer than 760mm from any boundary. If it must be closer than1.8 metres, the building wall should not have any openings other than ventilation openings. In addition,the wall should have at least 30 minutes fire resistance and extending 300mm higher and extends300mm beyond both ends of the tank is provided between the tank and the terminating position andthe wall should have a half hour resistance to an internal fire and extend 1.8 metres from any part of thetank.

A non-combustible radiation barrier is an alternative but this must meet therequirements of BS 5410 Part 1: 1997,“clause 28” Section 6.4.

Steel tanks must be mounted on brick or block piers with a waterproofmembrane between the piers and tank.

See Oftec Technical Information T19

Oil storage tanks should not be sited within 1.8m of boiler flue outlets.

Do not allow household waste or hot ashes container in vicinityof oil storage tank or boiler flue outlet.

FLEXIBLE OIL PIPE(S)

A flexible burner oil hose is supplied with the boiler which must be wholly contained with in theappliance case.

Please note: A filter must not be fitted inside the boiler and all joints in the oil line MUST BEOIL-TIGHT. Soldered joints are not permissible. Before connecting to the boiler always flush thecomplete oil supply line and ensure that oil supply is completely clean and free of any dirt orforeign matter.

SINGLE PIPE SYSTEM

Where installations have the bottom of the tank above the oil burner, a single pipe system may beused.The oil burner should then be set for single pipe operation - See also manufacturers oil burnermanual

� �

10 OIL SUPPLY

29


TWO PIPE SYSTEMS

Where installations have the bottom of the tank below the oil burner pump a two pipe system is required.Ensure that valves and filters are not fitted in the return line as this must be unobstructed at all times.

The oil burner pump should be set for two pipe operation as detailed in accompanying oil burnermanufacturers manual, refer also to PAGE 15 of this manual.

TIGERLOOP SINGLE PIPE SYSTEMS

IMPORTANT: The Tigerloop should not be fitted inside the dwelling -See TI/139 drawing below and OFTEC manual book 3 page 2(8:1)

Where installations normally require a two pipe system but have long or impractical return line runs, a‘Tigerloop’ De-aerator can be used which removes air from a single - pipe - lift oil feed. Higher lift heights canbe achieved than are possible with conventional two pipe systems.

The oil burner pump should be set for two pipe operation.INDIVIDUAL TIGERLOOP INSTRUCTIONS MUST BE IMPLICITLY FOLLOWED.� �

REGULATIONS & STANDARDSIn England and Wales, installation in single family dwellings have to comply with the building Regulations Part J.This requires compliance with BS 5410 : Part1 : 1997. All tanks either deemed to be at risk or with a capacity of more than 2,500 litres will require to be bunded.

For installation in Scotland, Building Standard Part F applies. This requires compliance with BS 5410 : Parts 1 and 2. All tanks either deemed to be at risk orwith a capacity of more than 2,500 litres will require to be bunded.

Those externally installed tanks with a capacity of less than 2,500 litres will require a bund if located not more than 50 metres from a spring or bore hole, 10metres from controlled waters and additionally where it may constitute a hazard.

The above risks and hazards are described in OFTEC Technical Information Note TI/133.

In Northern Ireland, the Building Regulations do not currently cover the installation of oil storage tanks.

In the Republic of Ireland the requirements of BS 5410 : Parts 1 and 2 are required to be complied with be Building Regulations Part J.

FIRE VALVES

A fire valve is an essential part of the oil supply system. It should be capable of cutting off the flow of oil out-side the building in the event of a fire starting up within the boiler. The valve should be located just outsidethe building at the point where the oil supply line enters. It must be activated by a remote sensor located overthe burner, but in a position clear of any direct radiation or excessive heat.

IMPORTANT: Fire Valves should comply with OFTEC Standards OFS E101Fitting of Fire Valves should comply with BS : 5410 Part 1

11 COMMISSIONING

30


It is recommended that commissioning is carried out by a competent and qualified service engineer.

It should be noted that it is the responsibility of the installer to ensure that the boiler isproperly commissioned. Failure to do so may invalidate the boiler guarantee and any extendedwarranty.

