GSM/EDGE RAN - BR line Install and commissionBase transceiver station equipmentInstalling BS-241 / 241 II / 241 II BA50016-G5100-A390-13-7631 2 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04The information in this document is subject to change without notice and describes only the product defined in the introduction of this documentation. This documentation is intended for the use of Nokia Siemens Networks customers only for the purposes of the agreement under which the document is submitted, and no part of it may be used, reproduced, modified or transmitted in any form or means without the prior written permission of Nokia Siemens Networks. The documentation has been prepared to be used by professional and properly trained personnel, and the customer assumes full responsibility when using it. Nokia Siemens Networks welcomes customer comments as part of the process of continuous development and improvement of the documentation.The information or statements given in this documentation concerning the suitability, capacity, or performance of the mentioned hardware or software products are given "as is" and all liability arising in connection with such hardware or software products shall be defined conclusively and finally in a separate agreement between Nokia Siemens Networks and the customer. However, Nokia Siemens Networks has made all reasonable efforts to ensure that the instructions contained in the document are adequate and free of material errors and omissions. Nokia Siemens Networks will, if deemed necessary by Nokia Siemens Networks, explain issues which may not be covered by the document.Nokia Siemens Networks will correct errors in this documentation as soon as possible. IN NO EVENT WILL Nokia Siemens Networks BE LIABLE FOR ERRORS IN THIS DOCUMENTA-TION OR FOR ANY DAMAGES, INCLUDING BUT NOT LIMITED TO SPECIAL, DIRECT, INDI-RECT, INCIDENTAL OR CONSEQUENTIAL OR ANY LOSSES, SUCH AS BUT NOT LIMITED TO LOSS OF PROFIT, REVENUE, BUSINESS INTERRUPTION, BUSINESS OPPORTUNITY OR DATA,THAT MAY ARISE FROM THE USE OF THIS DOCUMENT OR THE INFORMATION IN IT.This documentation and the product it describes are considered protected by copyrights and other intellectual property rights according to the applicable laws.The wave logo is a trademark of Nokia Siemens Networks Oy. Nokia is a registered trademark of Nokia Corporation. Siemens is a registered trademark of Siemens AG.Other product names mentioned in this document may be trademarks of their respective owners, and they are mentioned for identification purposes only.Copyright Nokia Siemens Networks 2010. All rights reservedf Important Notice on Product Safety Elevated voltages are inevitably present at specific points in this electrical equipment. Some of the parts may also have elevated operating temperatures.Non-observance of these conditions and the safety instructions can result in personal injury or in property damage. Therefore, only trained and qualified personnel may install and maintain the system. The system complies with the standard EN 60950 / IEC 60950. All equipment connected has to comply with the applicable safety standards.The same text in German:Wichtiger Hinweis zur Produktsicherheit In elektrischen Anlagen stehen zwangslufig bestimmte Teile der Gerte unter Span-nung. Einige Teile knnen auch eine hohe Betriebstemperatur aufweisen.Eine Nichtbeachtung dieser Situation und der Warnungshinweise kann zu Krperverlet-zungen und Sachschden fhren.Deshalb wird vorausgesetzt, dass nur geschultes und qualifiziertes Personal die Anlagen installiert und wartet. Das System entspricht den Anforderungen der EN 60950 / IEC 60950. Angeschlossene Gerte mssen die zutreffenden Sicherheitsbestimmungen erfllen.A50016-G5100-A390-13-7631 3Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04Table of ContentsThis document has 207 pages.Reason for Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151.1 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151.2 Installation prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151.3 Handling of the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Shelter installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.1 Position in the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.2 Site requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.3 Environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192.4 Site configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202.5 Construction view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202.5.1 Functional units and modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212.5.2 Site with BS-241 shelters (example) . . . . . . . . . . . . . . . . . . . . . . . . . . . 242.5.3 Site with BS-241 II shelters (example). . . . . . . . . . . . . . . . . . . . . . . . . . 252.5.4 Site with BS-241 IIB shelters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252.6 Equipment delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272.6.1 Preliminary checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282.6.2 Unpacking the shelter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282.6.3 Transport with crane or helicopter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292.6.3.1 Transport of BS-241 shelters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292.6.3.2 Transport of BS-241 II shelters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322.6.4 Unpacking of modules and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . 332.7 Fixing of the shelters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342.7.1 Mounting on concrete foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342.7.2 Mounting with mounting frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372.8 Mechanical connections between the shelters . . . . . . . . . . . . . . . . . . . 392.8.1 EMC/IP connection between HEX-shelters (BS-241 only) . . . . . . . . . . 392.8.2 EMC/IP connection between MEF-shelters . . . . . . . . . . . . . . . . . . . . . . 402.8.2.1 EMC/IP connection between BS-241 MEF-shelters . . . . . . . . . . . . . . . 412.8.2.2 EMC/IP connection between BS-241 II shelters . . . . . . . . . . . . . . . . . . 442.8.2.3 EMC/IP connection of the BS-241 with BS-241 II shelters . . . . . . . . . . 462.8.3 Connection between different shelter types. . . . . . . . . . . . . . . . . . . . . . 473 External cabling activities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483.1 Ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513.2 AC supply connection (3-phase) BS-241 / 241 II. . . . . . . . . . . . . . . . . . 523.2.1 AC supply connection (variant 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533.2.2 AC supply connection (variant 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543.3 AC supply connection (single phase) BS-241 II. . . . . . . . . . . . . . . . . . . 553.4 AC supplied BS-241 IIB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573.5 DC supplied BS-241 II (BS-241 II DC). . . . . . . . . . . . . . . . . . . . . . . . . . 593.6 DC supplied BS-241 IIB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623.7 Abis-interface - PCM link terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633.7.1 Abis-interface for 120 Ohm cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071bc043.7.2 Abis-interface for 75 Ohm cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683.7.3 Monitoring interfaces of OVPT / ABISCON. . . . . . . . . . . . . . . . . . . . . . . 693.7.4 Abis-interface with ETHCON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703.7.5 Abis-interface without OVPT / ABISCON / ETHCON . . . . . . . . . . . . . . . 743.8 Connection of external alarm sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 763.8.1 Connection of external alarm sensors at ACTM. . . . . . . . . . . . . . . . . . . 763.8.2 Connection of external alarm sensors at ACTM24 . . . . . . . . . . . . . . . . . 803.9 Installation of the MK:OPEXAL8V1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 813.10 Installation of the MK:OPEXAL10V1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 833.11 Alarm collection terminal ACTC - internal alarms / DC supply . . . . . . . . 873.12 Alarm collection terminal ACTC-3 - internal alarms / DC supply . . . . . . 893.13 Alarm collection terminal ACTC-4 - internal alarms / DC supply . . . . . . 913.14 Alarm collection terminal ACTCS - internal alarms / DC supply . . . . . . . 933.15 Local maintenance terminal (LMT) interface. . . . . . . . . . . . . . . . . . . . . . 953.16 Antenna connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 963.16.1 Preparation of antenna jumper cables . . . . . . . . . . . . . . . . . . . . . . . . . . 973.17 Installation of tower mounted amplifiers (TMA). . . . . . . . . . . . . . . . . . . 1023.17.1 Installation of the TMADV1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1043.17.2 Installation of the STMAx / DTMAx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1063.17.3 Installation of the MHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084 Shelter completion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1114.1 Backup batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1114.1.1 Installation of batteries in BS-241 Service shelter . . . . . . . . . . . . . . . . 1124.1.1.1 Installation of battery type Excide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1134.1.1.2 Installation of battery type Oerlikon . . . . . . . . . . . . . . . . . . . . . . . . . . 1154.1.1.3 Installation of battery type EnerSys / Hawker. . . . . . . . . . . . . . . . . . . 1164.1.2 Installation of batteries in BS-241 II Service shelters . . . . . . . . . . . . . . 1184.1.2.1 Installation example with battery type EnerSys . . . . . . . . . . . . . . . . . 1194.1.3 Battery breaker alarm connections BS-241 / BS-241 II . . . . . . . . . . . . 1244.1.4 Installation of batteries in BS-241 II Service1B shelter . . . . . . . . . . . . . 1254.1.5 Battery breaker alarm connections of the Service1B shelter . . . . . . . . 1354.1.6 Placement of the temperatur sensor of Service1B shelter . . . . . . . . . . 1364.2 Installation of link equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1384.2.1 Installation of microwave equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 1384.2.2 Installation of the NTPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1444.3 Cable connections between the shelters . . . . . . . . . . . . . . . . . . . . . . . 1484.3.1 CAN- Bus connections (BS-241 / 241 II) . . . . . . . . . . . . . . . . . . . . . . . 