Industrial Thermocouples & RTDs - Gilson Eng · Industrial Thermocouples & RTDs In most process applications the temperature sensor is inserted into a thermowell or protection tube

Industrial Thermocouples & RTDsIn most process applications the temperature sensor is inserted into a thermowell orprotection tube. This protects the sensor from its environment and facilitates easy removaland replacement. These assemblies generally consist of a head, nipple-union-nippleand thermowell. Smart industrial thermocouples and RTDs are available in virtually anycalibration and resistance temperature coefficient.

HeadsSmart Sensors can provide a head for virtually any process application. From our ruggedexplosion proof head used in hazardous locations to our water resistant head that providesa weather tight seal or our plastic design that can withstand caustic wash downs for CIPand sanitary applications. These heads are available in Cast Aluminum, Stainless Steel,Cast Iron and plastic. The conventional threaded type and the new flip-top threadlessdesign are available for your convenience. All metal heads can accept either a sensorterminal block or a DIN size temperature transmitter.

ThermowellsProper temperature element protection starts with the selection of the thermowell orprotection tube. Conditions that influence the selection, include the temperature, pressure,flow velocity, pipe size, insertion length and the process environment and medium. Avariety of materials and process connections are available for both thermowells andprotection tubes. All metallic wells are constructed in strict compliance with ASTM andANSI specifications. For higher temperatures ceramic protection tubes are available.Fluid flowing by a thermowell forms a turbulent wake that has a defined frequency. Thethermowell must have adequate stiffness so its natural frequency is greater than thewake frequency. Let Smart Sensors help you design your well around your processconditions. Free velocity calculations are a phone call away. Smart Sensors completefamily of bar stock wells and protection tubes can provide safe and reliable protectionfor any process environment.

Miniature Thermocouples & RTDsMiniature thermocouples and RTDs are generally used where thermowells are notnecessary and are commonly found in pilot plants, research and development, furnace,and OEM applications. Thermocouple constructions with diameters as small as .010inches are available with grounded and ungrounded measuring junctions. All miniaturecalibrations can be provided with flexible leads and a variety of connector terminations..

Temperature Transmitters and IndicatorsTransmitter can accept an input from thermocouples or RTDs and produce an analog ordigital output. All outputs are linear with temperature. The instrument can be programmedusing software (easily downloaded to your personal computer) or a common handheldprogramming device. A five year warranty is standard on all transmitters. Hand held andpanel mountable digital thermocouple indicators have large displays and accuraciesnormally found in instruments three times more expensive.

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Safe and Accurate Solutionsfor Difficult Process Applications

Temperature Measurement...the Right Way!

© 2004 Smart Sensors • 1920 Aldine Western • Houston, TX 77038 • Phone: 281-272-5333 • Fax: 281-272-5332

Table of Contents

PRODUCT CATALOG

RTDs, Thermocouples, Thermowells and Instruments ............................ Tab/Section A

Industrial RTDs ................................................................................................................................. A-1Industrial Thermocouples .................................................................................................................. A-2Remote Mounted Sensors – Type 1340 ............................................................................................... A-3Field Adjustable RTDs and Thermocouples ........................................................................................... A-4Unprotected Thermocouples .............................................................................................................. A-4Connection Heads ............................................................................................................................ A-5Terminal Blocks and Extensions .......................................................................................................... A-7Industrial Assemblies

Threaded Wells .......................................................................................................................... A-8Flanged Wells .......................................................................................................................... A-11Van Stone Wells ....................................................................................................................... A-14Weld-In Wells .......................................................................................................................... A-15Socket Wells ............................................................................................................................ A-16Sanitary Wells .......................................................................................................................... A-19Pipe Wells ............................................................................................................................... A-20

High Temperature Assemblies ........................................................................................................... A-23General Purpose Sensors – Type 1440, Type 1443, and Type 1445 ..................................................... A-24Multiple Sensor Assemblies – Type 2020, Type 2030, Type 2040, and Type 2050 ................................. A-25Smart Thermocouples and RTDs

Smart Thermocouple – Type 1100 ............................................................................................. A-26Smart Thermocouple with Flexible Leads – Type 1200 .................................................................. A-27Smart RTD – Type 1150 ............................................................................................................ A-28Smart RTD with Flexible Leads – Type 1250 ................................................................................ A-29

Sensor Connectors ......................................................................................................................... A-30Sensor Accessories ......................................................................................................................... A-31Thermocouple Wire ........................................................................................................................ A-32Transmitters

Programmable Two-wire Transmitter – Type PT ............................................................................ A-33Programmable and Fixed Range – Type LCR and LCS .................................................................... A-34Hart® Programmable – Type HC ............................................................................................... A-35Sensor Isolation Compensation ................................................................................................ A-36

Specialty Sensors .................................................................................. Tab/Section B

Surface SensorsElectric Trace Sensor – Type 1500 and 1500R ............................................................................... B-1Pipe Clamp – Type 1550 ............................................................................................................ B-2Washer Thermocouple – Type 1310 ............................................................................................. B-2Tubeskin Thermocouples – Type 1510 and 1520 ........................................................................... B-3Oil Seal – Type 1312 and Type 1314 .......................................................................................... B-4Heavy Duty Industrial Magnet Thermocouple – Type 1280 .............................................................. B-4Handheld Sensors ...................................................................................................................... B-5Options Index ........................................................................................................................... B-6

Smart Sanitary Sensors - Product Bulletin .......................................................................................... InsertGeneral SpecificationsType CIP-GP and Type CIP-PROType CIP-FR and Type CIP-MINI

TECHNICAL REFERENCE MANUAL ........................................................... Tab/Section C


Industrial RTDs

Industrial RTDsAll RTDs are 100% tested to insure that the accuracy and the continuity of the product have not been affected by the manufacturing process.The standard sheath material on all RTDs specified in this section is 316SS. Other sheath materials and coatings are available. Specify usingmodel 1150 on page A-28. Elements are either thin film or wire wound, depending on the style RTD selected. Thin film elements are used inall constructions unless otherwise specified. Each RTD is supplied with a heavy duty spring.

Standard RTD Specifications:Element Material: PlatinumElement Type: 100 ohms @ 0°C,

.00385 DIN CurveRTD Type: Three wire (Color code red,

red, white)Accuracy: Per ASTM E1137, Grade B

To determine tolerance, usethe following:

Grade A = (±) = 0.13 + (0.0017 [t] )°CGrade B = (±) = 0.25 + (0.0042 [t] )°C(where t =value of temperature without regard to sign.)

Design Types:PO -- This design uses nickel clad copper lead wire insulated with Teflon®. Maximum upper temperature rating of 500°F.

PH -- Our high temperature version can be used up to 900°F, and uses fiberglass leads.

PM -- Heavy duty applications is where this style should be specified. It is suited for temperatures up to 1100°F. Mineral insulated cable isused for this type RTD. Can be used in cryogenic applications at temperatures down to minus 200°F.

RC -- 10 Ohm copper @ 25°C (SAMA) Color code: red, red, green.

RN -- 120 Ohm nickel @ 0°C (Edison #7) Color code: red, red, black.

Note:1. Length determined by assembly when used in well or protection tube. Specify length only for replacement elements. To determine the length for replace

ment RTD’s use the following formula: U Length of well + T Length + A Length + 1" = Sensor length (See pages A-8 – A-23 for description of U, T & Alengths)

18 = 1/8"316 = 3/16"14 = 1/4"38 = 3/8"

S = SingleD = Dual

TW = 2 WireFW = 4 WireGA = Grade AHV = High Vibration (PM)CR = Cryogenic (PM)

(Inches)POPHPMRCRN

Type OD Elements Length1 Sheath Material Options

R = 316SSA = Alloy 600

To order: Indicate the code letter or value for each specification criteria below.

Two Wire Three Wire (Standard) Four Wire

A-1


Industrial Thermocouples

M.I. Cable Thermocouple ElementsAll industrial thermocouples are manufactured using a high purity mineral oxide insulation and a metallic sheath. The standard sheath materialunless otherwise noted is 316 SS. The ODs found in this section are those that are typically used when an element is housed in a well orprotection tube. If other ODs are required, refer to Type 1100 on page A-26. Each industrial thermocouple is supplied with a heavy dutyspring.

316 = 3/16"14 = 1/4"516 = 5/16"38 = 3/8"

G = GroundedU = UngroundedE = ExposedDG = Dual GroundedDU = Dual UngroundedDE = Dual Exposed

P - 304SSR - 316SSQ - 310SSA - Alloy 600

(Inches)J = Iron Constantan®K = Chromel® Alumel®T = Copper Constantan®E = Chromel® Constantan®N = Nicrosil® Nisil®

Calibration1 OD Junction Sheath Length2

Notes:1. For Special Limits repeat calibration code i.e. JJ.2. Length determined by assembly when used in a well. For replacement thermocouples use the following formula:

U Length of well + T Length + A Length + 1"= Sensor Length. (See pages A-8 – A-23 for description of U, T & A lengths.)3. Other Sheath Materials available - consult factory.4. Use S prefix in front of calibration code to designate Smart Stuff option. See page A-36.

To Order: For elements used in wells or protection tubes, indicate the code letter or value for each specification criteria below.

Example: A replacement thermocouple with these specifications: Iron/Constantan®, .250" OD, grounded measuring junction,with a 316SS sheath, and 12" long would have the order code: J14GR12

A-2


Remote Mounted Sensors

Head Type Sensor Type Calibration OD Junction Sheath Length Sheath Material Lead Length Lead Wire Options

(inches) (inches)

To order: Indicate the code letter or value for each requirement.