PROCEDURES

1. Oil Tank

The installation of the oil tank and supply line should comply with all the instructions shown earlier inthis manual. Consult OFTEC Manual - Book No. 3, Section 2.

If a single supply line is used ensure that the bottom of the tank is above the burner. A suction linesystem via a de-aerator should be used where the level of the oil in the tank may fall below the level ofthe oil burner pump.

CHECK AND ENSURE CORRECT GRADE FUEL OIL HAS BEEN SUPPLIED.

2. The Burner

A two single pipe system may also be used in low-level tank installations. See page 21 Section 5. Pleaseflush out oil pipe by drawing off some oil before connecting fuel pipe to burner - otherwise there is adanger of grit and dirt being forced into the burner pump, resulting in pump blockage, damage and‘lock-out’

3. The Boiler

A. Switch off the power supply, ensure that the boiler and system is full of water, all valves are open andthat installation conforms with all Standards, Regulations and Instructions.

B. Check that boiler baffles are correctly positioned.

C. Check the oil supply by disconnecting the oil supply hose at the burner and running off a quantityto ensure it is free from air. then bleed air from burner pump. Refer to section 2, page 7, sketch C,Item-E.

D. If fitted, check that the time switch is ‘ON’ and that both room and boiler thermostats are calling forheat.

E. Reconnect electrical supply and the boiler should start. If the burner lock-out activates, thissuggests air in the pump.Wait a minute or so and try again. If lock-out occurs again, air must be bledfrom the pump pressure gauge connection point once more.

F. View the burner flame through the sight glass - it should be bright cream/yellow without any signof smoke. Use a smoke gun to check that the burner is burning clean.

G. Run the boiler for about fifteen minutes then take a CO2 reading and adjust as necessary.

HANDING OVER

A thorough check of the system should be made, then the householder should receive a clear andconcise demonstration of the boiler operation and any system controls.

This manual and burner manufacturers manual plus any other instructions should be handedover to the user, the guarantee card should be completed and posted, and the user advised aboutthe importance of annual servicing.

COMMISSIONING RECORD - PAGE 43Should be completed and a copy kept in engineers file.� �

12 SERVICING

31


NOTE: IT IS STRONGLY RECOMMENDED THAT SERVICING IS CARRIED OUTBY A COMPETENTLY QUALIFIED ENGINEER.

RECOMMENDED SERVICE INTERVALS

C2 Kerosene Annually

Before carrying out a service it is recommended that the followingis checked:

A). Smoke

B). CO2

C). The flue gas temperature

D). Oil pressure

E). Ensure flue is unrestricted & operating properly

At the same time check for oil and combustion leaks. Advance to serviceONLY after ensuring that both electric and oil supply to boiler is safely isolated

THE OIL TANK

Draw off any accumulated water and sludge from the tank by opening the drain cock. Turn off the oilsupply and remove the filter bowl, then wash the element clean with kerosene. Steel Tank Only

THE BOILER

Remove combustion access door for access to baffles and to clean heat exchanger.

Check insulation sealing and its silver foil lining in combustion access door - replacing when necessary.When refitting this door be careful not to damage the foil and insulation by over tightening.

THE BURNER

Check performance of oil-nozzle and replace as necessary.

Ensure correct specification replacement nozzle is used.

Check all oil filters and replace as necessary.

Remove burner and clean blast tube and ensure that airways are clear.

Ensure electrodes are clean, dry, not broken and are set as per burner specifications.

Clean fan and photocell.

Once again check flexible oil lines and connections for damage or leaks, replace as necessary.

Combustion CheckCarry out combustion analysis and ensure that boiler is performing to specification outlined in

manual. Flue conditions may cause deviation from these figures.

Always keep careful record of flue gas analysis results including any verbal and written advice tocustomer (householder). Always check carefully for restricted or blocked flue. If possible recordCO levels and advise customer of need to keep boiler room well ventilated.

