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Innovation in Wood Use Western Hardwood Association International Convention & Exposition May 21 st , 2014 Portland, OR Scott Leavengood Oregon State University

Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

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Page 1: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Innovation in Wood Use

Western Hardwood Association International Convention & Exposition

May 21st, 2014Portland, OR

Scott LeavengoodOregon State University

Page 2: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Outline

• Innovation Drivers – on a global scale• Industry responses to those drivers

– Innovation examples

Page 3: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Innovation DriversPast (& Present)

• Increase durability• Increase Yield, Cut Costs

– Process automation– Process optimization

http://www.wolfsandjung.com/WJ/NatureV2.01.html

Page 4: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Innovation DriversPresent & Future (?)

Natural Sustainable

Renewable

Page 5: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Natural - “Consider the Source”Bio-Based Products

• Chemical feedstocks• Plastics• Adhesives

Page 6: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

“PepsiCo’s ‘green’ bottle is 100 percent recyclable... The bottle is made from bio-based raw materials, including switch grass, pine bark and corn husks. In the future, the company expects to broaden the renewable sources used to create the ‘green’ bottle to include orange peels, oat hulls and other agriculture byproducts from its foods business...”

Page 7: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 8: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

‘Green’ Adhesives

Page 9: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Innovation for Sustainability

• Wood modification to:– improve durability (longevity)– compete with tropical hardwoods– Examples:

• Polymer-impregnation• Acetylation• Furfurylation• Thermal modification• Mechanical densification

Page 10: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

MR 4 (Recycled Content)

Nydree Flooring’s Reclaimed products are made up of 28% post-consumer content (the reclaimed wood face veneer)

MR 5 (Regional Materials)

Nydree Flooring’s manufacturing facility is located in Karthaus, Pennsylvania in the west-central portion of the state and in proximity to one of the most populous regions of the United States. Certain wear layer species, constituting approximately 28% of our engineered flooring by volume, can be harvested within 500 miles of our facility and hence can qualify for this credit. [Map of a 500 mile radius around Karthaus, PA ]

MR 7 (Certified Wood)

Nydree Flooring is proud that the majority of our products are available as FSC-Certified. The FSC claim for our flooring is FSC Mixed 72%.

Page 11: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 12: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Acetylation

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Page 14: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Furfurylation

“Kebony is based on a process where sustainable wood is made more durable, harder and more stable using liquids from biowaste material... sustainable alternative to hardwoods from tropical regions.”

“Furfuryl alcohol, which is produced from biological waste from sugar production, is used during production of the products. The liquid used is reactive and it permeates the pores of the wood. Heat is also applied, which means that the liquid is polymerised into the wood. This turns it into a material with long durability and greater strength and hardness.”

Page 15: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 16: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Mechanical Hardening• “VTC Wood” (viscoelastic thermal compressed) Dr. Fred Kamke, Oregon State University

Page 17: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Natural, Sustainable & Renewable!• Wood vs. other building materials

– Green buildings• Certified wood• Locally-sourced wood• Formaldehyde-free composites• Etc.

– Cross-Laminated Timber (CLT)

Page 18: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 19: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 20: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 21: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 22: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Wood:Natural, Sustainable & Renewable!

And kind of cool too…

Page 23: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Natural, Sustainable, Renewable!

Page 24: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 25: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Oregon Wood Innovation Center119 Richardson HallCorvallis, OR 97331http://owic.oregonstate.edu

Scott Leavengood(541) [email protected]

Kent Davis(541) [email protected]

Chris Knowles(541) [email protected]

Page 26: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,

Additional Materials

Page 27: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,
Page 28: Innovation in Wood Use - Western Hardwood · consumer content (the reclaimed wood face veneer) MR 5 (Regional Materials) Nydree Flooring’s manufacturing facility is located in Karthaus,