11
Influence of limestone waste as partial replacement material for sand and marble powder in concrete properties Omar M. Omar a , Ghada D. Abd Elhameed b, * , Mohamed A. Sherif a , Hassan A. Mohamadien c a Department of Civil Construction and Architecture, Faculty of Industrial Education, Suez, Egypt b Building Materials Research and Quality Control Institute, Housing and Building National Research Center, Egypt c Department of Civil Engineering, Faculty of Engineering, Suez Canal University, Egypt Received 14 May 2012; accepted 10 June 2012 KEYWORDS Hardened concrete properties; LSW; Marble powder; Concrete Abstract Green concrete are generally composed of recycling materials as hundred or partial percent substitutes for aggregate, cement, and admixture in concrete. Limestone waste is obtained as a by- product during the production of aggregates through the crushing process of rocks in rubble crusher units. Using quarry waste as a substitute of sand in construction materials would resolve the environ- mental problems caused by the large-scale depletion of the natural sources of river and mining sands. This paper reports the experimental study undertaken to investigate the influence of partial replace- ment of sand with limestone waste (LSW), with marble powder (M.P) as an additive on the concrete properties. The replacement proportion of sand with limestone waste, 25%, 50%, and 75% were prac- ticed in the concrete mixes except in the concrete mix. Besides, proportions of 5%, 10% and 15% mar- ble powder were practiced in the concrete mixes. The effects of limestone waste as fine aggregate on several fresh and hardened properties of the concretes were investigated. The investigation included testing of compressive strength, indirect tensile strength, flexural strength, modulus of elasticity, and permeability. It was found that limestone waste as fine aggregate enhanced the slump test of the fresh concretes. But the unit weight concretes were not affected. However, the good performance was observed when limestone waste as fine aggregate was used in presence of marble powder. ª 2012 Housing and Building National Research Center. Production and hosting by Elsevier B.V. All rights reserved. Introduction In recent years, green concrete has draws serious attention of researchers and investigators because a concept of thinking environment (Environmentally friendly). The materials used in the production of concrete poses the problem of acute short- age in many areas. That there are many wastes of some indus- tries and quarries can be used as hundred or partial percent substitutes for concrete materials. * Corresponding author. E-mail address: [email protected] (G.D. Abd Elhameed). Peer review under responsibility of Housing and Building National Research Center. Production and hosting by Elsevier HBRC Journal (2012) 8, 193203 Housing and Building National Research Center HBRC Journal http://ees.elsevier.com/hbrcj 1687-4048 ª 2012 Housing and Building National Research Center. Production and hosting by Elsevier B.V. All rights reserved. http://dx.doi.org/10.1016/j.hbrcj.2012.10.005

Influence of limestone waste as partial replacement …¬‚uence of limestone waste as partial replacement material for sand and marble powder in concrete properties Omar M. Omar

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HBRC Journal (2012) 8, 193–203

Housing and Building National Research Center

HBRC Journal

http://ees.elsevier.com/hbrcj

Influence of limestone waste as partial replacement

material for sand and marble powder in concrete properties

Omar M. Omara, Ghada D. Abd Elhameed

b,*, Mohamed A. Sherifa,

Hassan A. Mohamadienc

a Department of Civil Construction and Architecture, Faculty of Industrial Education, Suez, Egyptb Building Materials Research and Quality Control Institute, Housing and Building National Research Center, Egyptc Department of Civil Engineering, Faculty of Engineering, Suez Canal University, Egypt

Received 14 May 2012; accepted 10 June 2012

*

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Pe

R

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KEYWORDS

Hardened concrete

properties;

LSW;

Marble powder;

Concrete

Corresponding author.mail address: ghadadiaa1@y

er review under responsibili

esearch Center.

Production an

87-4048 ª 2012 Housing and

tp://dx.doi.org/10.1016/j.hbrc

ahoo.com

ty of Ho

d hostin

Buildin

j.2012.10

Abstract Green concrete are generally composed of recyclingmaterials as hundred or partial percent

substitutes for aggregate, cement, and admixture in concrete. Limestone waste is obtained as a by-

product during the production of aggregates through the crushing process of rocks in rubble crusher

units. Using quarry waste as a substitute of sand in construction materials would resolve the environ-

mental problems caused by the large-scale depletion of the natural sources of river and mining sands.

