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DENTAL UNIT AND CHAIR INSTALLATION INSTRUCTIONS IMPORTANT This manual provides installation instruction for BELMONT SP-CLEO. The instructions contained in this booklet should be thoroughly read and understood before operating the cahir and unit. After the installation is completed, file this manual and refer back to it for future maintenance.

INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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Page 1: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

DENTAL UNIT AND CHAIR

INSTALLATIONINSTRUCTIONS

IMPORTANT

This manual provides installation instruction for BELMONT SP-CLEO. The instructions contained in this booklet should be thoroughly read and understood before operating the cahir and unit. After the installation is completed, file this manual and refer back to it for future maintenance.

Page 2: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the
Page 3: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

Page

SECTION1. SpecificationforInstallations................................ 1

SECTION2. Unpacking.............................................................. 5

SECTION3. InstallationofChair............................................... 6

SECTION4. MountingofUnit................................................... 8

SECTION5. ConnectionofAirandWaterSupplyLines........... 9

SECTION6. ConnectionofTubingsandWires......................... 10

SECTION7. AssemblingChairandUnit................................... 13

SECTION8. TestandAdjustmentofChairandUnit................. 14

SECTION9. AdjustmentArms................................................... 15

SECTION10. AdjustmentofChairProgram................................ 16

SECTION11. HydraulicDiagram............................................... 17

SECTION12. ElectricDiagram.................................................... 18

SECTION13. FlowDiagram........................................................ 20

TABLE OF CONTENTS

INSTALLATIONINSTRUCTIONS

Page 4: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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INSTALLATION INSTRUCTIONS

SECTION 1. Specification for Installation 1.GeneralRequirements(1)Thecontractoristosupplythenecessaryserviceandmaterialstocompletetheinstallationtothe satisfactionofthedentistsandtheinstallationengineer.

(2)Thisincludesthesupplyandinstallationoftheelectricpowersupplycableswithmainisolating switchandfuses,airsupplypiping,watersupplypiping,suctionpipingincludingvacuumpump anditscontrolwires,anddrainpipingasnotedontheinstallationdiagrams.

2.SettingRequirements(1)TheSP-CLEODentalUnitComprisesaChairsection,Cuspidorunitsection,Doctorunitsection andLightsection.

(2)TheSP-CLEOshouldbemountedtakingtheopeningendofdrainpipeintodueconsideration. Ref.Page 3, Fig.1-1 or Page 4, Fig.1-2.

(3)TheplaceonwhichtheSP-CLEO(approx.225kg)issetmusthaveenduranceforceof250kg/ .

(4)ThepositionfortheSP-CLEOchairisshowninFig.1-1orFig.1-2asrecommendedexample.

3.PipingandPlumbingRequirements(1)Allpipingsandconduitsforcablesaretobelaiddownunderthefloorandtocomeoutfromthefloor.

(2)Theinstallationpositionandheightfromthefloorofeachpipeandcableconduitisshownin Fig.1-1 orFig.1-2.

(3)Therecommendedsizes,materialsandendpiecesofpipesareshowninTable.1-1.

Out. Dia. 18 mm In. Dia. 13 mm

Out. Dia. 18 mm In. Dia. 13 mm

Out. Dia. 26 mm In. Dia. 20 mm

Out. Dia. 58 mm In. Dia. 50 mm

In. Dia. 16 mm

In. Dia. 16 mm

PT 1/2"

PT 1/2"

Table.1-1 The Recommended Sizes, Materials and End Pieces of Pipes

Shock ResistanceP.V.C. Pipe Hl-13orCooper Seamless Pipe

Shock ResistanceP.V.C. Pipe HI-13orCooper Seamless Pipe

P.V.C. Pipe VP-20

P.V.C. Pipe VP-50

P.V.C. Pipe VE-16

P.V.C. Pipe VE-16

Note ;Thesuctionpipeanddrainpipeshouldbelaidunderthefloorwithaninclinationof1/200-1/400.Airvacuumtypedoesnotneedsuctionpipe,vacuumcontrolwireanditsconduit.

