Industry 4.0 Turning the Vision into Reality Creating Networked …files.messe.de/abstracts/68357_SEW_Soder.pdf · 2016-07-14 · SEW-EURODRIVE - Driving the World Managing Director

SEW-EURODRIVE - Driving the World

Managing Director Technology Innovation/Production

GT / SODER / April 2016

1 INDUSTRY 4.0: Turning the Vision into Reality – Creating Networked Worlds

SEW-EURODRIVE – One of the Leading Companies in Drive Technology

Industry 4.0 – Turning the Vision into Reality – Creating Networked Worlds

SEW-EURODRIVE Movement, Tradition, Innovation, Quality and Service





The term “Industry 4.0” first came up in 2011. It was used

by the government as well as the industry to describe a

common future project, which should be used to integrate

tools, machines and products.

Sounded like Science Fiction in the Past!

Has now turned into Reality at SEW !






SEW-EURODRIVE – Successful with Technology, Values and People at the Center


SEW-EURODRIVE and Industry 4.0

At the 2011 Hanover Fair the term Industry 4.0 was brought into the

public eye for the first time.

Since then Industry 4.0 – marked by an increasing digitalization and

interconnection of products, value chains and business models – has

also arrived in our company.

The path to Industry 4.0 is an evolutionary process, basic technologies

and experiences of CIM und Lean have paved the way for Industry 4.0.

With Industry 4.0 we connect clear economic goals and the chance for a

better differentiation in the global competition.






INDUSTRY 4.0 – The three Action Fields of SEW-Eurodrive

Intelligent Factory Design

Sm@rt Factory

INDUSTRY 4.0

Services and Business Models

Machine and Plant Design

Project Planning and Simulation

Approved Application-software Modules

License Models for Assistant Systems

Haulage Capacity Accounting

Predictive Maintenance

Business Models

Products for Industry 4.0

Mobile Assistant Systems

Contactless Energy Transmission

Automation Controller

Communication and Functional Safety

SLC – SEW Logistics Coordinator

Hybrid Energy Storages

Tracking and Navigation






Products for Lean Industry 4.0 – SEW-Modular System of Technologies for Smart Products Products for Industry 4.0

SAFETY

ON

BOARD

SEW-Modular System of Technologies – Mobile Systems

Application Software Functional Safety Energy Storage Unit Wireless / Networks

Energy Transmission Traction Drives Object Identification Tracking/

Orientation

Navigation Maps Software Modules Logistics Coordinator

Mobile

Assembly – Assistant

Systems

SEW-Handling Assistant

MOVI-C Controller

Mobile

Logistics – Assistant Systems

SEW-MLA






Products for Lean Industry 4.0 – SEW Business and Service Modules Business and Service Modules

SEW-Business- and Service Modules

Machine- Plant

Design

Machine-

Plant Project Planning

Simulation

Emulation

Assistant System

Leasing Models

Application

Software

User Interface

MOVISUITE

Predictive

Maintenance

performance-based

Invoicing

SEW-Apps

Mobile

Montage - Assistenzsysteme

MOVIVISION®






SEW-EURODRIVE Movement, Tradition, Innovation, Quality and Service

Smart Factory 2020 – Lean Sm@rt Factory SEW-Showcase Factory Graben-Neudorf

Lean Smart Factory 2020






Industry 4.0 – The Fusion of Production Technology, Information Technology and the Internet Smart Factory

The intelligent SEW-factory of tomorrow has a modular design.

Segmented, lean optimized Small Factory Units (factories inside the factory)

are the organizational basis for Industry 4.0.

People, things, processes, services and data – everything is

interconnected with each other.

The goal is to reach a higher degree of collaboration productivity between

humans and technology.

Intelligent products/objects equipped with an embedded system,

QR-codes and RFID-chips navigate themselves through the smart factory.

With standardized interfaces and the most modern information technology

it allows a highly flexible, automated production based on the motto

“Plug & Play“ in batch size 1.

SEW-INDUSTRY 4.0/ SEW-Sm@rt Factory 2020

The vision of the SEW-Lean Sm@rt Factory:





From the segmented Lean Factory

to Lean Sm@rt Factory 2020

Decentralized Responsibility

„Conductor of Added Value“

Basic Infrastructure

Contactless Energy Transmission

Inductive Lane Guidance

Transfer Zones

WE-Logistics

Wireless Network

Lean Industry 4.0

in Highest Perfection as Basic Orientation

Production Module

Motor Construction Module

Lubricant Module

Final Inspection Module

Painting Module





Changeable, Agile, Interconnected Production System Processes in the SEW-Lean Sm@rt Factory 2020

Small Factory Units Autonomous, dynamic factory units, acting as independent units

based on the principle of self-organization and self-optimization.