This paper reports the experimental study undertaken to investigate the influence of partial replace-

ment of sand with limestone waste (LSW), with marble powder (M.P) as an additive on the concrete

properties. The replacement proportion of sandwith limestone waste, 25%, 50%, and 75%were prac-

ticed in the concrete mixes except in the concrete mix. Besides, proportions of 5%, 10%and 15%mar-

ble powder were practiced in the concrete mixes. The effects of limestone waste as fine aggregate on

several fresh and hardened properties of the concretes were investigated. The investigation included

testing of compressive strength, indirect tensile strength, flexural strength, modulus of elasticity,

and permeability. It was found that limestone waste as fine aggregate enhanced the slump test of

the fresh concretes. But the unit weight concretes were not affected. However, the good performance

was observed when limestone waste as fine aggregate was used in presence of marble powder.ª 2012 Housing and Building National Research Center. Production and hosting by Elsevier B.V.

All rights reserved.

(G.D. Abd Elhameed).

using and Building National

g by Elsevier

g National Research Center. Produ

.005

Introduction

In recent years, green concrete has draws serious attention of

researchers and investigators because a concept of thinkingenvironment (Environmentally friendly). The materials usedin the production of concrete poses the problem of acute short-

age in many areas. That there are many wastes of some indus-tries and quarries can be used as hundred or partial percentsubstitutes for concrete materials.

ction and hosting by Elsevier B.V. All rights reserved.

194 O.M. Omar et al.

Marble powder obtained as a by-product of marble sawing

and shaping [1]. Waste marble powder "WMP" is an inertmaterial which is obtained as an industrial by product duringsawing, shaping, and polishing of marble and causes a seriousenvironmental problem [2].

M.S. Hameed et al. [3] studied that the green concretecapable for sustainable development is characterized by appli-cation of industrial wastes to reduce consumption of natural

resources, energy and pollution of the environment. Greenconcrete is very cheap to produce, because, waste productsare used as a partial substitute for cement, charges for the

disposal of waste are avoided, energy consumption in produc-tion is lower, and durability is greater. Green concrete givesan excellent result in strength and quality aspect. Waste can

be used to produce new products or can be used as admix-tures so that natural sources are used more efficiency andthe environment is protected from waste deposits. They con-cluded that the replacement of fine aggregate with 50% mar-

ble powder and 50% quarry rock dust green concrete givesan excellent result in workability and it satisfy the self com-pacting concrete performance which is the slump flow is

657 mm without affecting the strength of concrete. Slumpflow increases with the increase of marble sludge powder con-tent. V funnel time decreases with the increase of marble

sludge powder content. Also, they found that the compressiveof concrete made of quarry rock dust are nearly 14% morethan the conventional concrete.

K. Shi-Cong, and P. Chi-Sun [4] the slump of crushed fine

stone CFS concrete mixes was decreased with an increase inCFS content probably due to the angular shape of the CFSwhen compared to river sand. Also, H. Donza et al. [5] found

that when crushed sand was incorporated in concrete, the in-crease of water demand due to the shape and texture of thecrushed sand can be mitigated by using a water reducing

admixture.R. Ilangovana et al. [6] found that the natural river sand, if

replaced by hundred percent quarry rock dust from quarries,

may sometimes give equal or better than the reference concretemade with Natural Sand, in terms of compressive and flexuralstrength studies. Also, they concluded that the replacement offine aggregate with 50% marble powder and 50% quarry rock

dust gives an excellent result in tensile strength.V. Corinaldesi et al. [7] concluded that the marble pow-

der proved to be very effective in assuring very good cohe-

siveness of mortar and concrete, even in the presence of asuperplasticizing admixture, provided that water to cementratio was adequately low. On the basis of the low thixotropy

values obtained, it seems that the use of marble powderwould not be accompanied by an evident tendency to energyloss during concrete placing, as it is usual for other ultra-

fine mineral additions (such as silica fume) that are ableto confer high cohesiveness to the concrete mixture. In termsof mechanical performance, 10% substitution of sand by themarble powder in the presence of a superplasticizing admix-

ture provided maximum compressive strength at the sameworkability level, comparable to that of the reference mix-ture after 28 days of curing. Moreover, an even more posi-

tive effect of marble powder is evident at early ages, dueto its filler ability.

