Infrared Thermographic Inspection IR Report... · 8/18/2018 · NOTE-In the course of an Infrared Thermography Inspection on electrical distribution equipment, may times circuits

Sonoco , Sonoco Protective Solutions - Putnam CT

Report Date: 8/18/2018

Infrared Thermographic InspectionProvided for

Infrared Thermography

Electrical Inspections

Mechanical Inspections

Roof Moisture Analysis

Building Envelope / Heat Loss

Power Quality Consulting

Power Quality Surveys

Load Studies

Harmonic Content Analysis

Power Metering

Electrical Mapping/Documentation

1-Line Electrical Drawings

Panel Schedules

Panel Identification / Labeling

1-Critical 60-Above NA0 = 0% NA

Sonoco Protective Solutions - Putnam CT

P: (513) 245-5951 F: (513) 741-9503www.dynascantech.com

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Current Inspection No: 457129 Park RoadSonoco Protective Solutions - Putnam

Putnam, CT 06260Report Date: 8/18/2018Inspected By : Fitzpatrick, Mike

Recently, a Dyna Scan Thermographer performed an Infrared Thermographic Inspection of the electrical distribution system at your facility. The objective of this inspection was to expose temperature extremes, which could be indicative of problems and defects in the electrical system.

An Infrared Imager detects radiated energy as heat emanating from the target. In utilizing this tool for examining electrical power circuitry, it must be recognized that temperatures indicative of defects will normally be observed only in circuits which are normally or heavily loaded. Scanning lightly loaded or de-energized circuits may produce inconclusive results.

This report is set up to list all distribution panels and current carrying devices in an organized manner. The electrical equipment and the results of the inspection are listed for each location. A defect report is provided for each problem area found during the inspection. This defect report includes a load analysis, a visual inspection comment, and recommendations for corrective action.

The report summary on the following page is an arbitrary guideline intended to provide perspective with respect to temperature differences between target areas and reference points. Take note that many variables may affect the temperature differences, most notably the ambient temperature, wind speed and circuit load.

Many electrical panels such as switchboards and motor control centers contain multiple circuits that may or may not be de-energized at the time of inspection. Dyna Scan technicians will identify in the equipment inventory in this report when it is obvious that equipment is not running at time of inspection. However, without taking load readings on every circuit in each individual panel, it is impossible to identify all equipment and circuits that are not under load.

If you should have any questions regarding the scan or this report, feel free to contact our office at any of the numbers below. We appreciate the opportunity to be of service to you and look forward to working with you in the future.

Sincerely,

Jim O'Brien - Director of Operations

Dyna Scan Technical Services

(513) 245-5951

NOTE-In the course of an Infrared Thermography Inspection on electrical distribution equipment, may times circuits are reported as being "overloaded." In general this statement is made on the basis of instantaneous amperage readings which have been found to be in excess of 80% of the overcurrent devices nameplate rating. In accordance to the National Electrical Code Articles 210-22(c) and 384-16(c) the total load on an overcurrent device shall not exceed 80% of its rating where in normal operation the load will continue for 3 hours or more (See NEC for exceptions).


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Overview:

The Infrared Electrical Inspection was performed by Dyna Scan Technical Services, by a certified Infrared Thermographer. All of the items inspected are listed in this InspecTrend report. Any anomalies are listed in order of priority based on the component's temperature rise, as measured from a reference component of equal type and load at the time of the inspection. Dyna Scan Technical Services assumes no liability directly or indirectly as a result of this inspection.

Page 1Current Inspection No:

Previous Inspection No:

Priority Temp Rise Prior InspectionCurrent Inspection Percent Change


4571 August 16, 2018



1-Critical 60-Above NA 3 = 33% NA

2-Serious 40 - 59 NA 0 = 0% NA

3-Important 11 - 39 NA 5 = 56% NA

4-Minor 1 - 10 NA 1 = 11% NA

5-Normal 0 NA 0 = 0% NA

Total Tested Problems:

Number of New Documented Problems:

Number of Tested re-occuring Problems:

Number of prior problems which were Not Tested this inspection :

Number of Total Open Problems :

Number of prior problems which tested Normal this inspection : NA

9

NA

0 = 0% NA

NA 9 =100%

9 NA

NA

NA

NA

Critical - Danger to life and limb, eminent danger to equipment.

Serious - Equipment failure is inevitable without immediate attention. Repair should be expedited ASAP

Important - If this is not redundant equipment, repair should be scheduled ASAP.

Minor - Problem is apparent and needs to be monitored on a regular basis.