SERVICING RECORD - PAGE 42

� �

� �

13 FAULT FINDING BURNER

32


T

Repa

ir o

rRe

plac

eO

il Pu

mp

r

No

14 SPARE PARTS - Riello RDB Burner

33


When Ordering Please Quote Part Description and Burner Type

Item No Code Spare Parts Description

1 • • • 3005787 Gasket2 • • • 3006384 Flange3 • • 3002447 Cup-Shaped Head3 3002533 Cup-Shaped Head3 • 3002507 Cup-Shaped Head3 3008768 Cup-Shaped Head4 • • • 3007513 Electrode Assembly5 • • • 3006552 Electrode Bracket6 • • • 3008642 Nozzle Holder7 • • • 3008878 Kit Seals8 • • • 3008643 Collar9 • • • 3008794 High Voltage Lead

10 • • • 3005788 Fan11 • • • 3008647 Air Damper Assembly11 3008839 Air Damper Assembly12 • • • 3008646 P.E. Cell13 • • • 3002657 4 Pole Socket14 • • • 3002837 Capacitor 4,5uf15 • • • 3007582 Needle Valve16 • • • 3008651 Regulator17 • • • 3000439 Pump Seal18 • • • 3008654 Pump19 • • • 3008653 Filter - O - Ring20 • • • 3007162 O - Ring21 • • • 3003602 Connector22 3007621 Flexible Oil Line22 • • • 3005720 Flexible Oil Line23 • • • 3008644 Tube24 • • • 3008876 Pressure Gauge25 • • • 3000443 Joint26 • • • 3002836 Motor + Capacitor27 • • • 3008648 Coil28 • • • 3008879 Cover29 • • • 3008851 Lead Coil30 • • • 3008652 Control Box 535RSE/LD31 • • • 3008649 Protection32 • • • 3007418 4 Pin Plug

3514

105

3514

305

3514

306

14 SPARE PARTS - Popular / Boilerhouse ‘S’

7

6

3

2

9

4

8

5

1

11

10

34


POPULAR / BOILERHOUSE ‘S’ MODELS & PART NUMBERSITEM COMPONENT Qty 50-70-90 90-120 120-150 150-200 200-250 250-310

1 Boiler Shell Assembly 1

2 Baffle Door 1

3 Popular Sides (Set) 1

4 Popular Sides (Set)

5 Popular Top 1

6 Popular Back 1

7 Boiler Insulation Wrap 1

8 Stat 1

9 Burner 1

10 Ceraboard Door 1

11 Flange 1

310058

210016

210022

210022

210020

210021

110019

410204

410208

110017

see page 33

310059

210066

210022

210022

210053

210054

110052

410204

410208

110051

see page 33

310193

210083

210149

210149

210148

210150

110151

410204

410209

110168

see page 33

310197

210100

210152

210152

210153

210154

110155

410204

410210

110170

see page 33

310199

210122

210157

210157

210156

210158

110159

410204

410211

110172

see page 33

310202

210139

210161

210161

210160

210162

110163

410204

410212

110174

see page 33

14 SPARE PARTS - Kitchen ‘S’

1.

6.

4.

3.

7.

2.5.

8.