H. Hebhoub et al. [8] concluded that the recycled aggre-

gates affected tensile strengths at a certain rate of substitution.The sand formulation showed a significant strength gain, the

tensile strength with the substitution rate of 25%, 50% and

75% are fairly greater than values obtained with natural aggre-gates. The concrete with 100% substitution rate provided poorresults in strength.

Research program

The experimental test program was designed to achieve the re-

search objectives of the study. The program consists of twophases; phase I with cement content 350 kg/m3. One mix wascontrol (normal concrete mix), three mix incorporating lime

stone waste 25%, 50% and 75% replacement from sand.Twelve mixes incorporating lime stone waste 25%, 50% and75% replacement from sand with marble powder as additive

by percent 5, 10, and 15% by cement weight. Phase II, theabove experiment is repeated with the same components butwith different content of cement. This content is 450 kg/m3.

The mechanical properties of green concrete were measuredin term of compressive strength, indirect tensile (splitting ten-sile), flexural strengths, static modulus of elasticity test, andpermeability test. The properties were measured at age 28 days

indirect tensile (splitting tensile), flexural strengths, static mod-ulus of elasticity test, and permeability test. For compressivestrength were measured at 7, 28 and 90 days.

Materials properties

Test specimens were prepared from available local materials.These include natural siliceous sand, crushed stone from Suezarea, ordinary Portland cement OPC Suez Cement Company,

tap drinking water, marble powder, chemical admixture,limestone waste from Suez area. Testing of these materialswas carried out according to Egyptian standard specification.A superplasticizer namely (ADDICRETE BVF) was used. It

is supplied from chemicals for modern building company. Itmeets the requirements of superplasticizer according toASTM C494-80 type A and F [9]. The chemical properties

of the LSW used are shown in Table 1. Table 2 shows thephysical and mechanical properties of LSW used. Marblepowder is brought from factories of Egyptian marble com-

pany. Its physical properties and Chemical analysis is givenin Tables 3 and 4.

Concrete mix

Mixing was done in a standard drum-type mixer. Course and

fine aggregate were first mixed in dry state until the mixture be-come homogenous. All binder materials (cement, and marblepowder) were added to the dry mixture, and mixing continueduntil the mixture become homogenous. Finally, the mixing

water containing the superplasticizer admixture was added tothe rotating mixer and mixing continued to assure completehomogeneity. The concrete mixes were designed at fixed

water–cement ratio of 0.47. In phase I, and II, the concretemixes were designed to have a near constant slump in the rangeof 90–110 mm.

Details of specimen

Compression test at 7, 28, and 90 days was carried out on150 · 150 · 150 mm cubes [10,11]. Splitting test at 28 days

Table 1 The chemical characteristics of the LSW.

Property% SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O CL Loss on Ignition (L.O.I)

Results% 6.49 0.78 0.36 34.95 14.44 0.67 0.10 0.40 0.61 41

Table 2 Physical and mechanical properties of lime stone

waste (LSW).

Property Results % Limits

Specific weight 2.61 Not more than 2.7 **

Bulk density (t/m3) 1.68 –

Water absorption% 2.1 Not more than 2.5**

Fine dust content% 15.17 Not more than 5**

** Limits of ECCS203-2008 [10].

Table 3 Chemical properties of marble powder.

Property% SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2O CL

Results% 14.08 2.69 1.94 42.14 2.77 0.91 0.63 0.04

Table 4 Physical properties of marble powder.

Property Test results

Specific surface area (cm2/gm) 11.4*103

bulk density (kg/m) 520

Specific gravity 2.5

color Light gray

Table 5 Result of the compressive strength specimens phase I.

Mix symbol % (LSW) % (M.P) Compressive strength (MPa)

7 days 28 days 90 days

N��350 0.0 0.0 26.2 33.5 36.7

N25–350 25 27.9 38.1 39.7

N50–350 50 29.3 37.7 40.9

N75–350 75 28.1 31.8 35.2

M1–350 0.0 5

10

15

29.3

31.7

33.7

35.2

39

40.6

38.4

42.3

44.5

M2–350

M3–350

M4–350 25 5

10

15

31.1

36.2

38.8

38.5

42.2

44.1

41.6

44.8

46.5

M5–350

M6–350

M7–350 50 5

10

15

31.2

34.9

36.5

38.3

41.7

43.6

41.9

44.3

46.4

M8–350

M9–350

M10–350 75 5

10

15

28.5

30.1

31.2

35.5

38.6

40.7

37.2

41.6

43.4

M11–350

M12–350

Table 6 Result of the compressive strength specimens phase

II.