1340

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallicof metallicof metallicof metallicof metallicheads, heads, heads, heads, heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX) t) t) t) t) to add a corrosion resistanto add a corrosion resistanto add a corrosion resistanto add a corrosion resistanto add a corrosion resistantepoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating. ForForForForFordetailed description detailed description detailed description detailed description detailed description and ordering and ordering and ordering and ordering and ordering of heads seeof heads seeof heads seeof heads seeof heads seepages pages pages pages pages A-5 and A-6A-5 and A-6A-5 and A-6A-5 and A-6A-5 and A-6.....

HEAD TYPE0 No HeadCA Cast AluminumCI Cast IronCSS Cast Stainless SteelLCA Large Cast AluminumPP Polypropylene (black)PPS Polypropylene SanitaryFTA Flip Top AluminumFTP Flip Top Poly (white)EPA Explosion Proof AluminumEPS Explosion Proof Stainless SteelEHA Explosion Proof AluminumEHI Explosion Proof Iron

SENSOR

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to 1100° FStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmPlatinum / .00385 AlPlatinum / .00385 AlPlatinum / .00385 AlPlatinum / .00385 AlPlatinum / .00385 Alphaphaphaphapha. For special limits. For special limits. For special limits. For special limits. For special limitson thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,i.e. JJ. For Smart Stuff sensors use S prefixi.e. JJ. For Smart Stuff sensors use S prefixi.e. JJ. For Smart Stuff sensors use S prefixi.e. JJ. For Smart Stuff sensors use S prefixi.e. JJ. For Smart Stuff sensors use S prefixin front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.

Sensor OD18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"

Sensor JunctionG GroundedU UngroundedE ExposedDG Dual GroundedDU Dual UngroundedDE Dual ExposedS Single RTDD Dual RTD

Sensor Sheath MaterialsP 304SSR 316SSQ 310SSA Alloy 600Standard Sheath Material is 316SS.

Lead WireF FiberglassT Teflon®P PVCPS PVC ShieldedMF Multi Strand (flexible) FiberglassMT Multi Strand (flexible) Teflon®

OPTIONS

Sensor OptionsA Armor (Stainless Steel)AP Armor with PVC JacketCG12 Cond. Grip, 1/2" NPTSS18 Adj SS Comp Fitting 1/8" NPT*SS14 Adj SS Comp Fitting 1/4" NPT*SS12 Adj SS Comp Fitting 1/2" NPT*BR18 Adj Brass Comp Fitting 1/8" NPT*BR14 Adj Brass Comp Fitting 1/4" NPT*BR12 Adj Brass Comp Fitting 1/2" NPT*VH Vent hole for fittings. Insert following fitting

part number.TA Tube on Armor, 1/4" OD x 2" longSA12 Spring Assembly with Hex Fitting, 1/2" NPTSB Stainless Steel Overbraid on Lead WireHV High Vibration RTD (PM only)CR Cryogenic RTD (PM only)CT Compensated Terminals (EHA/EHI head only)WP Weld PadTW Two Wire RTDFW Four Wire RTDGA Grade A RTD*Add T after SS or BR for Teflon® Ferrule

Transmitter/Indicator OptionsLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable FMHC Hart® CompatibleProvide Range and Temp F/CTI Temperature Indicator (use with transmitter)See pages A-33 – A36 for additional transmitter information.

Remote Mounted Sensors - Type 1340

Lead Length

Lead Wire

Sheath Length

The 1340 is easily installed, reduces vibration damage to the head and eliminates stocking several different lengths. This versatile design canbe inserted into an existing well or for use in other general purpose applications where a well or protection tube is not required. The exactimmersion depth is not required when inserting in a well. Simply bottom the sensor to the bottom of the well and tighten the optionalcompression fitting. The 1340 allows a reduction in store room lengths due to this flexibility.

The flexible armor leads allows remote mounting of the head in applications where there is a very tight fit. In high temperature thermocoupleapplications it is recommended that sensor connections are in a area that has ambient temperatures below 400 degrees F. The 1340 designallows the head to be mounted remotely an option that can greatly enhance the accuracy of the measurement.

1.2" Transition.375" OD

OptionalComp. Fitting

A-3


Field Adjustable Sensors/ Unprotected Thermocouples

Field Adjustable Thermocouples and RTDsToday’s high inventory costs plus the need for quick turnaround onplant maintenance projects or the routine replacement of thermo-couples and RTDs dictates the need for standardization.

Now you can standardize on one length sensor for all your tempera-ture requirements. Our Type ATC, APO, and APH sensors are easilycut to length in the field to a minimum of 3 inches long. The remov-able grommet is easily reinserted into the sheath and protects theleads from abrasion and provides some mechanical relief. Alladjustable sensors are also supplied with a heavy duty spring.

Field adjustable thermocouples and RTDs may be ordered as a “PAK”option. PAKs include a tube cutter, extra grommet and spade lugs.

RTD Specifications

Accuracy: Per ASTM E1137 Grade BBulb Type: 100 ohm Platinum 0.00385 DIN CurveWire Type: Teflon® insulated 22 ga. multi-stranded APO;

Fiberglass insulated 22 ga. multi-stranded APHSheath: .250" O.D. 316 stainless steelMaximum Temperature: APO - 500°F; APH - 900°F

Thermocouple Specifications

Accuracy: Standard Limits +.75%Wire Type: Fiberglass insulated 20 ga. solidSheath: .250" O.D. 316 stainless steelMaximum Temperature: 900°F

Unprotected ThermocouplesAt times due to economic reasons, a non-mineral insulated cablethermocouple type is required. Unlike sheathed types these thermo-couples are unprotected from oxidation or chemical attack. Conse-quently their life expectancy is considerably shorter than that of anMI cable design.

T y p eT y p e Cal ibrat ionCal ibrat ion Std. Lengths Std. Lengths Junction Junction Opt ionsOpt ions

PAK

S = SingleD = Dual

18”24”30”36”

APOAPH

T y p eT y p e Std. LengthsStd. Lengths Elements Elements Option Option

PAK

G = GroundedU = UngroundedDG = Dual GroundedDU = DualUngrounded

J = Iron Constantan®K = Chromel® Alumel®T = Copper Constantan®E = Chromel® Constantan®

(Inches)See Table 1 at right

Type Calibration Length

NOTE: “PAK” option consists of a tube cutter, extra grommet and spade lugs.

To order: Indicate the code letter or value for each requirement

See Table 1 at right

To order: Indicate the code letter or value for each specificationcriteria below. Refer to table 1 for “type” and “calibration” options.

Example: Unprotected thermocouple order code: 30-K-14 = Single beaded Chromel® Alumel®, 8 gage, .500" OD, 14" long.

10

15

20

25

30

35

40

45

Type

.150

.250

.500

.153

.187

.250

.550

.197

20

20

14

14

8

8

24

24

Calibration

J, K, T, E

J, K, T, E

J, K, T, E

J, K, T, E

J, K, T, E

J, K, T, E

R & S

R & S

WireGauge

DiametersSingle Dual

Table 1

18”24”30”36”

A-4


Connection Heads

Universal Explosion Proof Heads - Standard

Large Universal Explosion Proof Heads

These standard universal heads are available in polishedCast Aluminum and rugged Cast Iron. The heads arethreaded and come standard with a heavy duty siliconegasket to protect against wind blown rain and dust. Thetemperature rating of the gasket is 600 degrees F. Thegasket provides an excellent weather tight seal and meetsNEMA 4 rating. Its universal construction accepts DIN sizehockey puck temperature transmitters and any terminalblock up to 2 inches in diameter. Standard openings are ½inch NPT process and ¾ inch NPT conduit. A stainlesssteel chain which connects the cap to the body is suppliedwith each head.Order Codes*: CA CA – Cast Aluminum and CICI – Cast Iron

Universal Heads - Standard

When space is not a problem this over-sized, toughaluminum head is the answer. This head has all thestandard features of our Universal heads. The large cavitypromotes faster field wiring connections and consequentlyreduces installation costs.

Order Code*: LCA LCA – Large Cast Aluminum

Large Universal Head

Head housings are available in both cast aluminum and316 stainless steel. The heads are threaded and can acceptDIN size hockey puck temperature transmitters and slightlylarger sized transmitters and any terminal block up to 2inches in diameter. The heads carry both CSA and FMexplosion proof approvals. FM explosion proof ratingallows the head to be used in class I, Division 1, GroupsB,C, & D and Class II, Division 1, Groups E,F & G areas.Heads are also rated for NEMA 4 and NEMA 4X. Standardopenings are ½ inch NPT process and ¾ inch NPT conduit.

Order Codes*: EPAEPA – Explosion Proof AluminumEPSEPS – Explosion Proof Cast Stainless Steel

When space is not a problem this over sized, tough head isthe answer. This head has all the standard features of ourUniversal Explosion Proof heads. Its’ size can accept evenlarger terminal blocks. The large cavity promotes fasterfield wiring connections and consequently reducesinstallation costs. To reduce errors and improve accuracythese heads can accept the TB200 terminal block. Thisblock is available with thermocouple contacts. Standardopenings are ½ inch NPT process and ¾ inch NPTconduit.

Order Codes*: EHA EHA – Explosion Proof AluminumEHI EHI – Explosion Proof Cast Iron

*Note: A corrosion resistant epoxy coating can be applied to all heads on this page to meet NEMA 4X ratings (add X suffix to the order codei.e. EHAX).