1484.3.2 SELIC-cabling between the shelters. . . . . . . . . . . . . . . . . . . . . . . . . . . 1504.3.3 - 48 V DC connections (BS-241). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1524.3.4 - 48 V DC connections (BS-241 II, AC supplied only) with ADPA . . . . 1544.3.5 - 48 V DC connections (BS-241 II, AC supplied only) with ADP-2V1 . . 1574.3.6 230 V AC connections (BS-241) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1594.3.7 230 V AC connections (BS-241 II, AC supplied only) . . . . . . . . . . . . . . 1624.3.8 Battery cabling between the shelters (BS-241). . . . . . . . . . . . . . . . . . . 1634.3.9 Battery cabling, BS-241 II with ADPA. . . . . . . . . . . . . . . . . . . . . . . . . . 1654.3.10 Battery cabling, BS-241 II with ADP-2V1 . . . . . . . . . . . . . . . . . . . . . . . 1694.4 Extension of BS-241 with BS-241 II shelters . . . . . . . . . . . . . . . . . . . . 173A50016-G5100-A390-13-7631 5Installing BS-241 / 241 II / 241 II BId:0900d8058071bc044.4.1 -48 V DC connections between the shelters . . . . . . . . . . . . . . . . . . . . 1734.4.2 230 V AC connections between the shelters . . . . . . . . . . . . . . . . . . . . 1754.4.3 Battery cabling between the shelters. . . . . . . . . . . . . . . . . . . . . . . . . . 1764.5 Cabling between BS-241 IIB shelters . . . . . . . . . . . . . . . . . . . . . . . . . 1784.5.1 ALARM-cabling between BS-241 IIB shelters . . . . . . . . . . . . . . . . . . . 1784.5.2 DC-cabling between BS-241 IIB shelters. . . . . . . . . . . . . . . . . . . . . . . 1794.5.3 CAN-BUS / CC-Link cabling between BS-241 IIB shelters . . . . . . . . . 1804.6 Cabling between BS-241/241II and BS-241IIB shelters . . . . . . . . . . . 1814.7 Cabling between BS-241II S1B shelters . . . . . . . . . . . . . . . . . . . . . . . 1854.8 Cover parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1885 Nonstandard installation works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1895.1 Installation of the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1895.2 Nonstandard installation works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1915.2.1 Installation of the AC/DC frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1915.2.2 Battery-upgrade of BS-241 Service shelters . . . . . . . . . . . . . . . . . . . . 1955.3 Setup of system cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1955.3.1 System cabling with semi-rigid cables . . . . . . . . . . . . . . . . . . . . . . . . . 1975.3.2 System cabling with flexible cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 1995.3.3 Termination resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2016 Post installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2026.1 Leaving the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2026.2 Disposal of electrical and electronic equipment. . . . . . . . . . . . . . . . . . 2027 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2047.1 Installation tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2047.2 Ancillary material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2057.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2057.4 Checklist for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2066 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04List of FiguresFigure 1 ESD Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 2 Socket for wrist strap connection (BS-241). . . . . . . . . . . . . . . . . . . . . . . 16Figure 3 Press-stud for ESD wrist strap connection (BS-241 II) . . . . . . . . . . . . . . 16Figure 4 Position of the base station within the SBS . . . . . . . . . . . . . . . . . . . . . . 17Figure 5 Typical BS-241 site (example with BS-241 II shelters) . . . . . . . . . . . . . . 20Figure 6 16-carrier site with BS-241 shelters (example) . . . . . . . . . . . . . . . . . . . . 24Figure 7 16-carrier site with BS-241 II shelters (example) . . . . . . . . . . . . . . . . . . 25Figure 8 16-carrier site with BS-241 IIB shelters (example) . . . . . . . . . . . . . . . . . 26Figure 9 ShockwatchTM-label and TIP (N) TELLTM-label. . . . . . . . . . . . . . . . . . . . 28Figure 10 Opening of the shelter door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Figure 11 Removal of the roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Figure 12 Mounting of the crane eye bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Figure 13 Guideline for crane transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Figure 14 Mounting of crane eye bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Figure 15 Guideline for crane transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Figure 16 Unpacking of the battery sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Figure 17 Foundation design for BS-241 / 241 II shelter (proposal) . . . . . . . . . . . . 34Figure 18 Drilling template of the BS-241 / 241 II plinth . . . . . . . . . . . . . . . . . . . . . 36Figure 19 Fixing of BS-241 II shelters onto a concrete foundation . . . . . . . . . . . . . 36Figure 20 Mounting frames and configuration example . . . . . . . . . . . . . . . . . . . . . 37Figure 21 Minimum floorspace for BS-241 / 241 II installation . . . . . . . . . . . . . . . . 38Figure 22 Assembly of the connection kit for BS-241 HEX-shelters . . . . . . . . . . . . 40Figure 23 Parts of the EMCIP connection kit S30861-K2073-X . . . . . . . . . . . . . . . 40Figure 24 Parts of the EMCIP connection kit S30861-K4148-X . . . . . . . . . . . . . . . 41Figure 25 Opening of the shelters inter-connection hole . . . . . . . . . . . . . . . . . . . . 41Figure 26 Setup of the EMC/IP sealing ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Figure 27 Preparation of the plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Figure 28 Bracket inside the shelter plinth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Figure 29 Mounting of the ground angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Figure 30 Opening of the shelter interconnection hole . . . . . . . . . . . . . . . . . . . . . . 44Figure 31 Preparation for mounting of the bracket . . . . . . . . . . . . . . . . . . . . . . . . . 45Figure 32 Mounting of the bracket inside the plinth . . . . . . . . . . . . . . . . . . . . . . . . 45Figure 33 Ground connection between BS-241 II shelters . . . . . . . . . . . . . . . . . . . 46Figure 34 Drilling sketch for the plinth of HEX-shelter . . . . . . . . . . . . . . . . . . . . . . 47Figure 35 Removal of plinth front covers BS-241 . . . . . . . . . . . . . . . . . . . . . . . . . . 48Figure 36 Removal of plinth front cover BS-241 II . . . . . . . . . . . . . . . . . . . . . . . . . 49Figure 37 Disconnection of the ground wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Figure 38 Opening of the cable feeding module of BS-241 (1). . . . . . . . . . . . . . . . 49Figure 39 Opening of the cable feeding module of BS-241 (2). . . . . . . . . . . . . . . . 50Figure 40 Opening of the cable feeding module of BS-241 II . . . . . . . . . . . . . . . . . 50Figure 41 Cable routing at the cable feeding module BS-241 II . . . . . . . . . . . . . . . 51Figure 42 Connection of the ground wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Figure 43 AC mains and ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Figure 44 Wiring of the MSU:AC terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Figure 45 Terminal assignment of the MSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55A50016-G5100-A390-13-7631 7Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04Figure 46 AC mains connections, BS-241 II, single phase . . . . . . . . . . . . . . . . . . 56Figure 47 Terminal assignment of the MSU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Figure 48 Terminal assignment of the MSU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Figure 49 Routing of the AC supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Figure 50 Overview of the DC supply and ground connections. . . . . . . . . . . . . . . 60Figure 51 Wiring of the MSU:DC terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Figure 52 Temperature management board (TMB) . . . . . . . . . . . . . . . . . . . . . . . . 61Figure 53 Terminals for connection of the DC supply cable . . . . . . . . . . . . . . . . . 63Figure 54 Preparation of the PCM-cable, 120 impedance . . . . . . . . . . . . . . . . 65Figure 55 Access to the Abis interfaces (BS-241) . . . . . . . . . . . . . . . . . . . . . . . . . 65Figure 56 Access to the Abis interfaces (BS-241 II) . . . . . . . . . . . . . . . . . . . . . . . 66Figure 57 Connection of the PCM-cable (OVPT for 120 Ohm impedance) . . . . . . 66Figure 58 Wiring of the Abis interface PCM 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Figure 59 Wiring of the Abis interface PCM 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Figure 60 Connection of external PCM cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Figure 61 OVPT with 1.0/2.3 connectors (75 ) . . . . . . . . . . . . . . . . . . . . . . . . . 68Figure 62 Monitoring interfaces for PCM lines of OVPT / ABISCON. . . . . . . . . . . 69Figure 63 Connector arrangement of the ETHCON module . . . . . . . . . . . . . . . . . 71Figure 64 ETHCON module, mounted inside the shelters plinth. . . . . . . . . . . . . . 72Figure 65 ETHCON, external clock connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Figure 66 ETHCON trace adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Figure 67 Location of the ACTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Figure 68 ACTM in connection position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Figure 69 Terminal numbering of ACTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Figure 70 Terminal numbering of the ACTM24 . . . . . . . . . . . . . . . . . . . . . . . . . . . 80Figure 71 Contents of the MK:OPEXAL8V1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Figure 72 OPEXAL8V1 in mounted position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Figure 73 Extension of the MK:OPEXAL8V1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Figure 74 Assembly Guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84Figure 75 ACTM, connection of the cables from OPEXAL10V1 . . . . . . . . . . . . . . 84Figure 76 Connector assignment of the OPEXAL10V1 . . . . . . . . . . . . . . . . . . . . . 87Figure 77 Label with terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87Figure 78 Connector arrangement at ACTC (BS-241). . . . . . . . . . . . . . . . . . . . . . 88Figure 79 Connector arrangement at the ACTC-3. . . . . . . . . . . . . . . . . . . . . . . . . 