Material Size End Piece

Item

Compressed Air Supply Pipe

Water Supply Pipe

Suction Pipe(Ref. Note)

Drain Pipe(Ref. Note)

Power Supply CableConduit

Vacuum Pump ControlWire Conduit (Ref. Note)

Page 5: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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(4)Regardinginstallationofthevacuumpumpanditsconnectiontomainsuctionline,followthe specificationsofcentralvacuumpumpsystemmanufacture'srecommendation.

(5)Allpipingshouldbearrangedavoidingbendasmuchaspossible.

4.AirSupplyRequirements(1)Compressedairtobesuppliedshouldbefiltered.Dirtyandmoisturedairmaycausetroubleinunitairsystems.

(2)AirPressure Regulatetheoutletairpressureofthecompressortotheutilitysectionat0.54-0.59Mpaandthe airpressureshouldbekepthigherthan0.49Mpaatanytime.

(3)CompressedAirSupplyCapacity Compressedairsupplycapacityisatleast55Nl/min.(Centralvacuumtype) Compressedairsupplycapacityisatleast88Nl/min.(Airvacuumtype)

5.WaterSupplyRequirement(1)Thesupplywatershouldbecleanwater. Dirtywatermaycausetroubleinunitwaterline.

(2)Morethan0.1Mpawaterpressureinutilitysectionisrequestedforoperatingthisunitefficiently atanytime.

6.ElectricSupplyRequirement(1)Theconnectionofpowersupplycableistobecarriedoutinaccordancewiththelocalelectric regulation.

(2)Theratingofsupplyvoltageandpowerconsumption: 115V,50/60Hz.....7.2A/5.6A 220V,50/60Hz.....3.7A/3.1A230V,50Hz...........3.7A240V,50Hz...........3.6A(3)Powersupplylineshouldbeprovidedwithfuses,orcircuitbreakerinaccordancewithpower consumption.

(4)Theearthwire(groundwire)shouldbeprovidedintheutilitysection.

(5)Allcablesshouldhaveatleast500mmsurplusfromthefloorsothattheyarelongenoughtobe connectedwiththeterminalintheutilitysection.

Page 6: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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SittingPosition(Built-inType)

PlumbingLayoutforBuilt-inType

Fig.1-1SittingPosition&PlumbingLayoutforBuilt-inType

Note;Airvacuumtypedoesnotneedsuctionpipe,vacuumpumpcontrolwireanditsconduit.

Page 7: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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Note;Airvacuumtypedoesnotneedsuctionpipe,vacuumpumpcontrolwireanditsconduit.

PlumbingLayoutforJunctionBoxType

Fig.1-2SittingPosition&PlumbingLayoutforJunctionBoxType

SittingPosition(JunctionBoxType)

Page 8: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

SECTION 2. Unpacking

1.CheckingThePackageandUnpacking(1)Theunitaretobedelivereddividedinto2packages,forchairandunitincaseofBaseMountTypeand3packagesforchair,cuspidorunitanddoctorcartincaseofCartType.(2)Removelowerscrewsandliftuptheupperportionofthecrate.

2.CheckingTheContentsCheckthecontentsofpackagewiththefollowinglist.

(1) Package for Chair 1.SP-CLEOChairAssembly.............................................................................1set 2.BaseCover(Right&Left)............................................................................1set 3.SeatCushion..................................................................................................1set 4.Backrestassembly..........................................................................................1set 5.HeadrestAssembly.........................................................................................1set 6.ScrewKit.......................................................................................................1set M5Xl0mmScrewforBasecover---4,M4xl0mmTappingScrewforBaseCover---4,LagBoltforChairBase---2,M9FlatSquareWasherforLagBolt----2, M8X20mmCapBoltwithSpringWasherforBackrest----4 M6NutandWaherforFixingSeatCushion----4