Mix symbol % (LSW) % (M.P) Compressive strength (MPa)

7 days 28 days 90 days

N��450 0.0 0.0 29.7 41.7 45.8

N25–450 25 31.5 41.9 48.4

N50–450 50 28.9 40.3 45.2

N75–450 75 27.1 38.2 44.3

M1–450 0.0 5

10

15

35.5

37.9

40.7

44.1

48.4

51.2

49.7

52.8

56

M2–450

M3–450

M4–450 25 5

10

15

36.4

37.1

39.8

44.3

46.9

50.2

50.3

53

55.1

M5–450

M6–450

M7-450 50 5

10

15

33.6

36.4

37.8

43.4

46.8

48.4

46.9

50.1

53.2

M8–450

M9–450

M10–450 75 5

10

15

31.5

33.1

35

42.5

46.9

49.1

46.5

48.8

51.8

M11–450

M12–450

Influence of limestone waste as partial replacement material for sand and marble powder in concrete properties 195

was carried out on 150 · 300 mm cylinder [10,12]. Flexural

strength test at 28 days was carried out on 100 · 100 ·500 mm prisms [10]. Static modulus of elasticity at 28 dayswas carried out on 150 · 300 mm cylinder [10]. Water perme-

ability test at 28 days was carried out on 150 · 150 mmcylinder.

All the test specimens were demoded after 24 h and thenstored under water in curing tanks with room temperature

(25 ± 2 �C). The test was carried out according to EgyptianStander Specifications ESS 1658–1991 Part 7 [13].

Test results

Effect of cement content

The compressive strength was studied at 7, 28, and 90 days.

From Tables 5 and 6 and Fig. 1, the effect of the cement con-tent on the compressive strength of similar mixes can be seen.According to these results, the compressive strength of mix

containing cement content of 450 kg/m3 is higher than thestrength of mix prepared with 350 kg/m3.

The increase in the cement content resulted in an increase inthe compressive strength of the normal concrete mixes as

expected. About 24% strength gain was obtained when thecement content increased from 350 kg/m3 to 450 kg/m3 at28 days, similar findings have been reported in earlier studies

[14].

Compressive strength

Normal concrete phase I

Effect of limestone waste (LSW). Compressive strength test re-

sults of normal concrete with LSW with different replacementpercentages are presented in Table 5 and Fig. 2 for 0.0, 25, 50,and 75%, respectively. Using LSW with levels 25% and 50%

increased compressive strength of normal concrete about(6%, 13%, 8%)25, (10%, 12%, 11%)50 at 7, 28 and 90 daysrespectively, as compared with the normal concrete N��350.Using LSW with level 75% increased compressive strength

36.7

45.8

26.2

33.5

41.7

29.7

0

10

20

30

40

50

60

90 days28 days7 days

Com

pres

sive

Str

engt

h (M

Pa)

N*-350 N*-450

Fig. 1 Effect of cement content in mix control on the compressive strength. phase I (350 kg/m3).

33.5

36.7

27.9

38.139.7

29.3

37.7

40.9

28.1

31.8

35.2

26.2

0

10

20

30

40

50

90 days28 days7 daysAge per Days

Com

pres

sive

Stre

ngth

(MPa

)

N*-350 N25-350 N50-350 N75-350

Fig. 2 Effect of 25%, 50% and 75% LSW as a replacement from sand, as compared to normal strength concrete, phase I (350 kg/m3).

196 O.M. Omar et al.

of normal concrete about 6% at 7 days as compared with thenormal concrete N��350. On the other hand, there is reductionabout 5% and 4% at 28 and 90 days respectively, whenreplacement level of 75%, as compared with the normal con-

crete N��350. The loss of the compressive strength at a replace-ment level 75% can be related to its physical and chemicaleffects for limestone powder. Moreover, the percentage of free

calcium hydroxide during the reaction of cement is increase,when powder content in LSW increases similar findings havebeen reported in earlier studies [3].

Effect of marble powder (M.P). Compressive strength test re-sults of normal concrete with M.P with different addition per-centages 5, 10, and 15% respectively, are presented in Fig. 3.