A-5


Connection Heads

General Purpose Stainless Steel

Plastic Heads

Flip Top Aluminum

Flip Top Sanitary Head

This Cast Aluminum head has no threads, therefore galling(caused by excessive heat and chemical attack) is elimi-nated. Thread galling may require tools to force the capopen. With the Flip Top design no tools are ever neededto open the cap and inspect or replace the sensor.Stainless hinge hardware and an O ring are standard. Thehead is rated for NEMA 4 and accepts DIN size hockeypuck temperature transmitters and any terminal block up to2 inches in diameter. The cost effective aluminum designis replacing conventional threaded heads in many processplants. Standard openings are ½ inch NPT process and ¾inch NPT conduit.

This FDA approved plastic sanitary head has the samespecifications as the FTA (flip top aluminum) head. It isNEMA 4 rated and accepts standard terminal blocks. Dueto the added RFI protection a metal head provides thishead is not recommended as a housing for field mountedtemperature transmitters. The absence of threads in thecap and body and the FDA approved material make thishead an excellent choice in food processing applications,especially where CIP caustic wash downs are used.Standard openings are ½ inch NPT process and ¾ inchNPT conduit

These high density plastic heads are extremely suitable forconditions that would attack conventional metal housings.The screw cover heads come standard with a neoprenerubber gasket and stainless steel chains and screws.Standard openings are ½ inch NPT process and ¾ inchNPT conduit.

This head has all the same characteristics as our UniversalExplosion Proof stainless steel head except it has noagency approvals for use in hazardous locations. It is veryeffective in food processing areas where other metal headsmay be affected by caustic washdowns and other CIPprocedures. It is also very cost effective in process areaswhere aluminum can’t be used.

Standard openings are ½ inch NPT process and ¾ inchNPT conduit.

Order Code: FTA FTA – Flip Top Aluminum

Order Code: FTSFTS – White Flip Top Sanitary

Order Codes: PPPP – Black PolypropylenePPSPPS – White Polypropylene Sanitary

Order Code: CSS CSS – Cast Stainless Steel

A-6


Terminal Blocks and Extensions

Extensions

Universal Block Block for EHA and EHI Heads

Terminal BlocksOur universal terminal block fits all special purpose and general purpose heads. It is easily field configurable for single or dual sensorapplications and can be used with either thermocouples or RTDs. Its ceramic base protects against elevated temperatures and the brasscontacts make it easy for field wiring. The block used in EHA and EHI explosion proof heads is available with thermocouple contacts.

*Note: For thermocouple contacts insert calibration letter following block part number. This block can be used in a junction box and is available in a onepiece construction with up to 20 points. To order follow the ordering sequence above. i.e. TB220-J is a single terminal block with 20 points for an IronConstantan® thermocouple.

Nipples and unions are constructed of galvanized carbon steel as a standard construction. Adding an S to the end ofthe order code gets you a corrosion resistant stainless steel extension. Standard extension size is 1/2" NPT.

Order Codes:Order Codes:TB102 - Universal Block - Single TCTB103 - Universal Block - Singe RTDTB104 - Universal Block - Dual TCTB106 - Universal Block - Dual RTD

Block Order Codes:Block Order Codes:TB202 - Block - Single TCTB203 - Block - Single RTDTB204 - Block - Dual TCTB206 - Block - Dual RTD

Order Codes:N NippleNS Nipple - Stainless Steel

Order Codes:NU Nipple/UnionNUS Nipple/Union - Stainless Steel

Order Codes:NUN Nipple/Union/NippleNUNS Nipple/Union/Nipple - Stainless

SteelPNUN Pressure Seal in Union - Galva-

nizedPNUNS Pressure Seal in Union - Stainless

Steel

6" Standard Length6" Standard Length3" Standard Length3" Standard Length

A-7


Step-down Threaded Well Assemblies

Transmitter/Indicator OptionsLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable FMHC Hart® CompatibleProvide Range and Temp F/CSee pages A-33 – A36 for additionaltransmitter information.

TI Temperature Indicator(use with transmitter)

Sensor OptionsS Smart StuffGA Grade A RTDTW Two Wire RTDFW Four Wire RTDHV High Vibration RTD (PM only)CR Cryogenic RTD (PM only)CT Compensated Terminals

(EHA/EHI head only)

AO Alumina Oxide CoatingHT Hydrostatic Testing to

10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® CoatingTF Teflon® Coating

OPTIONS

Head Type Extension A Length Well Type U Length Well Material T Length Sensor Type Options

(inches) (inches) Calibration OD Junction Sheath

To order: To specify a complete assembly, indicate the code letter or value for each requirement. To order a well only, fill inonly the boxes in brackets. Add a nipple or nipple-union-nipple to a well by including the extension code and “A” length inaddition to the well codes.

EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee pSee pSee pSee pSee page A-7 for addi t ioage A-7 for addi t ioage A-7 for addi t ioage A-7 for addi t ioage A-7 for addi t ional information.nal information.nal information.nal information.nal information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.For detailed description For detailed description For detailed description For detailed description For detailed description and ordering and ordering and ordering and ordering and ordering of heads see pageof heads see pageof heads see pageof heads see pageof heads see pages A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.

HEAD TYPE0 No HeadCA Cast AluminumCI Cast IronCSS Cast Stainless SteelLCA Large Cast AluminumPP Polypropylene (Black)PPS Polypropylene Sanitary

SENSOR TYPE

Sensor CalibrationJ Iron Constantan®K Chromel® AlumelT Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to 1100° FStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmPlatinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. For special limitsFor special limitsFor special limitsFor special limitsFor special limitson thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,i.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensorsssss use S prefix use S prefix use S prefix use S prefix use S prefixin front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.

Sensor OD18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL

A

T(1.75 std.)

U

Type Process NPT OD1 OD2

SR 1/2" 5/8" 1/2"

SR0 3/4" 3/4" 1/2"

SR1 1" 7/8" 1/2"

SR2 1 1/4" 1 1/4" 7/8"

SR3 1 1/2" 1 1/2" 1 1/8"

Well Materials – For other materials, see page B-6.

A Alloy 600AA Alloy 20B Hastelloy® BC Hastelloy® CD 321SSF 347SSH 446SSI Alloy 800LP Low Carbon 304SSLR Low Carbon 316SS

Well Type

FTA Flip Top AluminumFTP Flip Top Poly (white)EPA Explosion Proof

AluminumEPS Explosion Proof

Stainless SteelEHA Explosion Proof AlumEHI Explosion Proof Iron

SensorOD

OD 1

OD 2

2 1/2".260bore

1/4"

M Monel® 400N NickelP 304SSQ 310SSR 316SSS Carbon SteelT Teflon®V Alloy 825W Alloy 601Y Brass

NPTProcess

Connection

VC Velocity CalculationsRB .130 BoreWB .385 BoreBC Brass Plug and ChainSC SS Plug and ChainIf other than .385 Bore is required, specifybore size.

Thermowell Options

A-8

Options


Straight Threaded Well Assemblies



EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee page See page See page See page See page A-7 for aA-7 for aA-7 for aA-7 for aA-7 for addi t ional information.ddi t ional information.ddi t ional information.ddi t ional information.ddi t ional information.

Add X to the end of the order codeAdd X to the end of the order codeAdd X to the end of the order codeAdd X to the end of the order codeAdd X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX (i.e. EHAX (i.e. EHAX (i.e. EHAX (i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.For detailed description For detailed description For detailed description For detailed description For detailed description and ordering and ordering and ordering and ordering and ordering of heads see paof heads see paof heads see paof heads see paof heads see pages A-5 and A-6.ges A-5 and A-6.ges A-5 and A-6.ges A-5 and A-6.ges A-5 and A-6.


SENSOR TYPE

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to 1100° FStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmPlatinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. For special limitsFor special limitsFor special limitsFor special limitsFor special limitson thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,i.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensorsssss use S prefix use S prefix use S prefix use S prefix use S prefixin front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.

Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL

A

U

Type Process NPT OD1

SS 1/2" .680

SS0 3/4" 3/4"SS1 1" 7/8"SS2 1 1/4" 1 1/4"

SS3 1 1/2" 1 1/2"



Well Type



Stainless SteelEHA Explosion Proof AlumEHI Explosion Proof Iron

SensorOD

OD 1

1/4"

.260bore

NPTProcess

Connection



T(1.75 std.)


TI Temperature Indicator(use with transmitter)


(EHA/EHI head only)


10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® Coating

OPTIONS

TF Teflon® CoatingVC Velocity CalculationsWB .385 BoreBC Brass Plug and ChainSC SS Plug and ChainIf other than .385 Bore is required, specifybore size.

Thermowell Options

A-9

Options


Tapered Threaded Well Assemblies



EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee pageSee pageSee pageSee pageSee page A-7 for addi t ional information. A-7 for addi t ional information. A-7 for addi t ional information. A-7 for addi t ional information. A-7 for addi t ional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.For detailed description For detailed description For detailed description For detailed description For detailed description and ordering and ordering and ordering and ordering and ordering of heads see pagesof heads see pagesof heads see pagesof heads see pagesof heads see pages A-5 and A-6. A-5 and A-6. A-5 and A-6. A-5 and A-6. A-5 and A-6.


SENSOR TYPE

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to

900° FPM Heavy Duty RTD to

1100° FStandard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100ohm Platinum / .00385 Alpha. ohm Platinum / .00385 Alpha. ohm Platinum / .00385 Alpha. ohm Platinum / .00385 Alpha. ohm Platinum / .00385 Alpha. ForForForForForspecial limits on thermocouples, repeatspecial limits on thermocouples, repeatspecial limits on thermocouples, repeatspecial limits on thermocouples, repeatspecial limits on thermocouples, repeatcalibration code, i.e. JJ. For Smart Stuffcalibration code, i.e. JJ. For Smart Stuffcalibration code, i.e. JJ. For Smart Stuffcalibration code, i.e. JJ. For Smart Stuffcalibration code, i.e. JJ. For Smart Stuffsensorsensorsensorsensorsensorsssss use S prefix in front of use S prefix in front of use S prefix in front of use S prefix in front of use S prefix in front ofcalibration code.calibration code.calibration code.calibration code.calibration code.

Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL

A

U

Type Process NPT OD1 OD2

ST 1/2" .680 5/8"

ST0 3/4" 7/8" 5/8"

ST1 1" 1 1/16" 5/8"

ST2 1 1/4" 1 3/8" 7/8"

ST3 1 1/2" 1 5/8" 1 1/8"


A Alloy 600AA Alloy 20B Hastelloy® BC Hastelloy® CD 321SSF 347SSH 446SSI Alloy 800

Well Type



Stainless SteelEHA Explosion Proof AluminumEHI Explosion Proof Iron

SensorOD

OD 1

OD 2


.260bore

1/4"

LP Low Carbon 304SSLR Low Carbon 316SSM Monel® 400N NickelP 304SSQ 310SSR 316SSS Carbon Steel

NPTProcess

Connection


TI Temperature Indicator (usewith transmitter)


(EHA/EHI head only)


10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® Coating

OPTIONS

TF Teflon® CoatingVC Velocity CalculationsWB .385 BoreBC Brass Plug and ChainSC SS Plug and ChainIf other than .385 Bore is required, specifybore size.

T(1.75 std.)

T Teflon®V Alloy 825W Alloy 601Y Brass

Thermowell Options

A-10

Options


Step Down Flanged Well Assemblies

Head Type Extension A Length Well Type U Length Well Material T Length Sensor Type Flange Options

(inches) (inches) Calibration OD Junction Sheath Size Rating Type

EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee pagSee pagSee pagSee pagSee page A-7 for ade A-7 for ade A-7 for ade A-7 for ade A-7 for additional information.ditional information.ditional information.ditional information.ditional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailed descriptionFor detailed descriptionFor detailed descriptionFor detailed descriptionFor detailed descriptionand ordering and ordering and ordering and ordering and ordering of heads see pages of heads see pages of heads see pages of heads see pages of heads see pages A-5 and A-6.A-5 and A-6.A-5 and A-6.A-5 and A-6.A-5 and A-6.

HEAD TYPE0 No HeadCA Cast AluminumCI Cast IronCSS Cast Stainless SteelLCA Large Cast AluminumPP Polypropylene (Black)PPS Polypropylene SanitaryFTA Flip Top Aluminum

SENSOR TYPE

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to

1100° FStandard RTD is a three-wireStandard RTD is a three-wireStandard RTD is a three-wireStandard RTD is a three-wireStandard RTD is a three-wire100 ohm Platinum / .00385100 ohm Platinum / .00385100 ohm Platinum / .00385100 ohm Platinum / .00385100 ohm Platinum / .00385Alpha. For special limits onAlpha. For special limits onAlpha. For special limits onAlpha. For special limits onAlpha. For special limits onthermocouples, repeatthermocouples, repeatthermocouples, repeatthermocouples, repeatthermocouples, repeatcalibration code, i.e. JJ. Forcalibration code, i.e. JJ. Forcalibration code, i.e. JJ. Forcalibration code, i.e. JJ. Forcalibration code, i.e. JJ. ForSmart Stuff sensors use S prefixSmart Stuff sensors use S prefixSmart Stuff sensors use S prefixSmart Stuff sensors use S prefixSmart Stuff sensors use S prefixin front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.

Sensor OD18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL - TYPE FR

A

U



Flange Size1"1 1/2"2"3"4"

FTP Flip Top Poly (white)EPA Explosion Proof



Sensor OD

3/4"

1/2"

Flange Rating1502003004006009001500

Flange TypeRF Raised FaceFF Flat FaceRTJ Ring Type Joint

FR

Transmitter/Indicator OptionsLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable FMHC Hart® CompatibleProvide Range and Temp F/CSee pages A-33 – A36 for additional transmitterinformation.

TI Temperature Indicator (use withtransmitter)


(EHA/EHI head only)

OPTIONS

AO Alumina Oxide CoatingFP Full Penetration WeldHT Hydrostatic Testing to 10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® CoatingTF Teflon® Coating

TS Tantalum SheathVC Velocity CalculationsRB .130 BoreWB .385 BoreBC Brass Plug and ChainSC SS Plug and ChainIf other than .385 Bore is required,specify bore size.

1/4"

.260bore

Weld


Thermowell Options

T(2.25 std.)

2 1/2"


A-11

Options


Straight Flanged Well Assemblies

EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee pageSee pageSee pageSee pageSee page A-7 for additiona A-7 for additiona A-7 for additiona A-7 for additiona A-7 for additional information.l information.l information.l information.l information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For dFor dFor dFor dFor detailedetailedetailedetailedetaileddescription description description description description and ordering and ordering and ordering and ordering and ordering of heads see pages A-5 and A-6.of heads see pages A-5 and A-6.of heads see pages A-5 and A-6.of heads see pages A-5 and A-6.of heads see pages A-5 and A-6.


SENSOR TYPE


1100° FStandard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100ohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forspecial limits on thermocouples,special limits on thermocouples,special limits on thermocouples,special limits on thermocouples,special limits on thermocouples,repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.For Smart Stuff sensors use S prefixFor Smart Stuff sensors use S prefixFor Smart Stuff sensors use S prefixFor Smart Stuff sensors use S prefixFor Smart Stuff sensors use S prefixin front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.

Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL - TYPE FS

A

U




FTA Flip Top AluminumFTP Flip Top Poly (white)EPA Explosion Proof AluminumEPS Explosion Proof Stainless SteelEHA Explosion Proof AluminumEHI Explosion Proof Iron

Sensor OD

3/4"

Flange Rating150200300400


6009001500



FS


1/4"

.260bore

Weld

T(2.25 std.)


Transmitter/Indicator OptionsLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable FMHC Hart® CompatibleProvide Range and Temp F/CSee pages A-33 – A36 for additional transmitterinformation.TI Temperature Indicator (use with

transmitter)


(EHA/EHI head only)

OPTIONS

AO Alumina Oxide CoatingFP Full Penetration WeldHT Hydrostatic Testing to 10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® CoatingTF Teflon® Coating

TS Tantalum SheathVC Velocity CalculationsBC Brass Plug and ChainSC SS Plug and ChainWB .385 BoreIf other than .385 Bore is required,specify bore size.

Thermowell Options

A-12

Options


Tapered Flanged Well Assemblies

EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee page See page See page See page See page A-7 for adA-7 for adA-7 for adA-7 for adA-7 for additional information.ditional information.ditional information.ditional information.ditional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.For detailed description For detailed description For detailed description For detailed description For detailed description and ordering and ordering and ordering and ordering and ordering of heads see pageof heads see pageof heads see pageof heads see pageof heads see pages A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.


SENSOR TYPE



Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL - TYPE FT

A

U



Flange Size1" *1 1/2"2"3"4"


Sensor OD

1 1/16"

5/8"



6009001500


transmitter)


(EHA/EHI head only)

OPTIONS

AO Alumina Oxide CoatingFP Full Penetration WeldHT Hydrostatic Testing to 10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® CoatingTF Teflon® CoatingTS Tantalum Sheath

VC Velocity CalculationsBC Brass Plug and ChainSC SS Plug and ChainWB .385 BoreIf other than .385 Bore is required,specify bore size.

Thermowell Options




FT

1/4"

.260bore

Weld

T(2.25 std.)


*Major OD is 7/8" for f lange sizes 1" and smaller*Major OD is 7/8" for f lange sizes 1" and smaller*Major OD is 7/8" for f lange sizes 1" and smaller*Major OD is 7/8" for f lange sizes 1" and smaller*Major OD is 7/8" for f lange sizes 1" and smaller.....

A-13

Options


Van Stone Well Assemblies

Head Type Extension A Length Well Type U Length Well Material T Length Sensor Type


EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee pageSee pageSee pageSee pageSee page A-7A-7A-7A-7A-7 f f f f for additional information.or additional information.or additional information.or additional information.or additional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailedFor detailedFor detailedFor detailedFor detaileddescription description description description description and ordering and ordering and ordering and ordering and ordering of heads see pagesof heads see pagesof heads see pagesof heads see pagesof heads see pages A-5 and A-6. A-5 and A-6. A-5 and A-6. A-5 and A-6. A-5 and A-6.


SENSOR TYPE



Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL

A

U




Sensor OD

3/4"

3/8 "

R

P

Type Pipe Size Actual Raised FaceNominal Dia. (P) Dia. (R)

VS1 1 1.315 2"

VS3 1 1/2 1.900 2 7/8"


1/4"

.260bore

3/4"


transmitter)


(EHA/EHI head only)

OPTIONS

AO Alumina Oxide CoatingHT Hydrostatic Testing to 10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® CoatingTF Teflon® Coating

TS Tantalum SheathVC Velocity CalculationsBC Brass Plug and ChainSC SS Plug and ChainWB .385 BoreIf other than .385 Bore is required,specify bore size.

Thermowell Options

T(2.25 std.)


A-14

Options


Weld in Well Assemblies

EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee pageSee pageSee pageSee pageSee page A-7 for A-7 for A-7 for A-7 for A-7 for additional information.additional information.additional information.additional information.additional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailedFor detailedFor detailedFor detailedFor detaileddescription description description description description and ordering and ordering and ordering and ordering and ordering of heads see pageof heads see pageof heads see pageof heads see pageof heads see pages A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.


