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Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

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Page 1: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country
Page 2: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

www.hamriyahsteel.ae I 01

IndexOUR VISION & OUR MISSION

COMPANY PROFILE

COMPANY STRUCTURE

MANUFACTURING PROCES

TECHNICAL AND PRODUCT SPECIFICATION

QUALITY ASSURANCE ACTIVITIES

CERTIFICATION

5 7 11 14 16 22

Hamriyah Steel Prequalification Documents

24

A discipline... focused on business,

Bring...high quality steel reinforcing,

Client’s... orientated service and delivery,

Developing... quality objectives at appropriate level.

Page 3: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

www.hamriyahsteel.ae I 03

Dear Ladies and Gentlemen,

I would like to introduce our company Hamriyah Steel, the largest Russia-Emirates joint venture in GCC, that have been in steel business since 2010.

In 2006 the leading global producer and supplier of HBI, iron ore products, and high quality steel Metalloinvest Holding from Russia and His Highness Dr. Sheikh Sultan Bin Khalifa Bin Zayed Al Nahyan decided to establish a JV and in the beginning of 2010 the newly constructed rolling mill with a capacity of 1 million tons per year started producing steel rebars for the Gulf market and surrounding countries.

At the present time Hamriyah Steel are one of the most competitive rebar producers in the UAE and have expanded our position on fast growing GCC construction market with comprehensive advantages in technologies, facilities, sustained cost competitiveness, and highly competent staff, etc.

Hamriyah Steel products are produced in accordance with leading local and international standards and meet modern requirements.

We welcome you as one of Hamriyah Steel long-term partner in trade!

Sincerely,

Shokhrukh NasirkhodjaevGeneral Director

General Director Message

Page 4: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

Our Vision &

Our Missionwww.hamriyahsteel.ae I 04 www.hamriyahsteel.ae I 05

To sustain as the leading steel producer in the region to meet the international standard with a brand name that

is synonymous with reliability

We strive to exceed our client’s expectation through quality, efficiency & safety for full line of products & grade.

We contribute to the environment & the success of our partners.

Our Vision & Our Mission

Page 5: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

www.hamriyahsteel.ae I 06 www.hamriyahsteel.ae I 07

About Us

Company profile

Hamriyah Steel FZC is a Russian-Emirates joint venture established in 2006.

Under this project a rolling mill was constructed in Hamriyah Free Zone (Sharjah, UAE) in order to supply 1M tpy of steel rebars.

The equipment supply contract for the Hamriyah Steel was awarded to SMS Meer S.p.A., the Italian subsidiary of German SMS Group.

In order to satisfy customers high level demands, the modern technology of thermo-processing have been implemented at Hamriyah Steel FZC.

The purpose is to improve technical characteristics of low carbon steel by the effect of surface quenching and self tempering.

Hamriyah Steel is located on 112,000 square meters of land 4 km from the Hamriyah Free Zone Port.

Rebars are produced across the range of sizes 10, 12, 14, 16, 18, 20, 22, 25, 28, 32, 36, 40mm and according to the International standards such as BS4449, ASTM A615, ISO 6935, ASTMA 706 and regional standards as well.

Page 6: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

Licenses

www.hamriyahsteel.ae I 08 www.hamriyahsteel.ae I 09

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Company Structure

www.hamriyahsteel.ae I 10 www.hamriyahsteel.ae I 11

Company Structure

ManageMent

Maintenance Production

Marketing

coMMercial

Rolling SalesFurnace Procurement

Logistic

MechanicalElectrical

HROPRO

IT

Hr & adMin

Finance

AccountingQuality

Page 8: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

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MANUFACTURING PROCESS

Technical & Product Specifications

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Manufacturing Process

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Manufacturing Process

THE MANUFACTURING PROCESS ENTAILS THE CONVERSION OF STEEL SQUARE BILLETS INTO STEEL DEFORMED BARS USING SMS MEER (ITALY) TECHNOLOGY WHICH WAS COMMISSIONED IN 2010.

1

2

After sending billets into a walking beam type furnace the material is heated up to 1150◦C.

Upon reaching the required tempera-ture, the steel billet enters into 18 hous-ing-less rolling stands in horizontal and vertical configuration.

5 After passing of cold shear, bar counter and bundle forming equipment the rebars are ready for final weighing, tagging, warehousing and dispatching.

3

4

Through this line of stands the required sizes (diameters) of deformed bars (rebars) are achieved.

The final mechanical properties are achieved by water quenching and self-tempering process (tempcore technology) than material natural cooling on cooling bed.