Problem Severity Definitions:


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Infrared Inspection Inventory

Test Status Problem #Location / Name

Page: 1

TBT = To Be TestedNT/NL = Not Tested/No Load

NT/TC = Not Tested/Time ConstraintNT/UR = Not Tested/Under Repair

Equipment Test Status KeyCurrent Inspection No: 4571

29 Park RoadSonoco Protective Solutions - Putnam

Putnam, CT 06260Report Date: 8/18/2018Inspected By

NT/NA = Not Tested/Not Accessible

Fitzpatrick, Mike

Equipment Type

Location: Main Floor Perimeter TESTED

LSPP2 TESTEDBranch Panel

CTR-5 TESTEDBranch Panel

#3 TESTED E1Branch Panel

DRYER TESTEDControl Panel

DRYER TESTEDStarter-Disconnect

SP1 TESTEDBranch Panel

KILN ROOM TESTEDBranch Panel

CORRUGATOR BAILER TESTEDDisconnect

GARBAGE COMPACTOR TESTEDControl Panel

GARBAGE COMPACTOR TESTEDDisconnect

UNNAMED TESTEDDisconnect

#4 TESTEDBranch Panel

PPPFF TESTEDBranch Panel

F1 TESTEDStarter

F2 TESTEDStarter

F3 TESTEDStarter

F4 TESTED E2Starter

F5 TESTEDStarter

F6 TESTEDStarter

F7 TESTEDStarter

F8 TESTEDStarter

LPPF TESTEDBranch Panel

UNNAMED TESTEDBreaker



LP-2B TESTEDBranch Panel

LP-2A TESTEDBranch Panel

1A TESTEDStarter

1B TESTEDStarter

1C TESTEDStarter


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Page: 2







Fitzpatrick, Mike

Equipment Type

1D TESTEDStarter

M1 (Machine Shop) TESTEDBranch Panel

Location: Main Center Machine Line TESTED

E13 NTNLControl Panel


PP1 TESTEDBranch Panel

E9 TESTEDControl Panel

E32 NTNLDisconnect

UNNAMED NTNLDisconnect

PRESS 13 NTNLControl Panel


E31 NTNADisconnect

E4 TESTEDDisconnect

E4 TESTEDStarter

PRESS 4 TESTEDControl Panel

E1 TESTEDDisconnect

E1 TESTEDStarter


UNNAMED TESTEDStarter


E2 TESTEDDisconnect

PRESS 2 TESTED E3Disconnect

PRESS 2 TESTEDStarter

BLUE VALVE TESTEDControl Panel

SP1 TESTEDStarter


E10 TESTEDDisconnect

E10 TESTEDStarter

PRESS 3 TESTED E4Control Panel

E3 TESTEDDisconnect

PRESS 3 TESTEDDisconnect


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Page: 3







Fitzpatrick, Mike

Equipment Type



E8 TESTEDDisconnect

E8 TESTED E5Starter

REGRIND 1 TESTEDStarter

REGRIND 1.1 TESTEDStarter

PRESS 5 TESTEDContol Panel

E5 TESTEDDisconnect

E5 TESTEDStarter

FANS TESTEDStarter

PRESS 6 TESTEDCrontrol Panel

E6 TESTED E6Disconnect

PRESS 6 TESTEDDisconnect



E7 TESTEDDisconnect

E7 TESTEDStarter


E11 NTNLDisconnect

E11 NTNLStarter



E12 TESTEDStarter

REGRIND 2 TESTEDStarter

PRESS PANEL 2 TESTEDDisconnect

HECP GRANULATOR TESTEDControl Panel


Location: Expanding Mezzanine TESTED

BLOWER MOTOR 1 TESTEDStarter

BLOWER MOTOR 2 TESTEDStarter

Location: Mezzanine Over Office TESTED


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Page: 4







Fitzpatrick, Mike

Equipment Type

PP1 TESTEDBranch Panel

SP1 TESTED V1Branch Panel

Location: Old Basement TESTED

OLD SERVICE MAIN TESTEDSwitch Board

#4 TESTEDDistribution Panel

#3 TESTEDDistribution Panel

UNNAMED NTNLBreaker


SPDS TESTEDBranch Panel

PPDS TESTEDBranch Panel

RO WATER PUMP TESTEDDisconnect

RO WATER PUMP TESTEDControl Panel

CITY SEWER T4 TESTEDControl Panel

T3 AIR PUMP TESTEDControl Panel

HEAT EXCHANGER PUMP TESTEDStarter

WATER SYSTEM MAIN TESTED E7Disconnect

WATER SYSTEM MAIN TESTED E8Control Panel

NEW SERVICE MAIN NTNA V2Switch board

AIR COMPRESOR PNL TESTEDDistribution Panel


FAN TESTEDStarter

COOLING TOWER (Outiside Left) TESTEDDisconnect

COOLING TOWER (Outside Right) TESTEDDisconnect



Location: Basement Boiler Room TESTED

DA TANK TESTEDControl Panel

PP BR TESTEDBranch Panel

SP BP TESTEDBranch Panel

CONDESATION PUMP TESTEDControl Panel

LCBR2 TESTEDBranch Panel


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Page: 5







Fitzpatrick, Mike

Equipment Type

BOILER 2 FRONT TESTEDControl Panel

BOILER 2 SIDE TESTEDControl Panel

BOILER 2 TESTED E9Disconnect

DEARATOR TESTEDDisconnect



BOILER 1 TESTEDDisconnect


TRANSFORMER TESTEDDisconnect



BOILER 3 TESTEDDisconnect

TRANSFORMER TESTEDDisconnect


Location: New Basement TESTED

FAN 1 TESTEDStarter

FAN 2 TESTEDStarter

FAN 3 TESTEDStarter

