Instalacion de Puente Chiapas Mexico

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  • 8/10/2019 Instalacion de Puente Chiapas Mexico

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    Localizacin de la obra

    Piled Foundation for the Chiapas Bridge

    in Mexico

    Wolfgang G. Brunner

    Maschinen

    God Morgen mine Damer og Herrer !

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    Localizacin de la obraLocation of State Chiapas in Mexico

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    Localizacin de la obraState Chiapas in Mexico

    Chiapas BridgeChiapas Bridge

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    Localizacin de la obra

    OaxacaOaxacaChiapasChiapas

    VeracruzVeracruz

    Puente ChiapasPuente Chiapas

    Procedimiento no. 1Procedimiento no. 1Chiapas 1

    Procedimiento no. 2Procedimiento no. 2Chiapas 2

    Location of the Jobsite

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    Datos generales de proyectoData of Chiapas Bridge

    Length 1208 m

    Height above water 10 m

    Maximum total length of

    drilling string 148.5 m

    Maximum water depth 92.5 m

    Drilling depth 56.0 m

    Contract amount including

    VAT 100 million US $

    Execution period of

    foundation 7 month

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    Datos generales de proyectoConstruction of Pier Foundations

    Stage 1:Fabrication on land of steel jacket on its side comprising four 2.80

    m dia. steel tubes and struts.Stage 2:Floating jacket into position of pier with side buoyancy tanks.Stage 3:

    Up-ending of jacketDriving four 1000 mm dia. tubular support leg piles withstructural connections to jacket.Stage 4:Construction of working platform on top of jackets, liftinghydraulic casing oscillator onto platform and fixing it ontoplatform. Installation of 2500 mm dia. drill casing comprising asacrificial section jointed onto the bottom of the main casingsection.

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    Datos generales de proyectoConstruction of Pier Foundations

    Stage 5:Mounting and connecting BA 2500 top drill on drill casing.

    Stage 6:Installation of drill head, ballast rods and air-lift pipe assemblywith casing guides.Stage 7:

    Drilling down with air-lift flushing as the casing oscillator rotatesthe 2500 mm dia. drill casing and jacks it down with its powerfulhydraulic rams.In order to reduce the frictional resistance on the drill casing,three hydraulically operated roller bits are extend laterally duringdrilling. They underream the casing shoe.Embedment of drill casing in conglomerate up to 20m.Stage 8:Drilling with fully extended roller bits to final depth.

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    Datos generales de proyectoConstruction of Pier Foundations

    Stage 9:Lifting top drill off drill casing, removing drill string and drill head.

    Cutting drill casing inside steel jacket tube approximately 5 mabove bottom end of steel tube.Stage 10:Raising upper section of drill casing and holding it in position withcasing oscillator.Stage 11:Installation of reinforcement cage, which extends from the base ofthe pile to 5 m above the top of the enlarged pile head.Stage 12:

    Lowering tremie pipe assembly into drill casing and concretingpile to top of reinforcing cage.Stage 13:Extracting upper drill casing string.

    Stage 14:Constructing remaining three piles.

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    Steel Jackets:

    Fabrication

    Launching

    Floating into Position

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    Jacket Manufacturing Yard

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    Fabricacin de jacketsFabrication of Jackets

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    step 1: pull jacket

    step 1: retract jacket

    step 1: float jacket

    winch

    Launching of Jacket

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    Botado de los jackets 8, 7, 6 y 5

    Jacket no 7Jacket no 8

    Jacket no 5Jacket no 6

    Launching of Jacket

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    Step 1: float to position

    Step 5: remove floating body

    Step 3: continue turningStep 2: turn through water inflow

    Step 4: vertical position Step 6: install steel pileswith diesel hammer

    Floating Jacket into Position

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    Transporte

    length70m

    Floating Jacket into Position

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    Ziele der BodenverbesserungFloating Jacket into Position

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    Drilling with RC DrillDrilling with RC Drill:

    Installation of Casing

    Mounting of RC Drill

    Drilling in Conglomerate and Rock

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    Principle of RC (Reverse Circulation) System

    0

    -20

    -20/25

    -30/35

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    Preparation of Drill Casing

    Dia 2500 mm

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    Installation of Casing with Oscillator

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    Installation of Casing and RCD Drill

    RC Drill BA 2500

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    Installation of Casing and Drilling into Rock

    oscillator BV 2500

    casing dia 2500 mm

    Rock

    RCD drill rig BA 2500

    open hole drilling

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    Stabilizer and Flanged Drill Pipes

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    Stabilizer and Flanged Drill Pipe

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    Stabilizer and Flanged Drill Pipe

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    Drilling with RC Drill and Oscillator

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    Drilling with RC Drill and Oscillator

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    movable

    roller

    hydraulic power pack for movingout the underreamer rollers

    rock

    casing

    Underreaming the Casing during Drilling

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    Drilling at Jacket No. 8

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    oscillator BV 2500

    casing dia 2500 mm

    Rock

    cutting drill casing with diver, max water depth 80 mand recover the cut off casing section

    Remove Casing

    cut casing by diver

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    Completion of Pile:Completion of Pile:

    Installation of Reinforcement Cage

    Placing Concrete

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    Pipes for concrete

    inspection

    Installation of Reinforcement Cage

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    Installation of Reinforcement Cage

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    Installation of Reinforcement Cage

    casing dia 2500 mm

    Rock

    placing reinforcement cage into the borehole

    uncased bore in rock

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    Concreting the Pile

    conc

    rete

    concrete

    tremie pipe

    casing dia 2500 mm

    Rockuncased bore in rock

    conc

    rete

    concrete

    C S

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    Concrete Pipe Line from the Shore to the Pier

    R k d Pil

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    Raked Piles

    Pile diameter: 1300 mm Inclination: 1: 3Pile length: up to 50 m

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    Bridge Deck ConstructionBridge Deck Construction:

    Construction of Pier Heads

    Pushing Bridge Deck

    C ti f Pi H d

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    Concreting of Pier Head

    Concreting of Pier Head

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    22.7.2000

    Concreting of Pier Head

    Concreting of Pier Head

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    Concreting of Pier Head

    Concreting of Pier Head

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    Concreting of Pier Head

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    Pier Overview

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    Pier 8

    Pier 7

    Pier 6

    Pier Overview

    Installation of Bridge Deck by Jacking

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    Installation of Bridge Deck by Jacking

    Abutment9

    152.0 m

    Pier6

    Pier7

    Pier8

    Abutment9

    152.0 m

    Pier6

    Pier7

    Pier8

    jacking attachment

    Fabricacin de dovelasInstallation of Bridge Deck by Jacking

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    Installation of Bridge Deck by Jacking

    Fabricacin de dovelasCompleted Chiapas Bridge

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    Completed Chiapas Bridge

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    Thank you for your kind attention !

    Takk for Oppmerksomheten !