Information Product Partsstore.oeltd.com/wp-content/uploads/2016/10/Ingersoll-Rand-FA150KGi-Man-Rider-Manual.pdfOnly allow Ingersoll Rand trained technicians to perform maintenance

Product PartsInformation

®

ModelFA150KGi

(Dwg. MHP2738)

Save These Instructions

Form MHD56315Edition 6January 201171456214© 2011 Ingersoll-Rand Company

Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearestDistributor.For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.Manuals can be downloaded from www.ingersollrandproducts.com.The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties.Original instructions are in English. Other languages are a translation of the original instructions.Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals

Publication Part/DocumentNumber Publication Part/Document

Number

Product Safety Information Manual (Man Rider) MHD56251 Product Maintenance Information Manual MHD56313

Product Information Manual (Man Rider) MHD56314

TABLE OF CONTENTS

Description Page No.

Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Drum, Base and Reduction Gear Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Drum, Base and Reduction Gear Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Motor Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Motor Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Drum Brake Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Drum Brake Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Disc Brake Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Press Roller Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Slack Line Detector Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Slack Line Detector Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Limit Switch Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Limit Switch Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Emergency Stop Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Overload Valve Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Hose Connection Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Hose Connection Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Drum Guard Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Drum Guard Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Air Preparation (FRL) Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Winch Label/Tag Location Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Dwg. Name Page No.

.

(Dwg. MHP2719) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

.

(Dwg. MHP2742) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

.

(Dwg. MHP2743) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

.

(Dwg. MHP2741) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

(Dwg. MHP2740) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

(Dwg. MHP2739) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

.

(Dwg. MHP2744) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

.

(Dwg. MHP2540) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

(Dwg. MHP2756) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

(Dwg. MHP2752) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

.

(Dwg. MHP2757) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

.

(Dwg. MHP2679) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

(Dwg. MHP2758) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

.

2 Form MHD56315 Edition 6

http://www.ingersollrandproducts.com

PARTS ORDERING INFORMATION

These products are designed and constructed to provide long, trouble-free service. Intime it may be necessary to order and install new parts to replace those that havebeen subjected to wear.

For your convenience and future reference, it is recommended that the followinginformation be recorded.

Model Number________________________________________________________

Serial Number________________________________________________________

Date Purchase________________________________________________________

When ordering replacement parts, please specify the following:

1. Complete model number and serial number as it appears on the data (name) plate.2. Part number(s) and part description as shown in this manual.3. Quantity required.

The data (name) plate is located on the product.

NOTICE

• Continuing improvement and advancement of design may cause changes tothis equipment which are not included in this manual. Manuals areperiodically revised to incorporate changes. Always check the manual editionnumber on the front cover for the latest issue.

• Sections of this manual may not apply to your product.• The use of other than genuine Ingersoll Rand replacement parts may result

in safety hazards, decreased performance and increased maintenance, andwill invalidate all warranties.

n Return Goods PolicyIngersoll Rand will not accept any returned goods for warranty or service unless priorarrangements have been made and written authorization has been provided from thelocation the goods were purchased.

Products that have been modified without Ingersoll Rand approval, mishandled oroverloaded will not be repaired or replaced under warranty. A printed copy of thewarranty that applies to this product is provided inside the back cover of the productinformation manual or in some cases the parts manual.

n Disposal

When the life of the product has expired, it is recommended thatit be disassembled, degreased and parts separated as tomaterials so that they may be recycled.