(2) Package for Unit (Base Mount Type) 1.CuspidorUnitAssembly................................................................................1set 2.DoctorUnitAssembly....................................................................................1set 3.StopValve(Water&Air)withPacking.........................................................2sets 4.CupfillerNozzle.............................................................................................1pce. 5.VacuumTip(Straight&Bent)withSiliconTip............................................1set 6.SalivaEjectorTip...........................................................................................1pce. 7.BasketStrainer...............................................................................................1pce. 8.DrainCap.......................................................................................................1pce. 9.WasteReceptacle...........................................................................................1set 10.StainlessSteelTray.......................................................................................1pce. 11.TouchUpPaint(RAL-9002).........................................................................1can 12.M10X35mmCapBoltforCuspidorUnitwithSpringWasher..................4sets 13.NylonSleeveKit...........................................................................................1set 14.LightPostandLightPole............................................................................1set

(2)-A. Central Vacuum Type 1.VacuumPlasticElbow...................................................................................1pce. 2.DrainPlasticElbow.......................................................................................1pce.

(2)-B. Air Vacuum Type 1.DrainJoint......................................................................................................1pce.

(2)-C. Juction Box Type 1.JunctionBoxAssemblywithLid...................................................................1set 2.StainlessFlexiblePipe...................................................................................2pcs. 3.PackingforStainlessFlexiblePipe................................................................4pcs. 4.HoseBracket..................................................................................................1pce. 5.NylonSleeveKit............................................................................................1set 6.BarbConnector&FittingKit........................................................................1set 7.UtilitySectionModificationKit....................................................................1set

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Page 9: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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SECTION 3 Installation of Chair

1.RemovingthechairfromthepalletMovethechairwiththeshippingpallettobringneartothefixingplaceofthechair.Removechairfixingmetalfrompalletshownas(1)inFig.3-3,thenthechairisfreefromthepallet.

2.Connectionofthewaterandairstopvalvestothewaterandairsupplypipes(1)ConfirmthatthepipingandplumbinghaveperfectlybeenlaidoutinaccordancewithFig.1-1or Fig.1-2.

(2)Fixthewaterandairstopvalvestothewaterandairsupplypipesbyusingasealtapeoraliquidseal.ThedirectionofwaterandairvalvesareshowninFig.3-1. (3)Afterconnectionofthewaterandairvalves,onceopenthewaterandairvalvesandflushoutdust andchipsinthewaterandairsupplylines.

Note ;Thedirectionofwaterandairvalvesareimportantforinstallation. IncasetheactualpipingisnotcorrecttotherecommendedpipinglayoutofBelmont,itmay beoutoftheBelmontguarantee.

JunctionBoxTypeBuilt-inType

Fig.3-1DirectionofOutletforWaterandAirStopValves

3.Liftupthechaircarefullyandremovetheshippingpallet.Carefullyputthechairinthepositionespeciallytakingcarenottodamagethepipingsandcables extrudefromthefloor.Alsothechairshouldbeputinflatposition,notinaunevenposition,in ordernottodamagethecomponentsintheutilityroom.

Caution ;Whenliftchair,holdarmrestbracketandseatplate,do not lift chair by armrest and legrest. 4.Afterputtingthechaironthefixingplaceofthechair,proceedtopreparationofinstallationofthechairasfollows.(1)Loosenandremovethe red tagged bolt (carriage bolt) fromcentreoftheseatplate.(Fig.3-2)

Caution ;Afterremovingtheredtaggedbolt,do not lift the chair by upper structire.

(2)Removethe red tagged rubber plugfromoilreservoir onthebase.

(3)Connectthepowersupplycabletothepowersupply lineandturnonthechairmainswitchlocatedonsitting righthandsideofchairbase.

Fig.3-2 RemovingTheRedTaggedBolt

Page 10: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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(4)Movetheseattoupperlimitpositionforinstallationbymovingupthestickswitchshaft.

(5)Turnoffthechairmainswitchanddisconnectthepowersupplycable,nowreadytoconnecttheutilitysection.