4a4b

35

KITCHEN ‘S’ MODELS & PART NUMBERSITEM COMPONENT Qty 50-70-90 90-120 120-150 150-200 200-250 250-310

1 Side Panel L H Side 1

2 Side Panel R H Side 1

3 Front Panel 1

4 Top Panel 1

4a Flue Trim Plate 1

4b Conventional Trim Plate 1

5 Light Strip 1

6 Back Panel 1

7 Drip Tray 1

8 Dual Stat 1

Boiler 1

FS90- LH-L-01

FS90-RH-L-02

FS90-FP-L-05

FS90-TP-L-03

FS90-FTP-L-03

FS90-GP-L-03

FS90-LS-L-46

FS90-BP-L-04

FS90-L-31

IM TLSC 542764

see page 34

FS125- LH-L-01

FS125-RH-L-02

FS125-FP-L-05

FS125-TP-L-03

FS125-FTP-L-03

FS125-CTGP-L-03

FS125-LS-L-46

FS125-BP-L-04

FS125-L-31

IM TLSC 542764

see page 34

FS150- LH-L-01

FS150-RH-L-02

FS150-FP-L-05

FS150-TP-L-03

FS150-FTP-L-03

FS150-CTGP-L-03

FS150-LS-L-46

FS150-BP-L-04

FS150-L-31

IM TLSC 542764

see page 34

FS150- LH-L-01

FS150-RH-L-02

FS150-FP-L-05

FS150-TP-L-03

FS150-FTP-L-03

FS150-CTGP-L-03

FS150-LS-L-46

FS150-BP-L-04

FS150-L-31

IM TLSC 542764

see page 34

FS200- LH-L-01

FS200-RH-L-02

FS200-FP-L-05

FS200-TP-L-03

FS200-FTP-L-03

FS200-CTGP-L-03

FS200-LS-L-46

FS200-BP-L-04

FS200-L-31

IM TLSC 542764

see page 34

FS310- LH-L-01

FS310-RH-L-02

FS310-FP-L-05

FS310-TP-L-03

FS310-FTP-L-03

FS310-CTGP-L-03

FS310-LS-L-46

FS310-BP-L-04

FS310-L-31

IM TLSC 542764

see page 34


14 SPARE PARTS - Heat Pac ‘S’

8

17

8

10

12

3

16d

16b

16e

5

4

16a

1

9

1415

2

16c7

16e13

16d

6

11

36

HEAT PAC ‘S’ MODELS & PART NUMBERSITEM COMPONENT Qty 70-90 90-120 120-150

1 Base 12 Front 13 Back 14 Top 15 Fixed Left Side 16 Fixed Right Side 17 Removable Left Side 18 Removable Right Side 19 Base Blanks 410 Boiler Securing Bracket 211 45mm Body Plug 612 Flue Outlet Rubber Seal 113 Stat Box Assembly

(a) Without Frost Stat. 1(b) With Frost Stat. 1

14 Lock 115 Key 116 Panel Insulation Kit 1

16a Front Insulation 116b Back Insulation 116c Top Insulation 116d Fixed Side Insulation 216e Flue Side Insulation 2

17 Flue Kit 1Boiler 1

210322210328210323210324210325210326210422210423210256210261110277110721

310348310453110266110267110291110291110291110291110291110291410286see page 34

210353210356210354210355210325210326210422210423210256210261110277110721

310348310453110266110267110358110358110358110358110358110358410286see page 34

210366210379210367210368210376210377210433210434210369210370110277110721

310348310453110266110267110374110374110374110374110374110374110436see page 34


14 SPARE PARTS - Heat Pac ‘S’ Turret

7

10

3

16d

16b

16e

5

4

16a

1

9

14

15

2

16c 7

16e1316d

6

17

18

11

37

HEAT PAC ‘S’ TURRET MODELS & PART NUMBERSITEM COMPONENT Qty 50-70-90 90-120 120-150 150-200 200-250 250-310

1 Base 12 Front 13 Back 14 Top 15 Fixed Left Side 16 Fixed Right Side 17 Removable Side Blank 19 Base Blanks 410 Boiler Securing Bracket 211 45mm Body Plug 612 Flue Outlet Rubber Seal 113 Stat Box Assembly



16a Front Insulation 116b Back Insulation 116c Top Insulation 116d Fixed Side Insulation 216e Flue Side Insulation 2