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Technical & Product Specifications

Technical & Product Specifications

HAMRIYAH STEEL FZC PRODUCES DEFORMED STEEL BARS IN 1.0 - 2.5 T BUNDLES WITH 6M LENGTH AND 2.0 - 5.0 T BUNDLES WITH 12M LENGTH.

www.hamriyahsteel.ae I 16 www.hamriyahsteel.ae I 17

The plant equipped with modern thermo-processing technology, designed to improve technical characteristics of low carbon steel by surface hardening and self-tempering. Thermo-processing will allow Hamriyah Steel to obtain yield strength levels of up to 550 MPa with very good specification figures for welding and elongation.

REBAR MARKING:

STANDARDS AND GRADES OF OUR PRODUCTS

Standards GradesBS 4449-2005

ISO6935-2/2007ASTM A615/615MASTM A706/706M

B500B, B500CB500BWR

60, 7560

Steel grade Standard C %

maxP %max

S %max

N %max

Cu %max

Mn% max

Si % max

CE% max

B500BB500C

B500BWR60 & 75

60

0.240.240.24

-0.33

0.0550.0550.0580.0600.043

0.0550.0550.0580.0600.053

0.0140.0140.0140.014

-

0.850.850.80

--

--

1.66-

1.56

--

0.65-

0.55

0.500.50 0.50

-0.55

BS 4449-2005BS 4449-2005

ISO 6935-2/2007ASTM A615/A615MASTM A706/A706M

CHEMICAL COMPOSITION

Our Product RangeSize (diameter)

Commercial lengthCommercial package

Steel Grades

10, 12, 14, 16, 18, 20, 22, 25, 28, 32, 36, 40mmFrom 6m to 12m

1,0-5,0 t.Low, medium carbon and low alloy

ASTM A706 GRADE-60

Rebar Size Grade -60 (420) Country Code (9) Mill Number (61)ASTM A706

Hamriyah Steel Mark Made in UAE

Rebar Size Grade -75 (520) Country Code(9) Mill Number(61)ASTM A706

Hamriyah Steel Mark Made in UAE

ASTM A706 GRADE-75

Rebar Size Grade -75 (520) Country Code(9) Mill Number(61)ASTM A615

Hamriyah Steel Mark Made in UAE

ASTM A615 GRADE-75

Rebar Size Grade -60(420) Country Code(9) Mill Number(61)ASTM A615

Hamriyah Steel Mark Made in UAE

ASTM A615 GRADE-60

DCL -B500BWR Mark Country Code(9) Mill Number(61)

Hamriyah Steel Mark Made in UAE

ISO6935-2/2007 GRADE-B500BWR

DCL -B500B Mark Country Code(9)CARES Mark Mill Number(61)

Hamriyah Steel Mark Made in UAE CARES- B500B Mark

BS4449:2005 GRADE-B500B

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Technical & Product Specifications Technical & Product Specifications

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Nominal sizes, mm No. of bars per bundlesKg/m

101214161820222528323640

0.6170.8881.2101.5802.0002.4702.9803.8504.8306.3107.9919.860

2701881381068468564434262117

NUMBER OF BARS IN BUNDLE

Steel Grade

Standard BS 4449-2005min maxProperties

B500CYield strength(Re), MPa

Stress ratio(Rm/Re) Total elongation at maximum force(Agt), %

5001.157.5

6501.35N/A

Steel Grade

Standard ASTM A615/A615Mmin maxProperties

60Yield strength(Re), MPa

Tensile strength(Rm), MPaElongation at fracture (A5), %

4206207- 9

N/AN/AN/A

Steel Grade

Standard ASTM A615/A615Mmin maxProperties

75Yield strength(Re), MPa

Tensile strength(Rm), MPaElongation at fracture (A5), %

5206906-7

N/AN/AN/A

Steel Grade

Standard BS 4449-2005min maxProperties

B500BYield strength(Re), MPa

Stress ratio (Rm/Re)Total elongation at maximum force (Agt), %

5001.085.0

650N/AN/A

MECHANICAL PROPERTIES

Steel Grade

Standard ASTM A706/A706Mmin maxProperties

60Yield strength(Re), MPa

Tensile strength(Rm), MPaElongation at fracture (A5), %

420550

10-14

540N/AN/A

MECHANICAL PROPERTIES Steel Grade

Standard ISO6935-2/2007min maxProperties

B500BWR

Yield strength(Re), MPaStress ratio(Rm/Re)

Elongation at fracture (A5), %Total elongation at maximum force(Agt), %

5001.08145

N/AN/AN/AN/A

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www.hamriyahsteel.ae I 20 www.hamriyahsteel.ae I 21

Quality Assurance ACTIVITIES

Page 13: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

Quality Assurance – We make double sure.