89Figure 80 Connector arrangement at the ACTC-4. . . . . . . . . . . . . . . . . . . . . . . . . 91Figure 81 Jumper settings on the top side of the PCB. . . . . . . . . . . . . . . . . . . . . . 93Figure 82 Connector arrangement of the ACTCS . . . . . . . . . . . . . . . . . . . . . . . . . 94Figure 83 Location of the LMT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Figure 84 Cell numbering (top view from the antenna pole) . . . . . . . . . . . . . . . . . 97Figure 85 Tools for jumper fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Figure 86 Parts of the connector unit kit (example) . . . . . . . . . . . . . . . . . . . . . . . . 98Figure 87 Using the trimming tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Figure 88 Removal of isolation and deburring of inner conductor . . . . . . . . . . . . . 99Figure 89 Removal of metal particles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99Figure 90 Assembly of the connector unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100Figure 91 Fixing of connector unit, removal of outer insulation . . . . . . . . . . . . . . 100Figure 92 Handling of heat protection tape and shrink sleeve. . . . . . . . . . . . . . . 1008 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04Figure 93 Shrinkage and removal of the visible heat protection tape . . . . . . . . . . 101Figure 94 Max. dimensions of antenna connectors . . . . . . . . . . . . . . . . . . . . . . . 101Figure 95 Opening of the cable feeding module . . . . . . . . . . . . . . . . . . . . . . . . . . 102Figure 96 Antenna jumpers at the cable feeding module . . . . . . . . . . . . . . . . . . . 102Figure 97 Position of TMA (DUAMCO combiner used). . . . . . . . . . . . . . . . . . . . . 103Figure 98 Position of TMA (FICOM combiner used) . . . . . . . . . . . . . . . . . . . . . . . 103Figure 99 Configuration with HPDU, DUBIAS and TMA. . . . . . . . . . . . . . . . . . . . 104Figure 100 Installation of TMA and DUBIAS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Figure 101 Bottom view of the TMADV1 (Single TMA) . . . . . . . . . . . . . . . . . . . . . . 105Figure 102 TMA with mounting brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105Figure 103 Example of STMAx and DTMAx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Figure 104 Rear side of STMAx and DTMAx (example) . . . . . . . . . . . . . . . . . . . . . 106Figure 105 Example of pole mounting with the STMAx . . . . . . . . . . . . . . . . . . . . . 107Figure 106 Example of pole mounting with the STMAx . . . . . . . . . . . . . . . . . . . . . 109Figure 107 Switch OFF the breakers for battery installation . . . . . . . . . . . . . . . . . . 112Figure 108 Battery tray with backup batteries type Excide . . . . . . . . . . . . . . . . . . 113Figure 109 Connection of backup batteries type Excide . . . . . . . . . . . . . . . . . . . 114Figure 110 Contents of the air vent kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115Figure 111 Connection of backup batteries (Co. Oerlikon) . . . . . . . . . . . . . . . . . . . 116Figure 112 Setup of the batteries, fixing of the tray bracket . . . . . . . . . . . . . . . . . . 117Figure 113 Connection between the batteries, battery cable connection . . . . . . . . 117Figure 114 Routing of the air vent tubes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Figure 115 Switch OFF the battery breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Figure 116 Removal of the MK:BATTERY, battery numbering. . . . . . . . . . . . . . . . 120Figure 117 Parts for battery fixing of MK:BATTFIXCB . . . . . . . . . . . . . . . . . . . . . . 120Figure 118 Position of the spacer strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Figure 119 Example of battery cabling in a Service2 shelter . . . . . . . . . . . . . . . . . 121Figure 120 Connection between batteries and AD-panel in Service1A . . . . . . . . . 122Figure 121 Connection of the battery cables at the AD-Panel ADP-2Vx . . . . . . . . 122Figure 122 Cable connections MK:BATTERY with Enersys batteries . . . . . . . . . . 123Figure 123 Cable connections MK:BATTERY with Oerlikon batteries . . . . . . . . . . 124Figure 124 Alarm cable connection at the battery breaker . . . . . . . . . . . . . . . . . . . 124Figure 125 Battery breaker alarm cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Figure 126 Disconnection of the battery system BS-241 IIB. . . . . . . . . . . . . . . . . . 126Figure 127 Mounting of the rear support rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Figure 128 Mounted support rails with spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . 129Figure 129 Fitting of the batteries (type: Hoppecke) . . . . . . . . . . . . . . . . . . . . . . . . 129Figure 130 Mounted angle plates at front support rail. . . . . . . . . . . . . . . . . . . . . . . 130Figure 131 Mounting position of the fitting elements. . . . . . . . . . . . . . . . . . . . . . . . 130Figure 132 Battery set, completed with inter-connections and venting system . . . 131Figure 133 Mounting of support rails in earthquake zones . . . . . . . . . . . . . . . . . . . 132Figure 134 Support rails with downholding spacers . . . . . . . . . . . . . . . . . . . . . . . . 132Figure 135 Parts of the battery bus bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Figure 136 Mounted bus bars with connected -48 V DC cables . . . . . . . . . . . . . . . 134Figure 137 Overview of battery cabling inside the Service1B shelter . . . . . . . . . . . 135Figure 138 Battery breaker connections of the Service1B shelter . . . . . . . . . . . . . 136Figure 139 Mounting position of the temperature sensor . . . . . . . . . . . . . . . . . . . . 137A50016-G5100-A390-13-7631 9Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04Figure 140 Mounting kit for link equipment MK:LE . . . . . . . . . . . . . . . . . . . . . . . . 138Figure 141 Routing of microwave antenna cable. . . . . . . . . . . . . . . . . . . . . . . . . . 139Figure 142 Alarm- and power supply connection for link equipment (BS-241) . . . 140Figure 143 Connection of the DC supply cables (cable no. 401). . . . . . . . . . . . . . 140Figure 144 DC distribution block with microwave units in Service1A (BS-241 II) . 141Figure 145 DC distribution block with microwave units in Service2 (BS-241 II). . . 142Figure 146 Overview of microwave cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144Figure 147 Overview of NTPM cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Figure 148 Interfaces of the frame F:NT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146Figure 149 Location of the CAN-Bus interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . 148Figure 150 Example of CAN-Bus connections between the shelters. . . . . . . . . . . 149Figure 151 Interfaces for SELIC-cables inside the Base shelter . . . . . . . . . . . . . . 150Figure 152 SELIC-Cabling between the shelters. . . . . . . . . . . . . . . . . . . . . . . . . . 151Figure 153 Location of the DC terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152Figure 154 -48 V DC distribution (example). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153Figure 155 Terminals for -48 V DC wires (AD-Panel ADPA) . . . . . . . . . . . . . . . . . 154Figure 156 -48V DC cable routing between Service1A and Base / Extension shelters154Figure 157 -48V DC cable routing between Service1A and Service2 shelters . . . 155Figure 158 16-carrier site with BS-241 II Shelters (example) . . . . . . . . . . . . . . . . 157Figure 159 DC cable routing Service1A with ADP-2V1 to Service 2/1 - 2/3 . . . . . 158Figure 160 AC cabling between the BS-241 shelters . . . . . . . . . . . . . . . . . . . . . . 159Figure 161 Location of the AC terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161Figure 162 Location of the heater (example: Service1A). . . . . . . . . . . . . . . . . . . . 162Figure 163 Heater AC cabling between the shelters . . . . . . . . . . . . . . . . . . . . . . . 162Figure 164 Survey of battery cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Figure 165 Example of battery cabling with batteries in the Service1A shelter . . . 166Figure 166 Circuit diagram with batteries in the Service1A shelter . . . . . . . . . . . . 167Figure 167 Example of battery cabling without batteries in the Service1A shelter 167Figure 168 Circuit diagram without batteries in the Service1A shelter. . . . . . . . . . 168Figure 169 Overview of battery breakers for battery sets in the Service1A / Service2 shelter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Figure 170 Example of battery cabling with batteries in the Service1A shelter . . . 170Figure 171 Circuit diagram with batteries in the Service1A shelter . . . . . . . . . . . . 171Figure 172 Circuit diagram without batteries in the Service1A shelter. . . . . . . . . . 171Figure 173 Overview of battery breakers for battery sets in the Service1A / Service2 shelter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Figure 174 -48 V DC connections between BS-241 / BS-241 II shelters (example)173Figure 175 Heater AC cabling between BS-241 and BS-241 II . . . . . . . . . . . . . . . 175Figure 176 Example of battery cabling with BS-241 and BS-241 II Service shelters. . 176Figure 177 Battery cable 110/*/M and 111/*/M . . . . . . . . . . . . . . . . . . . . . . . . . . . 177Figure 178 Terminal for battery cabling at F:AC/DC . . . . . . . . . . . . . . . . . . . . . . . 177Figure 179 Alarm cabling between BS-241 IIB shelters. . . . . . . . . . . . . . . . . . . . . 178Figure 180 DC cabling between BS-241 IIB shelters. . . . . . . . . . . . . . . . . . . . . . . 179Figure 181 CAN-BUS and CC-link cabling between BS-241 IIB shelters . . . . . . . 181Figure 182 Cabling between BS-241 II and BS-241 IIB Extension shelter . . . . . . 182Figure 183 Cabling between BS-241 II and BS-241 IIB Base shelter . . . . . . . . . . 18210 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04Figure 184 Cabling between BS-241II S1B shelters. . . . . . . . . . . . . . . . . . . . . . . . 186Figure 185 Fixing of the modules (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Figure 186 Fixing of the modules (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Figure 187 Location of the code key no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Figure 188 Components of the AC/DC frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191Figure 189 Fitting of the air flaps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191Figure 190 Setup of the rubber sealing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Figure 191 Plug-in of the fan cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Figure 192 Air duct mounting, disconnection CAN-BUS cable no. 91 . . . . . . . . . . 