Industrie 4.0 & Internet of Things Changes · PDF fileSAP MII,PCo SAP ERP SAP WorkManager Supplier E-Commerce SAP Predictive Maintenance & Service © 2015 SAP SE or an SAP affiliate

Industrie 4.0 & Internet of Things Changes Everything

Peter Mravčák SAP Slovensko s.r.o.

© 2015 SAP SE or an SAP affiliate company. All rights reserved. 2 Internal © 2015 SAP SE or an SAP affiliate company. All rights reserved. 2 Customer

Industrie 4.0 – What is it?

…


Industrie 4.0 & Internet of Things

Internet of

Things

Industrie

4.0

Industrie 4.0 represents the opportunity

for manufacturing businesses to reinvent

their processes by leveraging a

confluence of new technologies in the

process of building their products – it

specifically has its roots in a reference to

the 4th industrial revolution

Internet of Things represents the

opportunity available to companies in

leveraging smart, connected, devices

in building, distributing and managing

their products and services for

customers – it will deliver both

efficiency and new methods of

creating value for customers

Industrial Automation “Industrial IoT” / Industry 4.0

“Internet of Things” Smart Devices, Personal Area Networks

Connected Family Connected Car Connected Health


Powering the transformation…

Connect

with billions of

things to gain new

insights

Transform

the way you make

decisions and take

action

Re-imagine

your customer’s

experience


SAP & IoT / Industrie 4.0

UltraLite DB

Event Stream Processor

Business model and/or value added services

R & D

Customer experience

Real-time supply chain

Co-operation in business networks

Employee tools

Responsive connected manufacturing

I4.0/IoT enabled business processes

response/optimisation

SAP HANA IoT platform


Industry 4.0/Industrial IoT Value Chain Transparency, Flexibility, Individualization and Integration are key principles

R&D Sales Manufacturing Aftermarket Service Supply Chain

Smart Data

Track &

Trace

Adaptive

Logistics

Performance based

Contracting

Smart

Products

Digital

Product Memory

Resilient

Production

Energy

Management

Remote Service

Management Predictive

Maintenance


Connected Manufacturing as Nucleus for Industrie 4.0

SAP Perspective

Industrie 4.0 starts with Manufacturing

Pragmatic approach means continuous

improvements of manufacturing

E2E Improvement; Manufacturing is not

isolated

Leverage latest Technologies and IT

capabilities;

Connectivity as an enabler

Consider the human factor and social

changes

New business scenarios/models (e.g.Digital

Object Memory, Products as a Service,

Outcome based Billing, etc.)

Connected Logistics

Digital Object Memory,

Asset Information

Network

Predictive Maintenance,

Product as a Service

Connected

Manufacturing


Context of Industrie 4.0 along Systems & Business Partners

Integration Scenarios

Shop Floor to Top Floor

Machine to Machine

e-commerce Integration

Machine Cloud

Direct Replenishment

…

1

2

3

4

5

6

Service

Provider

E-Commerce Consumer/

customer

4

Machine Layer

SAP Manufacturing

Execution Suite

(ME,MII; PCo)

SAP ERP, PLM, APO

Supplier

1

2

5

3 4

Machine Cloud

3

3


Combined Machine Data & Business Data analytics

OEE & Energy mngt.

Service

Provider

E-Commerce Consumer/

customer

Machine Cloud

Performance Management

ERP

SAP ME / MII


Engineering to Execution

Handling of Engineering Data in SAP PLM (SAP Engineering Control Center)

Handover Engineering Data to Manufacturing leveraging 3D Models (SAP Visual Manufacturing Planner)

Service

Provider

E-Commerce Machine Cloud Consumer/

customer

PLM

ERP

SAP ME / MII


Planning &Scheduling of Production

Production Preparation & Dispatch

Plan to Execution

Service

Provider


customer

ERP

APO

SAP ME / MII


Production Execution with 3D Work Instructions

Manufacturing execution

Service

Provider


customer

ERP

SAP ME / MII


Predictive Maintenance & Service

Predictive Maintenance

Device connectivity

Condition Monitoring

Alert Management

Vibration analysis

Predictive/Machine learning toolset

Rule engine*

Integration to back-end systems

& processes

Product Network

Service

Provider Subcontractor /

Supplier

Maintenance

Manager / Planner /

Supervisor / Worker

Customer

Consumer

Hana Cloud

Platform

Machine Layer

SAP MII,PCo

SAP ERP

SAP WorkManager

Supplier

E-Commerce

SAP Predictive

Maintenance & Service

14 © 2015 SAP SE or an SAP affiliate company. All rights reserved.








