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www.hamriyahsteel.ae I 01
IndexOUR VISION & OUR MISSION
COMPANY PROFILE
COMPANY STRUCTURE
MANUFACTURING PROCES
TECHNICAL AND PRODUCT SPECIFICATION
QUALITY ASSURANCE ACTIVITIES
CERTIFICATION
5 7 11 14 16 22
Hamriyah Steel Prequalification Documents
24
A discipline... focused on business,
Bring...high quality steel reinforcing,
Client’s... orientated service and delivery,
Developing... quality objectives at appropriate level.
www.hamriyahsteel.ae I 03
Dear Ladies and Gentlemen,
I would like to introduce our company Hamriyah Steel, the largest Russia-Emirates joint venture in GCC, that have been in steel business since 2010.
In 2006 the leading global producer and supplier of HBI, iron ore products, and high quality steel Metalloinvest Holding from Russia and His Highness Dr. Sheikh Sultan Bin Khalifa Bin Zayed Al Nahyan decided to establish a JV and in the beginning of 2010 the newly constructed rolling mill with a capacity of 1 million tons per year started producing steel rebars for the Gulf market and surrounding countries.
At the present time Hamriyah Steel are one of the most competitive rebar producers in the UAE and have expanded our position on fast growing GCC construction market with comprehensive advantages in technologies, facilities, sustained cost competitiveness, and highly competent staff, etc.
Hamriyah Steel products are produced in accordance with leading local and international standards and meet modern requirements.
We welcome you as one of Hamriyah Steel long-term partner in trade!
Sincerely,
Shokhrukh NasirkhodjaevGeneral Director
General Director Message
Our Vision &
Our Missionwww.hamriyahsteel.ae I 04 www.hamriyahsteel.ae I 05
To sustain as the leading steel producer in the region to meet the international standard with a brand name that
is synonymous with reliability
We strive to exceed our client’s expectation through quality, efficiency & safety for full line of products & grade.
We contribute to the environment & the success of our partners.
Our Vision & Our Mission
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About Us
Company profile
Hamriyah Steel FZC is a Russian-Emirates joint venture established in 2006.
Under this project a rolling mill was constructed in Hamriyah Free Zone (Sharjah, UAE) in order to supply 1M tpy of steel rebars.
The equipment supply contract for the Hamriyah Steel was awarded to SMS Meer S.p.A., the Italian subsidiary of German SMS Group.
In order to satisfy customers high level demands, the modern technology of thermo-processing have been implemented at Hamriyah Steel FZC.
The purpose is to improve technical characteristics of low carbon steel by the effect of surface quenching and self tempering.
Hamriyah Steel is located on 112,000 square meters of land 4 km from the Hamriyah Free Zone Port.
Rebars are produced across the range of sizes 10, 12, 14, 16, 18, 20, 22, 25, 28, 32, 36, 40mm and according to the International standards such as BS4449, ASTM A615, ISO 6935, ASTMA 706 and regional standards as well.
Licenses
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Company Structure
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Company Structure
ManageMent
Maintenance Production
Marketing
coMMercial
Rolling SalesFurnace Procurement
Logistic
MechanicalElectrical
HROPRO
IT
Hr & adMin
Finance
AccountingQuality
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MANUFACTURING PROCESS
Technical & Product Specifications
Manufacturing Process
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Manufacturing Process
THE MANUFACTURING PROCESS ENTAILS THE CONVERSION OF STEEL SQUARE BILLETS INTO STEEL DEFORMED BARS USING SMS MEER (ITALY) TECHNOLOGY WHICH WAS COMMISSIONED IN 2010.
1
2
After sending billets into a walking beam type furnace the material is heated up to 1150◦C.
Upon reaching the required tempera-ture, the steel billet enters into 18 hous-ing-less rolling stands in horizontal and vertical configuration.
5 After passing of cold shear, bar counter and bundle forming equipment the rebars are ready for final weighing, tagging, warehousing and dispatching.
3
4
Through this line of stands the required sizes (diameters) of deformed bars (rebars) are achieved.
The final mechanical properties are achieved by water quenching and self-tempering process (tempcore technology) than material natural cooling on cooling bed.
Technical & Product Specifications
Technical & Product Specifications
HAMRIYAH STEEL FZC PRODUCES DEFORMED STEEL BARS IN 1.0 - 2.5 T BUNDLES WITH 6M LENGTH AND 2.0 - 5.0 T BUNDLES WITH 12M LENGTH.