17 Flue Kit 1Boiler 1

210322

210328

210323

210324

210325

210326

210327

210256

210261

110277

110721

310348

310453

110266

110267

110291

110291

110291

110291

110291

410331

410286

see page 34

210353

210356

210354

210355

210325

210326

210327

210256

210261

110277

110721

310348

310453

110266

110267

110358

110358

110358

110358

110358

410331

410286

see page 34

210366

210379

210367

210368

210376

210377

210378

210369

210370

110277

110721

310348

310453

110266

110267

110374

110374

110374

110374

110374

410331

110436

see page 34

210383

210385

210384

210386

210389

210390

210391

210369

210370

110277

110721

310348

310453

110266

110267

110400

110400

110400

110400

110400

110380

11380

see page 34

210383

210385

210384

210392

210389

210390

210391

210369

210370

110277

110721

310348

310453

110266

110267

110400

110400

110400

110400

110400

110380

11380

see page 34

210409

210411

210410

210412

210413

210414

210415

210369

210370

110277

110721

310348

310453

110266

110267

110400

110400

110400

110400

110400

110400

110399

see page 34


14 SPARE PARTS - Slimline Heat Pac

17

9

16b

21

13

8

7 6

3

4

5

10

14

15

16d 16a

16d

16c

16e

19

11

11

11

38


SLIMLINE HEAT PAC MODELS & PART NUMBERSITEM COMPONENT Qty 50-70-90 90-120

1 Base 12 Front 13 Back 14 Top 15 Left Side 16 Right Side 17 Back Flue Outlet 18 Panel Support Bracket 19 Base Blanks 410 Boiler Securing Bracket 211 45mm Body Plug 613 Stat Box Assembly



16a Front Insulation 116b Back Insulation 116c Top Insulation 116d Side Insulation 216e Flue Outlet Insulation 1

17 Flue Kit 119 Splash Gauard 1

Boiler 1

210255210272210275210289210274210273210276210250210256210261110277

310348310453110266110267110305110305110305110305110305110305410286210294see page 34

210299210298210300210297210274210273210276210250210256210261110277

310348310453110266110267110305110305110305110305110305110305410286210294see page 34

14 SPARE PARTS - Control Unit

39


CONTROL UNIT MODELS & PART NUMBERSITEM COMPONENT Qty Heat Pac Kitchen

1 Dual Stat 12 Frost Stat 13 Control Box Cover 14 Control Box 15 Control Box Mounting 16 Over Heat Thermostat 17 Strip Connector 18 Label 19 Socket [Wieland] 110 Plug [Wieland] 211 Open Grommet 312 Blank Grommet 2

TLSC542788

TLM2257

119183

119184

119185

FC03154

FC03144

W-1001

FC031542

FC03143

MO10281

MO11321

TLSC542788

TLM2257

119183

119184

119185

FC03154

FC03144

W-1001

FC031542

FC03143

MO10281

MO11321

12

12

3

4

TemperatureControl Dial.

5.Neutral For Frost Stat.

4.Permanent LiveFrost Stat

7.Live From Frost Stat

1.Lamp Neutral

3.Lock out Lamp.

2.Mains On Lamp.

6.Earth For Frost Stat.

E

13

24.Return From Pressure Switch.

23.To Pressure Switch.

22.Pump Earth.

21.Pump Earth.

20. Pump Live

1

15 1614 18 1917

42 3 765

Pressure

Switch

Circulating

Pump

222120 2423

1098 1211

8

7

12

4

5

5

6

9

10

12

11

14 SPARE PARTS - View Glass / Door Gasket

40


Flue Gas Analysis Point.

VIEW GLASS ASSEMBLY

1.

2.

3.

4.

5.

5.

VIEW GLASS PART NUMBERSITEM COMPONENT Qty Part No.

1 View Glass Galv Bracket 1 210028

2 Viewing Glass 1 210027

3 Eye Spy Inspection Gasket & Blank 1 110029

4 Red Blank Analysis Point (50-120btu’s) 1 210031

5 M6 x 16 Hex Flange 3 110030

6 Socket Cap Screw Analysis Point (150-310btu’s) 1 110147

6.

14 SPARE PARTS - Baffles

41


• • • • PATENTED BAFFLE DESIGN • • • •

Drop In Baffle

Baffles for 200/250 and 250/310 Boiler Models


Baffles for 90/120 Boiler Models


Remove Second Row Of BafflesTo Lower Setup

Remove Second Row Of BafflesTo Lower Setup

R 50-70 R 70-90

(8b).

Drop In BaffleBase Baffle

(8).

(8a).

Base Baffle

Baffle 1

Length

Width

Height

Baffle 1

Length

Width

Height

Base Baffle

Length

Width

Height

Length

Width

Height

Length

Width

Height

BAFFLE PART NO: 120-150: 210082150-200: 210090

BAFFLE PART NO: 200-250: 210121250-310: 210138

BAFFLE PART NO: R 50-70-90: 210015

BAFFLE PART NO: Baffle 1: 210060Base Baffle: 210050Drop In Baffle: 210049

15 SERVICING RECORD

42


Service ReportNB All Information recorded hereunder should also be included in Engineers own filed service

reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below. Engineer should advise householder.