SENSOR TYPE


1100° FStandard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.For special limits onFor special limits onFor special limits onFor special limits onFor special limits onthermocouples, repeat calibrationthermocouples, repeat calibrationthermocouples, repeat calibrationthermocouples, repeat calibrationthermocouples, repeat calibrationcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffsensors use S prefix in front ofsensors use S prefix in front ofsensors use S prefix in front ofsensors use S prefix in front ofsensors use S prefix in front ofcalibration code.calibration code.calibration code.calibration code.calibration code.

Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL

A

U




Sensor OD

Type Pipe Size ActualNominal Diameter (P)

WD0 3/4" 1.050

WD1 1" 1.315

WD2 1 1/2" 1.900

P




1/4"

.260Bore

5/8"

T(1.75 std.)





(EHA/EHI head only)

OPTIONS



Thermowell Options

DD F5FF F9BB F11CC F22LL F91

A-15

Options


Step Down Socket Well Assemblies

EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee page A-7 for additional iSee page A-7 for additional iSee page A-7 for additional iSee page A-7 for additional iSee page A-7 for additional information.nformation.nformation.nformation.nformation.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailedFor detailedFor detailedFor detailedFor detaileddescription description description description description and ordering and ordering and ordering and ordering and ordering of heads see pagof heads see pagof heads see pagof heads see pagof heads see pages A-5 and A-6.es A-5 and A-6.es A-5 and A-6.es A-5 and A-6.es A-5 and A-6.


SENSOR TYPE



Sensor OD18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"

Sensor JunctionG GroundedU UngroundedE ExposedDG Dual GroundedDU Dual UngroundedDE Dual ExposedS Single RTDD Dual RTDSensor Sheath MaterialsP 304SSR 316SSQ 310SSA Alloy 600Standard Sheath Material is 316SS.

THERMOWELL

A

UA Alloy 600AA Alloy 20B Hastelloy® BC Hastelloy® CD 321SSF 347SSH 446SSI Alloy 800LP Low Carbon 304SSLR Low Carbon 316SS



Sensor OD

Type Pipe Size Actual ODNominal Diameter (P)

SWR0 3/4" 1.050 3/4"

SWR1 1" 1.315 7/8"

P

2"

OD

1/2"




.260Bore

1/4"


T(1.75 std.)




(EHA/EHI head only)

OPTIONS


VC Velocity CalculationsBC Brass Plug and ChainSC SS Plug and ChainRB .130 BoreWB .385 BoreIf other than .385 Bore is required,specify bore size.

Thermowell Options

A-16

Options


Straight Socket Well Assemblies



EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee pagSee pagSee pagSee pagSee page A-7 for ae A-7 for ae A-7 for ae A-7 for ae A-7 for additional information.dditional information.dditional information.dditional information.dditional information.

SENSOR TYPE



Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL

A

U



Sensor OD

Type Pipe Size Actual Dimensions inNominal Diameter (P) Inches (OD 1)

SWS0 3/4" 1.050 3/4"

SWS1 1" 1.315 7/8"


1/4"

.260bore

OD1

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX,(i.e. EHAX,(i.e. EHAX,(i.e. EHAX,(i.e. EHAX,))))) to add a to add a to add a to add a to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailedFor detailedFor detailedFor detailedFor detaileddescription description description description description and ordering and ordering and ordering and ordering and ordering of heads see pages of heads see pages of heads see pages of heads see pages of heads see pages A-5 and A-6.A-5 and A-6.A-5 and A-6.A-5 and A-6.A-5 and A-6.



PT

(1.75std.)




(EHA/EHI head only)

OPTIONS



Thermowell Options


A-17

Options


Tapered Socket Well Assemblies

EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSeSeSeSeSee page A-7 for additional information.e page A-7 for additional information.e page A-7 for additional information.e page A-7 for additional information.e page A-7 for additional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads,of metallic heads,of metallic heads,of metallic heads,of metallic heads,(i.e. EHAX, to add a(i.e. EHAX, to add a(i.e. EHAX, to add a(i.e. EHAX, to add a(i.e. EHAX, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailedFor detailedFor detailedFor detailedFor detaileddescription description description description description and ordering and ordering and ordering and ordering and ordering of heads see pageof heads see pageof heads see pageof heads see pageof heads see pages A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.s A-5 and A-6.


SENSOR TYPE



Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



THERMOWELL

A

U




SensorOD

OD 1




.260Bore

1/4"

Type Pipe Size Actual OD1 OD2

Nominal Dia. (P)

SWT0 3/4" 1.050 7/8" 5/8"

SWT1 1" 1.315 1 1/16" 5/8"

Well Type

OD 2

1/2"NPT

PT(1.75 std.)





(EHA/EHI head only)

OPTIONS



Thermowell Options

A-18

Options


Sanitary Well Assembly



Sensor OptionsS Smart StuffGA Grade A RTDTW Two Wire RTDFW Four Wire RTDHV High Vibration RTD (PM only)CR Cryogenic RTD (PM only)

HT Hydrostatic Testing to10,000 psi

NC NACE Certification for WellOC Oxygen CleanedST Stellite® Coating

OPTIONS




EXTENSION

NS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelSee paSee paSee paSee paSee page A-7 for addi t ional information.ge A-7 for addi t ional information.ge A-7 for addi t ional information.ge A-7 for addi t ional information.ge A-7 for addi t ional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to, to, to, to, toadd a corrosion resistant epoxy coating to meet NEMA 4X rating.add a corrosion resistant epoxy coating to meet NEMA 4X rating.add a corrosion resistant epoxy coating to meet NEMA 4X rating.add a corrosion resistant epoxy coating to meet NEMA 4X rating.add a corrosion resistant epoxy coating to meet NEMA 4X rating. ForForForForFordetailed description detailed description detailed description detailed description detailed description and ordering and ordering and ordering and ordering and ordering of heads see pagesof heads see pagesof heads see pagesof heads see pagesof heads see pages A-5 a A-5 a A-5 a A-5 a A-5 and A-6.nd A-6.nd A-6.nd A-6.nd A-6.

HEAD TYPE0 No HeadCA Cast AluminumCSS Cast Stainless SteelPPS Polypropylene SanitaryFTA Flip Top AluminumFTP Flip Top Poly (white)

SENSOR TYPE

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to 1100° FStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmStandard RTD is a three-wire 100 ohmPlatinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. Platinum / .00385 Alpha. For special limitsFor special limitsFor special limitsFor special limitsFor special limitson thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,on thermocouples, repeat calibration code,i.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensori.e. JJ. For Smart Stuff sensorsssss use S prefix use S prefix use S prefix use S prefix use S prefixin front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.in front of calibration code.

Sensor OD18 1/8"316 3/16"14 1/4"


Sensor Sheath MaterialsR 316SSStandard Sheath Material is 316SS.

THERMOWELL TYPE SA

A

T(1.75" std.)

U

Type Tube Cap Size

SA10 1"

SA15 1-1/2"

SA20 2"

SA25 2-1/2"

SA30 3"

SA40 4"

Well Materials – For other materials,see page B-6.

LP Low Carbon 304SSLR Low Carbon 316SSP 304SSR 316SS

EPA Explosion ProofAluminum

EPS Explosion ProofStainless Steel

SensorOD

OD 13/4"

2-1/2".260bore

1/2"

NPT Process Connection

TF Teflon® CoatingVC Velocity CalculationsRB .130 BoreBC Brass Plug and ChainSC SS Plug and Chain

Thermowell Options

1/4"

16 amp cap1.050"

A-19

Options


Pipe Well Assemblies

Head Type Extension A Length Pipe Type U Length Pipe Material Sensor Type Options


EXTENSION0 NoneNU Nipple/Union GalvanizedNUS Nipple/Union Stainless Steel

See pagSee pagSee pagSee pagSee page A-7 fe A-7 fe A-7 fe A-7 fe A-7 for additional information.or additional information.or additional information.or additional information.or additional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a, to add a, to add a, to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailedFor detailedFor detailedFor detailedFor detaileddescription description description description description and ordering and ordering and ordering and ordering and ordering of heads see pageof heads see pageof heads see pageof heads see pageof heads see pages A-5 as A-5 as A-5 as A-5 as A-5 and A-6.nd A-6.nd A-6.nd A-6.nd A-6.


SENSOR TYPE



Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



PIPE WELL*

A

U

A Alloy 600AA Alloy 20B Hastelloy® BC Hastelloy® CD 321SSF 347SSH 446SS

I Alloy 800LP Low Carbon 304SSLR Low Carbon 316SSM Monel® 400N NickelP 304SSQ 310SS


Sensor OD

TTTTTypeypeypeypeype P i p eP i p eP i p eP i p eP i p e ODODODODOD ID ID ID ID IDS i z eS i z eS i z eS i z eS i z e SCH40 SCH80 SCH 160 XXH

PW 1/2" NPT .840 .622 .546 .466 .252

PW0 3/4" NPT 1.050 .824 .742 .614 .434

PW1 1" NPT 1.315 1.049 .957 .815 .599

PW2 1 1/4 NPT 1.660 1.380 1.278 1.160 .896

R 316SSS Carbon SteelV Alloy 825W Alloy 601

* Note: Schedule 40 is standard. See options for other schedules.* Note: Schedule 40 is standard. See options for other schedules.* Note: Schedule 40 is standard. See options for other schedules.* Note: Schedule 40 is standard. See options for other schedules.* Note: Schedule 40 is standard. See options for other schedules.