Quality Assurance Activities

www.hamriyahsteel.ae I 22 www.hamriyahsteel.ae I 23

QUALITY ASSURANCE ACTIVITIES AT HAMRIYAH STEEL STARTS WITH UNDERSTANDING THE CUSTOMER’S REQUIREMENT AND CONTINUES TILL THE CUSTOMER IS COMPLETELY SATISFIED WITH THE DELIVERY OF PRODUCT AND SERVICES.

Our Quality Assurance system has been established throughout the process from Order to Shipping of products.

We assure the quality of steel by inspection and testing throughout the manufacturing process.

To ensure compliance to customer’s requirement Hamriyah steel has a Quality Control Laboratory, which is equipped with most modern testing and analytical equipment such as universal testing machine, optical emission spectrometer, bending machine and oven.

We assure uniform quality which satisfy all national and international standards.

We have been granted the Dubai central Laboratory Certificate for manufacture of Hot Rolled Steel Bars.

Our Quality Assurance system meets the requirements for DCL and CARES certification.

Calibration plans for all instruments are carried out regularly to ensure the accuracy of testing.

Hamriyah Steel has been certified with leading national and international certification authorities.

Quality Management system complying with requirement of ISO 9001.

Page 14: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

Certification CERTIFICATEOF APPROVAL

Product Conformity Certification

This is to certify that

Hamriyah Steel FZCat its establishament at

Sharjah, United Arab Emirateshas satisfied the Authority that it operates a quality management system that complies with therequirements of BS EN ISO 9001 2008 and the relevant CARES Quality and OperationsAssessment Schedules. Where appropriate, and as listed below, it has further satisfied theAuthority that it manufactures and/or supplies products that conform with the stated productstandards and is entitled to use the CARES marks on its products using the processes andprocedures registered with the Authority.

Scope of certification:BS 4449 2005 Grade B500B Bar 10 to 32mm BS 4449 1997 Grade 460B Bar 10 to 40mm

This certificate remains the property of the Authority and is issued subject to the Regulations ofthe Authority. This certificate is uncontrolled when printed. To check the validity of this certificateplease visit www.ukcares.com or contact us on +44 1732 450000.

CERTIFICATE NUMBER FIRST APPROVAL ISSUE DATE EXPIRY DATE

100702 July 2010 01 January 2016 31 December 2017

Lee Brankley,Chief Executive Officer

The use of the Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 002.

UK Certification Authority for Reinforcing Steels, Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK.

A Company Limited by Guarantee. Registered in England No. 1762448.

Cert. Ref: AllC112010 56701 301

SIGNED FOR UK CERTIFICATION AUTHORITY FOR REINFORCING STEELS

CERTIFICATEOF APPROVAL

Quality Management System Certification

This is to certify that

Hamriyah Steel FZCat its establishament at

Sharjah, United Arab Emirateshas been approved by the Authority to the following management system standard using theprocesses and procedures registered with the Authority:

BS EN ISO 9001 2008

Scope of certification:Production of hot rolled steel bar for the reinforcement of concrete

This certificate remains the property of the Authority and is issued subject to the Regulations ofthe Authority. This certificate is uncontrolled when printed. To check the validity of this certificateplease visit www.ukcares.com or contact us on +44 1732 450000.

CERTIFICATE NUMBER FIRST APPROVAL ISSUE DATE EXPIRY DATE

1246 July 2010 13 June 2016 13 September 2018

Lee Brankley,Chief Executive Officer

The use of the Accreditation Mark indicates accreditation in respect of those activities covered by the accreditation certificate number 002.

UK Certification Authority for Reinforcing Steels, Pembroke House, 21 Pembroke Road, Sevenoaks, Kent, TN13 1XR, UK.

A Company Limited by Guarantee. Registered in England No. 1762448.

Cert. Ref: AllC112010 56701 302

SIGNED FOR UK CERTIFICATION AUTHORITY FOR REINFORCING STEELS

www.hamriyahsteel.ae I 24 www.hamriyahsteel.ae I 25

Page 15: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

Certification Mill Test CertificateMILL TEST CERTIFICATEHAMRIYAH STEEL FZCP.O.BOX: 42142SHARJAHUNITED ARAB EMIRATES

C Si Mn S P Cr Ni Cu V Mo N Ceq kg/m NCAmm2

YS N/mm2

TS N/mm2

Stress Ratio

Agt %BND/RBD

Steel Deformed Bars 20mm x 12 m 16H01329 0.21 0.19 0.64 0.009 0.009 0.016 0.002 0.003 0.001 0.001 0.007 0.32 2.387 314 552 637 1.15 8.4 PASSED

BS 4449:2005 GR- B500B 2.387 314 581 671 1.15 7.9 PASSED

2.392 314 568 657 1.16 7.8 PASSED

2.383 314 553 641 1.16 8.6 PASSED

2.371 314 566 655 1.16 8.0 PASSED

This report is generated electronically and does not require signature

QAMTC/20/BS500B/16H01329

PRODUCT DESCRIPTIION Heat NoCHEMICAL COMPOSITION (%w/w) MECHANICAL PROPERTIES

We hereby certify that the material described herein has been made to the applicable specification by the hot rolling, water quenching and self tempering and tested in accordance with the standard requirements & certificate is issued in accordance with BSEN 10204 type 3.1.