Burner Model � ...........................

Oil Type � ...........................

Nozzle Type � ...........................

Nozzle Size � ...........................

Nozzle Angle � ...........................

Pump Pressure � ...........................

Air � ...........................

Smoke Reading � ...........................

Flue Draft “W.g. � ...........................

CO2% � ...........................

F.G.T. ˚C � ...........................

Flue Seal � ...........................

Gaskets � ...........................

Fire Valve Location � ...........................

CHECK Water � ...........................

All Connections � ...........................

Baffles � ...........................

Baffles in position and correct � ...........................

CHECKD.M. Hot Water � ...........................

Central Heating � ...........................

Flow Switch � ...........................

Power Supply � ...........................

Date: ..................................

Service Engineer: ..................................

Tel. No: ..................................

Signature: ..................................

Comments: ..................................

..................................

..................................

..................................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

..................................

..................................

..................................

..................................

..................................

..................................

..................................

..................................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

..................................

..................................

..................................

..................................

..................................

..................................

..................................

..................................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

� ...........................

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..................................

..................................

..................................

..................................

..................................

..................................

..................................

..................................

1ST SERVICE 2ND SERVICE 3RD SERVICE 4TH SERVICE

15 COMMISSIONING RECORD

43


This record should be carefully completed, remain in this manual and be left withhouseholder. A copy should be kept on file by engineer

NAME .................................................................................................................................................................................................................................................................................

ADDRESS .................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................

POSTCODE .......................................................... TEL ..................................................................................................................................................................................................

BOILER MODEL ............................................................ OUTPUT ............................................................ SERIAL NUMBER ............................................................

INSTALLER/COMMISSIONING ENGINEER (In block capitals)

ADDRESS .......................................................................................................................

............................................................................................................................................

............................................................................................................................................

POSTCODE .................................... TEL .........................................................................

DATE ............................... NAME ..................................................................

COMMISSIONING COMPANY ....................................................................................

SIGNATURE .............................................................................................................

COMMISSIONING CHECK DETAILS

Burner Model � ...........................

Oil Type � ...........................

Nozzle Type � ...........................

Nozzle Size � ...........................

Nozzle Angle � ...........................

Pump Pressure � ...........................

Air � ...........................

Smoke Reading � ...........................

Flue Draft “W.g. � ...........................

CO2% � ...........................

F.G.T. ˚C � ...........................

Flue Seal � ...........................

Gaskets � ...........................


CHECK

Water � ...........................

All Connections � ...........................

Baffles � ...........................

Baffles in position and correct � ...........................

CHECK

D.M. Hot Water � ...........................

Central Heating � ...........................

Flow Switch � ...........................

Power Supply � ...........................

Notes: ......................................................................................................................................................................................................................

....................................................................................................................................................................................................................................

....................................................................................................................................................................................................................................

....................................................................................................................................................................................................................................

....................................................................................................................................................................................................................................