Using M.P as an additive in the same concrete mixes, it can beseen that, the compressive strength increased about 5%, 16%and 21% for 5%, 10% and 15% M.P as addition from the ce-

ment weight, at 28 days respectively. This is development incompressive strength may be related to the chemical and physi-cal effect of M.P. Moreover, this is development in compressivestrength may be due to that the active (SiO2) in M.P can react

with theCa (OH)2 in concrete to form secondary calcium silicatehydrate and make it chemically stable and structurally dense,this results in agreement with M.S. Hameed et al. [3].

Compressive strength of the concrete has increased withincreasing percentages of M.P additions at all curing ages. Thehighest compressive strength appears when the highest propor-

tion of M.P specimen, especially at early curing ages [15].

Green concrete

Effect of LSW content, with M.P. Compressive strength ofgreen concrete with 25%, 50%, and 75% LSW replacementat different percentages 5, 10, and 15% M.P respectively, are

presented in Figs. 4–6 and Table 5. It can be observed that,

26.2

33.536.7

29.3

35.238.4

31.7

3942.3

33.7

40.6

44.5

0

10

20

30

40

50

60

90 days28 days7 days

Age per Days

Com

pres

sive

Str

engt

h (

MPa

)

N*-350 5% (M.P)+0.0%(LSW) 10% (M.P)+0.0%(LSW) 15% (M.P)+0.0%(LSW)

Fig. 3 Effect of MP contents as an addition material from the cement weight, on compressive strength, phase I (350 kg/m3).

27.9

38.139.7

31.1

38.541.6

36.2

42.244.8

38.8

44.146.5

0

10

20

30

40

50

60

90 days28 days7 days

Age per Days

Com

pres

sive

Str

engt

h (

MPa

)

N25-350 5% (M.P)+25%(LSW) 10% (M.P)+25%(LSW) 15% (M.P)+25%(LSW)

Fig. 4 Effect of 25% LSW as a partial replacement of sand weight, with 5%, 10% and 15%MP by weight from cement, phase I (350 kg/

m3).

Influence of limestone waste as partial replacement material for sand and marble powder in concrete properties 197

the compressive strength gradually increased at different ages.

Using (25%, 50%, and 75%) LSW with 15% M.P increasedthe compressive strength about 15%,16%, and 27%) as com-pared with normal mix N25–350, N50–350, N75–350 at 28 days,respectively. On the other hand using LSW with M.P increased

the compressive strength about (9%, 8% and 8%)25, (5%, 7%and 7%)50, (1%, 0.1% and 0.2%)75,respectively as comparedwith concrete containing M.P only as additive materials, at

28 days.

Normal concrete phase II

Effect of limestone waste (LSW). Compressive strength test re-sults of normal concrete with LSW with different replacement

percentages are presented in Table 6 and Fig. 7 for 0.0%, 25%,

50%, and 75%, respectively. Using LSW with level 25% in-

creased compressive strength of normal concrete about 5%,0.5%, 5% at 7, 28 and 90 days respectively, as compared withthe normal concrete N��450. On the other hand using LSW withlevels 50% and 75% decreased compressive strength of normal

concrete about (2%, 3%, 1%)50–450, (8%, 8%, 3%)75–450 at 7,28 and 90 days respectively, as compared with the normal con-crete N��450. The reduction in the compressive strength of con-

crete is probably due to the large amount of calcium hydroxideresulting from the hydration process of the cement and LSW.Moreover, the loss of the compressive strength at a replace-

ment level 50% and 75% can be related to the increasing ofrelative of powder for limestone waste as a replacement fromsand.

29.3

37.740.9

31.2

38.341.9

34.9

41.744.3

36.5

43.646.4

0

10

20

30

40

50

60

90 days28 days7 daysAge per Days

Com

pres

sive

Str

engt

h (

MPa

)

N50-350 5% (M.P)+50%(LSW) 10% (M.P)+50%(LSW) 15% (M.P)+50%(LSW)

Fig. 5 Effect of 50% LSW as a partial replacement of sand weight, with 5%, 10% and 15%MP by weight from cement, phase I (350 kg/

m3).

28.131.8

35.2

28.5

35.537.2

30.1

38.641.6

31.2

40.743.4

0

10

20

30

40

50

60

90 days28 days7 days

Age per Days

Com

pres

sive

Str

engt

h (

MPa

)

N75-350 5% (M.P)+75%(LSW) 10% (M.P)+75%(LSW) 15% (M.P)+75%(LSW)

Fig. 6 Effect of 75% LSW as a partial replacement of sand weight, with 5%, 10% and 15%MP by weight from cement, phase I (350 kg/

m3).