(EHA/EHI head only)

OPTIONS

AO Alumina Oxide CoatingHT Hydrostatic Testing

to 10,000 psiNC NACE Certification for WellOC Oxygen CleanedST Stellite® Coating

TF Teflon® CoatingSH Schedule 80SX Schedule 160SXX Double Extra Heavy

Thermowell Options

To order: To specify a complete assembly, indicate the code letter or value for each requirement. To order a pipe well only,fill in only the boxes in brackets. Add a nipple and union to a pipe well by including the extension code and “A” length inaddition to the well codes.



transmitter)

A-20


Flanged Pipe Well Assemblies


See page A-7 for additional See page A-7 for additional See page A-7 for additional See page A-7 for additional See page A-7 for additional information.information.information.information.information.

Add X to the end of the order code of metallic heads, (i.e. EHAX), to add a corrosion resAdd X to the end of the order code of metallic heads, (i.e. EHAX), to add a corrosion resAdd X to the end of the order code of metallic heads, (i.e. EHAX), to add a corrosion resAdd X to the end of the order code of metallic heads, (i.e. EHAX), to add a corrosion resAdd X to the end of the order code of metallic heads, (i.e. EHAX), to add a corrosion resistant epoxyistant epoxyistant epoxyistant epoxyistant epoxycoating to meet NEMA 4X rating. For detailed description and ordering of heads see pages A-5 and A-6coating to meet NEMA 4X rating. For detailed description and ordering of heads see pages A-5 and A-6coating to meet NEMA 4X rating. For detailed description and ordering of heads see pages A-5 and A-6coating to meet NEMA 4X rating. For detailed description and ordering of heads see pages A-5 and A-6coating to meet NEMA 4X rating. For detailed description and ordering of heads see pages A-5 and A-6.


SENSOR TYPE


1100° FStandard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.ohm Platinum / .00385 Alpha.For special limits onFor special limits onFor special limits onFor special limits onFor special limits onthermocouples, repeat calibrationthermocouples, repeat calibrationthermocouples, repeat calibrationthermocouples, repeat calibrationthermocouples, repeat calibrationcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffcode, i.e. JJ. For Smart Stuffsensors use S prefix in front ofsensors use S prefix in front ofsensors use S prefix in front ofsensors use S prefix in front ofsensors use S prefix in front ofcalibration code.calibration code.calibration code.calibration code.calibration code.

Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"

Sensor JunctionG GroundedU UngroundedE ExposedDG Dual GroundedDU Dual UngroundedDE Dual ExposedS Single RTDD Dual RTDSensor Sheath MaterialsP 304SSR 316SSQ 310SSA Alloy 600Standard Sheath Material is 316SS.

A

U


SensorOD




6009001500


Weld

Head Type Extension A Length Well Type U Length Well Material T Length Sensor Type Flange


PIPE WELL*



TTTTTypeypeypeypeype P i p eP i p eP i p eP i p eP i p e ODODODODOD ID ID ID ID IDS i z eS i z eS i z eS i z eS i z e SCH40 SCH80 SCH 160 XXH

FPW 1/2" NPT .840 .622 .546 .466 .252

FPW0 3/4" NPT 1.050 .824 .742 .614 .434

FPW1 1" NPT 1.315 1.049 .957 .815 .599

FPW2 1 1/4 NPT 1.660 1.380 1.278 1.160 .896


* Note: Flanges made from same material as pipe. Schedule 40 is* Note: Flanges made from same material as pipe. Schedule 40 is* Note: Flanges made from same material as pipe. Schedule 40 is* Note: Flanges made from same material as pipe. Schedule 40 is* Note: Flanges made from same material as pipe. Schedule 40 isstandard. See options for other schedules.standard. See options for other schedules.standard. See options for other schedules.standard. See options for other schedules.standard. See options for other schedules.



(EHA/EHI head only)

OPTIONS

AO Alumina Oxide CoatingFP Full Penetration WeldHT Hydrostatic Testing

to 10,000 psiNC NACE Certification for WellOC Oxygen Cleaned

ST Stellite® CoatingTF Teflon® CoatingSH Schedule 80SX Schedule 160SXX Double Extra Heavy

Thermowell Options Transmitter/Indicator OptionsLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable FMHC Hart® CompatibleProvide Range and Temp F/CSee pages A-33 – A36 for additional transmitterinformation.


T(3" std.)

A-21

Options


Threaded Pipe Well Assemblies


See See See See See page A-7 for additional information.page A-7 for additional information.page A-7 for additional information.page A-7 for additional information.page A-7 for additional information.

Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code Add X to the end of the order code of metallic heads, of metallic heads, of metallic heads, of metallic heads, of metallic heads, (i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX(i.e. EHAX))))), to add a corrosion resistant, to add a corrosion resistant, to add a corrosion resistant, to add a corrosion resistant, to add a corrosion resistantepoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating.epoxy coating to meet NEMA 4X rating. For detailed description For detailed description For detailed description For detailed description For detailed description and ordering and ordering and ordering and ordering and ordering of heads seeof heads seeof heads seeof heads seeof heads seepages A-5 and A-6.pages A-5 and A-6.pages A-5 and A-6.pages A-5 and A-6.pages A-5 and A-6.


SENSOR TYPE


1100° FStandard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100Standard RTD is a three-wire 100ohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forohm Platinum / .00385 Alpha. Forspecial limits on thermocouples,special limits on thermocouples,special limits on thermocouples,special limits on thermocouples,special limits on thermocouples,repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.repeat calibration code, i.e. JJ.For Smart Stuff sensors use SFor Smart Stuff sensors use SFor Smart Stuff sensors use SFor Smart Stuff sensors use SFor Smart Stuff sensors use Sprefix in front of calibration code.prefix in front of calibration code.prefix in front of calibration code.prefix in front of calibration code.prefix in front of calibration code.

Sensor OD316 3/16"14 1/4"516 5/16"38 3/8"



A

U


Sensor OD

MountingBushing


Head Type Extension A Length Tube Type U Length Pipe Material T Length Mounting Bushing Sensor Type Options



(EHA/EHI head only)

OPTIONS

AO Alumina Oxide CoatingFP Full Penetration WeldHT Hydrostatic Testing

to 10,000 psiNC NACE Certification for WellOC Oxygen Cleaned

ST Stellite® CoatingTF Teflon® CoatingSH Schedule 80SX Schedule 160SXX Double Extra Heavy

Thermowell Options Transmitter/Indicator OptionsLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable FMHC Hart® CompatibleProvide Range and Temp F/CSee pages A-33 – A36 for additional transmitterinformation.


PIPE WELL*



TTTTTypeypeypeypeype P i p eP i p eP i p eP i p eP i p e ODODODODOD ID ID ID ID ID Std. MountingStd. MountingStd. MountingStd. MountingStd. MountingS i z eS i z eS i z eS i z eS i z e SCH40 SCH80 SCH 160 XXH Bushing*Bushing*Bushing*Bushing*Bushing*

SPW 1/2" NPT .840 .622 .546 .466 .252 3/4, 1, 1-1/4, 1-1/2

SPW0 3/4" NPT 1.050 .824 .742 .614 .434 1, 1-1/4, 1-1/2, 2

SPW1 1" NPT 1.315 1.049 .957 .815 .599 1-1/4, 1-1/2, 2, 2-1/2

SPW2 1 1/4 NPT 1.660 1.380 1.278 1.160 .896 1-1/2, 2, 2-1/2


* Note: Bushing will be 304SS unless otherwise noted. Schedule 40 is* Note: Bushing will be 304SS unless otherwise noted. Schedule 40 is* Note: Bushing will be 304SS unless otherwise noted. Schedule 40 is* Note: Bushing will be 304SS unless otherwise noted. Schedule 40 is* Note: Bushing will be 304SS unless otherwise noted. Schedule 40 isstandard. See options for other schedules.standard. See options for other schedules.standard. See options for other schedules.standard. See options for other schedules.standard. See options for other schedules.


T(3" std.)

A-22

Options


High Temperature Protection Tubes and Assemblies

Head Type Extension A Length TubeType U Length Tube Material Process Connection

(inches) (inches)

To order: To specify a protection tube assembly assembly, indicate the code letter or value for each requirement. To order aprotection tube only, fill in only the boxes in brackets.

Mullite and Alumina Tubes

Alumina tubes are 98% pure alumina oxide and can be used with all thermocouple calibrations including noble metals. Good generalpurpose use. Use for all atmospheres with temperature rating of 3400°F. Has fair resistance to thermal shock.Mullite is preferred for oxidizing atmospheres and can not be used with noble metal thermocouples. Maximum temperature rating is 3000°F.Both Mullite and Alumina should be heated prior to process insertion.Metal Ceramic Protection Tubes - Good oxidation resistance and fair resistance to thermal shock. Can be used in temperatures up to2500°F.

Hexoloy® Tubes - Excellent abrasion resistance and high resistance to thermal shock, also has good thermal conductivity (3 times greaterthan stainless steel). Due to its toughness it can be used in high pressure and velocity environments. Maximum temperature rating is 2900°F.

EXTENSION0 NoneNU Nipple/Union GalvanizedNUS Nipple/Union Stainless SteelSee page A-7 for additional information.

Add X to the end of the order code Add X to the end of the order code of metal l ic heads, of metal l ic heads, (i.e.(i.e.EHAXEHAX)) , to add a corrosion resistant epoxy coating to meet, to add a corrosion resistant epoxy coating to meetNEMA 4X rating.NEMA 4X rating. For detailed description For detailed description and ordering and ordering ofofheads see pagesheads see pages A-5 and A-6. A-5 and A-6.


SENSOR TYPE

MI CABLE

Sensor CalibrationK Chromel® Alumel®N Nicrosil® Nisil®R Platinum / 13% Rhodium

Pure PlatinumS Platinum / 10% Rhodium

Pure PlatinumB Platinum / 30% Rhodium

Platinum / 6% RhodiumFor special limits on thermocouples, repeatFor special limits on thermocouples, repeatcalibration code, i.e. KK.calibration code, i.e. KK.