For additional information contact:

Ingersoll Rand20017 72nd Avenue SouthKent, WA 98032 USAPhone: (877) 584-0370Fax: (206) 624-6265 or Ingersoll RandDouai Operations529, Avenue Roger Salengro59450 Sin Le Noble, FrancePhone: (33) 03-27-93-08-08Fax: (33) 03-27-93-08-00

Form MHD56315 Edition 6 3

DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING

30

30

227

227

(Dwg. MHP2719)


DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

1 ‘O’ Ring 1 52670 37 Bearing 1 71413512

2 Oil Seal 1 71350656 38 Retainer Ring 1 71413553

3 Capscrew 4 52380 39 Planetary Assembly 1 (Note 1)

4 Brake Housing † 1 11953 40 ‘O’ Ring 6 71413504

5 Lockwasher 4 50200 41 Ring Gear 3 (Note 1)

6 Hose Boot (Note 3) 1 28449 42 Thrust Bearing 2 71413561

7 Loop Strap (Note 3) 2 71459069 43 Sun Gear 2 (Note 1)

9 Capscrew (Note 3) 2 71369276 44 Retainer Ring 2 71413579

10 Capscrew 8 71316491 45 Spacer 2(Note 1)

11 Washer 8 52915 46 Planetary Assembly 2

12 Lifting Lug 2 382-31097 47 Pinion † 1 10498

13 Capscrew 10 51766 48 End Cover 1 (Note 1)

14 ‘O’ Ring 1 51768 49 Locknut 8 51682

15 Drum Shaft 1 382-31117 60 Drum (12 in. [305 mm] long) † 1 382-31722-2

17 Upright, Inboard † 1 382-30515-1 61 Wire Rope Anchor (10 mm) 1 382-31640

19 Dowel Pin 8 51468 62 Siderail (12 in. [305 mm] long drum) † 2 382-30624-2

21 Capscrew 12 50831 64 Upright, Outboard † 1 382-30516-4

22 Lockwasher 20 50181 65 Capscrew 8 50872

23 Gear Carrier † 1 28426 67 Name (Data) Plate (Note 2) 1 71373831-RS

24 Capscrew 8 53981 68 Rivet 4 71028849

30 Reduction Gear Assembly (inc'd 31 - 49) 1 71386494 70 Capscrew 4 51780

31 Retainer Ring 1 71413538 71 Bearing 1 71435937

32 Seal 1 71413520 72 Retainer 1 382-30646

33 Housing 1 45883295 73 Flathead Screw 2 50964

34 Plug Assembly (steel) 2 (Note 1) 227 Bushing 2 71443816

35 Capscrew 2 43806025 398 Adapter, Limit Switch 1 382-30831

36 Retainer Ring 1 71413546

Note 1: Order item (30), reduction gear assembly.

Note 2: Serial number of winch is required for replacement orders, contact factory.

Note 3: Item not illustrated.

†These parts also come in a cold weather version. For winches with a -C in the model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers is requiredto retain winch certification. Example: Order Drum (12 in. long) (item 60) part number 382-31722-2 as part number 382-31722-2CH or 382-31722-2CHA.

Certification Type Example Part Number To Order

ABS --- 382-31722-2CHA

DNV 382-31722-2CH ---


MOTOR ASSEMBLY DRAWING

244245

242

241

122

243246

247

248249251252

103

137

133134

108115

114

113

112

109

111

110

132131

133 129

128127

125

118

119

117

107

120

123

121

120

113

106

105

121

139

138135

(Dwg. MHP2742)


