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Ready for modular, flexible and networked production
Industry 4.0
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Industry 4.0
Industry 4.0The four stages of industrial development
The Internet of Things (IoT) is generally seen as the next stage of Internet development. Ultimately, this involves the direct communication of physical objects in the everyday milieu (e.g., household appliances, lamps, bicycles) or in the industrial production sector (e.g., machines, workpieces and products) with each other via Internet technology without the need for human intervention. Moreover, Internet-capable end devices and sensors such as smartphones or data glasses make humans a part of this network. In the industrial environment, one speaks of Industry 4.0, or the Industrial Internet of Things (IIoT). Today, about 30 billion devices are expected to be connected to the Internet by 2020.
In Industry 4.0, production meshes with ultra-modern information and communication technology. The driving force of this development is the rapidly increasing digitalization of the economy and society. Digitalization is permanently changing the way future production and processing are carried out in Germany: After steam machines, production lines, electronics and IT, now intelligent factories (the "smart factories") shape the fourth Industrial Revolution.
On the way to intelligent and flexible production
First mechanical weaving loom1784
First production line,slaughterhouse in Cincinnati1870
First programmable logic controller (PLC), Modicon 0841969
1st Industrial Revolution
Through introduction of mechanical production plants using hydro and steam power
2nd Industrial Revolution
Through introduction of mass production using electrical energy
3rd Industrial Revolution
Through use of electronics and IT for increased produc-tion automation
4th Industrial Revolution
Based on Cyber-Physical Systems (CPS)
Degr
ee o
f com
plex
ity
End of 18th century
Start of 20th century
Start of 70s, 20th century
Today Time
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Industry 4.0
• Flexible installation concepts
– Innovative and flexible energy distribution for modular production with the flat cable system podis®
– Pluggable installation of energy and signals with the circular connector system RST®
– Pluggable installation of sensors and actuators with the M8/M12 connector system saris®
• High availability, secure and fast communication solutions wienet
– Ethernet switches
– VPN network router (Internet access for LAN, WLAN or mobile radio)
– VPN server for user-friendly VPN device management
• Secure power supply for the highest availability
– Switching power supplies wipos PS1 and wipos PS3
– Redundancy module wipos R20 for reliable parallel switching of your power supplies
– Uninterruptible power supply wipos UPS
– Overvoltage protector wietap
• Innovative safety controller samos®pro compact with Ethernet interface. Supports ProfiNet, ModbusTCP, EtherCAT and EthernetIP
Wieland Electric and Industry 4.0Wieland Electric offers numerous opportunities
to expand the appropriate infrastructure for realizing customer applications regarding
Industry 4.0.
Remote maintenance
LAN-TO-LAN
VPN PortalWLAN
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Industry 4.0
Mobile router
Machines or plants
Machines or plants
Technician
SMS information
Technician
Machines or plants
All systems on the network!
Communication
Within the context of Industry 4.0, industrial production is increasingly associated with cutting-edge communication technology. This enables the economical combination of high piece counts, individual customer desires and high quality.
For applications in machine engineering and automation technology, high functional reliability and availability of the communication connections gain importance. Guaranteed latency times and stability of the connections, since they directly impact application performance, have a decisive significance.
Wieland Electric offers you numerous solutions for building industrial and VPN networks. You can select how your machines or end devices connect to the Internet securely and reliably. Our mobile radio routers offer you the latest LTE technology for maximum data throughput.
The following products are available to you for reliable, secure and fast communication:
• Ethernet switches
• VPN industrial routers
– Internet access via customer LAN
– Internet access via WLAN
– Internet access via mobile radio
• Heavy duty connectors for Ethernet cabling in the field
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Industry 4.0
Machine safety control with Ethernet
• Connection to vertical communication via Ethernet
• ProfiNet, Modbus TCP, Ethernet IP, EtherCAT
• Remote access possible
By networking intelligent measurement technology in production, data that can be used together with automation solutions for self-optimization, self-configuration and self-diagnosis are available. With this approach, machine statuses can be recorded and monitored from anywhere in the world.
This accomplishes the prerequisites for proactive maintenance and repairs.
Diagnosing system statuses has long been the standard. Industry 4.0 adds a substantial demand for diagnostics. A great deal of the data from system statuses are collected and analyzed centrally. Relocating the data to the cloud is constantly gaining significance thereby. Before all else, the goal is to recognize critical system statuses or worn assemblies promptly. This provides the basis for deliberate maintenance actions or material-friendly allocation of production orders before such actions.
This also applies to the safety-relevant parts of the machine. Ethernet-based communication protocols in the central processor of our innovative safety control samos®pro compact facilitate transfer of the requisite machine data.
Automation and status monitoring
Gerät, z.B.Ethernet-Switch
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Redundante StromversorgungKonzept 1
Stromquelle 1, z.B.PS3 10Awipos
+ -
Stromquelle 1, z.B.PS3 10Awipos
+ -
+ -+
Stromquelle 1, z.B.PS3 10Awipos
Gerät, z.B.SPS-Steuerung
+ -
Redundante StromversorgungKonzept 2
+ -
IN A IN B
OUTGND
Stromquelle 1, z.B.PS3 10Awipos
+ -
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Industry 4.0
Reliable power supply
• Switching power supplies: Redundant parallel switching via redundancy module
• UPS module for uninterruptible power supply
• Consistent double power supply in the Ethernet switches
• Overvoltage protection to increase availability
Flexible production processes in In-dustry 4.0 systems require the highest machine accessibility and availability via the Internet. This is only possible with reliable power supply. Here, different concepts for DC supply can be employed. In the first approach, the devices to be supplied have two different supply possibilities (redun-dancy). In this scenario, supply is from two different power sources. In the second concept, two power supplies switched in parallel through one redundancy module ensure the highest power supply availability.