Fig.3-5JunctionBox(AirVacuumType)

(1)AirStopValve(2)WaterStopValve(3)MainAirFilter(4)MainWaterFilter(5)MainAirRegulator(6)MainWaterRegulator(7)DrainHose(8)SuctionHose(9)DrainValve(10)UmbilicalHose(11)WaterLine(12)AirLine(13)PilotAirSupplyLine(14)DrainJoint(15)FlexiblePipeforAirLine(16)FlexiblePipeforWaterLine

Fig.3-4JunctionBox(CentralVacuumType)

(1)AirStopValve(2)WaterStopValve(3)MainAirFilter(4)MainWaterFilter(5)MainAirRegulator(6)MainWaterRegulator(7)DrainHose(8)SuctionHose(9)DrainValve(10)UmbilicalHose(11)WaterLine(12)AirLine(13)PilotAirSupplyLine(14)FlexiblePipeforAirLine(15)FlexiblePipeforWaterLine

Fig.3-3UtilitySection(Built-inType)

(1)ChairFixingMetal(2)TemporarySupportingBracket(3)ScrewforHeightAdjustmentofAir SupplyLine(4)ScrewforHorizontalAdjustmentofAir SupplyLine(5)ScrewforHeightAdjustmentofWater SupplyLine(6)ScrewforHorizontalAdjustmentofWater SupplyLine(7)VacuumSwitchLineWires(CentralVacuumTypeOnly)

Page 11: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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SECTION 4. Mounting of Unit

1.MountingtheCuspidorUnit(Fig.4-1)(1)Removethecuspidorunitfromtheshippingpallet.

(2)Mountthecuspidorunittounderthechairflangeofthe lefthandsideofchairwith4capboltsofM10X35mm andspringwashers.

(3)Passthecablesandhosesfromcuspidorunitthroughthe hosesupportundertheflangeextrudingfromthechair.

(4)Fixthedrainandsuctionhoseswiththeclamponthe chairbaseplate.

(5)Bundleallhosesandcablestogetherwithcableties.

2.MountingtheDoctorUnit(BaseMountTypeFig.4-2)(1)Removethepowersupplypaneltopreventfromdamage.

(2)Removethedoctorunitfromtheshippingpallet.

(3)Mountthedoctorunitonthesittingrighthandsideofchair basewith4capboltofM10X30mmandwashers.

(4)Fixthepowersupplypanel.

Note;Donotpinchwiresandhosesbetweenthedoctorunit fixingflangeandbaseplate.4capboltsandwashersfordoctortableareprovided onthebaseplate.

3.MountingtheOperatingLight(ChairMountTypeLight Fig.4-3)(1)Fixlightpostbracketandlightposttocuspidorunitwithcapboltsandrunthroughlightcable.

(2)Holding6Pconnectoronthetopoflightpole,thenattach theringwasheronthetopoflightpole. Connectthe6Pconnectorwiththeotheronefrom operatinglightandfastentheconnectorwithcabletie thenmountdentallighttolightpole.

(3)Connect6Pconnectoronthebottomoflight poleto6Pconnectoronthetopoflightpost. Thenmountthelightpoletolightpostandfix 2setscrewsonlightpost. Confirmthedirectionoflightpolethatisshown inFig.4-3.

Fig.4-2MountingDoctorUnit

Fig.4-3MountingOperatingLight

Fig.4-1MountingCuspidorUnit

Page 12: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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SECTION 5. Connection of Air and Water Supply Lines

1.Built-inType(1)Removethetemporarysupportingbracketforwaterandairlines.(Fig.3-3 (2)) Adjustthepositionofchaircarefullysoitcanbeplacedinapositionwhereconnectingpointsof waterandairstopvalvesaremostconvenientlyaccessibletothewatersupplylineconnectorand theairsupplylineconnectorofchairrespectively.

Note ;Afterconnectingwaterandairsupplylinestothestopvalves,temporarysupportingbracket doesnotuse.

(2)Loosentheadjustmentscrewsthenadjustheightanddistanceofairandwatersupplylineconnectors toalignthewaterandairstopvalvesrespectively.(Fig.3-3 (3),(4),(5),(6))

(3)Connectthewatersupplylineconnectortothewaterstopvalvewithpacking.(Fig.5-1) Connecttheairsupplylineconnectortotheairstopvalvewithpacking.(Fig.5-1)

(4)Afterconnectionofairandwatersupplylines,retightentheadjustmentscrews.