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The plant equipped with modern thermo-processing technology, designed to improve technical characteristics of low carbon steel by surface hardening and self-tempering. Thermo-processing will allow Hamriyah Steel to obtain yield strength levels of up to 550 MPa with very good specification figures for welding and elongation.
REBAR MARKING:
STANDARDS AND GRADES OF OUR PRODUCTS
Standards GradesBS 4449-2005
ISO6935-2/2007ASTM A615/615MASTM A706/706M
B500B, B500CB500BWR
60, 7560
Steel grade Standard C %
maxP %max
S %max
N %max
Cu %max
Mn% max
Si % max
CE% max
B500BB500C
B500BWR60 & 75
60
0.240.240.24
-0.33
0.0550.0550.0580.0600.043
0.0550.0550.0580.0600.053
0.0140.0140.0140.014
-
0.850.850.80
--
--
1.66-
1.56
--
0.65-
0.55
0.500.50 0.50
-0.55
BS 4449-2005BS 4449-2005
ISO 6935-2/2007ASTM A615/A615MASTM A706/A706M
CHEMICAL COMPOSITION
Our Product RangeSize (diameter)
Commercial lengthCommercial package
Steel Grades
10, 12, 14, 16, 18, 20, 22, 25, 28, 32, 36, 40mmFrom 6m to 12m
1,0-5,0 t.Low, medium carbon and low alloy
ASTM A706 GRADE-60
Rebar Size Grade -60 (420) Country Code (9) Mill Number (61)ASTM A706
Hamriyah Steel Mark Made in UAE
Rebar Size Grade -75 (520) Country Code(9) Mill Number(61)ASTM A706
Hamriyah Steel Mark Made in UAE
ASTM A706 GRADE-75
Rebar Size Grade -75 (520) Country Code(9) Mill Number(61)ASTM A615
Hamriyah Steel Mark Made in UAE
ASTM A615 GRADE-75
Rebar Size Grade -60(420) Country Code(9) Mill Number(61)ASTM A615
Hamriyah Steel Mark Made in UAE
ASTM A615 GRADE-60
DCL -B500BWR Mark Country Code(9) Mill Number(61)
Hamriyah Steel Mark Made in UAE
ISO6935-2/2007 GRADE-B500BWR
DCL -B500B Mark Country Code(9)CARES Mark Mill Number(61)
Hamriyah Steel Mark Made in UAE CARES- B500B Mark
BS4449:2005 GRADE-B500B
Technical & Product Specifications Technical & Product Specifications
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Nominal sizes, mm No. of bars per bundlesKg/m
101214161820222528323640
0.6170.8881.2101.5802.0002.4702.9803.8504.8306.3107.9919.860
2701881381068468564434262117
NUMBER OF BARS IN BUNDLE
Steel Grade
Standard BS 4449-2005min maxProperties
B500CYield strength(Re), MPa
Stress ratio(Rm/Re) Total elongation at maximum force(Agt), %
5001.157.5
6501.35N/A
Steel Grade
Standard ASTM A615/A615Mmin maxProperties
60Yield strength(Re), MPa
Tensile strength(Rm), MPaElongation at fracture (A5), %
4206207- 9
N/AN/AN/A
Steel Grade
Standard ASTM A615/A615Mmin maxProperties
75Yield strength(Re), MPa
Tensile strength(Rm), MPaElongation at fracture (A5), %
5206906-7
N/AN/AN/A
Steel Grade
Standard BS 4449-2005min maxProperties
B500BYield strength(Re), MPa
Stress ratio (Rm/Re)Total elongation at maximum force (Agt), %
5001.085.0
650N/AN/A
MECHANICAL PROPERTIES
Steel Grade
Standard ASTM A706/A706Mmin maxProperties
60Yield strength(Re), MPa
Tensile strength(Rm), MPaElongation at fracture (A5), %
420550
10-14
540N/AN/A
MECHANICAL PROPERTIES Steel Grade
Standard ISO6935-2/2007min maxProperties
B500BWR
Yield strength(Re), MPaStress ratio(Rm/Re)
Elongation at fracture (A5), %Total elongation at maximum force(Agt), %
5001.08145
N/AN/AN/AN/A
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Quality Assurance ACTIVITIES
Quality Assurance – We make double sure.