Pluggable energy and communication
To shape production processes for the high variability and flexibility implied by Industry 4.0, innovative installation solutions for main energy, auxiliary energy and communication are required.
With our system podis® or RST® you lay your flexible conductor rail in the field. Then all modular production units simply dock and draw their electrical energy.
For variable routing of sensor, actuator ad communication lines, Wieland Electric offers many pluggable solutions. Expand your modular heavy duty connector revos flex according to your needs and as needed, feed electrical signals and energy to your modules with one connector.
The saris® connector system, compliant with the M8/M12 standard, brings pluggable sensor and actuator connection to the production line.
Device, e.g. Ethernet switch
Power source 1, e.g. wipos PS3 10 A
Power source 1, e.g.wipos PS3 10 A
Power source 1, e.g.wipos PS3 10 A
Power source 1, e.g.wipos PS3 10 A
Device, e.g. PLC controller
Redundant power supply concept 1
Redundant power supply concept 2
Industry 4.0ready!
www.wieplan.com
wieplan click2buy
wieplan
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3
4 5
CLICK 2BUY
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Industry 4.0
Wieland DIN rail terminal blocksEfficient project design, cabling and labeling
Planning and design are the first essential steps to efficient cabling.
With the new project design software wieplan click2buy and the express assembly service, Wieland Electric simplifies planning and configuring DIN rail terminal blocks while creating true added value. With this software, it only takes a few steps to go from CAE planning to the finished DIN rail terminal block.
wieplan click2buy has an interface to all conventional CAE systems. With its intuitive structure, the software guides the user through product selection and also has a shopping cart function. Wieland customers can immediately determine pricing for the complete product.
With a single click, the product can also be ordered as an individual unit and is delivered ready to install by our express service in 5 days.
To supplement our DIN rail terminal blocks with screw, spring clamp or push-in connection, we offer a comprehensive service portfolio. Our new planning tool wieplan click2buy for planning and configuring DIN rail terminals and our express assembly service for complete modules make working with Wieland DIN rail
terminals easier while creating true added value.
Express delivery service
➔➔ in 5 workdays maximum
Design in CAE system➔➔ Interface to wieplan
Product selection in wieplan➔➔ Simple, intuitive operation
Documentation➔➔ Complete documentation, including 3D data
Immediate pricing➔➔ Online ordering service
wieplan CLICK 2BUY – Plan, assemble & order Features:
• Interface and data exchange with all current CAE systems• Documentation in 2D and 3D formats• Pricing and ordering online• Express delivery service
software
0440.1 MC 05/17
Sales Partner: You can reach us worldwide in more than 70 countries. Find the contact adress at: www.wieland-electric.com
Subject to technical modifications! gesis®, RST®, GST®, GST18®, podis®, samos® and saris® are registered trademarks of Wieland Electric GmbH
GERMANYHeadquarters Wieland Electric GmbH Brennerstraße 10 – 14 96052 Bamberg, GermanyPhone +49 951 9324-0 Fax +49 951 9324-198 [email protected]
USAWieland Electric Inc.North American Headquarters2889 Brighton RoadOakville, Ontario L6H 6C9Phone +1 905 8298414 Fax +1 905 829 413 www.wielandinc.com
CANADAWieland Electric Inc.North American Headquarters2889 Brighton RoadOakville, Ontario L6H 6C9Phone +1 905 8298414 Fax +1 905 829 413 www.wieland-electric.ca
GREAT BRITAINWieland Electric Ltd.Riverside Business Center, Walnut Tree CloseGB Guildford / Surrey GU1 4UGPhone +44 1483 531213Fax +44 1483 [email protected]
FRANCEWieland Electric SARL.Le Cérame, Hall 647, avenue des GenottesCS 48313,95803 Cergy-Pontoise CedexPhone +33 1 30320707Fax +33 1 [email protected]
SPAINWieland Electric S.L.C/ Maria Auxiliadora 2, bajosE-08017 BarcelonaPhone +34 93 2523820Fax +34 93 [email protected]
ITALYWieland Electric S.r.l.Via Edison, 209I-20019 Settimo MilanesePhone +39 02 48 916357Fax +39 02 48 [email protected]
POLANDWieland Electric Sp. z o.o.Św. Antoniego 862-080 SwadzimPhone +48 61 2225400Fax +48 61 [email protected]
BELGIUM & GD LUXEMBOURGATEM-Wieland Electric NVBedrijvenpark De Veert 4B-2830 WillebroekPhone +32 3 8661800Fax +32 3 [email protected]
CHINAWieland Electric TradingUnit 2703 International Soho City 889 Renmin Road, Huang Pu DistrictPRC-Shanghai 200010Phone +86 21 63555833Fax +86 21 63550090info-shanghai@wieland-electric.comwww.wieland-electric.cn
DENMARKWieland Electric A/SVallørækken 26DK-4600 KøgePhone +45 70 266635Fax +45 70 [email protected]
SWITZERLANDWieland Electric AGHarzachstrasse 2bCH-8404 WinterthurPhone +41 52 2352100Fax +41 52 [email protected]
JAPANWieland Electric Co, Ltd.Nisso No. 16 Bldg. 7F3-8-8 Shin-Yokohama, Kohoku-kuYokohama 222-0033Phone +81 45 473 5085Fax +81 45 470 [email protected]