AirSupplyLine

WaterSupplyLine

Fig.5-1ConnectionofAirandWaterSupplyLines(Built-inType)

(1)AirStopValve(2)Packing(3)AirSupplyLineConnector(4)MainAirFilter(5)PilotAirManifold(6)MainAirRegulator(7)MainAirMasterValve

(1)WaterStopValve(2)Packing(3)WaterSupplyLineConnector(4)MainWaterFilter(5)MainWaterRegulator(6)MainWaterMasterValve

Fig.5-2FlexiblePipe(JunctionBoxType)

2.JunctionBoxType(Fig 3-4 or Fig 3-5&Fig.5-2)(1)BentthestainlessflexiblepipesasshowninFig.5-2.Connectthewaterandairsupplylines connectortoeachstopvalvebyusingthestainlessflexiblepipesandthepackings.

Page 13: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

Barb Fitting NO. , Size and Description in Junction Box(Ref. Fig.3-4 or Fig.3-5)

(11) Water Line (PT1/8)

(12) Air Line (1/4)

(13) Pilot Air Supply Line (1/8)

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SECTION 6. Connection of Tubings and Wires

1.InstallationoftheJunctionBox(JunctionBoxTypeonly)(Fig.3-4orFig.3-5andFig.6-1,Table.6-1)(1)Runthecablesandthehosesfromthechairandcuspidorunitthroughtheumbilicalhose. Fixthehosebrackettothechairbasewithscrews.Placethejunctionboxonthefloorsothedrainand suctionpipesextrudeinsidethejunctionboxthenfixthejunctionboxonthefloor.

(2)ConnectthetubingstothebarbfittingsinthejunctionboxasfollowingTable.6-1. Cutthetubingsuitablelengthforconnectiontoeachbarbfitting,ifthetubingistoolong.

Tubing Size & ColourO.D. x I.D. (mm)

10.0 x 6.5 Blue

6.0 x 4.0 Yellow

3.7 x 2.0 Brown

O.D.;OuterDiameter,I.D.;InnerDiameter

2.ConnectionofDrainPipeandSuctionPipe(1)Centralvacuumtype(Fig.6-2) Cutthedrainandvacuumhosesfromthecuspidorunitatsuitablelengthforconnection,andconnect themtoeachelbowwithplasticglue.Insertthedrainelbowtothedrainpipe.Insertthesuctionpipetothevacuumelbowfirmly.

Fig.6-2 ConnectionofDrainandVacuumHosesforCentalVacuumType

(2)Airvacuumtype(Fig.6-3) Cutthedrainandsuctionhosesfromthecuspidorunitatsuitablelengthforconnection,insertand connectthemtothedrainjointwithplasticglue.InsertthedrainJointtothedrainpipe.

Table.6-1ConnectionofTubingsinJunctionBoxFig.6-1InstallationofJunctionBox

Fig.6-3ConnectionofDrainandVacuumHosesforAirVacuumType

Page 14: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

3.ConnectionofTubings(Fig.6-4) ConnectthetubingsfromdoctorunitandcuspidorunittobarbfittingsonmanifoldasfollowingFig.6-4. Themanifoldislocatedonfrontsideofthechairbase.

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Note;Connecteachtubingtobarbfittingonmanifoldfirmlywithsleeve.

TubingColour

Orange

Clear

Yellow

Clear

Yellow

Blue

1/8 3.7 x 2.0 Brown From Doctor UnitPilot Air Supply Line

Barb Fitting Tubing SizeSize O.D. x I.D. (mm)

1/8 3.7 x 2.0

1/4 6.0 x 4.0

1/8 3.7 x 2.0

1/8 3.7 x 2.0

1/4 6.0 x 4.0

1/8 3.7 x 2.0

O.D.;OuterDiameter,I.D.;InnerDiameter

Manifold(A-View)

TubingColour

Orange

Yellow

Clear

Blue

Description

From Cuspidor UnitVacuum Pilot Air Line

From Cuspidor UnitSupply Air Line

From Cuspidor UnitVacuum Pilot Air Line

From Cuspidor UnitSupply Water Line

Barb Fitting Tubing SizeSize O.D. x I.D. (mm)