MOTOR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

100 Motor Assembly (Note 1) 1 382-31413-S 128 Lockwasher 4 F-58

103 Gasket 1 26603 129 Buttonhead Screw 4 J-376

105 Thrust Washer 1 BU-552A 131 Sleeve 1 BU-519

106 Rotary Valve Bushing Kit (includes Loctite® 609) 1 BU7A-K525 132 Bushing 1 D01-511A

107 Rotary Valve 1 BU-526 133 Connecting Rod Ring 2 D01-510

108 Piston Assembly (inc'd 110) 4 D01–A513B 134 Connecting Rod 4 D01-509A

109 Wrist Pin 4 TC-389B 135 Crankshaft Assembly 1 28326

110 Piston Ring Pack 1 set D01-337-8 137 Key 1 71383095

111 Cylinder Sleeve 4 D01-L505A 138 Bearing 1 58-96

112 Capscrew 16 50156 139 Motor Adapter 1 28314

113 Washer (copper) 24 D01-504 241 Reverse Valve Nut 1 95208831

114 Cylinder Head 4 D01-H505A 242 Lever Assembly (inc'd 122, 241, 243 & 246) 1 382-32535-S

115 Gasket 4 D01-507 243 Throttle Lever Spring 1 382-30373

117 Vent Cap Assembly 1 DLC-303 244 Lockwasher (pack of 5) 2 T11-58-5

118 Motor Housing Assembly (Note 2) 1 BU-501A 245 Capscrew 2 52333

119 Capscrew 8 71126908 246 Throttle Spring Stop Pin 1 382-32531

120 Pin, Dowel 2 N00-15 247 Valve Chest Cover (inc'd 103, 105 & 246) 1 BU-K546A

121 Oil Plug 2 50822 248 ‘O’ Ring 1 410-283

122 Tab Lockwasher 1 43803568 249 ‘O’ Ring 1 BU-948

123 Inlet Bushing 1 54878 251 Reverse Valve Assembly (inc'd 241, 248 & 249) 1 382-31821-S

125 Gasket 1 BU-592 252 Reverse Valve Bushing Kit (includes Loctite® 609) 1 BU7A-K945

127 Oil Wall 1 BU-500 • Motor Service Kit (Note 3) 1 71407712

• Recommended spare for 2 years of operation.

Note 1: Motor Assembly (includes 103, 105-123, 125, 127-129, 131-135, 138, 139, 241-249, 251 & 252). Order items 137 and 139 separately.

Note 2: Housing Assembly (includes 106, 120, 121, 123 & 252)

Note 3: Service Kit (includes 103, 110 - 113, 115, 119, 122, 125, 213 & 249)


DRUM BRAKE ASSEMBLY DRAWING

352 352

352

351352

353 352

351

356

354

To BrakeRelease

Valve

ToControl ValvePort

364

363

350

442

447

367 360367

361

362

359352

358

357385

355

378

378

382

6325

63

25

377

372

375 378 375

379

2563

374 383

CG

376

381

375

(Dwg. MHP2743)


DRUM BRAKE ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

Part Number

ManualBrake

AutomaticBrake

25 Lockwasher 3 71293005

63 Capscrew 3 71128193

350 Pin 1 --- 382–30729

351 Pin 2 4303-S

352 Cotter Pin See ( ) 51996 (5) 51996 (7)

353 Link Stud 1 2448

354 Handle Assembly 1 382–31264–S ---

355 Lever Assembly 1 --- 11498

356 Grip 1 71436851 ---

357 Pin 1

---

8609

358 Clevis 1 6237-2

359 Nut 1 50159

360 Valve 1 50277

361 Breather 1 52384

362 Cylinder 1 382–30778

363 Fitting, Nipple 1 52006

364 Dump Valve 1 51954

367 Fitting, Elbow 2 71098552

372 Bracket † 1 382–30728

374 Locknut See ( ) 54661 (1) 54661 (2)

375 Pin 3 3704-S

• 376 Band Brake Assembly 1 set 382-29301

377 Pivot Bracket † 1 382-30630

378 Washer See ( ) 50890 (3) 50890 (4)

379 Arm 1 11147

381 Connecting link † 1 11144

382 Stop Plate 1 382-30629

383 Adjustment Screw 1 HU-775

385 Washer 2 --- 52914

442 Hose Assembly (14.5 in. [368.3 mm]) Stainless Steel 1 --- 382–31426–3

447 Hose Assembly (21 in. [534 mm]) Standard 2 --- 382-31423-11


†These parts also come in a cold weather version. For winches with a -C in the model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers isrequired to retain winch certification. Example: Order Drum (12 in. long) (item 60) part number 382-31722-2 as part number 382-31722-2CH or 382-31722-2CHA.