193Figure 193 Connection CAN-BUS and interconnection cable. . . . . . . . . . . . . . . . . 193Figure 194 Cable connections at AC/DC frame 2. . . . . . . . . . . . . . . . . . . . . . . . . . 193Figure 195 Connection of DC and battery cables . . . . . . . . . . . . . . . . . . . . . . . . . . 194Figure 196 Routing of the Battery Breaker Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 194Figure 197 Fitting the fans, closing the AC/DC frame. . . . . . . . . . . . . . . . . . . . . . . 195Figure 198 Example of system cabling with semi-rigid cables . . . . . . . . . . . . . . . . 198Figure 199 Example of system cabling with flexible cables . . . . . . . . . . . . . . . . . . 199A50016-G5100-A390-13-7631 11Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04List of TablesTable 1 Site aquisition guide regarding acoustic noise emission . . . . . . . . . . . . 18Table 2 Recommended fixing material for BS-241 / 241 II on foundation . . . . . 35Table 3 Wiring of Abis interface PCM0, 75 . . . . . . . . . . . . . . . . . . . . . . . . . . 69Table 4 Wiring of Abis interface PCM1, 75 . . . . . . . . . . . . . . . . . . . . . . . . . . 69Table 5 Wiring of the monitoring interfaces PCM0 . . . . . . . . . . . . . . . . . . . . . . 69Table 6 Wiring of the monitoring interfaces PCM1 . . . . . . . . . . . . . . . . . . . . . . 70Table 7 Terminal arrangement for external clock connection . . . . . . . . . . . . . . 72Table 8 ETHCON trace adapter ports, pin arrangement . . . . . . . . . . . . . . . . . . 73Table 9 Wiring of the PCM0 interface without OVPT (SubD 25 connector) . . . . 74Table 10 Wiring of the PCM1 interface without OVPT (SubD 25 connector) . . . . 75Table 11 Wiring ACTM connectors X1 - X4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Table 12 Wiring ACTM connectors X5 - X8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Table 13 Wiring ACTM connector X9, X10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Table 14 Pin assignments ACTM24 connectors X1...X4 . . . . . . . . . . . . . . . . . . . 81Table 15 OPEXAL10V1 module 0 connection at ACTM . . . . . . . . . . . . . . . . . . . 85Table 16 OPEXAL10V1 module 1 connection at ACTM . . . . . . . . . . . . . . . . . . . 86Table 17 ACTC alarms for BS-241 shelter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88Table 18 Contact data of the smoke sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Table 19 ACTC alarms for BS-241 II shelters . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Table 20 Contact data of the smoke sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Table 21 ACTC-4 alarms for BS-241 II shelters . . . . . . . . . . . . . . . . . . . . . . . . . 91Table 22 Contact data of the smoke sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Table 23 ACTCS alarms for BS-241 II Service1B shelter . . . . . . . . . . . . . . . . . . 94Table 24 DC supply and fuses for link equipment of ACTCS . . . . . . . . . . . . . . . 95Table 25 Wiring of the LMT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Table 26 Wiring of the LMT RJ45 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Table 27 Types of the MHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Table 28 Types of the MHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Table 29 Overview of backup batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Table 30 Selection of Slot ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Table 31 Battery charging modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113Table 32 Battery sets and mounting kits for Service1B shelter . . . . . . . . . . . . . 127Table 33 List of cables for battery cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134Table 34 Pre-fabricated cables between OVPT/ABISCON and the microwave units142Table 35 Wiring of -48 V interface of frame F:NT . . . . . . . . . . . . . . . . . . . . . . . 146Table 36 Wiring of PCM-Input connector of frame F:NT . . . . . . . . . . . . . . . . . . 146Table 37 Wiring of PCM-Output connector of frame F:NT . . . . . . . . . . . . . . . . . 147Table 38 List of cables for CAN-Bus cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . 148Table 39 List of SELIC-cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Table 40 List of DC cable connections between the shelters . . . . . . . . . . . . . . 152Table 41 Cable sets for Service1A to Base, Extension1 and Extension2 . . . . . 155Table 42 LE- DC supply: cable routing between Service1A and Service2/1...2/3 . 155Table 43 LE: DC cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156Table 44 F:NT: DC cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15612 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071bc04Table 45 DC cable routing Service1A to Base and Extension 1/2 with ADP-2V1 . .157Table 46 DC cable routing Service1A to Base and Extension 1/2 with ADP-2V1 . .158Table 47 List of heater-cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Table 48 List of AC cables between the BS-241 shelters . . . . . . . . . . . . . . . . . . 160Table 49 List of tempresistor cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Table 50 List of battery cables between the shelters . . . . . . . . . . . . . . . . . . . . . 164Table 51 List of battery cables between the shelters (BS-241 II) . . . . . . . . . . . . 165Table 52 List of battery cables (BS-241 II with ADP-2V1) . . . . . . . . . . . . . . . . . 169Table 53 DC-cables for BS-241 / BS-241 II shelter extension . . . . . . . . . . . . . . 174Table 54 Battery cable kits for connections between BS-241 and BS-241 II Service shelters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176Table 55 List of the tempresistor cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177Table 56 Alarm cabling between BS-241 IIB shelters . . . . . . . . . . . . . . . . . . . . . 178Table 57 DC cabling between BS-241 IIB shelters . . . . . . . . . . . . . . . . . . . . . . . 179Table 58 CAN-BUS and CC-link cabling between BS-241 IIB shelters . . . . . . . 180Table 59 CC-link cabling between BS-241 / BS-241 II and BS-241 IIB Extension shelter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183Table 60 CC-link cabling between BS-24 1IIB Base and BS-241/ BS-241 II Exten-sion shelters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184Table 61 Relations between cover parts and modules . . . . . . . . . . . . . . . . . . . . 188Table 62 Module HW Code Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Table 63 Functionality of semi-rigid system cables . . . . . . . . . . . . . . . . . . . . . . 197Table 64 BS-241 II, flexible system cables ACOM - FCU, ECU, GCU . . . . . . . . 199Table 65 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205Table 66 Checklist for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206A50016-G5100-A390-13-7631 13Installing BS-241 / 241 II / 241 II B Reason for UpdateId:0900d8058071e1abReason for UpdateIssue History Issue Date SummaryIssue history for this document with order number A30808-X3247-K390-*-76311 07/2002 First issue for external use2 11/2002 Second issue for external use3 12/2003 Third issue for external use4 02/2004 Fourth issue for external use5 03/2004 Fifth issue for external use6 04/2004 Sixth issue for external use7 05/2004 Seventh issue for external use8 08/2004 Eighth issue for external use9 11/2004 Ninth issue for external use10 01/2005 Tenth issue for external use11 04/2005 Eleventh issue for external use12 07/2005 Twelfth issue for external use13 09/2005 Thirteenth issue for external use14 10/2005 Fourteenth issue for external use15 11/2005 Fifteenth issue for external use16 03/2006 Sixteenth issue for external use17 04/2006 Seventeenth issue for external useIssue history for this document with order number A50016-G5100-A390-*-763101 11/2006 New order number02 04/2007 Battery charging modes dependend on the battery type added03 07/2007 Installation of shelter type S30861-C4058 includedDisconnection of the internal battery system in case of a longer non operational state added04 12/2007 Modified describtion of system cabling BS-241 II with flexible cables05 07/2008 New document structureUpdated list of Installation tools in section 8.1New section 6.2 Battery-Upgrade of BS-24114 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1abReason for UpdateIssue 13, release-independent, valid with starting Release BR 6.006 11/2008 Updated list of Installation Tools in section 7.1Section 3.5: New module ETHCON and connections with optical cables addedSection 3.6: New module ACTM24 addedSection 4.1: Installation of batteries in Service1B shelter addedSection 4.1: New battery types added07 12/2008 Section 2.5: Service1B shelter addedSection 2.7.2: Service1B shelter addedSection 3.12: New section with description and connection of ACTCS addedall sections: editorial changes08 03/2009 Section 3.17.3: Installation of MHA addedSection 4.1.5: Battery breaker alarmconnection of the Service1B shelter addedSection 4.1.6: Placement of the temperature sensor of the Service1B shelter added09 04/2009 Section 2: Editorial changesSection 4.5: Cabling between BS-241 IIB shelters added10 07/2009 all sections: modified graphicsnew section 4.5.3 CAN-bus / CC-link cabling BS-241 IIB addednew section 4.6 Cabling between BS-241/241 II and BS-241 IIB added11 11/2009 section 4.1 Backup batteries updated, new battery type Enersys SBS 190F addednew section 4.7 Cabling between BS-241IIB S1B shelters addedsection 4.8: overview of cover parts added12 02/2010 section 4.1 Backup batteries updated13 03/2010 section 2.7 Fixing of the shelters modifiedIssue Date SummaryA50016-G5100-A390-13-7631 15Installing BS-241 / 241 II / 241 II B IntroductionId:0900d805805c357a1 Introduction1.1 Purpose of the manualThis document is intended to give the information necessary for the installation of the BS-241 / 241 II in the Base Station System (BSS).It contains a description of all the necessary steps to install the BTS on site and integrate it into the required infrastructure.The document includes the following informations: Equipment delivery and transportation Equipment unpacking Preliminary checks of equipment Fixing of the shelters to foundation or base constructionin addition the connection of the base station to: Power supply PCM - network Grounding system Receive / transmit antenna system External alarm sensorsFor installation of equipment not supplied by Siemens (e.g. antennas, transmission equipment etc.) refer to site specific documentation or vendor instructions