CUSTOMER NO.

PURCHASE ORDER NO.

HSQAF034.1

SALE ORDER NO .

CUSTOMER NAME & ADDRESS CERTIFICATE NO.

DATE OF ISSUEDELIVERY NOTE NO.

SHIPPING ADDRESS

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Certification Mill Test CertificateMILL TEST CERTIFICATEHAMRIYAH STEEL FZCP.O.BOX: 42142SHARJAHUNITED ARAB EMIRATES

C Si Mn S P Cr Ni Cu V Mo N Ceq kg/m NCAmm2

YS N/mm2

TS N/mm2 EL % Agt %

BND/RBD

Steel Deformed Bars 12mm x 12 m 16H01794 0.20 0.24 0.78 0.010 0.009 0.060 0.035 0.045 0.002 0.004 0.009 0.35 0.861 113 551 630 22.2 8.9 PASSED

ISO6935-2/2007 GR-B500BWR

0.866 113 553 631 22.2 8.3 PASSED

0.854 113 568 648 22.2 8.2 PASSED

0.856 113 555 635 21.6 8.5 PASSED

0.861 113 557 636 21.6 8.9 PASSED

This report is generated electronically and does not require signature

CUSTOMER NAME & ADDRESS CERTIFICATE NO.

DATE OF ISSUEDELIVERY NOTE NO.

SHIPPING ADDRESS

CUSTOMER NO.

PURCHASE ORDER NO.

HSQAF035

SALE ORDER NO .

PRODUCT DESCRIPTIION Heat NoCHEMICAL COMPOSITION (%w/w) MECHANICAL PROPERTIES

We hereby certify that the material described herein has been made to the applicable specification by the hot rolling, water quenching and self tempering and tested in accordance with the standard requirements & certificate is issued in accordance with BSEN 10204 type 3.1.

QAMTC/12/ISO/16H01794

MILL TEST CERTIFICATEHAMRIYAH STEEL FZCP.O.BOX: 42142SHARJAHUNITED ARAB EMIRATES

C Si Mn S P Cr Ni Cu V Mo N Ceq kg/m NCAmm2

YS N/mm2

TS N/mm2 EL % BEND

Steel Deformed Bars 16mm x 12 m 12H00170 0.22 0.27 0.79 0.010 0.006 0.050 0.020 0.030 0.002 0.003 0.009 0.36 1.536 201 568 650 14.0 PASSED

ASTM A615 GR-60 1.529 201 570 656 13.8 PASSED

1.526 201 570 654 13.5 PASSED

1.530 201 565 654 14.5 PASSED

1.529 201 564 647 14.5 PASSED

This report is generated electronically and does not require signature

CUSTOMER NO.

PURCHASE ORDER NO.

SALE ORDER NO .

CUSTOMER NAME & ADDRESS CERTIFICATE NO.

DATE OF ISSUEDELIVERY NOTE NO.

SHIPPING ADDRESS QAMTC/16/ASTM60/12H00170

PRODUCT DESCRIPTIION Heat NoCHEMICAL COMPOSITION (%w/w) MECHANICAL PROPERTIES

We hereby certify that the material described herein has been made to the applicable specification by the hot rolling, water quenching and self tempering and tested in accordance with the standard requirements & certificate is issued in accordance with BSEN 10204 type 3.1.

HSQAF13.2

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Certification

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www.hamriyahsteel.ae I 32

C R

MThe philosophy of Hamriyah Steel towards the CRM is the

recognation of the fact that a long relationship with our clients is one of the most important assets and the core value

of our organization and the importance of achieving the highest competitive advantage to achieve the highest level of

the customer satisfaction.

Customer Relationship Management

“Best Practice In Products & Services”

Page 19: Inex - Hamriyah SteelASTM A615 GRADE-75 Rebar Size Grade -60(420) Country Code(9) Mill Number(61) ASTM A615 Hamriyah Steel Mark Made in UAE ASTM A615 GRADE-60 DCL -B500BWR Mark Country

MetalloinvestMetalloinvestResources create oppor tunit ies

Hamriyah Free Zone, Phase IIP.O. Box 42142, Sharjah, UAETel: +971 6 5133333 Fax: +971 6 5133334 E-mail: [email protected]

www.hamriyahsteel.ae