DISC BRAKE ASSEMBLY DRAWING AND PARTS LIST

8

5151

153

1

154155157

367

445

158

165

164B

To Slackline

1177

4

177

177 3

177

174172

173

16

152 168171

169168

139

(Dwg. MHP2741)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

1 ‘O’ Ring 2 52670 164 Cylinder 1 11951

3 Capscrew 4 52380 165 ‘O’ Ring 1 52730

4 Brake Housing † 1 11953 168 Bushing 2 12011

5 Lockwasher 8 50200 169 Sprag Clutch 1 52666

8 Drive Shaft Kit (Note 1) † 1 382-31119-S 171 Brake Hub † 1 12010

16 Retainer Ring 1 52227 172 Friction Disc 5 12013

139 Motor Adapter 1 28314 173 Brake Disc 4 12012

151 Capscrew 8 71070924 174 Bearing 1 52665

152 Spacer 1 19633 177 Pipe Plug 4 54912

153 Pin 1 51974 367 Fitting, Elbow 1 71098552

154 Spring 3 50751441

Hose Assembly, Standard ** 1 382–31423–7

155 Seal 1 71107726 Hose Assembly, Stainless Steel ** 1 382–31426–7

157 Brake Piston 1 22177•

Service Kit (includes 1, 3, 5, 16, 151, 154,155, 158, 165, and 172-174)

1 382-31483158 Seal 1 71107718


** Hose assembly (8.5 in. [216 mm])

Note 1: Drive shaft spares kit includes 16, 137 (MHP2741), 152, 153, 168-178 & 174.

†These parts also come in a cold weather version. For winches with a -C in the model code, adding CH (DNV) or CHA (ABS) to the end of these part numbers isrequired to retain winch certification. Example: Order Brake Hub (item 171) part number 12010 as part number 12010CH or 12010CHA.


PRESS ROLLER ASSEMBLY DRAWING AND PARTS LIST

201220

201220

221

224

226

223

227

221

227

225

228 226 220

201

227

227

(Dwg. MHP2740)

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

200 Press Roller Assembly (12 in. [305 mm]) (Note 1) 1 382-31043-2B-S 224 Press Roller, Arm Bar (12 in. [305 mm]) 1 382-30962-2

201 Capscrew 4 71371652 225 Spring (right hand) 1 382-30969

202 Pin 2 382–30965 226 Collar 2 71443980

220 Washer 2 51009 227 Bushing (Note 2) 4 71443816

221 Roller (12 in. [305 mm]) 2 382-30966-2 228 Shaft, Press Roller (12 in. [305 mm]) 1 382-31044-2B

223 Spring (left hand) 1 382-30968

Note 1: Assembly includes 201, 220, 221 and 223-228.

Note 2: Winch is shipped with 2 ea. of item (227) located in both uprights. Replace if necessary with 2 from kit.


SLACK LINE DETECTOR ASSEMBLY DRAWING

(Dwg. MHP2739)


