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Inspection and Test Plan for ValveNo. 1 Inspection and Test PlanPre InspectionMeeting
Reference DocumentSpec.
Acceptance CriteriaSpec. Before Manufacturing
Verifying DocumentMOM
Activity By Man uf. H TPI H Clie nt H
Remark
2 3 4 5 6 7 8 910
DWG, Design, Calculation Document WPS&PQR Welder Qualification Certificates NDT procedures NDE Personnel Certificates PWHT Procedure (if needed) Shell Test Procedure Backseat Test Procedure Low Pressure closure Test Procedure High Pressure closure Test Procedure
API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 ASME IX ASME IX ASME V ASME API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 API 598 API 598 API 598
API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 ASME IX ASME IX ASME V ASME API 594, 599, 600, 602, 603, 6D, 608, 609 and ASME B16.34 API 598 API 598 API 598
DWG, Calculation book Welding Book Certificates Procedures Certificates
H H H H H H H H H H
R R R R R R R R R R
A A
A
Procedure
A A A A A
Procedure Procedure Procedure
11
API 598
API 598
Procedure
12
Painting Procedure
SSPC
SSPC Materials
Procedure
H
R
A
13 14
Raw Material Certificates Material Identification
ASME II/ASTM ASME II/ASTM
ASME II/ASTM ASMEII/ASTM During Fabrication
Original Material Certificates Report
H H
R W
15
Body, Cap and Bonnet Visual Inspection after Casting Body, Cap and Bonnet Dimensional, ,Mechanical and Chemical Composition Inspection Trim Material Visual Inspection (Stem, Ball, Disk, Seat and etc.) Trim Material Dimensional, Mechanical and Chemical Composition Inspection (Stem, Ball, Disk, Seat and etc.)
MSSSP55
MSSSP55
Report
H
W
16
DWG/ ASME II/ASTM
DWG/ ASME II/ASTM
Report
H
W
17
MSSSP 55/ConstructionCode
MSSSP 55/ConstructionCod e
Report
H
W
18
DWG/ ASME II/ASTM
DWG/ ASME II/ASTM
Report
H
W
19
Casting Defect Repair by Welding
WPS/ Construction Code
WPS/Construction Code
H
H
20 21 22 23
PWHT Review Confirmation on NDE Test Results for all Components Valve Assembly Inspection Valve Welding Inspection (If any) Bolt, Nut, Gasket, Gland and other Bought Components Inspection Valve Body Shell Test Valve Backseat Test Low Pressure closure Test High Pressure closure Test Valve Functional Test
Procedure Procedure DWG WPS
Procedure Procedure DWG WPS
Report Report Report Report
H H H H
R W W W
24
DWG/ ASME II/ASTM
DWG/ ASME II/ASTM
Report
H
SW
25 26 27 28 29
API 598 API 598 API 598 API 598 API 598/ Construction Codes
API 598 API 598 API 598 API 598 API 598/ Construction Codes Final Inspection
Report Report Report Report Report
H H H H H
H H H H H
30
Final Visual & Dimensional Check
DWG/Spec.
DWG
Report
H
H
31 32 33
Surface Preparation and Painting Check of Name Plate Check of Final Book
Procedure DWG Spec.
Procedure DWG Spec. Documentation
Report Report DWG/ P.O
H H H
W H R
34 35 36
Inspection Reports NCR Review Final Data Report
Spec./DWG Spec./DWG Spec./DWG
Spec./DWG Spec./DWG Spec./DWG Pre ShipmentInspection
Report Report Report
H H H
R R R
37 38 39 40
Preservation and Packing Marking Loading Inspection Shipping Document Control
Spec. Spec. Spec. Procedure
Spec. Spec. Spec. Spec.
Report Report Report Packing List
H H H H
H H H H
Abbreviations: H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on his discretion and informs TPI Inspector accordingly. R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc. A:Approval SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.