198 O.M. Omar et al.

Effect of marble powder (M.P). Compressive strength test re-

sults of normal concrete with M.P with different addition per-centages 5%, 10% and 15%, respectively, are presented inTable 6 and Fig. 8. Using M.P as an additive in the same con-crete mixes, it can be seen that, the compressive strength in-

creased about 5%, 16% and 20% for 5%, 10% and 15%M.P as an addition from the cement weight, at 28 days respec-tively. This is development in compressive strength may be re-

lated to the chemical and physical effect of M.P. Moreover,this is development in compressive strength may be due to thatthe active (SiO2) in marble powder can react with the Ca (OH)2in concrete to form secondary calcium silicate hydrate andmake it chemically stable and structurally dense, this resultin agreement with reference [3].

Compressive strength of the concrete has increased with

increasing percentages of M.P additions at all curing ages.The highest compressive strength appears when the highestproportion of M.P specimen, especially at early curing ages,this result in agreement with reference [15].

Green concrete

Effect of LSW content, with M.P. Compressive strength ofgreen concrete with 25%, 50%, and 75% LSW replacementat different percentages 5, 10, and 15% M.P, respectively,

are presented in Figs. 9–11 and Table 6. It can be observedthat, the compressive strength markedly increased at differentages. The highest increase at 15% M.P. Using (25%, 50%, and75%) LSW with 15% M.P increased the compressive strength

29.7

41.7

45.8

31.5

41.9

48.4

28.9

40.3

45.2

27.1

38.2

44.3

0

10

20

30

40

50

60

90 days28 days7 daysAge per Deys

Com

pres

sive

Str

engt

h (M

Pa)

N*-450 N25-450 N50-450 N75-450

Fig. 7 Effect of 25%, 50% and 75% LSW as a replacement from sand, as compared to normal strength concrete, phase II (450 kg/m3).

29.7

41.745.8

35.5

44.149.7

37.9

48.452.8

40.7

51.256

0

10

20

30

40

50

60

70

7 days 28 days 90 daysAge per Days

Com

pres

sive

str

engt

h M

Pa

N*-450 5%(M.P)+0.0%(LSW) 10%(M.P)+0.0%(LSW) 15%(M.P)+0.0%(LSW)

Fig. 8 Effect of MP contents as an addition materials from cement weight, phase II (450 kg/m3).

Influence of limestone waste as partial replacement material for sand and marble powder in concrete properties 199

about 19%, 20%, and 28% as compared with normal mixN25–450, N50–450, and N75–450 at 28 days, respectively. More-

over, using LSW with 10% and 15%M.P decreased the com-pressive strength about (4% and 2%)25, (4% and 6%)50, and(3% and 5%)75 as compared with concrete containing M.Ponly as additive materials, at 28 days, respectively.

The increase of strength due to the presence of M.P can berelated to its physical and chemical effects. The principal phys-ical effect of M.P is that used as filler, which because of its fine-

ness it can fit into spaces between the cement grains and thestrength gain up to 7 days is mainly due to this action. Theaddition of M.P to the concrete improves the compressive

strength of concrete; it slightly increased strength comparedto that with LSW. From the above results, it can be observedthat the partial replacement of river sand with LSW and addi-tion of M.P with 5, 10% and 15% by weigh from cement, may

be useful in improving the compressive strength of concretebut it is not such as concrete that contain LSW with S.F thesame proportions. In general the compressive strength is de-

cease at LSW is increased more than 50%. Similar findingshave been reported is earlier studies [4].

Tensile strength

Tables 7 and 8 and Figs. 12 and 13 shows the results of the split-

ting tensile strength for normal concrete specimens and speci-mens having 50% LSW as a replacement from sand byweight, with M.P with 15% as addition by weight from cement.

The above experiment is being done on the phases I and II.