SLACK LINE DETECTOR ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

10 Capscrew 8 71316491 213 Valve 1 71447122

11 Washer 6 52915 214 Fitting, Pipe 1 71465975

12 Lifting Lug 2 382-31097 215 Fitting, Pipe 1 54242

201 Capscrew 6 71371652 216 Capscrew 2 71450399

203 Arm 2 382-31098 217 Washer 2 71320964

204 Roller 2 382-31106 218 Plate 1 382-31375

205 Shaft 2 382-31105 219 Fitting, Pipe 1 71048284

206 Capscrew 1 71328371 385 Washer 6 52914

207 Washer 1 71055206440

Hose Assembly (29 in. [737 mm]) Standard 1 382-31423-5

208 Cam Actuator 1 382-31101 Hose Assembly (29 in. [737 mm]) Stainless Steel 1 382-31426-5

209 Bushing 2 71447106441

Hose Assembly (26 in. [660.4 mm]) Standard 1 382-31423-6

210 Cam Shaft 2 382-31102 Hose Assembly (26 in. [660.4 mm]) Stainless Steel 1 382-31426-6

211 Bracket 1 382-31377 918 Label, Slackline Adjustment Notice 1 71462899

212 Plate, Spacer 1 382-31103


LIMIT SWITCH ASSEMBLY DRAWING

406

404405

407

215

449

414

424

427426

914

428

413

415

416

417

428

418419

420

419

421

423

446

439

437

Main Air

Haul-InRefer to HoseConnectionAssemblyDrawing

Payout

447

448

1

D

E

F

234

408

425

398

70

5

414

915

ABCD

A C

D

B

422

(Dwg. MHP2744)


LIMIT SWITCH ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

400 Limit Switch Assembly (Note 1) 1 382-32134-S 426 Capscrew 1 4131-1906

5 Lockwasher 4 50200 427 Washer 2 4500-1104

70 Capscrew 4 51780 • 428 Seal 2 6976-1541

215 Fitting, Pipe 1 54242

437

Hose Assembly (42 in. [1067 mm])standard hose

1

382-31423-10398 Adapter, Limit Switch 1 382-30831

404 Fitting, Hose Tee 1 5825-5860 Hose Assembly (42 in. [1067 mm])stainless steel hose

382-31426-10405 Hose As Req’d 6804-5328

406 Shuttle Valve 1 71457519

439

Hose Assembly (42.5 in. [1080 mm])standard hose

1

382-31423-9407 Connection Block 1 382-31427

• 408 ‘O’ Ring 1 5823-7529 Hose Assembly (42.5 in. [1080 mm])stainless steel hose

382-31426-9413 Cover, Housing 1 382-32125

414 Fitting, Adapter 4 71457485

446

Hose Assembly (37 in. [940 mm]) standardhose

1

382-31423-8415 Nut 4 4300-3511

416 Washer 4 4520-1008 Hose Assembly (37 in. [940 mm]) stainlesssteel hose

382-31426-8417 Rod 4 382–31037

418 Capscrew 3 71324115 447 Pin 1 4650-3420

419 Washer 5 71271985 448 Cap, Fitting 1 71111975

420 Spindle Switch Assembly (Note 2) 1 382-32134-S 449 3-Way Valve 1 71460760

421 Capscrew 2 4120-1804 914 Label, Limit Switch Instructions 1 71462337

422 Nut 1 71386783 915 Label, Limit Switch Configuration 1 71459929

423 Hose, Fitting 1 51814 * Chain As Req’d 6903-3232

424 Housing 1 382-32124 * Chain Grip 1 9412-0206

425 Cap 1 9615-0662


Note 1: Limit switch assembly includes items 215, 401-410, 412-428, 437, 439, 446-448 and 915.

Note 2: Not sold separately. Order Limit Switch Assembly, item 400.

* Item not illustrated.


EMERGENCY STOP ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2540)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

300 Emergency Stop Assembly 1 382-29816 316 Protector 1 9579-0107

301 Capscrew 7 4132-6306 317 Distance Ring 1 9617-0055

302 Cover 1 * 318 Valve Cone 1 9617-0054

303 'O' Ring 2 5821-4829 319 Diaphragm 1 6771-6341

304 Spring 1 6915-8732 320 Cover 1 9617-0052

305 Capscrew 1 4130-8206 321 Body 1 *

306 Valve Cone 1 9617-0053 322 Setscrew 1 4200-7807

307 Gasket 2 9617-0056 323 Setscrew 1 4200-8307

308 Washer 2 4570-0005 324 Ball 3 6340-1625

309 Shuttle Valve Stop 1 9579-0106 325 Spring 2 6912-8541

310 Label Kit 1 9579-0111 326 Plug 3 6510-7741

313 Spool 1 9579-0104 327 Emergency Stop Button 1 9579-0108

314 'O' Ring 4 5820-9229 329 Nozzle 1 9617-0071

315 'O' Ring 1 5823-5329 450 Fitting, Adapter 1 71418792


* Not sold separately, order item 300.