FAN 4 TESTEDStarter

LP 1A TESTEDBranch Panel

LP 1B TESTEDBranch Panel

UNNAMED TESTEDTransformer

OFFICE TESTEDBranch Panel

UNNAMED TESTEDTransformer

UNNAMED (Left) TESTEDBranch Panel

UNNAMED (Right) TESTEDBranch Panel


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Report Date: 8/18/2018Page: 1

Location: Main Floor Perimeter #3

Severity: 4-Minor

Recommendation:

Further investigation is required to determine the correct repair procedure.

Equipment Type:Branch Panel

Target is breaker #2. Overload on breaker. Amp draw between 13 and 18.

Infrared Inspection Report

Comment:

Target Point

Breaker #2: 95 F

Reference Point

Breaker #1: 92 F

Temperature Difference

3 F

Breaker #2: 18

Breaker #1: 0

Load Test Results:

20Rated Load:

90% Rated Load:

Thermal Analysis:

Corrective Action LogDate: Person:

Repair Description:

Amps

Amps

Amps



Intermediate - If this is not redundant equipment, repair should be scheduled ASAP.




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Location: Main Floor Perimeter F4

Severity: 3-Important

Recommendation:

Due to age and condition of target, recommend replacing

Equipment Type:Starter

Target is the (A) phase contact on starter.


Comment:

Target Point

(A) Phase: 125 F

Reference Point

(C) Phase: 92 F


33 F

(A) Phase: 3

(C) Phase: 3

(B) Phase: 3

Load Test Results:

Rated Load:

% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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Location: Main Center Machine Line PRESS 2

Severity: 1-Critical

Recommendation:

Shut off power to assembly and inspect knife switch for proper blade tension and alignment. Clean blades thoroughly. Repair or replace parts as necessary.

Equipment Type:Disconnect

Target is the (C) phase knife switch on disconnect. Staff notified.


Comment:

Target Point

(C) Phase: 186 F

Reference Point

(A) Phase: 111 F


75 F

(C) Phase: 30

(A) Phase: 30

(B) Phase: 31

Load Test Results:

60Rated Load:

50% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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Location: Main Center Machine Line PRESS 3


Recommendation:

Check lug connection.

Equipment Type:Control Panel

Target is the (B) phase wire connection on disconnect. Visual heat damage.


Comment:

Target Point

(B) Phase: 126 F

Reference Point

(A) Phase: 108 F


18 F

(B) Phase:

(A) Phase:

Load Test Results:

Rated Load:

% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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Location: Main Center Machine Line E8


Recommendation:

Check lug connection.

Equipment Type:Starter

Target is the load side Lug connection on breaker.


Comment:

Target Point

Load Side: 130 F

Reference Point

Line Side: 110 F


20 F

Load Side:

Line Side:

Load Test Results:

20Rated Load:

% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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Location: Main Center Machine Line E6


Recommendation:

Shut off power to disconnect and remove the a-phase fuse. Clean fuse and fuse clips. Inspect fuse clips for proper tension and repair or replace parts as necessary. Upon completion, rescan target area with heat gun.


Target is the (A) phase fuse clip on disconnect.


Comment:

Target Point

(A) Phase: 128 F

Reference Point

(C) Phase: 110 F


18 F

(A) Phase: 16

(C) Phase: 17

(B) Phase: 18

Load Test Results:

60Rated Load:

26.6667% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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Location: Old Basement WATER SYSTEM MAIN


Recommendation:



Target is the (A) phase fuse clip on disconnect. Staff notified.


Comment:

Target Point

(A) Phase: 218 F

Reference Point

(C) Phase: 109 F


109 F

(A) Phase:

(C) Phase:

Load Test Results:

200Rated Load:

% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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Location: Old Basement WATER SYSTEM MAIN


Recommendation:


Equipment Type:Control Panel

Target is the (A) phase fuse clip on fuse block. Check the (C) phase clip also. Staff notified.