Lean Industry 4.0 – A Factory organized by Small Factory Units


Small Factory Unit Self-controlling, -configuring, -learning

The Objective

Implementing reconfigurable and scalable Plants

Expand change- and adaptability

Making use of decentralized Knowledge and Competencies

Running a robust, failure-free Production System





Stückzahlentwicklung montierte Getriebe „Gesamt“


Lean Industry 4.0 – People and their work in Industry 4.0

The Human will continue to be the Center in the

Virtual Factory.

SFU-Manager as Conductor of Added Value

a cognitively and socially challenging Task

Decentralized, result-oriented plant control

Detailed planning of the daily production sequences

Flexible, result-oriented use of resources

Production- and customer-oriented collaboration

Performance-resulted transparency in real time

Entrepreneurial freedom to make decisions on-site

Forward-looking order simulation

Acting instead of reacting





Parts supply

through Logistics Assistant

Completing Oil filling Checking Mounting Cell S77 / MSA3

VISION meets REALITY A new generation of mobile,

content-depending and adaptable Assistant Systems in the SEW-assembly area

Autonomous, intelligent,

self-organizing

Logistics

Assistant

Sm@rt Assembly Basic Design based on LEAN

Resource-saving Intra Logistics

Integrated, intelligent equipment

Human-Technology-Cooperation

Process Transparency

SEW-Lean Industry 4.0 in Graben-Neudorf – Showcase Factory Gear Assembly











SEW - Lean Industry 4.0 – Mobile Assistant Systems change the Transportation Logistics in the Company

Using the

intelligence of

the swarm! Ants are the best logistics

experts in the world!

Accomplishing the most various

transportation tasks based on the model

of an ant swarm...

…solving problems

collectively

Each SEW Logistics Assistant talks to the others,

exchanges its position,

makes appointments and decides who takes on the task.

“The individual is nothing,

community is everything“ Mobile Assistant Systems

revolutionize Logistics





Supporting the human in the CPS – Making the Process transparent and comprehensible for the Human

The features of the order-oriented, adaptable, robust

and changeable factory:

Mobile assembly assistant becomes the CPS and

takes up all order information

Employee is supported with the completion of his

tasks and receives important information

(Augmented Reality)

Employee evolves from being a simple assembly

worker to being in charge of controlling and

regulating interconnected production elements

New IT-based assistant systems promote

creativity and learning ability

Working process, acceptance, performance- and

development capacity, well-being and health of the

employee is supported

Assembly Cell with flexible

transport accessibility






Autonomous systems must be designed according to the

Human-Technology-Cooperation

With autonomous systems

a transition from a

“Human-Technology-Interaction“

to a

“Human-Technology-Cooperation”

could be introduced.

Technology is no longer an

“Instrument“, but rather a

“Partner“ for the human.

Supporting the Human in the CPS – Making the Process transparent and comprehensible for the Human







Lean Industry 4.0 – People and their work in Industry 4.0

The Role of the Human in the Work System 4.0

Increase of Human-Technology-Cooperation leads to

a relieve for the employee.

Overall less physical demand through changes in

tasks and rotation.

Automation makes interaction of human and machine

more efficient.

Short-cycled, precise communication in every work

sequence to the customers order.

Intelligent decision maker in unplanned and

unpredictable situations.

Human in the role of a problem solver, decision

maker and innovator.






The Intelligent Network in the World of Logistics – Sm@rt SEW – Production Logistics

Self-propelled, standardized

freight transportation vehicles

Mobile logistics assistant

Goods transportation capsule

GOAL:

Autonomous transportation of goods in packaging units (transport boxes/pallets).

The packaging units are to be transported within the plant as well as from plant to

plant.

The transport system is to interact with the other involved systems (i.e. the logistics

assistant) autonomously in order to guarantee a smooth exchange of goods.

Indoor rides, outdoor rides, transport onto a truck/train/container will be possible.

Cruising speed of up to 6km/h.

Manual loading and de-loading possible, communication with person possible.

Chassis

Speed: 6km/h - 30km/h (Long-term goal

Braking distance</=2m

X-Y 90°-turn

Even ground

5cm steps traversable

12% gradient passable

Ground clearance 15cm

Load capacity 3t total load

Suspension for uneven ground






The Live-Demonstrator-Concept Lean Sm@rt Factory 2020 at the HMI 2016





“It is not the strongest of the species that survives, nor the most

intelligent that survives. It is the one that is most adaptable to

change.“

Charles Darwin (1809 - 1882), British Naturalist and Geologist

Thank you very much for

your Attention!

On the Tracks of Industry 4.0 – Creating Networked Worlds, Securing the Future


Documents

Industry 4.0 Turning the Vision into Reality Creating Networked …files.messe.de/abstracts/68357_SEW_Soder.pdf · 2016-07-14 · SEW-EURODRIVE - Driving the World Managing Director