provided with the equipment.1.2 Installation prerequisitesIt is required that the installer pay attention to all valid installation standards as well as EMC and EMF standards as they are listed in Guide to Documentation (Siemens document number X3247-K52-*-6735). The installation staff should have a basic knowledge of these standards.The equipment on site has to provide interfaces for the connection of external cables according to EMC requirements and instructions in this manual.The installation manual must be available for the installer on site.!CAUTIONThe CE declaration of conformity for the product will be fulfilled if the setup and cabling is undertaken in accordance with the specification in the manual and the documentation listed there, such as mounting instructions, cable lists etc. Where necessary, project-specific documentation should be taken into account.Deviations from the specifications or independent changes during setup, such as use of cable types with lower screening values, for example, can lead to the CE requirements being violated. In such cases the CE declaration of conformity is invalidated and the responsibility passes to the person who has caused the deviations.The applying technical standards are listed in Guide to Documentation (Siemens document number A30808-X3247-K52-*-7635)16 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d805805c357aIntroduction1.3 Handling of the modulesAll boards and modules must be handled with extreme care as each one may contains electrostatically sensitive devices (ESD). The modules marked with the ESD-label are sensitive to static discharge.Figure 1 ESD SymbolPay attention to the following rules: Avoid handling the modules in a high-static environment. Do not touch connector contacts. An earthed high-impedance wrist strap must be worn when handling modules. Use the socket or the press stud at the shelters for wrist strap connection (see figures below). The modules must be transported their original package.Figure 2 Socket for wrist strap connection (BS-241)Figure 3 Press-stud for ESD wrist strap connection (BS-241 II)A50016-G5100-A390-13-7631 17Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2 Shelter installation2.1 Position in the systemThe BS241 241II interconnects the MS via the Um interface with the trunk network via the Abis interface.Figure 4 Position of the base station within the SBS2.2 Site requirementsThe site must fulfill installation rules according to ETS 300253 or EN 503010 and EN 50174. The lightning protection measures shall be in accordance with IEC62305-1 to IEC62305-5 to achieve a lightning protection zone 1 (LPZ1).With regard to explosion hazards, rooms for base stations with integral battery back-up system must allow sufficient ventilation to maintain a hydrogen concentration below critical threshold (4%vol.). This value is calculated according to IEC/EN50272-2 (float charge mode).It is important, that the installation site and the transportation route meets the valid floor load requirements. If the floor load rating is unknown, be sure to find out with a building engineer or another appropriate professional during the site acquisition.Prior to the commencement of installation, the site have to be prepared as follows: A concrete foundation is needed for rural sites. A site-specific base construction has to be mounted (if no foundation is provided). The installation area should be clear of standing water, fallen leaves, mud and building debris. Measures should be taken to avoid unauthorized access. The lightning protection system must be complete. All installation works of 3 phase 230 V AC or -48 V DC power supply, including a circuit breaker in each phase or the -48 V DC line have to be finished. A ground bar has to be installed with proper connection to the site grounding system.The shelters should be installed after all required infrastructure (antennas/antenna cabling, PCM lines...) has been completely prepared.For the aquisition of BS-241 / 241 II sites pay attention to the following minimum distance values to avoid exceeding the Acoustic Noise.UmAbisinterfaceAsubinterfaceAinterfaceSB SBT S BS C T RA U MS C interfaceMobileStatio n18 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationg NOTEThe table is based on the document Bericht Nr.58731/1, 27. Febr. 2004. The values extracted from the document referenced above show always the worst case of each area classification / IRW.The area classes Allgemeine Wohngebiete und Kleinsiedlungsgebiete and Reine Wohngebiete have been joined to Wohngebiete, whereby the values of the area class Reine Wohngebiete were taken. The guidelines are valid only in the range of application of the TA-Lrm, hence in Germany only.Area Classifications Required minimum distance to point of interest (m)Shelter is placed without any reflect-ing obstacleShelter is placed before a reflecting obstacle (e.g. wall)Shelter is placed in a corner of 2 reflecting obsta-cles (e.g. walls)Industrial AreasIRW = 100 % 1 1 1IRW - 12 dB 1 1 1IRW - 20 dB 1 6 9Business AreasIRW = 100 % 1 1 1IRW - 12 dB 1 6 8IRW - 20 dB 10 13 17Rural AreasIRW = 100 % 1 1 1IRW - 12 dB 7 10 13IRW - 20 dB 16 21 28Residential AreasIRW = 100 % 7 10 13IRW - 12 dB 23 31 42IRW - 20 dB 51 63 93Hospital AreasIRW = 100 % 12 16 21IRW - 12 dB 38 51 69IRW - 20 dB 84 113 151Facing the side panels of the BTS to the direction of the emission place, a noise reduc-tion up to 4 dB can be achieved.Table 1 Site aquisition guide regarding acoustic noise emissionA50016-G5100-A390-13-7631 19Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2.3 Environmental conditionsThe location of a site may directly effect the correct operation and the useful life period of the base station. The following recommendations should be considered: Sites located on tall buildings provide cleaner environments for the equipment inside the shelters. The installation under trees is not recommended due to the increased levels of insects and leaves, which may be drawn into the cooling system by the fans and could block the air-stream. In terms of excessive salt contamination situations it is recommended not to place the shelters close to coastal areas in order to avoid shorter maintenance intervals.It is recommended to keep a distance of about > 1500 m from the coast. Shelters on coastal sites should not be installed with the air intakes facing into sea water spray. The installation nearby sources of hydro carbon gas emissions (e.g. chimney, exhaust air outlets) is not recommended in order to avoid shorter service intervals of the membrane filters. In areas of heavy snow fall the base station should be placed on a socket with an appropriate height, so that the air intakes will not be blocked by snow. In areas prone to flooding the base station should not be placed on the ground, because its bottom section is not waterproof. Sites located close to excessive airborne dust clouds i.e. cement, coal deposits etc. are also not recommended in order to avoid contamination of the cooling system and increased maintenance.g NOTECaution for non-intended operation interrupt: Keep doors of BS-241 IIB-Base & Extension Shelters closed at ambient temperatures equal to/below -14C. Opening of shelter doors provokes falling of monitored, shelter-internal temperature below lowest allowed level. This effects the Shelter's system modules being disconnected from DC for protection purposes.20 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installation2.4 Site configurationOperation of the base station requires additional equipment on site.Figure 5 Typical BS-241 site (example with BS-241 II shelters)2.5 Construction viewThe BTSE is housed in shelters with the following dimensions (H x W x D): BS-241 (all shelters) 1750 mm x 700mm x 650 mm BS-241 II (all shelters) 1750 mm x 700mm x 658 mm BS-241 II (shelters with double subracks) 1650 mm x 700mm x 658 mm BS-241 II (Service1B shelter) 1750 mm x 700mm x 757 mmBecause of the flexible configuration, several cable kits will be used for connections between the shelters. The following shelter types are available: mandatory: Base Shelter; contains core modules, up to 8 carrier units and antenna combiners. Service1 Shelter for BS-241; contains AC/DC converters, supervised by the AC/DC controller, backup batteries and link equipment in flexible configuration. Service1A Shelter for BS-241 II; contains AC/DC converters, supervised by the AC/DC controller, backup batteries and link equipment in flexible configuration. Service1B Shelter for BS-241 II; contains AC/DC converters, supervised by the AC/DC controller, backup batteries and link equipment in flexible configuration.base constructionantenna cablesmicrowave cablespower distributionground barcable runwayService1 Shelter Base ShelterA50016-G5100-A390-13-7631 21Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1aeoptional: Extension Shelter; contains up to 8 carrier units and antenna combiners. Service2 Shelter; contains additional backup batteries and link equipment in flexible configuration.The minimal configuration with max. 8 carrier units requires a Base Shelter and a Service1 / Service1A Shelter. A site with the max. number of 24 carrier units requires a Base Shelter, 2 Extension Shelters and a Service1 / Service1A Shelter.If more than 8 Carrier Units should be installed on site or in case of later extension, one or two Extension Shelters have to be added.The equipment in an Extension Shelter is equal to those of the Base Shelter (exepted core modules).For additional of link equipment or battery sets, up to three Service2 Shelters can be added.The integrated climate control system of the shelters guarantees the proper outdoor operation.The shelters are protected against water splashing from any direction accord-ing to IP 55 (EN60529).2.5.1 Functional units and modulesThe first shelter is called Base Shelter and contains the following modules:Generic Modules:Core Basis (COBA); Essential components are the base core controller (BCC), the advanced clock generation (ACLK), the carrier unit interfaces (CC-Link), the PCM30/24 Abis interfaces, the internal system alarm interface, the LMT interface and an interface to a core satellite (COSA) to expand the COBA.The priority tasks of the module are local control of the BTSE, generat of system clocks, routing data to the CU and handling of O&M messages.Core Satellite (COSA); The task of the COSA is to expand the number of Abis inter-faces and CC-links of the COBA. The essential components are the PCM30/24 Abis interfaces and the BUS-interface to the COBA. The COSA