Comment:

Target Point

(A) Phase: 199 F

Reference Point

(B) Phase: 116 F


83 F

(A) Phase:

(B) Phase:

(C) Phase:

Load Test Results:

30Rated Load:

% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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Location: Basement Boiler Room BOILER 2


Recommendation:

Further investigation is required to determine the correct repair procedure.


Target is the (C) phase fuse clip on disconnect.


Comment:

Target Point

(C) Phase: 135 F

Reference Point

(A) Phase: 123 F


12 F

(C) Phase:

(A) Phase:

Load Test Results:

Rated Load:

% Rated Load:

Thermal Analysis:


Repair Description:

Amps

Amps

Amps







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INFRARED THERMOGRAPHIC INSPECTIONOF

VISUAL PROBLEMS

Provided for

Overview:

The Infrared Electrical Inspection was performed by Dyna Scan Technical Services, by a certified infrared Thermographer. All of the items inspected are listed in this InspecTrend report. Any anomalies are listed in order of priority based on the component's temperature rise, as measured from a reference component of equal type and load at the time of the inspection. Dyna Scan Technical Services assumes no liability directly or indirectly as a result of this inspection.

Current Inspection No:Prior Inspection No:

Priority Temp RisePrior

InspectionCurrent

Inspection

Percentof

Change


4571 August 16, 2018

Page 1

8/18/2018Report Date:

1-Critical NA 0 = 0% NA2-Serious NA 0 = 0% NA3-Important NA 2 =100% NA4-Minor NA 0 = 0% NA

Total Tested Problems:

Number of New Documented Problems:

Number of Tested re-occuring Problems:

Number of prior problems which were Not Tested this inspection :

Number of Total Open Problems

I hereby certify the above project was inspected by myself or under my direction and that the enclosed data is the direct result of this inspection.

* Summary of reoccuring problems on following page(s)

Number of prior problems which tested Normal this inspection :

Certification Level/No.:Fitzpatrick, Mike

Certified Thermographer

Dyna Scan Technical Services

NA

2

NA

0 = 0% NA

NA 2 =100%

2 NA

NANA

NA

InspecTrend - Copyright © 2002-2003Logos Computer Solutions, Inc. All rights reserved. This document may not, in whole or in part, be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form without prior written consent.

This report was generated by InspecTrend and this inspection was performed by: Dyna Scan Technical Services

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29 Park Road

Sonoco


Putnam, CT 06260


Technician:Certification Level/No.:

Fitzpatrick, MikeCertified Thermographer

Is Chronic:

Operation Priority:

Current Prob No: Visual/1

1Page

Repair Priority:

Location/Equipment Information

File:File:

Date:Date:

FLIR13802.jpgFLIR13803.jpg

8/16/20188/16/2018

No

Critical to operation

3-Important

Time:Time:

01:01 PM01:01 PM

Location: Mezzanine Over Office SP1

Visual Problem Documentation

Hazard Type: NEC violation

Recommendations: Make repairs as per the National Electric Code.What is the Cause: Multiple Circuits to One Breaker

Consequences of Hazard: Code violation

Asset ID: Branch Panel

Hazard Group: NEC Code ViolationHazard Issue: Multiple Circuits To One Breaker

Observations: NEC violation. Multiple circuits to one breaker. Amp draw 16 amps. seperate circuits.

Hazard Classification: Multiple Circuits To One Breaker

Work Order#:

Barcode:



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29 Park Road

Sonoco


Putnam, CT 06260


Technician:Certification Level/No.:

Fitzpatrick, MikeCertified Thermographer

Is Chronic:

Operation Priority:

Current Prob No: Visual/2

2Page

Repair Priority:

Location/Equipment Information

File:File:

Date:Date:

FLIR13811.jpgFLIR13811.jpg

8/16/20188/16/2018

No

Critical to operation

3-Important

Time:Time:

01:38 PM01:38 PM

Location: Old Basement NEW SERVICE MAIN

Visual Problem Documentation

Hazard Type: NEC violation

Recommendations: Staff notified.What is the Cause: Blocked electrical equiipment

Consequences of Hazard: Code violation. Safety.

Asset ID: Switch board

Hazard Group: Blocked Electrical EquipmentHazard Issue: Equipment access obstructed

Observations: Equipment access obstructed. Water on floor.

Hazard Classification: Accessability

Work Order#:

Barcode:



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Infrared Thermographic Inspection IR Report... · 8/18/2018 · NOTE-In the course of an Infrared Thermography Inspection on electrical distribution equipment, may times circuits