15 NOTES

44


15 NOTES

45


15 NOTES

46


15 OFCERT

47


OFCERT - Floor Standing Appliances - Standard

Standard Boilers OFCERT Licence No.Firebird Popular 50/70 Boilerhouse 0011020533Firebird Popular 70/90 Boilerhouse 0011020529Firebird Popular 90/120 Boilerhouse 0011030515Firebird Popular 120/150 Boilerhouse 0011020515Firebird Popular 150/200 Boilerhouse 0011020509Firebird Popular 200/250 Boilerhouse 0011020501Firebird Popular 250/310 Boilerhouse 0011020536Firebird Boilerhouse S 50/70 Boilerhouse 0011020534Firebird Boilerhouse S 70/90 Boilerhouse 0011020530Firebird Boilerhouse S 90/120 Boilerhouse 0011030516Firebird Boilerhouse S 120/150 Boilerhouse 0011020516Firebird Boilerhouse S 150/200 Boilerhouse 0011020510Firebird Boilerhouse S 200/250 Boilerhouse 0011020502Firebird Boilerhouse S 250/310 Boilerhouse 0011020537Firebird Roomsealed Popular 50/90 Hideaway 0011020525Firebird Roomsealed Popular 90/120 Hideaway 0011030517Firebird Roomsealed Popular 120/150 Hideaway 0011020517Firebird Roomsealed Popular 150/200 Hideaway 0011020511Firebird Roomsealed Popular 200/250 Hideaway 0011020504Firebird Roomsealed Popular 250/310 Hideaway 0011020538Firebird S Kitchen 50/70 White Cased/IndoorFirebird S Kitchen 70/90 White Cased/IndoorFirebird S Kitchen 90/120 White Cased/Indoor 0011030518Firebird S Kitchen 120/150 White Cased/IndoorFirebird S Kitchen 150/200 White Cased/IndoorFirebird S Kitchen 200/250 White Cased/Indoor 0011020503Firebird S Kitchen 250/310 White Cased/Indoor 0011020542Roomsealed Super Q 50/90 Balanced Flue White Indoor 0011020527Roomsealed Super Q 90/120 Balanced Flue White IndoorRoomsealed Super Q 120/150 Balanced Flue White Indoor 0011020520Roomsealed Super Q 150/200 Balanced Flue White Indoor 0011020513Roomsealed Super Q 200/250 Balanced Flue White Indoor 0011020507Roomsealed Super Q 250/310 Balanced Flue White Indoor 0011020540Heatpac 90 50/90 Outdoor - Turret Flue 0011030504Heatpac 120 90/120 Outdoor - Turret Flue 0011020501Heatpac 150 120/150 Outdoor - Turret Flue 0011020521Heatpac 200 150/200 Outdoor - Turret Flue 0011020514Heatpac 250 200/250 Outdoor - Turret Flue 0011020508Heatpac 310 250/310 Outdoor - Turret Flue 0011020541Heatpac 70 Slimline 50/70 Outdoor - Side Flue 0011030502Heatpac 90 Slimline 70/90 Outdoor - Side Flue 0011030503Heatpac 90 S 50/90 Outdoor - Side Flue 0011020528Heatpac 120 S 90/120 Outdoor - Side Flue 0011030505Heatpac 90 70/90 Outdoor - Turret Flue 0011030514

15 ATTENTION INSTALLER

48


ATTENTION ALL OIL FIRED BOILERS INSTALLERS

It is the responsibility of INSTALLER / HOUSEHOLDER toensure that the boiler is PROPERLY COMMISSIONED by acompetent or OFTEC registered engineer.

Failure to have the appliance commissioned and warrantycard completed and returned may invalidate the warranty.

It is not the responsibility of the Manufacture or theSupplier if a boiler will not operate properly due to noncommissioning of the appliance.

Please Note: Should a site inspection be required fromthe manufacturer’s engineer, a call-out feewill be charged if the fault is a result of noncommissioning.

1. Firebird hereby guarantees the following (The Guarantees)

a. The Boiler Shell will be free from defective parts or workmanshipfor a period of 5 years from the date of installation.

b. Burner, controls and flue kits (supplied by Firebird) will be free fromdefective parts or workmanship for a period of 2 years from the dateof installation. (With the exception of burner nozzles, which should bereplaced at the recommended service intervals.)

2. Guarantees are subject to the following conditions:

a. All claims under the guarantees must be within the abovestated time limits.

b. The boiler must be commissioned by qualified persons and asset out in the Installation Manual, using correct test equipment.

c. Maintenance should be carried out at the intervals statedin the Installation Manual.

d. Installation of the boiler must be in accordance with(a) Installation Manual, (b) all relevant standards and codes of practice.

e. Firebird can accept no liability in respect of any defectarising from incorrect installation, negligence, fair wear andtear, misuse, alteration or repair by unqualified persons.

f. Firebird will not accept any liability in respect of anydefect occurring in the heat exchanger due to limescalebuild-up and or low return water temperature.

g. The guarantees extend to reasonable labour costsEXCEPT under clause 1a where any valid claim made after3 years will not include labour costs.

h. Firebird’s prior authorisation must be obtained beforeexamination or repair of the boiler takes place.

i. Firebird will examine all claims made under the guaranteesand for any claims that are deemed invalid, the costsincurred will be borne by the owner.

j. That the appliance was used only for normal domesticcentral heating purposes.