1/8 3.7 x 2.0

1/4 6.0 x 4.0

1/8 3.7 x 2.0

PT 1/8 10.0 x 6.5

ConnectionofCuspidorTubingstoManifoldBarbFittingSize,TubingSize,ColourandDescriptions(B-View)

O.D.;OuterDiameter,I.D.;InnerDiameter

Fig.6-4ConnectionofTubingstoManifold

Manifold(B-View)

Description

From Doctor UnitPilot Air Return Line(Master Switch)

From Doctor UnitDrive Air Line

From Doctor UnitCoolant Air Line

From Doctor UnitCoolant Water ControlLine

From Doctor UnitSupply Air Line

From Doctor UnitSupply Water Line

ConnectionofDoctorUnitTubingstoManifoldBarbFittingSize,TubingSize,ColourandDescriptions(A-View)

LocationofManifold

Page 15: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

Connector NO.

Connector Housing

9P 6

WithoutNumbering

6P

3P

WithoutNumbering

WithoutNumbering(Option)

Table.6-4 ConnectionofElectricWireConnectors

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7

8

WithoutNumbering

WithoutNumbering

Fig.6-5TerminalBlock

(1)PowerSupply(2)MainSwitch&Fuse(3)MainSwitch&Fuse(4)MainAirSwitch(5)MainAirSwitch

4.ConnectionofElectricWireConnectors(Table.6-4) 7pairsofelectricwireconnectors(normaltype)shouldbeconnected. ConnecttheelectricwireconnectorsasfollowingTable.6-4.

Note;OptionalA.C.24VpowersupplywireisprovidedforElectricScaler,ElectricMotor and6-waySyringe,etc.

5.ConnectionofVacuumPumpControlWire (CentralVacuumTypeOnly) Connectthevacuumpumpcontrolwirewiththevacuumswitch linewire(wirecolour;Pink)tooperatevacuumpumpfrom assistantsidevacuumswitch.(Fig.3-3(7))

6.ExchangeofTerminalBlockwirings(Fig.6-5) Exchangetheterminalblockwiringstopermanentconnection fromtemporaryconnectionforinstallationasfollowing(1),(2),(3). Theterminalblockislocatedrearsideofthechairbase.

(1)Pressingthebuttononterminalblocktodisconnectorconnectwire, andpulloutorinsertwire. (2)DisconnectthemainswitchandfuselinewirefromterminalNO.3, andconnecttoterminalNO.2. (3)DisconnectthemainswitchandfuselinewirefromterminalNO.9, andconnecttoterminalNO.8.

Description

Doctor Unit SideChair Control

Solenoid Valve forCupfiller & Bowlflush

Connection of Doctor Unit & Cuspidor Unit

Assistant SideChair Control

Dental Light PowerSupply

Power Supply forMain P.C.B.

Doctor UnitArm Safety Lock

Optional A.C. 24VPower Supply

Doctor Unit (male)and Chair (female)

Doctor Unit (male)and Cuspidor Unit(female)

Doctor Unit (male)and Cuspidor Unit(female)

Cuspidor Unit (male)and Chair (female)

Cuspidor Unit (female)and Chair Transformer(male)

Doctor Unit (male)and Chair (female)

Doctor Unit Arm(male) and Chair(female)

Doctor Unit (male) to Chair (female)(large pin connector)

Connection

Page 16: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

4.Attachmentparts AttachunitpartasfollowingUNIT ATTACHMENT PARTS LIST.

UNIT ATTACHMENT PARTS LIST (1)CupfillerNozzle (2)WasteReceptacle (3)BasketStrainer&DrainCap (4)VacuumTip&SalivaEjectorTip (5)StainlessSteelTray (6)Handpieces

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Fig.7-2AssemblingBackrestandHeadrest

Fig.7-1FixingChaironFloor

Note;Beforeconnectionofhandpieces,flushout airandwatertocleanuphandpiecestubings.

SECTION 7. Assembling Chair and Unit

1.FixingChaironTheFloor Whenallconnectionsarecompleted,fixthechairbase onthefloorwithbolts. ChairbasefixingpointsareshowninFig.7-1. Incaseofwoodfloor,fixchairbasewithattachedlag boltsandwashers. Incaseofconcretefloor,fixchairbasewithM6orM8 anchorbolts.