will be controlled by the COBA.Alarm Collection Terminal (ACT); collects all alarms for those units having no direct access to the CAN-Bus and forwards them via CAN-Bus interface to COBA.Overvoltage Protection and Tracer (OVPT); protect the PMC24/30 ports of core boards against overvoltage and provides monitoring interfaces for connected Abis lines).Abis Connection Module (ABISCON): Provides the connection terminal for the periph-eral Abis cables. The ABISCON provides monitoring interfaces for connected Abis lines and serves as interface for external synchronization clock.Carrier related Modules:Carrier Unit (CU); consists of a receiving and transmitting part with synthesizer and power amplifier, a signal processing unit as well as a power supply unit.EDGE Carrier Unit (ECU); using the same interfaces as CU, but it supports EDGE func-tionality in up- and downlink direction.Flex Carrier Unit (FCU): The FlexCU is a two-carrier unit and similar to the ECU. The FCU allows the expansion of the number of TRX per BTSE up to max. 48.22 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationAntenna related Modules:Duplexer Amplifier Multicoupler (DUAMCO): The DUAMCO consists of two identical modules. Each module contains a duplex filter, that combines the TX and RX path to a common antenna. The DUAMCO2:2 is used for only one carrier per antenna, the DUAMCO4:2 is used to combine two carrier per antenna and the DUAMCO8:2 is used to combine up to four carrier per antenna.Flexible Duplexer and Multicoupler (FDUAMCO): Same functionality as the DUAMCO2:2 and DUAMCO4:2. The 2:2 or 4:2 configuration can be selected by applying jumper cables.To provide a DUAMCO 8:2 functionality, a COAMCO8 is required in addition to the FDUAMCO.Combiner and Multicoupler Extension (COAMCO8): The COAMCO8 is used with a FDUAMCO together to provide a 8:2 configuration.Filter Combiner (FICOM): One base module of the FICOM is needed per cell and is able to combine the TX path of two carriers to one antenna. The base module can be expanded with up to 3 expansion modules if more than 2 carriers should be combined to one antenna. The expansion modules is able to combine 2 carriers in addition. In maximum 8 carrier, that belongs to the same cell can be combined to one antenna.DI-Amplifier Multicoupler (DIAMCO): The DIAMCO consists of two independent modules. Each module contains an RX-filter, a two-stage low noise amplifier (LNA), an attenuator and a power splitter. The DIAMCO splits the RX antenna signal and can drive up to 8 receiver inputs.Via the antenna feeder cable the DC power for the tower mounted amplifier will be deliv-ered by the DIAMCO.High Power Duplexer (HPDU): The main task of the HPDU is to combine the TX- and the RX-path to one antenna, in order to minimize the number of antennas if the FICOM module is used.Multiple Duplexer (MDUX / HYBRID6): The MDUX unit consists of six identical Modules (05), each having transmit and receive path with one antenna port. Each module has one TX input, four RX outputs and one RX cascading output. For each MDUX two HYBRID6 are available to change the standard 6:6 configuration to 12:6.The Base shelter (and the optional Extension shelters) needs a Service1 (BS-241) or a Service1A shelter (BS-241 II), that has to be installed close to the Base Shelter. AC/DC Converters (ACDC); converts the mains voltage into the -48 V DC supply voltage.Link equipment (LE); can be NTPM if terrestrial lines are used for connections to the BSC or microwave indoor units.Backup battery system; guarantees continuous operation for a certain time in case of mains breakdown or AC/DC failure.Additional Service2 Shelters are used, to extend the number of link equipment and the expected battery backup time.A selection of configuration variants of the shelters is provided in the following sections.g NOTEAll empty slots in a partially equipped subrack must be closed with cover plates, so that the air flow inside the shelter will not be affected.A50016-G5100-A390-13-7631 23Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1aeCover plates are not necessary for link equipment and empty battery trays.24 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installation2.5.2 Site with BS-241 shelters (example)Figure 6 16-carrier site with BS-241 shelters (example)LMTETHERNETSIEMENSACOM#0ACOM#1ACOM#2ACOM#3CU#0CU#1CU#2CU#3CU#4CU#5CU#6CU#7 DIAMCO #0DIAMCO #1COBA 0COSA 0COBA 1COSA 1SIEMENSACOM#0ACOM#1ACOM#2ACOM#3CU#0CU#1CU#2CU#3CU#4CU#5CU#6CU#7 DIAMCO #0DIAMCO #1SIEMENSAC/DCCTRLAC/DCAC/DCAC/DCAC/DCAC/DCAC/DC00 01 02 03 04 05Base Shelter Extension Shelter Service1 ShelterSIEMENSService2 ShelterFAN#0 FAN#1 FAN#0 FAN#1 FAN#0 FAN#1 FAN#0 FAN#1FAN#2 FAN#3 FAN#2 FAN#3 FAN#2 FAN#3FAN#4 FAN#5 FAN#4 FAN#5LE #0LE #4LE #1LE #2LE #3LE #5LE #0LE #4LE #1LE #2LE #3LE #5LE #6LE #10LE #7LE #8LE #9LE #11ACTP ACTP ACTP ACTMMSU:ACDC-Panel DC-Panel DC-Panel DC-Panel AC-PanelA50016-G5100-A390-13-7631 25Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2.5.3 Site with BS-241 II shelters (example)Figure 7 16-carrier site with BS-241 II shelters (example)g NOTEIf the antenna combining will be done by Multiple Duplexer Units MDUX in conjunc-tion with the extension modules HYBRID6, one MDUX unit is placed into a double ACOM slot: MDUX#0 is allocated to the ACOM slots #0 and #1, MDUX#1 is allo-cated to the ACOM slots #2 and #3 (see figure above).Unequipped slots have to be closed by cover plates, excepted slots for link equip-ment and empty battery trays.2.5.4 Site with BS-241 IIB sheltersThe site with BS-241 IIB shelter can consist of a Service1B and a Base shelter with up to 8 carriers. An Extension 1 and a Extension 2 shelter can be added to expand the capacity up to 24 carrier. The backup battery capacity can expanded by 2 additionalService shelters with up to 3 battery sets.The shelters can be installed in a row close together, a gap between the shelters is possible (see following figure).All cables between the shelters will be routed via the cable feeding module in the shel-ters bottom. The cables must be shielded with braided cable screen.ACOM#0ACOM#1ACOM#2ACOM#3CU#0CU#1CU#2CU#3CU#4CU#5CU#6CU#7 DIAMCO #0DIAMCO #1COBA 0COSA 0COBA 1COSA 1ACOM#0ACOM#1ACOM#2ACOM#3CU#0CU#1CU#2CU#3CU#4CU#5CU#6CU#7 DIAMCO #0DIAMCO #1FAN#4 FAN#5FAN#0 FAN#1FAN#2 FAN#3FAN#0 FAN#1FAN#2 FAN#3FAN#4 FAN#5FAN#0 FAN#1FAN#0 FAN#1MK: Batt eryMK: Batt eryACTPService2 Shelte r Service1A Shelte r Base Shelte rExtension Shelte rHPDU1HPDU1HPDU0HPDU0MK: Batt eryHU # 1 for LE HU # 2 for LE HU # 3 for LE HU # 0 for LE HU # 4 for LE HU # 5 for LE HU # 1 for LE HU # 2 for LE HU # 3 for LE HU # 0 for LE HU # 4 for LE HU # 5 for LE DC-Panel DC-Panel DC-Panel AD-Panel DC-PanelACTP ACTP ACTM MSU:AC26 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationFigure 8 16-carrier site with BS-241 IIB shelters (example)battery battery battery batterybattery battery battery batterybattery battery battery batteryADPALE #0LE #1LE #2LE #3LE #4DCPFAN 0 FAN 1FAN 2 FAN 3HEATERHEATERCU#4CU#5CU#6CU#7ACOM #4CU#0CU#1CU#2CU#3ACOM #0ACOM #1ACOM #2ACOM #3COREDCPFAN 0 FAN 1FAN 2 FAN 3HEATERHEATERCU#4CU#5CU#6CU#7ACOM #4CU#0CU#1CU#2CU#3ACOM #0ACOM #1ACOM #2ACOM #3COREService 1B shelter Base shelter Extension 1 sheltermounted in a row distance stand alone positionNote: Installation of the shelters without gap is recommended, but not required. Extension 2 shelter not shown.A50016-G5100-A390-13-7631 27Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2.6 Equipment deliveryThe shelters are mounted on a wooden pallet. To avoid the damage of the paint coat, the shelter edges are protected with carton profiles and the shelters are wrapped with PE-foil. The Service shelters will be delivered without backup batteries. Additional crates are used for transportation of the battery sets.A label with the following information for delivery identification is fixed at the shelter: Customer order number Serial numbers of the shelter or other supplied equipment Destination Gross and net weight Overall dimensions (cm)A plastic bag contains all delivery papers.The shelter should be transported to the site on an air-suspensioned truck, recom-mended with 4WD, minimum 2.000 kg payload and lifting stage.To load the shelter onto the transporting vehicle, proceed as follows:1. Maneuver the forklift truck, with its forks lowered, to the center of the base of the shipping pallet.2. When the forklift is in position, a suitable tension belt has to be positioned around the shelter and the forklift mast . Tighten the belt.3. Raise the shelter until it is at a suitable height to load onto the transporting vehicle.4. Lower the shelter onto the transporting vehicle.5. Remove the straps and the packing.6. Secure the shelter to the transporting vehicle. (this operation is the responsibility of the company transporting the shelter).Prior to the arrival of the shelters, the installation personnel should designate an area at the site, where the equipment can be unloaded and unpacked.The shelters should be delivered to the site with the necessary equipment dollies and padding for movement from the unloading area to the installation point.To unload the shelter from the vehicle, perform the following steps:1. Release the straps etc. securing the pallet to the transporting vehicle.2. Maneuver the forklift into position so that the forks are aligned under the center of the pallet.3. Raise the pallet to clear the transporting vehicle and lower it to the ground in the vicinity of the base construction or foundation onto which it is to be located.!WARNINGThe movement of the shelter should be supervised by personnel qualified in heavy lifting and safety. All personnel must be properly attired, wearing a safety helmet, safety boots and protective glooves.28 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installation2.6.1 Preliminary checksEach shelter is equipped with a ShockwatchTM-label and a TIP (N) TELLTM -label. The labels are fixed at the shelters front panel, to indicate fallover or strong shocks during the transport from the factory to the site.If the TIP (N) TELLTM arrow is blue, the package has been on the side or tipped over intransit. The ShockwatchTM-label red color indicates that the package has been shocked during the transport.Check that the shelter and labels are in proper condition. If there is obvious damage due to transportation, unpack the equipment in the presence of an insurance company rep-resentative and promptly claim any damage. Inform the shipper of the specific damage.Check that the package is actually addressed to the site and complete.Figure 