3. Any defective part removed under any or all of theguarantees MUST be returned to Firebird.

STATUTORY RIGHTS OF THE OWNER ARE NOT AFFECTED BY THIS GUARANTEE

TEAR OFF HERE & RETURN TO THE APPROPRIATE ADDRESS

FIREBIRD BOILERS

BAILE MHIC ÍRE,

CO. CHORCAÍ.

TEL: 026 45253

FAX: 026 45309

FIREBIRD PRODUCTS

SHEAN, FORKHILL,

NEWRY, N. IRELAND. BT35 9SY

TEL: 028 30888330

FAX: 028 30889096

FIREBIRD UK

EAST CENTRAL HOUSE,1 EASTWAY, LEE MILL,

NR. IVYBRIDGE, DEVON, ENGLAND. PL21 9ES

TEL: 01 752 691177

FAX: 01 752 691131

IMPORTANTPlease ensure that the appliance is commissioned and the installer or commissioning engineer fills in thecommissioning check details below, which should then be promptly returned to nearest Firebird address.

Firebird Boilers Guarantee Registration

NAME ...........................................................................................................................

ADDRESS .....................................................................................................................

............................................................................................................................................

POSTCODE .................................. TEL ........................................................................

NAME ...........................................................................................................................

ADDRESS .....................................................................................................................

............................................................................................................................................

POSTCODE .................................. TEL .......................................................................

HOUSEHOLDER (In block capitals) INSTALLER (In block capitals)

ADDRESS .......................................................................................................................

............................................................................................................................................

POSTCODE .................................... TEL .........................................................................

DATE ............................... NAME ..................................................................

COMMISSIONING COMPANY ....................................................................................

SIGNATURE .............................................................................................................

��

�

BOILER MODEL ............................................................ OUTPUT ............................................................ SERIAL NUMBER ............................................................

COMMISSIONING CHECK DETAILS

Burner Model � ...........................

Oil Type � ...........................

Nozzle Type � ...........................

Nozzle Size � ...........................

Nozzle Angle � ...........................

Pump Pressure � ...........................

Air � ...........................

Smoke Reading � ...........................

Flue Draft in W.C. � ...........................

Baffles � ...........................

Baffles in position

and correct � ...........................

CHECK

D.M. Hot Water � ...........................

Central Heating � ...........................

Flow Switch � ...........................

Power Supply � ...........................

CO2% � ...........................

Condensed Trap Primed � ...........................

F.G.T. ˚C � ...........................

Flue Seal � ...........................

Gaskets � ...........................


CHECK

Water � ...........................

All Connections � ...........................

uaranteeG

For further information on Firebird Products please contact

© Copyright applies to all FIREBIRD products. Our policy is one of continual development and we therefore reservethe right to change without prior notice the specification of our products at any time and be without obligation to

make similar changes in products previously produced.

FIREBIRD UKEast Central House, Central Ave., Lee Mill Ind. Est., Devon PL 21 9 PE.

Tel: [+44] 01 752 691177 Fax: [+44] 01 752 691131

FIREBIRD BOILERSBaile Mhic Íre, Co. Chorcaí.

Tel: [+353] 026 45253 Fax: [+353] 026 45309

FIREBIRD PRODUCTSShean, Forkhill, Newry. BT35 9SY.

Tel: [+44] 028 30888330 Fax: [+44] 028 30889096

Int. Access Codes: Eg. N.I. +44 28 30888330

Revision 2. © 18 5 06

Print: 10-11-11

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INSTALLATION COMMISSIONING SERVICING & USER INSTRUCTIONS efficiency range manua… · · 2014-05-12INSTALLATION COMMISSIONING SERVICING & USER INSTRUCTIONS ... COMMISSIONING P.30