Business Networks - Business Processes Beyond Traditional

Boundaries

Shared

Model

Database Global

Equipment

Registry

Business Partner

Network Services

Service Bulletins,

Recalls & Warranty Manage

Equipment as a Service

Usage based

Design Enhancements

Quality, Inspection

& Calibration

Results Sharing

MRO Visual

Spare Parts content

Job Catalogue & Task Lists

Visual Work Instructions

Visual audit and

name plate recognition

Analyse Equipment

performance

Business Context

for Predictive Maintenance

Collaborative work execution

& results sharing


Product Network

SAP Asset Information Network

Ariba

Fieldglass

Integration between manufacturer

and business partners

Outsourcing / External processing

Active Subcontracting

Vendor Managed Inventory

Tracking & Tracing (Genealogy, QM, Documents, Certificates,

Process Parameters, EAM instructions

etc.)

Product Network Machine Cloud

Service

Provider Subcontractor /

Supplier

Plant Manager / Planner

/ Supervisor / Quality

operator / Worker

Customer

Consumer

Hana Cloud

Platform

Machine Layer

SAP Manufacturing

Execution Suite

SAP ERP, S4/HANA

SAP PLM

Supplier

E-Commerce


SAP Predictive

Maintenance

& Service

Condition Monitoring Alerting

Vibration Analysis Predictions

SAP Connected

Manufacturing (Smart

Factory) Real-time shop floor visibility

Intelligent one piece production

SAP Asset

Intelligence Network

Up to date service documentation

Spare parts / Replacement

Performance Benchmarking

Manufacturer Asset Operator

SAP Digital Transformation IoT Enablement of Existing M2M Systems and Processes

Service

Technician

Ariba

Fieldglass

Concur

Connected policing

Connected healthcare

Connected cities Connected home

Connected car

Connected family

I4.0/IoT will touch almost every aspect of life & business

Connected retail

Connected asset management

Responsive supply

chains

Connected logistics

Predictive maintenance

Connected buildings


What is Your Road Map?

Maturity vs. internal Strategy

Use case(s)

Use case(s) Identification

PoC ?

Business case (ROI/TCO, …)

Build vs Buy

I4.0/IoT platform(s) vs. Apps/Solutions

We can help you along your roadmap

Thank you! Peter Mravčák

Presales Solution Architect

SAP Slovensko s.r.o.

[email protected]

© 2015 SAP SE or an SAP affiliate company. All rights reserved. 29 Internal

SAP‘s involvement in Industrie 4.0 initiatives

German Plattform Industrie 4.0

Industrial Internet Consortium (IIC)

Other SAP activities and memberships

Consortia & Organizations Standardization

Leading Body Minister Gabriel, Minister Wanka, Siemens, Telekom,…

Bernd Leukert

Working Group Standardization

WG Research

WG Security

WG Legal

WG Education

Steering Committee Dr. Hans Joerg Stotz

Steering Committee Dr. Tanja Rueckert

WG Technology

WG Architecture

WG Stanards

WG Security

…

Activities close to market e.g. Testbeds

Testbeds

(planned)

Industrie du Futur (France)

Made in China 2025

Alliance for IoT Innovation (EU)

German-Austrian Working Group …

Intl. Electrotechnical Commission (IEC) Market Strategy Board Bernd Leukert

W3C

OPC Foundation Board of Directors Veronika Schmid-Lutz

Object Management Group (OMG) Board of Directors Mark Crawford

OASIS Steering Committee Sanjay Patil

Cloud Foundry Foundation Board Sanjay Patil