9 ShockwatchTM-label and TIP (N) TELLTM-label2.6.2 Unpacking the shelterDuring the unpacking steps, great care must be taken to ensure that the shelter will be not scratched or damaged in any way. Unpack the shelter in steps as follows:1. Cut the straps that wrapped around shelter and pallet.2. Cut the protection foil at the shelter edges from the top to the bottom.3. Remove the protection foil and the carton profiles.4. Release the bolts securing the shelter to the pallet (The 4 bolts are accessible after removal of the plinths front cover).5. Move the shelter from the transportation pallet.ShockwatchTM-labelTIP (N) TELLTM-label!WARNINGSafety gloves and goggles must be worn when cutting the straps.Pay attention to the tension of the straps. Use only plate shears.A50016-G5100-A390-13-7631 29Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1aeImmediately after unpacking the shelter, inspect it for damage and report any damage to the transportation company.2.6.3 Transport with crane or helicopterIf the shelter should be lifted by crane or helicopter, 4 M12 crane eye bolts have to be screwed into threaded holes on the top of the shelter.2.6.3.1 Transport of BS-241 sheltersProceed in accordance with Figure 10 - Figure 12 in the following steps:1. Open the shelters door first. Therefore turn the lid of the lock mechanism to the side for key hole access. Insert the key in the lock and turn it clockwise. After unlocking, the handle can be moved out. To open the door, turn the handle counter-clockwise for 60.2. For removal of the roof, loosen both screws in the top profile of the shelter.3. Lift up the roof backwards to an angle of 60.4. Remove the roof from the hinges.5. Place the roof on the floor, avoid any damages of the paint coat.6. Screw the 4 plastic caps out of the threaded holes on the top of the shelter.7. Screw the crane eye bolts into the M12 threads.8. After the lifting works are finished and the shelter is in its final position, unscrew the crane eye bolts and retain them for future use.9. Screw the plastic caps into the threads.10. Setup the roof onto the shelters top rear first, so that both hinges are fitted into the cut outs.11. Flap down the roof.12. Press down the roof onto the shelter, so that it can be fixed without gap.13. Fix the roof with both screws at the top profile of the shelter.!WARNINGThe burning of packing material should be avoided, as packaging may give off toxic gases.!WARNINGThe total weight of the shelter must not exceed 450 kg when being lifted.!WARNINGThe battery sets must not be placed inside the shelter during transportation. The door must be kept closed.30 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationFigure 10 Opening of the shelter doorFigure 11 Removal of the roof Figure 12 Mounting of the crane eye boltsloosenlift up andslide backsrew downeye boltsremoveA50016-G5100-A390-13-7631 31Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1aeFigure 13 Guideline for crane transport60top32 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installation2.6.3.2 Transport of BS-241 II sheltersPrepare the shelter for lifting with crane or helicopter as follows:1. Screw out the 4 security screws (HEX 8 with 3 mm pin) on the top of the shelter.2. Retain the screws and sealing washers reliably.3. Screw the M12 crane eye bolts into the threaded holes.After the lifting works are finished and the shelter is in its final mounting position:1. Screw out the crane eye bolts.2. Attach the sealing washer to each security screw.3. Screw the security screws into the threads.4. Tighten the screw connection to a torque of 35...40 Nm (shelter type S30861-C2028-X-9) or with a torque of 22 Nm (shelter type S30861-C2038-X-6).Figure 14 Mounting of crane eye boltsFigure 15 Guideline for crane transport60topA50016-G5100-A390-13-7631 33Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2.6.4 Unpacking of modules and batteriesUnpack the modules as follows:1. Open the carton with a suitable knife along the adhesive tape on the top.2. Take the PVC foil bag that contain the module out of the carton.3. Open the PVC protection bag carefully with the knife and take out the module.Avoid the handling of the modules in high-static environmental. The packing material should be preserved for possible re-packing.The battery sets will be shipped in wooden crates, including a plastic bag that contains cable sets, screws,washers and the connection plates. In addition the parts of the air vent system with installation instruction.Figure 16 Unpacking of the battery sets1. Cut the tension belts with a plate shear.2. Remove the top cover of the wooden crate.3. Take the batteries out of the crate using the battery handles.cut!WARNINGThe burning of packing material should be avoided, as packaging may give off toxic gases.34 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installation2.7 Fixing of the shelters2.7.1 Mounting on concrete foundationThe shelters can be mounted directly on a concrete foundation with dimensions as shown in Figure 17 (example for 3-shelter configuration).Figure 17 Foundation design for BS-241 / 241 II shelter (proposal)It is necessary to mark the drilling holes in accordance with Figure 17 and Figure 18. Each shelter must be fixed to the foundation with 4 bolts M12.!WARNINGIt is strikly not allowed to install the shelter without fixing to a concrete foundation or base construction.26002100top viewcable channel 250 x 100sketch without scale all measures in mm200 300ABBsect ion A - A350600253848106154 9225 0- 150cable chann el25327319502006501100frost protection gravel until min. -800 mm-800+100+/-0reinforced concrete type 25gradient appox. 2%sect ion B - BAA50016-G5100-A390-13-7631 35Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1aeg NOTEThe material can be also used, for fixing of pre-fabricated mounting frames onto the foundation.g NOTE4 mounting plates with the dimensions 96 x 96 mm are provided with a BS-241 II shelter type no. S30861-C2028-X-9 for fixing to the foundation or base construction. Each M12 bolt has to be equipped with a mounting plate in addition to the washers.4 washers acc. to ISO 7094 respectively DIN 440 R for bolts M12 with an outer diameter of 45 mm are provided with the shelter type no. S30861-C4058 and has to be used for fixing the shelter to the foundation or base construction.dowel supplier: UPAT Fischerdowel UTA-S M12 E TA M 12 drilling diameter 15 mm 18 mmhole depth 90 mm 105 mmbolt M12x60 M12x80washer 14 DIN 434 14 DIN 434washer A13 DIN 125 A13 DIN 125Table 2 Recommended fixing material for BS-241 / 241 II on foundation36 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationFigure 18 Drilling template of the BS-241 / 241 II plinthFigure 19 Fixing of BS-241 II shelters onto a concrete foundation700 mmd = 14.5 mm / 16 mm 3)52.5 mm470 mm595 mm52.5 mm377 mm60 mm1)140 mm 420 mm200 mm2)1) maximum length2) recommended distance between plinth and wall for mountingrear of plinth3) 14,5 mm for BS-241, 16 mm in case of BS-241 II29.5 mm4)front of plinth4) cabinet overhang in case of BS241 (MEF shelter) and BS-241II of a sound absorberbolt M12 plate 96 mm x 96 mmwasherwasher d= 45 mmconcrete foundation dowelshelter type no. S30861-C2028-X-9 shelter type no. S30861-C4058A50016-G5100-A390-13-7631 37Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2.7.2 Mounting with mounting framesPre-fabricated steel frames can be used for mounting the shelters and to provide space below the cabinets for the cable routing. Two types of mounting frames are designed as an interface between the customers foundation or base construction and the shelters. g NOTEThe mounting frames are not part of the installastition material, delivered with the shelter. They have to be fabricated by a local supplier.g NOTE4 mounting plates with the dimensions 96 x 96 mm are provided with a BS-241 II shelter type no. S30861-C2028-X-9 for fixing to the foundation or base construction. Each M12 bolt has to be equipped with a mounting plate in addition to the washers.4 washers acc. to ISO 7094 respectively DIN 440 R for bolts M12 with an outer diameter of 45 mm are provided with the shelter type no. S30861-C4058 and has to be used for fixing the shelter to the foundation or base construction.Figure 20 displays a proposal with basic informations of both mounting frame variants. The recommended material for manufacturing is profile steel U 140 DIN 1026 ST 50-2.Figure 20 Mounting frames and configuration example700 mm575 mm1400 mm575 mmsingle shelter frame double shelter frame140 mm420 mm575 mm60 mmAAsingle /double shelter frameview A - Asingle shelter frame double shelter frame double shelter frame double shelter frameextensionshelter 2extensionshelter 1base shelter serviceshelter 1serviceshelter 2service shelter 3serviceshelter 4space for cable routing38 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationMounting frames as described or a compatible metal construction have to be used on concrete foundations without cable channel. Insert the four screws (M12) for fixing of the shelter to the mounting-frame into the plinth from below. The screws must be fastened with appropriate washers (B13) and nuts (M12). The using of additional lock nuts is a recommended security measure.The BS 241 / BS-241 II requires the following distances from walls, buildings etc.: Right side panel to wall approx. 400 mm for 120 door opening. Left side panel to wall approx. 800 mm for the possibility of later extension and for routing the cables below the shelters. Recommended distance between plinth and wall behind the shelters of 800 mm to allow the later mounting of a sound absorber (minimum distance: 200 mm). An area with a minimum depth of 1100 mm in front of the shelters for installation and maintenance activities. Additional space, depending on the minimum bending radius of the antenna jumpers on the left or right is needed. 400 mm above the roof line for removal of the roof (BS-241 only).Figure 21 Minimum floorspace for BS-241 / 241 II installation400 mm200 mm minimum distance rear (plinth) to wall *)1100 mm700 mm*) a distance of approx. 