Effect of LSW content, with M.PSplitting tensile strength of green concrete with 50% LSWreplacement at different percentages 15% M.P are presentedin Figs. 12 and 13 and Tables 5 and 6. It can be observed that,

the splitting tensile strength markedly increased at 28 days.Using 50% LSW with 15% M.P increased the splitting tensilestrength about 17% as compared with normal concrete mix

N��350. On the other hand using 50% LSW with 15% M.P

31.5

41.9

48.4

36.4

44.3

50.3

37.1

46.9

53

39.8

50.2

55.1

0

10

20

30

40

50

60

70

7 days 28 days 90 days

Age per Days

Com

pres

sive

Str

engt

h M

Pa

N25-450 5% (M.P)+25%(LSW) 10% (M.P)+25%(LSW) 15% (M.P)+25%(LSW)

Fig. 9 Effect of 25% LSW as a partial replacement of sand weight, with 5%, 10% and 15% MP by weight from cement, phase II

(450 kg/m3).

28.9

40.3

45.2

33.6

43.446.9

36.4

46.850.1

37.8

48.4

53.2

0

10

20

30

40

50

60

70

7 days 28 days 90 daysAge per Days

Com

pres

sive

Str

engt

h M

Pa

N50-450 5% (M.P)+50%(LSW) 10% (M.P)+50%(LSW) 15% (M.P)+50%(LSW)

Fig. 10 Effect of 50% LSW as a partial replacement of sand weight, with 5%, 10% and 15% MP by weight from cement, phase II

(450 kg/m3).

200 O.M. Omar et al.

increased the splitting tensile strength about 8% as compared

with normal concrete mix N��450. Uniform dispersion and dis-organized in shape of LSW is vital to the development of ce-ment strength which effectively take advantage of the bondstrength properties of LSW.

As shown from (Tables 5 and6), the ratio of the indirect ten-sile strength to the compressive strength (fsp/fcu) of the mix con-taining 50% from LSW as replacement from sand weight, and

15% M.P as an addition by weight from cement, was generallysimilar to that of the corresponding normal concrete mix at thesame cement content. This result agree with [14] who concluded

that a very small growing in this noticed for the concrete con-taining, 50%LSW and 15%M.P as well as the normal concretemix with the increase of the cement content.

Flexural strength

Tables 9 and 10 and Figs. 14 and 15 show the results of theFlexural strength for normal concrete specimens and speci-

mens having 50% LSW as a replacement from sand by weight,with M.P by 15% as addition by weight from cement. Theabove experiment is being done on the phases I and II.

Effect of LSW Content, with M.PFlexural strength of green concrete with 50% LSW replace-

ment at percentage 15% M.P, are presented in Figs. 14 and15 and Tables 9 and 10. It can be observed that, the flexuralstrength markedly increased at 15% M.P. Using 50% LSWwith 15% M.P increased the compressive strength about, 7%

27.1

38.2

44.3

31.5

42.546.5

33.1

46.948.8

35

49.151.8

0

10

20

30

40

50

60

70

7 days 28 days 90 days

Age per Days

Com

pres

sive

Str

engt

h M

Pa

N75-450 5% (M.P)+75%(LSW) 10% (M.P)+75%(LSW) 15% (M.P)+75%(LSW)

Fig. 11 Effect of 75% LSW as a partial replacement of sand weight, with 5%, 10% and 15% MP by weight from cement, phase II

(450 kg/m3).

Table 7 The tensile strength of concrete specimens, for

selected mixes, phase I.

Mix symbol % (LSW) % (M.P) 350 Kg/m3

fsp,28 day fsp/fcuMPa

N��350 0 0 3.7 11

M3–350 0 15 4.1 10.1

M9–350 50 15 4.5 10.3

Table 8 The tensile strength of concrete specimens, for

selected mixes, phase II.

Mix symbol (LSW) (M.P) 450 Kg/m3

fsp,28 day fsp/fcuMPa

N��450 0 0 4.7 11.3

M3–450 0 15 5.6 10.9

M9–450 50 15 5.1 10.5

4

3.7

0

1

2

3

4

5

6

N*-350 M3

Ten

sile

Str

engt

h (M

Pa)

C=350 kg/m3 at 28 days

Fig. 12 Effect of LSW with 15% M.P on

Influence of limestone waste as partial replacement material for sand and marble powder in concrete properties 201

as compared with normal concrete mix N��350. On the otherhand using 50% LSW 15%M.P increased the flexural strengthabout 8% as compared with normal concrete mix N��450.