Quality Assurance Activities
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QUALITY ASSURANCE ACTIVITIES AT HAMRIYAH STEEL STARTS WITH UNDERSTANDING THE CUSTOMER’S REQUIREMENT AND CONTINUES TILL THE CUSTOMER IS COMPLETELY SATISFIED WITH THE DELIVERY OF PRODUCT AND SERVICES.
Our Quality Assurance system has been established throughout the process from Order to Shipping of products.
We assure the quality of steel by inspection and testing throughout the manufacturing process.
To ensure compliance to customer’s requirement Hamriyah steel has a Quality Control Laboratory, which is equipped with most modern testing and analytical equipment such as universal testing machine, optical emission spectrometer, bending machine and oven.
We assure uniform quality which satisfy all national and international standards.
We have been granted the Dubai central Laboratory Certificate for manufacture of Hot Rolled Steel Bars.
Our Quality Assurance system meets the requirements for DCL and CARES certification.
Calibration plans for all instruments are carried out regularly to ensure the accuracy of testing.
Hamriyah Steel has been certified with leading national and international certification authorities.
Quality Management system complying with requirement of ISO 9001.
Certification CERTIFICATEOF APPROVAL
Product Conformity Certification
This is to certify that
Hamriyah Steel FZCat its establishament at
Sharjah, United Arab Emirateshas satisfied the Authority that it operates a quality management system that complies with therequirements of BS EN ISO 9001 2008 and the relevant CARES Quality and OperationsAssessment Schedules. Where appropriate, and as listed below, it has further satisfied theAuthority that it manufactures and/or supplies products that conform with the stated productstandards and is entitled to use the CARES marks on its products using the processes andprocedures registered with the Authority.
Scope of certification:BS 4449 2005 Grade B500B Bar 10 to 32mm BS 4449 1997 Grade 460B Bar 10 to 40mm
This certificate remains the property of the Authority and is issued subject to the Regulations ofthe Authority. This certificate is uncontrolled when printed. To check the validity of this certificateplease visit www.ukcares.com or contact us on +44 1732 450000.
CERTIFICATE NUMBER FIRST APPROVAL ISSUE DATE EXPIRY DATE
100702 July 2010 01 January 2016 31 December 2017
Lee Brankley,Chief Executive Officer
The use of the Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 002.
UK Certification Authority for Reinforcing Steels, Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK.
A Company Limited by Guarantee. Registered in England No. 1762448.
Cert. Ref: AllC112010 56701 301
SIGNED FOR UK CERTIFICATION AUTHORITY FOR REINFORCING STEELS
CERTIFICATEOF APPROVAL
Quality Management System Certification
This is to certify that
Hamriyah Steel FZCat its establishament at
Sharjah, United Arab Emirateshas been approved by the Authority to the following management system standard using theprocesses and procedures registered with the Authority:
BS EN ISO 9001 2008
Scope of certification:Production of hot rolled steel bar for the reinforcement of concrete
This certificate remains the property of the Authority and is issued subject to the Regulations ofthe Authority. This certificate is uncontrolled when printed. To check the validity of this certificateplease visit www.ukcares.com or contact us on +44 1732 450000.
CERTIFICATE NUMBER FIRST APPROVAL ISSUE DATE EXPIRY DATE
1246 July 2010 13 June 2016 13 September 2018
Lee Brankley,Chief Executive Officer
The use of the Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 002.
UK Certification Authority for Reinforcing Steels, Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK.
A Company Limited by Guarantee. Registered in England No. 1762448.
Cert. Ref: AllC112010 56701 302
SIGNED FOR UK CERTIFICATION AUTHORITY FOR REINFORCING STEELS
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Certification Mill Test CertificateMILL TEST CERTIFICATEHAMRIYAH STEEL FZCP.O.BOX: 42142SHARJAHUNITED ARAB EMIRATES
C Si Mn S P Cr Ni Cu V Mo N Ceq kg/m NCAmm2
YS N/mm2
TS N/mm2
Stress Ratio
Agt %BND/RBD
Steel Deformed Bars 20mm x 12 m 16H01329 0.21 0.19 0.64 0.009 0.009 0.016 0.002 0.003 0.001 0.001 0.007 0.32 2.387 314 552 637 1.15 8.4 PASSED
BS 4449:2005 GR- B500B 2.387 314 581 671 1.15 7.9 PASSED
2.392 314 568 657 1.16 7.8 PASSED
2.383 314 553 641 1.16 8.6 PASSED
2.371 314 566 655 1.16 8.0 PASSED
This report is generated electronically and does not require signature
QAMTC/20/BS500B/16H01329
PRODUCT DESCRIPTIION Heat NoCHEMICAL COMPOSITION (%w/w) MECHANICAL PROPERTIES
We hereby certify that the material described herein has been made to the applicable specification by the hot rolling, water quenching and self tempering and tested in accordance with the standard requirements & certificate is issued in accordance with BSEN 10204 type 3.1.