800 mm is recommendedto allow the later installation of a sound absorber to reducethe acoustic noise emission in noise sensitive areasService1B BaseExtension100 mm **)**)reduced free space in the rear of the Service1B shelterby its overlap of 99 mm685 mm757 mmA50016-G5100-A390-13-7631 39Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2.8 Mechanical connections between the sheltersFor cable routing from one shelter into the adjoined one (e.g., heating, DC power supply, CAN-Bus) without leaving the EMC-shielded enclosure, an inter-connection hole in both sidewalls is provided.The holes are covered with plates. For installation of the inter-shelter cabling it is nec-essary to remove the plates of the adjoining shelter walls.The installation of the cables can be started, after all shelters are connected together with the EMC/IP connection kits. The row of shelters have to be fixed to the foundation or base construction as described in section 2.7 of this manual.2.8.1 EMC/IP connection between HEX-shelters (BS-241 only)For the connection of shelter-types, equipped with heat exchangers (Siemens serial no. S30861-C2002-X-3 and S30861-C2002-X-4), the connecting kit with Siemens serial no. S30861-K2015-X has to be used.Mount the kit in steps as follows (displayed in the following figure):1. Remove the cover plates from those shelters, that should be connected.2. Slide the smaller sealing ring (1) onto the tube (2) and fit the bigger sealing ring (3) into the slot around the flange (4).3. Shift one of the flanges onto the tube (2).4. Insert the tube in the interconnection hole between the shelters.5. Position the flange at the shelter wall and fix it loosely with 4 screws of the screw pack (5).6. Slide in the adjoined shelter the second sealing ring (1) onto the tube.7. Shift the second flange onto the tube in the correct position and fix it with the other 4 screws without a gap at the shelters wall.8. Fasten the screws of the first flange completely.40 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationFigure 22 Assembly of the connection kit for BS-241 HEX-shelters2.8.2 EMC/IP connection between MEF-sheltersFor the connection of MEF-shelters, two types of EMC/IP connection kits are available: EMC/IP connection kit S3086-K2073-X for the connection between BS-241 shelters. EMC/IP connection kit S3086-K4148-X for the connection between BS-241 and BS-241II shelters and adjoining BS-241II shelters.Figure 23 Parts of the EMCIP connection kit S30861-K2073-X1122 33445ground anglepair of bracketsEMC/IP sealing ringfitting pinlablecable protection profileadhesive tapeA50016-G5100-A390-13-7631 41Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1aeFigure 24 Parts of the EMCIP connection kit S30861-K4148-XFor installation of the mechanical connections proceed with steps as described in the following sections.2.8.2.1 EMC/IP connection between BS-241 MEF-shelters1. Affix the first shelter to the foundation or to the mounting frame as described in section 2.7.1 and 2.7.2 of this manual.2. Remove the 4 hexagonal screws around the shelters inter-connection hole. Use a socket wrench SW7. Remove the cover plate.Figure 25 Opening of the shelters inter-connection holeground platepair of bracketsEMC/IP sealing ringfitting pinlablecable protection profilescrewsrubber washersadhesive tape42 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationFigure 26 Setup of the EMC/IP sealing ring1. Remove the protection foil of the 4 adhesive tapes of the sealing ring.2. Place the sealing ring around the inter-connection hole.3. Cover the sharp edge of the hole with the rubber protection profile.4. Open the inter-connection hole of the following shelter in the same manner and setup the second cable protection profile.Figure 27 Preparation of the plinth1. Replace the Torx screw in the side panel of the shelters plinth by the fitting pin.EMC/IP sealing ringcable protection profileTorx screw T40Remove the boltsA50016-G5100-A390-13-7631 43Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2. Unscrew both bolts in the side panel of the plinth by removal of the nuts inside the plinth. Use a ratched with SW17 inset.3. Remove the Torx screw and the bolts in the plinth of the second shelter in the same way.4. Insert the first bracket into the plinth of the first shelter, so that both bolts of the bracket are fitted through the holes of the plinth (diameter 13 mm).5. Setup the rubber washers on the bolts outside the plinth.6. Setup the second shelter onto the surface of the base construction and shift the shelter closed together to the first one, so that the bracket bolts are fitted through the holes in the shelter plinth.7. After the second shelter is in the correct position, setup the other bracket inside the plinth of the shelter.8. Tighten both screws with a ratched SW15, so that the shelters are screwed together to one common unit without gap.9. Perform the same steps with all following shelters.Figure 28 Bracket inside the shelter plinthThe ground angle has to be used to connect the screws at the corners of adjoining shel-ters. Mount the angle as shown in the following figure.brackettighten the nut by ratched SW17!CAUTIONThe ground connection provided by the ground angle between the shelteris needed always. No other mechanical connection guarantees a proper ground connection.44 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationFigure 29 Mounting of the ground angle2.8.2.2 EMC/IP connection between BS-241 II shelters1. Affix the first shelter to the foundation or to the mounting frame as described in section 2.7.1 and 2.7.2 of this manual.2. Remove the 4 hexagonal screws around the shelter interconnection hole. Use a socket wrench SW7.3. Remove the cover plate.4. Press out the shelters foam insulation as shown in the figure below.Figure 30 Opening of the shelter interconnection hole1. Remove the protection foil of the 4 adhesive tapes of the sealing ring.2. Place the sealing ring around the inter-connection hole.3. Cover the sharp edge of the hole with the protection profile.4. Open the inter-connection hole of the following shelter in the same manner and setup the second protection profile.5. Replace the plastic screw in the side panel of the shelter plinth by the fitting pin.6. Unscrew both bolts in the side panel of the plinth by removal of the nuts inside the plinth. Use a ratched with SW15 inset.7. Remove the plastic screw and the bolts in plinth of the second shelter in the same way.8. Insert the first bracket into the plinth of the first shelter, so that both bolts of the bracket are fitted through the holes of the plinth (diameter 13 mm).9. Setup the rubber washers on the bolts outside the plinth.A50016-G5100-A390-13-7631 45Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae10. Setup the second shelter onto the surface of the base construction and shift the shelter closed together to the first one, so that the bracket bolts are fitted through the holes in the shelter plinth.11. After the second shelter is in the correct position, setup the other bracket inside the plinth of the shelter.12. Tighten both nuts with a ratched SW15, so that the shelters are screwed together to one common unit without gap.13. Perform the same steps with all following shelters.Figure 31 Preparation for mounting of the bracketFigure 32 Mounting of the bracket inside the plinthThe ground connection plate will be used for connecting the metal studs at the bottom left and right corners of the adjoining shelters. These ground studs (M8) are internally connected to the PE-terminal of the shelter.unscrew the plastic screwunscrew the nuts inside the plinth!CAUTIONThe ground connection provided by the ground angle between the shelteris needed always. No other mechanical connection guarantees a proper ground connection.46 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d8058071e1aeShelter installationFigure 33 Ground connection between BS-241 II shelters2.8.2.3 EMC/IP connection of the BS-241 with BS-241 II sheltersThe already installed BS-241 shelters on site can be extended with BS-241 II shelters.The preparation of the shelters for setup of the EMC/IP connection is described in the sections 2.8.2.1 and 2.8.2.2 of this manual.Because the different design of the shelters, especially of the ground points with screws at the left and right shelter corners (ground point parallel to the shelters front / ground point with a 45 angle towards the shelters front), the ground strap C50324-A200-C401 has to be used. Perform the following steps:1. Replace the hexagon socket head cap screw at the BS-241 shelter with the enclo-sured hexagon head screw.2. Shift the ground strap with the open-end cutout between the contact washer and the normal washer and tighten the screw stoutly.3. Remove the ground screw and the washers at the adjoining BS-241 II shelter.4. Align the BS-241 II shelter to the BS-241 shelter.5. Affix the ground strap to the BS-241 II shelter with the removed screw and washers.The teeth of the contact washer must be point towards the shelters plinth.6. Tighten the screws at both shelters.A50016-G5100-A390-13-7631 47Installing BS-241 / 241 II / 241 II B Shelter installationId:0900d8058071e1ae2.8.3 Connection between different shelter typesFor aligning the shelter type ...-X5 (MEF-shelter of the BS-241) and BS-241 II shelters to shelters of type ...-X3 or ...-X4 (HEX-shelter of the BS-241), two fixing holes of 13 mm in diameter have to be drilled into the plinth of the X3 / X4 shelters.After the drilling of a pilot hole with a taper or counter bore, the 13 mm holes can be drilled by hand.The drilling holes needs no rust proofing compound because the material of the plinth is made of stainless steel.The drilling of holes and a screw connection between HEX-shelter and MEF-shelter is not necessary if the connection kit S30861-K2015-X with tube will be used.Figure 34 Drilling sketch for the plinth of HEX-shelter47052.525diameter 13 mmfront siderear sidesketch without scale48 A50016-G5100-A390-13-7631Installing BS-241 / 241 II / 241 II BId:0900d805805aefacExternal cabling activities3 External cabling activitiesThis chapter provides information required for installing the external cables between the BS-241 / 241 II and equipment outside the shelter.The shelter cannot function without the following cable connections: AC mains terminal block (MSU:AC) - > connection point of AC mains supply DC mains terminal block (MSU:DC) -> external -48 V power supply Ground bolts -> site grounding system Abis interface -> PCM links (via NTPM in case of terrestrial lines) Microwave indoor units -> W outdoor units (if W equipment is used for transmis-sion) Transmit / receive antenna connectors -> antenna system Ground strip of antenna cables shields -> ground baroptional: Serial interface -> signalling link terminal Operator alarm interface -> external alarm sensorsAll interfaces are located behind the front cover of the plinth. The front covers are remov-able, this allows the manipulation of cables, that to be fitted through the IP-panel into