Sensor OD316 3/16"14 1/4"516 5/16”38 3/8"

Sensor JunctionG GroundedU UngroundedE ExposedDG Dual GroundedDU Dual Ungrounded

Sensor Sheath MaterialsA Alloy 600

TUBE TYPE

U

Tube MaterialsA AluminaM MulliteMC Metal CeramicHX Hexoloy®*

FTP Flip Top Poly (white)EPA Explosion Proof AluminumEPS Explosion Proof Stainless SteelEHA Explosion Proof AluminumEHI Explosion Proof Iron

Type ID OD Process ConnectionsNPT (inches)

Mullite and Alumina

CP1 .250 .375 1/2CP2 .437 .687 3/4CP3 .625 .875 1/2, 3/4, 1, 1-1/4, 1-1/2

Metal Ceramic

CP4 .625 .875 1, 1-1/4, 1-1/2

Hexoloy®*CP5 .250 .375 1/2, 3/4, 1, 1-1/4, 1-1/2CP6 .375 .625 1/2, 3/4, 1, 1-1/4, 1-1/2CP7 .500 .750 3/4, 1, 1-1/4, 1-1/2CP8 .500 1.00 1, 1-1/4, 1-1/2CP9 .750 1.25 1-1/4, 1-1/2

Standard Lengths (U)1218243036

1/2" Head Connection Std.

Mounting NPT

I.D.

O.D.

Calibration OD Junction Sheath

MI Cable

UnprotectedT/C Type Calibration

A

UNPROTECTED THERMOCOUPLE

A-23

1015202530354045

Type

.150

.250

.500

.153

.187

.250

.550

.197

20201414882424

Calibration

J, K, T, EJ, K, T, EJ, K, T, EJ, K, T, EJ, K, T, EJ, K, T, ER & SR & S

WireGauge

DiameterSingle Dual


The thermocouple and RTD designs for the type 1400 are multi-purpose but all can be easily installed in a existing thermowell. All thermo-couples are made with high purity mineral oxide insulation and a high temperature stainless steel sheath. RTD’s are selected by determiningthe temperature range and vibration considerations. When inserting in a thermowell the lengths “L” for each type are determined by the overalllength of the well plus ½”. The overall length of the well equals the “U” length + the “T” length (see pages A-8 – A-19). The 1400 has asealed weld connection preventing hot gases from escaping and consequently can be used without a thermowell. The 1443 is designedspecifically for use in a thermowell and comes with a spring assembly which insures positive contact to the bottom of the well and providesgood response characteristics. The 1445 eliminates the need for an exact immersion length.

General Purpose Sensors


Head Type Sensor Type Calibration OD Junction Length Sheath Options

(inches)

HEAD TYPE0 No HeadCA Cast AluminumCI Cast IronCSS Cast Stainless SteelLCA Large Cast AluminumPP Polypropylene (Black)PPS Polypropylene SanitaryFTA Flip Top AluminumFTP Flip Top Poly (white)EPA Explosion Proof AluminumEPS Explosion Proof


SENSOR TYPE144014431445

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to 1100° FStandard RTD is a three-wire 100 ohmPlatinum / .00385 Alpha. For special limitson thermocouples, repeat calibration code,i.e. JJ. For Smart Stuff sensors use S prefix infront of calibration code.

Sensor OD18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"

Sensor JunctionG GroundedU UngroundedDG Dual GroundedDU Dual UngroundedS Single RTDD Dual RTD


Sensor OptionsBR18 Adj Brass Comp Fitting 1/8" NPT*BR14 Adj Brass Comp Fitting 1/4" NPT*BR12 Adj Brass Comp Fitting 1/2" NPT*CT Compensated Terminals (EHA/EHI head only)FW Four Wire RTDGA Grade A Tolerance per ASTM 1137SS18 Adj SS Comp Fitting 1/8" NPT*SS14 Adj SS Comp Fitting 1/4" NPT*SS12 Adj SS Comp Fitting 1/2" NPT*TW Two Wire RTDVH Vent hole for fittings insert following

fitting part no.

OPTIONSTransmitter/Indicator OptionsLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable FMHC Hart® CompatibleProvide Range and Temp F/CSee pages A-33 – A36 for additional transmitter information.

TI Temperature Indicator (use with transmitter)

See pages A-8 – A-20 for thermowell types.*Add T after SS or GR for Teflon® Ferrule

TYPE 1440 TYPE 1443 TYPE 1445

L

Welded1/2" x 1/2" NPTDouble EndedHex 316SS

Fitting

1/2" x 1/2" NPTAdjustable

Double EndedHex 316SS

Fitting

SpringLoaded

LL

Optional 316SSAdjustable

CompressionFitting

A-24


Multiple Sensor Assembly

Temperature profiling is important whenever multiple points of measurement are required over a broad measuring range. MultipleSensor Assemblies or Multipoints as they are commonly referred to can be designed with using either thermocouples or RTDs and insome cases both. As illustrated above, secondary seals can be supplied for even greater safety assurance. These seals prevent processfluids or gasses from escaping in the event of a process upset. In critical applications component testing is recommended. Dye pen-etrated, X-ray, and hydrostatic testing are standard available tests.

In order to be effective these assemblies must be able to provide temperature point location witha tolerance of plus or minus .25 inches and comparable sensor accuracy throughout the entiremeasuring range. Our unique cross calibration method and positive point identification assureslike sensor accuracy and accurate and safe performance.

Retractable Thermocouple - Type 2050Each sensor is inserted into a guide tube and is individuallyspring loaded to provide good metal to metal contact with themeasuring location. Sensors are easily removed withoutprocess shutdown.

Miniature Multi Thermocouple or RTD - Type 2040Several sensors are accurately positioned in a stainlesssteel tube and each sensor is transitioned to flexible leads.This construction does not require a protection tube.

Positive Contact Thermocouple or RTD - Type 2030This design maintains positive sensor contact to the insidewall of the protection tube for improved accuracy andresponse time. The sensors can be installed as a bundle witha support strip or individually. Sensors can be individuallyreplaced.

Provide a sketch with the following information:• Specify Thermocouple Calibration• Specify Thermocouple Junction – Grounded or Ungrounded• Specify RTD Type• Number of Sensors• Length of each Sensor (measured from the process connection

to its measuring point in the pipe well)• Tube OD

Guide Tube and Blocks Thermocouple - Type 2020Sensors are installed into guide tubes which are terminated atthe hot end into heat transfer blocks. These blocks are weldedinto the wall of the protection tube at the required pointsalong the well. This facilitates faster response time, improvedaccuracy and positive point identification. Individual sensorscan be removed while the unit is operating and withoutdisrupting the process. This design lends itself to insertion in asecondary seal construction.

• Tube Material• Tube Length• Process Connection• Lead Length of Sensor• Lead Insulation• Lead Termination

To Order

A-25


Smart Thermocouples

Type 1100

Sensor Type Calibration OD Junction Sheath Length Sheath Material Termination Options

(inches)

SENSOR

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®R Platinum 13% Rhodium

Pure PlatinumS Platinum 10% Rhodium

Pure Platinum

Sensor OD125 1/25"116 1/16"18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"

Sensor JunctionG GroundedU UngroundedE ExposedDG Dual GroundedDU Dual UngroundedDE Dual Exposed

Sensor Sheath MaterialP 304SSR 316SSQ 310SSA Alloy 600Standard Sheath Material is 316SS.Other sheaths available.

Termination Code

1 Bare Ends - 1”

2 Large Plug

3 Miniature Plug

4 Hi Temp Large Plug

5 Large Jack

6 Miniature Jack

7 Hi Temp Large Jack

8 Dual Large Plug*

9 Dual Large Jack*

10 Terminal Head

11 Compensated

Spade Lugs

12 Three Prong Plug

13 Three Prong Jack

BA Bayonet Adapter (Adjustable)BF Bayonet Cap & Spring, (1/8" and 3/16" OD only)

Note inches from cap to tip (fixed)BD45 45° Bend in Sheath (note inches from bend to tip)BD90 90° Bend in Sheath (note inches from bend to tip)BR18 Adj Brass Comp Fitting 1/8" NPT*BR14 Adj Brass Comp Fitting 1/4" NPT*

BR12 Adj Brass Comp Fitting 1/2" NPT*LB Connector “L” BracketSS18 Adj SS Comp Fitting 1/8" NPT*SS14 Adj SS Comp Fitting 1/4" NPT*SS12 Adj SS Comp Fitting 1/2" NPT*TF Teflon® Coated SheathVH Vent Hole in Compression Fitting*Add T after SS or BR for Teflon® Ferrule

1100

Sensor OD

SheathLength

* Two single connectors are bracketed for MI cable termination.

For longer leads, see Type 1200

OPTIONS

A-26

See page B-6 for complete option descriptions.


Type 1200

Sensor Type Calibration OD Junction Sheath Length Sheath Material Lead Length Lead Insulation Termination Options

(inches) (inches)

SENSOR

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®R Platinum 13% Rhodium

Pure PlatinumS Platinum 10% Rhodium

Pure Platinum

Sensor OD125 1/25"116 1/16"18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"

Sensor JunctionG GroundedU UngroundedE ExposedDG Dual GroundedDU Dual UngroundedDE Dual Exposed

Sensor Sheath MaterialP 304SSR 316SSQ 310SSA Alloy 600Standard Sheath Material is 316SS.Other sheaths available.