Modulus of elasticity

Effect of LSW content, with M.PIt is obvious from the results of modulus of elasticity of greenconcrete that the modulus of elasticity increased for with

increasing the limestone waste with MP in cement content350 kg/m3. The limited gain of the modulus of elasticity were1.2% and 5.3% as compared with normal concrete mix

N��350. on the other hand The limited gain of the modulus ofelasticity was up to 1.5%, and 3.8% as compared with normalconcrete mix N��450.

Water permeability

The water permeability of concrete are presents the average

coefficient of permeability, K, for the three concrete test

4.5.1

-350 M9-350

the tensile strength, phase I (350 kg/m3).

5.65.14.7

0

1

2

3

4

5

6

7

8

M9-450M3-450N*-450

Ten

sile

Str

engt

h (M

Pa)

C=450 kg/m3 at 28 days

Fig. 13 Effect of LSW with 15% M.P on the tensile strength, phase II (450 kg/m3).

Table 9 Flexural strength of concrete specimens, for selected

mixes, phase I.

Mix symbol (LSW) (MP) 350 Kg/m3

fsp,28 day fsp/fcuMPa

N��350 0 0 5.69 18.2

M3–350 0 15 6.2 16

M9–350 50 15 6.14 16.9

Table 10 Flexural strength of concrete specimens, for selected

mixes, phase II.

Mix symbol (LSW) (MP) 350 Kg/m3

fsp,28 day fsp/fcuMPa

N��450 0 0 7.6 17.7

M3–450 0 15 8.4 16.4

M9–450 50 15 8.2 16.9

65.69

0

2

4

6

8

N*-350 M3

Flex

ure

Stre

ngth

(M

Pa)

C = 350kg/m3 at 28 days

Fig. 14 Effect of 15%M.P and LSW on th

202 O.M. Omar et al.

cylinders. It can be observed that the coefficient of permeabil-ity, K, decreases as the dust content increases. Thecoefficient of permeability was 6.8 · 10�10 cm/sec for normalconcrete mix N��350, and 4.62 · 10�10 cm/sec for mix content

15% M.P. As the same time the coefficient of permeabilitywas 4.87 · 10-10 cm/sec for mix content 50% LSW, with15% M.P.

As the same time is happen in concrete containing cement450 kg/m3, it can be observed that the coefficient of permeabil-ity, K, decreases as the dust content increases. The coefficient

of permeability was 6.03 · 10�10 cm/sec for normal concretemix N��450, and 4.87 · 10�10 cm/sec for mix content 15%M.P. As the same time the coefficient of permeability was

5.13 · 10�10 cm/sec for mix content 50% LSW, with 15%M.P. The addition of LSW to the concrete improves the imper-meability of concrete because it blocks the passages connectingcapillary pores and the water channels. This blockage is af-

fected by the amount of dust content in the LSW, and themore water passages were blocked, the more reduction in thepermeability of concrete specimens is observed. The permeabil-

ity is decease at LSW is increased, similar findings have beenreported is earlier studies [16].

.2 6.14

-350 M9-350

e flexural strength, phase I (350 kg/m3).

7.6

8.4 8.2

0

2

4

6

8

10

N*-450 M3-450 M9-450

Fle

xure

Str

engt

h (M

Pa)

C=450 kg/m3 at 28 days

Fig. 15 Effect of 15% M.P and LSW on the flexural strength, phase II (450 kg/m3).

Influence of limestone waste as partial replacement material for sand and marble powder in concrete properties 203

Conclusions

From the analysis and discussion of test results obtained from

this research, the following conclusions can be drawn

1. The workability of green concrete did not affected by the

LWS percentage.2. Using LSW up to 50% replacement increase the compres-

sive strength about 12% at 28 days.

3. When increasing cement content from 350 kg/cm3 to450 kg/cm3 in presents of the LSW with different percent-age increased the compressive strength about 6% at28 days.

4. Cement content of 350 kg/m3, its better performance, andmore economical from cement content of 450 kg/m3.

5. Presences of marble powder with LSW (up to 50%)

increase the compressive strength in mixes with low cementcontent (350 kg/cm3) about 7%.

6. Indirect tensile strength increased about 17% when using

50%LSW and 15%M.P with different cement content.7. Flexural strength increased about 8% when using

50%LSW and 15%M.P with different cement content.8. Using MP up to 15% as admixture enhancement the com-

pressive strength.9. The rate of the strength gain decreased as the percentage of

limestone waste replacement increase more than 50 percent

in cement content 350, and 450 kg/m3.

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