CUSTOMER NO.
PURCHASE ORDER NO.
HSQAF034.1
SALE ORDER NO .
CUSTOMER NAME & ADDRESS CERTIFICATE NO.
DATE OF ISSUEDELIVERY NOTE NO.
SHIPPING ADDRESS
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Certification Mill Test CertificateMILL TEST CERTIFICATEHAMRIYAH STEEL FZCP.O.BOX: 42142SHARJAHUNITED ARAB EMIRATES
C Si Mn S P Cr Ni Cu V Mo N Ceq kg/m NCAmm2
YS N/mm2
TS N/mm2 EL % Agt %
BND/RBD
Steel Deformed Bars 12mm x 12 m 16H01794 0.20 0.24 0.78 0.010 0.009 0.060 0.035 0.045 0.002 0.004 0.009 0.35 0.861 113 551 630 22.2 8.9 PASSED
ISO6935-2/2007 GR-B500BWR
0.866 113 553 631 22.2 8.3 PASSED
0.854 113 568 648 22.2 8.2 PASSED
0.856 113 555 635 21.6 8.5 PASSED
0.861 113 557 636 21.6 8.9 PASSED
This report is generated electronically and does not require signature
CUSTOMER NAME & ADDRESS CERTIFICATE NO.
DATE OF ISSUEDELIVERY NOTE NO.
SHIPPING ADDRESS
CUSTOMER NO.
PURCHASE ORDER NO.
HSQAF035
SALE ORDER NO .
PRODUCT DESCRIPTIION Heat NoCHEMICAL COMPOSITION (%w/w) MECHANICAL PROPERTIES
We hereby certify that the material described herein has been made to the applicable specification by the hot rolling, water quenching and self tempering and tested in accordance with the standard requirements & certificate is issued in accordance with BSEN 10204 type 3.1.
QAMTC/12/ISO/16H01794
MILL TEST CERTIFICATEHAMRIYAH STEEL FZCP.O.BOX: 42142SHARJAHUNITED ARAB EMIRATES
C Si Mn S P Cr Ni Cu V Mo N Ceq kg/m NCAmm2
YS N/mm2
TS N/mm2 EL % BEND
Steel Deformed Bars 16mm x 12 m 12H00170 0.22 0.27 0.79 0.010 0.006 0.050 0.020 0.030 0.002 0.003 0.009 0.36 1.536 201 568 650 14.0 PASSED
ASTM A615 GR-60 1.529 201 570 656 13.8 PASSED
1.526 201 570 654 13.5 PASSED
1.530 201 565 654 14.5 PASSED
1.529 201 564 647 14.5 PASSED
This report is generated electronically and does not require signature
CUSTOMER NO.
PURCHASE ORDER NO.
SALE ORDER NO .
CUSTOMER NAME & ADDRESS CERTIFICATE NO.
DATE OF ISSUEDELIVERY NOTE NO.
SHIPPING ADDRESS QAMTC/16/ASTM60/12H00170
PRODUCT DESCRIPTIION Heat NoCHEMICAL COMPOSITION (%w/w) MECHANICAL PROPERTIES
We hereby certify that the material described herein has been made to the applicable specification by the hot rolling, water quenching and self tempering and tested in accordance with the standard requirements & certificate is issued in accordance with BSEN 10204 type 3.1.
HSQAF13.2
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Certification
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C R
MThe philosophy of Hamriyah Steel towards the CRM is the
recognation of the fact that a long relationship with our clients is one of the most important assets and the core value
of our organization and the importance of achieving the highest competitive advantage to achieve the highest level of
the customer satisfaction.
Customer Relationship Management
“Best Practice In Products & Services”
MetalloinvestMetalloinvestResources create oppor tunit ies
Hamriyah Free Zone, Phase IIP.O. Box 42142, Sharjah, UAETel: +971 6 5133333 Fax: +971 6 5133334 E-mail: [email protected]
www.hamriyahsteel.ae