OVERLOAD VALVE ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2756)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

ItemNo.

Descriptionof Part

TotalQty

PartNumber

549 Overload Valve Assembly * 1 28446-S 584 Guide 1 28441

389 Fitting, Pipe 1 71048268 • 585 Spring 1 71386775

390 Fitting 1 71306690 587 Nut 1 71386783

482 Fitting, Elbow 1 51281 588 Washer 1 28442

568 Setscrew, Orifice 1 28417 • 589 Diaphragm 1 28443

• 571 Plug 1 71387211 • 590 Poppet 1 28439

576 Screw 1 71386809 • 592 ‘O’ Ring 1 71138135

577 Nut 1 71386817 593 Block, Lower 1 **

• 579 Seal 1 71303838 • 597 Seal 1 28444

581 Fitting, Pipe 1 54292 598 Fitting, Pilot 1 28440

582 Block, Upper 1 ** 599 Capscrew 4 71386791

• 583 Ball 1 G601-65


* Includes items 389, 390, 482, 568, 571, 576, 577, 579, 581-585, 587-590, 592, 593 & 597-599.

** Not sold separately, order item number 549.


HOSE CONNECTION ASSEMBLY DRAWING

219414

405

504

450

450

443445

397

431433

399

430

442

452

445

367

389 429

444

411393

438

397482

447

397

441

409

437

389

367

442

440

446

501

500

549

390

397

389397

439

502

300

456

96

454

436435

434

432

508

To LimitSwitch Payout

438

F

E

A

B

D

C

443

482

397

To LimitSwitch

Main Air

444

*

*

**

** Old Style handle shownno longer available

Refer to Note 1ToAuto Band

Brake

ToSlackline

ToAuto Band

Brake

*

*

To LimitSwitchHaul-in From

Slackline

(Dwg. MHP2752)


HOSE CONNECTION ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part Total Qty

Part Number

Standard Hose Stainless SteelHose

96 Washer 2 71376370

219 Fitting, Pipe 1 71048284

300 Emergency Stop Assembly 1 382-29816-S


389 Fitting, Pipe 3 71048268

390 Fitting, Vented 1 382–32003

393 Muffler 1 52104

397 Fitting, Tee (swivel) (Note 1) 71067789

399 Washer 2 71271985

405 Tube Assembly (includes (1) each of 405, 414 and 502) 1 382-31947

409 Dump Valve 1 71406656

411 Guard, Controls 1 382-31306

414 Fitting, Adapter *** 1 382–31947

429 Pipe Plug 1 51467

430 Fitting, Tee 1 52181

431 Pipe Plug 1 51897

432 Brake Release Valve 1 71405823

433 Capscrew 2 71138069

434 Locknut 2 50852

435 Washer 2 71406722

436 Locknut 2 71069132

437 Hose Assembly (42 in. [1067 mm]) 1 382-31423-10 382-31426-10


439 Hose Assembly (42.5 in. [1080 mm]) 1 382-31423-9 382-31426-9


441 Hose Assembly (26 in. [660.4 mm]) 1 382-31423-6 382-31426-6

442 Hose Assembly (14.5 in. [368.3 mm]) 1 382-31423-3 382-31426-3





447 Hose Assembly (21 in. [534 mm]) (auto band brake only) 2 382-31423-11 382-31426-11

450 Fitting, Adapter 2 71418792

452 Fitting, Hose 1 71078158

454 Capscrew 2 71369276

456 Capscrew 4 71445407


500 Capscrew 2 71059901

501 Fitting, Tee 1 71406714

502 Fitting *** 1 382–31947

504 Fitting, Tee 1 71406706

508 Support Bracket, Inboard 1 382-31305

549 Overload Valve Assembly 1 28446-S

Stainless Steel Hose Set (includes all for manual band brake) 1 382-31426-S

*** Not sold separately

Note 1: Item (397) qty of 3 each for Disc Brake and Manual Band Brake; qty of 6 each for Disc Brake and Automatic Band Brake.