Caution ; Chair must be fixed to the floor with bolts to prevent from falling down. When fixing chair to the floor, be careful not to damage tubings and wirings in utility section, and pipings under the floor.

2.AssemblingBackrestandHeadrest(Fig.7-2)(1)Removebackrestrearcoverfrombackrestassembly andfixbackrestframetobackrestsupportwith4pieces ofM8X20capboltsandspringwashers.(2)Reattachbackrestrearcover.(3)Attachheadrestassemblytobackrest. 3.AssemblingseatcushionThrough2frontsideboltsofseatcushionintolegrest flapperholes,fixseatcushionwith4piecesofM6nuts andwashers.

5.Assemblingbasecovers AfterTestandAdjustment(Section 8.),assemblebasecovers. Turnoffthemasterswitchandassemblebasecovers(right&Left)with8phillipsheadscrews. Thenfixtherubbersticktostickswitchshaftandtightenlocknuts.

Caution ; Do not pinch wires and tubings by base covers.

Page 17: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

Nowreadytooperate,testchairandunitasfollowingCHECK LISTandOPERATING MANUAL.

CHECK LISTA.ChairSection (1)Chairoperation(Doctorsidecontrolpanel,AssistantsidecontrolpanelandStickswitch) (2)Chairsafetylocksystem(Handpiece,DoctortablefirstarmrotationandDoctortablelift safetylocksystem) (3)Headrestoperation (4)Armrestoperation

B.UnitSection (1)Syringes(DoctorsideandAssistantside) (2)Cupfillerandbowlflushwater (3)Assistantsideinstrumentholderswitching(SalivaejectorandHighvolumeevacuator) (4)Cupfillerwaterheater (5)Filmviewer (6)Handpiececoolantwater,coolantairanddriveair Adjusthandpiecedriveairpressureasfollowingeachhandpiecemanufacturemanual. (7)Armsanddoctorunitlevelandfrictionofrotation

C.LightSectionasfollowingDENTAL LIGHT MANUAL. (1)Lightoperation (2)Angleandspringtensionofarm

Caution ; Confirm water and air is not leaking from joints and connectors in utility section or junction box.

Confirm tubings and wires are not hard kinking or bending in utility section on any chair position.

-14-

SECTION 8. Test and Adjustment of Chair and Unit Openairstopvalveandwaterstopvalve,connectpowersupply cable,turnonmasterswitchondoctortableandturnonchair mainswitchonsittingrightsidechairbase. Confirmpowerindicatorlampandchairpowerlampilluminate ingreen.

1.AdjustmentofMainAirPressureandMainWaterPressure(Fig.8-1)(1)Mainair Confirmoradjustmainairregulatorinutilitysectionor junctionboxat0.49-0.54Mpa.(2)Mainwater Confirmoradjustmainwaterregulatorinutilitysectionor junctionboxat0.1-0.19Mpa. Caution;Do not exceed air and water pressure at 0.59 Mpa at any time.

2.Testofchairandunit

Fig.8-1MainAirandWaterRegulatorinUtilitySection

Page 18: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

-15-

SECTION 9. Adjustment Arms

1.AdjustmentofDoctorTableLevel(Fig.9-1) Levelofthedoctortablecanbeadjustedbyfour leveladjustmentscrewslocatedinsidedoctortable. Removethetabletopcoverandadjustthelevelby screwing/unscrewingleveladjustmentscrews.

2.AdjustmentofDoctorTableRotationFriction (Fig.9-2) Frictionofdoctortablerotationcanheadjustedby thesetscrewlocatedintablerotationflangeunder thetable.

Fig.9-1AdjustmentofDoctorTableLevel

Fig.9-2AdjustmentofDoctorTableRotationFriction

3.AdjustmentofDoctorTableHorizontalArmFriction(Fig.9-3) Frictionofdoctortablehorizontalarmcanbeadjustedbyturningthenutlocatedattheendof horizontalarmsjoint.

Fig.9-3AdjustmentofDoctorTableHorizontalArmFriction

5.AdjustmentofAssistantSideBalanceArmBalanceFriction(Fig.9-4) LoosenM6capnutandadjustbalancearmfrictionbyadjustmentscrew. TightenM6capnutafteradjustment.

Fig.9-4 AdjustmentofAssistantSideBalanceArmBalanceFriction

Page 19: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

-16A-

Fig.10-1ChairPresetpanel(PresetPanelCoverisRemoved)

SECTION 10. 1.Preset Position AdjustmentSP-CLEOcanbesettwopresetpositions.(Fig.10-1)

3.ReprogramofLimitPositions(Fig.10-1)Seatheightcanbeoperatedbetweenbaselowerlimitpositionandbaseupperlimitpositionand backrestanglecanbeoperatedbetweenbackrestlowerlimitpositionandbackrestupperlimit position.Incaseofchangelimitpositions,asfollowing(1)to(6).

1.Removechairpresetpanelcoverlocatedonsittingrighthandsideofchair. 2.Slidelimitswitchtolimitmode(slidetoleftside). 3.Changeofbaseupperlimitposition Moveupordownbasetosuitablebaseupperlimitpositionbymanualcontrolswitchthenmomentarilypressstore buttonandmomentarilypress base upswitch. 4.Changeofbaselowerlimitposition Moveupordownbasetosuitablebaselowerlimitpositionbymanualcontrolswitchthenmomentarilypressstore buttonandpressmomentarilybase downswitch.Whenreturnmodeswitchtonormalmode.thispositionismemorizedasbase lower limitposition.

2.MouthRinsingBackrestPositionAdjustment(Fig.10-1)Thedesiredmouthrinsingbackrestpositioncanbeprogrammedaslastpositionmemoryoperation. 1.Setbackrestinthedesiredpositionbymanualcontrolswitches. 2.Keepdepressing(LP)buttonondoctortableorassistantsidecontrolpaneluntilbuzzersoundssothatthepositionismemorizedtomouthrinsingposition,thenthebuzzersoundceases. Note ;Onlybackrestpositioncanbeadjustedinlastpositionmemoryoperation.

1.Setseatandbackrestinthedesiredpositionbymanualcontrolswitches. 2.Keepdepressing(1)buttonondoctortableorassistantsidecontrolpaneluntilbuzzersoundssothatthepositionismemorizedtoPRESET1,thenthebuzzersoundceases. 3.PRESET2ismemorizedbypressing(2)buttonasfollowing1to2.

Page 20: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

SECTION 11. Hydraulic Diagram for CHAIR

-17-

5.Changeofbackrestupperlimitposition Moveupordownbackresttosuitablebackrestupperlimitpositionbymanualcontrolswitchthen momentarilypressstore buttonandmomentarilypress backrest upswitch.Whenreturnmodeswitchtonormalmode,thispositionismemorizedasbackrest upper limitposition. 6.Changeofbackrestlowerlimitposition Moveupordownbackresttosuitablebackrestlowerlimitpositionbymanualcontrolswitchthen momentarilypressstore buttonandmomentarilypressbackrest downswitch.Whenreturnmodeswitchtonormalmode,thispositionismemorizedasbackrest lower limitposition.

Note ;Chairshouldbeoperatedinnormalmode(Limitswitchisnormalmodeposition). Limitpositionswerealreadysetupmosteffiecentpositionsatthefactory. Ifmistaketosetuplimitposition,slidelimitswitchtolimitmodeandsetuplimitpositionagain.

Page 21: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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Page 22: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

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Page 23: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

SECTION 13. Flow Diagram

-20-

Page 24: INSTALLATION INSTRUCTIONS · (2) Mount the cuspidor unit to under the chair flange of the left hand side of chair with 4 cap bolts of M10 X 35 mm and spring washers. (3) Pass the

1-1, 2-Chome, Higashi-shinsaibashi ,Chuo-ku,Osaka,JapanTEL : (06) 6213-5945 FAX : (06) 6212-3680

TAKARA BELMONT CORPORATION

NOTE

Printed in Japan 0810BOOK NO. AFES21C0