DRUM GUARD ASSEMBLY DRAWING

(Dwg. MHP2757)


DRUM GUARD ASSEMBLY PARTS LIST

ItemNo.

Descriptionof Part

TotalQty

Part Number

Manual Band Brake Automatic Band Brake

96 Washer 8 71376370

454 Capscrew 2 71445407

456 Capscrew 8 71445407

801 Guard Frame 2 382-31123

802 Frame (for Auto Band Brake only) 1 - - - 382-31124

804 Nut 10 71445415

805

Guard Panel (8 in. [203 mm]) As Req’d 382-31125-1B 382-31125-1AB




806

Crossbar (8 in. [203 mm]) As Req’d 382-31126-1B




807

Manual Band Brake Cover Panel (8 in. [203 mm]) 1 382-31127-1




810 Nut (Note 1) 1 50159

811 Crossbar (Note 1) 1 382–32869

Note 1: Item 810 and 811 not illustrated, installed on slack line cam actuator side for clearance.


AIR PREPARATION (FRL) ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2679)

ItemNo.

Descriptionof Part

TotalQty

PartNumber

--- Air Preparation Assembly 1 382-31019

575 Filter 1 F35561–411

578 Pipe Nipple 3 C10-286

580 Lubricator 1 L36561–100

586 Hose (bulk), (4 ft [1.22 m]) Standard As Req’d 50766

601 Regulator 1 R37561–100

603 U-Bolt Assembly 2 71445332

604 Capscrew 4 71391080

605 Washer 4 71445324

606 Nut 4 71445316

607 Bracket 2 382-31021

608 Fitting, Hose 2 52076

609 Fitting, Hose 2 54125

Note: Air preparation components for 1 inch FNPT system.


WINCH LABEL/TAG LOCATION DRAWING AND PARTS LIST

(Dwg. MHP2758)

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

ItemNo.

Descriptionof Parts

TotalQty

PartNumber

68 Rivet 8 71028849 907 Plate, Notice 1 71108856

901 Kit, Warning Tag Man Rider Winch 1 29478 908 Data (Name) Plate 1 †

902 Kit, Ingersoll Rand Services Label 1 382-31663 910 Label, Product 1 71452262

903 Kit, Check Oil Level Tag 1 382-31664 912 Label, Control Valve Operation 1 96180102

904 Label, Oil Drain 3 71042188 913 Tag, Warning - Guard 1 71459937

905

Label, Exhaust 2

71295240

914 Label, Limit Switch Instructions 1 71462337

Label, Oil Fill 3 915 Label, Limit Switch Hose Configuration 1 71459929

Label, Oil Level 3 917 Label, Underwound Wire Rope 2 71462733

Label, Air Supply 1 918 Label, Slack Line Adjustment Notice 1 71462899

906 Label, Ingersoll Rand logo 1 71106256 920 Label Kit * 1 382-31642-S

* Includes items 68 (4 each), 901-907, and 909-917.

† Serial number of winch is required for new Data (Name) Plate, contact factory.

ACCESSORIES

Descriptionof Part

PartNumber

Wire Rope Contact Factory

Auxiliary Air Tank (for emergency disc brake release) 382-30815

Stowage Kit 382-31367


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http://www.ingersollrandproducts.com

Documents

Information Product Partsstore.oeltd.com/wp-content/uploads/2016/10/Ingersoll-Rand-FA150KGi-Man-Rider-Manual.pdfOnly allow Ingersoll Rand trained technicians to perform maintenance