LEAD INSULATIONF Fiberglass 20 ga. solidK Kapton® 20 ga. solidT Teflon® 20 ga. solidP PVC 20 ga. solidP S PVC w/Shield and Drainwire

20 ga. solidM F Multi Strand (flexible) Fiberglass 20 ga.M T Multi Strand (flexible) Teflon® 20 ga.

Smart Thermocouples

1200

OPTIONS

A Armor (Stainless Steel)AP Armor with PVC JacketAT Armor with Teflon® JacketBA Bayonet Adapter (Adjustable)BF Bayonet Cap & Spring, (1/8" and 3/16" OD

only) Note inches from cap to tip (fixed)BD45 45° Bend in Sheath - Note inches from bend

to tipBD90 90° Bend in Sheath - Note inches from bend

to tip

BR18 Adj Brass Comp Fitting 1/8" NPT*BR14 Adj Brass Comp Fitting 1/4" NPT*BR12 Adj Brass Comp Fitting 1/2" NPT*BS Bell Spring Trasition ReliefCG12 Weather Tight Fitting 1/2" NPTDE12 Double Ended Hex Fitting 1/2" NPTHTP High Temperature Potting

(Service over 400°F)

SB Stainless Steel Overbraid Leads

SS18 Adj SS Comp Fitting 1/8" NPT*SS14 Adj SS Comp Fitting 1/4" NPT*SS12 Adj SS Comp Fitting 1/2" NPT*ST Smooth Transition, (3/16" and longer)

TA Tube on Armor, (1/4" OD x 2" long)

TF Teflon® Coated SheathVH Vent Hole in Compression FittingWC Wire Clamp Bracket for LeadsWP Weld Pad (1" x 1" x 1/8" SS)

*Add T after SS or BR for Teflon® Ferrule

Sensor OD

SheathLength

.375 OD

Transition1.20"

Lead Length

Termination Code

1 Bare Ends - 1”

2 Large Plug

3 Miniature Plug

4 Hi Temp Large Plug

5 Large Jack

6 Miniature Jack

7 Hi Temp Large Jack

8 Dual Large Plug*

9 Dual Large Jack*

11 Compensated

12 Three Prong Plug

13 Three Prong Jack

* Two single connectors are bracketed for MI cable termination.

Spade Lugs

A-27



Type 1150

Sensor Type RTD Type OD Construction Sheath Length Sheath Material Termination Options

SENSOR

RTD TypeRP 100 ohm Platinum Temperature

Coefficient .00385 ohms/ohm/°CRN 120 ohm Nickel (Edison #7)

Temperature Coefficient .00672ohms/ohm/°C

RC 10 ohm Copper TemperatureCoefficient .00427 ohms/ohm/°C

Other temperature coeff ic ients and ohmOther temperature coeff ic ients and ohmOther temperature coeff ic ients and ohmOther temperature coeff ic ients and ohmOther temperature coeff ic ients and ohmvalues avai lable.values avai lable.values avai lable.values avai lable.values avai lable.

No t e :No t e :No t e :No t e :No t e : Three-wire is s tandard. Grade BThree-wire is s tandard. Grade BThree-wire is s tandard. Grade BThree-wire is s tandard. Grade BThree-wire is s tandard. Grade Bis s tandard. Tis s tandard. Tis s tandard. Tis s tandard. Tis s tandard. Tolerance per ASTMolerance per ASTMolerance per ASTMolerance per ASTMolerance per ASTME1137E1137E1137E1137E1137

Sensor OD18 1/8"316 3/16"14 1/4"38 3/8"

ConstructionL Low Temp up to 500°FH High Temp up to 900°FM Mineral Insulated - 1100°FDL Dual Low Temp up to 500°FDH Dual High Temp up to 900°FDM Dual Mineral Insulated - 1100°F

Termination Code

1 Bare Ends - 1”

10 Terminal Head

11 Spade Lugs

12 Three Prong Plug

13 Three Prong Jack

Smart RTDs

1150

OPTIONS

GA Grade A Tolerance Per ASTM 1137HV High Vibration (M Construction)LB Connector “L” BracketSS18 Adj SS Comp Fitting 1/8" NPT*SS14 Adj SS Comp Fitting 1/4" NPT*SS12 Adj SS Comp Fitting 1/2" NPT*TF Teflon® Coated SheathTW Two-wireVH Vent Hole in Compression Fitting*Add T after SS or BR for Teflon® Ferrule

BA Bayonet Adapter (Adjustable)BF Bayonet Cap & Spring, (1/8" and 3/16" OD only)

Note inches from cap to tip (fixed)BD45 45° Bend in Sheath - Note inches from bend to tipBD90 90° Bend in Sheath - Note inches from bend to tipBR18 Adj Brass Comp Fitting 1/8" NPT*BR14 Adj Brass Comp Fitting 1/4" NPT*BR12 Adj Brass Comp Fitting 1/2" NPT*CR Cryogenic (M Construction)FW Four-Wire (without connector)

R

Single element only

Sensor OD

SheathLength

For longer leads, see Type 1250

A-28


(inches)


Smart RTDs

Type 1250

Sensor Type RTD Type OD Construction Sheath Length Sheath Material Lead Length Lead Insulation Termination Options

(inches) R - 316SS (inches) Other sheaths available

1250

OPTIONSA Armor (Stainless Steel)AP Armor with PVC JacketAT Armor with Teflon® JacketBA Bayonet Adapter (Adjustable)BF Bayonet Cap & Spring, (1/8" and 3/16"

OD only) Note inches from cap to tip (fixed)

BD45 45° Bend in Sheath - Note inches frombend to tip

BD90 90° Bend in Sheath - Note inches frombend to tip

BR18 Adj Brass Comp Fitting 1/8" NPT*

BR14 Adj Brass Comp Fitting 1/4" NPT*BR12 Adj Brass Comp Fitting 1/2" NPT*BS Bell Spring Trasition ReliefCG12 Weather Tight Fitting 1/2" NPTCR Cryogenic (M Construction)DE12 Double Ended Hex Fitting 1/2" NPTFW Four-Wire (without connector)GA Grade A Tolerance Per ASTM 1137HTP High Temperature Potting (Service over 400°F)

HV High Vibration (M Construction)SB Stainless Steel Overbraid Leads

SS18 Adj SS Comp Fitting 1/8" NPT*SS14 Adj SS Comp Fitting 1/4" NPT*SS12 Adj SS Comp Fitting 1/2" NPT*ST Smooth Transition, (3/16" and longer)

TA Tube on Armor, (1/4" OD x 2" long)

TF Teflon® Coated SheathVH Vent Hole in Compression FittingWC Wire Clamp Bracket for LeadsWP Weld Pad (1" x 1" x 1/8" SS)

*Add T after SS or BR for Teflon® Ferrule

SENSOR

RTD TypeRP 100 ohm Platinum Temperature

Coefficient .00385 ohms/ohm/°CRN 120 ohm Nickel (Edison #7)

Temperature Coefficient .00672ohms/ohm/°C

RC 10 ohm Copper TemperatureCoefficient .00427 ohms/ohm/°C

Other temperature coeff ic ients and ohm valuesOther temperature coeff ic ients and ohm valuesOther temperature coeff ic ients and ohm valuesOther temperature coeff ic ients and ohm valuesOther temperature coeff ic ients and ohm valuesava i l ab l e .a va i l ab l e .a va i l ab l e .a va i l ab l e .a va i l ab l e .

No t e :No t e :No t e :No t e :No t e : Three-wire, Grade B RTD is s tandard.Three-wire, Grade B RTD is s tandard.Three-wire, Grade B RTD is s tandard.Three-wire, Grade B RTD is s tandard.Three-wire, Grade B RTD is s tandard.TTTTTolerance per ASTM E1137. Lolerance per ASTM E1137. Lolerance per ASTM E1137. Lolerance per ASTM E1137. Lolerance per ASTM E1137. Leadwireeadwireeadwireeadwireeadwireis nickel c lad copper mult is t rand.is nickel c lad copper mult is t rand.is nickel c lad copper mult is t rand.is nickel c lad copper mult is t rand.is nickel c lad copper mult is t rand.

Color codeColor codeColor codeColor codeColor code::::: Plat inum - Red/Red/WhitePlat inum - Red/Red/WhitePlat inum - Red/Red/WhitePlat inum - Red/Red/WhitePlat inum - Red/Red/WhiteNickel - Red/Red/BlackNickel - Red/Red/BlackNickel - Red/Red/BlackNickel - Red/Red/BlackNickel - Red/Red/BlackCopper - Red/Red/GreenCopper - Red/Red/GreenCopper - Red/Red/GreenCopper - Red/Red/GreenCopper - Red/Red/Green

Sensor OD18 1/8"316 3/16"14 1/4"38 3/8"

ConstructionL Low Temp up to 500°FH High Temp up to 900°FM Mineral Insulated - 1100°FDL Dual Low Temp up to 500°FDH Dual High Temp up to 900°FDM Dual Mineral Insulated - 1100°F

Sensor Sheath MaterialR 316SSOther sheaths available.

LEAD INSULATIONM F Multi Strand (flexible) Fiberglass 20 ga.

(use with high temperature)M T Multi Strand (flexible) Teflon® 20 ga.

(use with low temperature)Note: 1/8" OD - 24 gauge

Termination Code

1 Bare Ends

11 Spade Lugs

12 Three Prong Plug

13 Three Prong Jack

Single element only

R

SensorOD

SheathLength

.375 OD

Transition1.20"

Lead Length

A-29



Sensor Connectors

Thermocouple Connector - Two Pole

Miniature Thermocouple Connector

• Glass filled thermoplastic body provides high strength at temperatures up to 425°F 218°C) as well as low moisture absorption and good dielectric constant .• Heavy duty hollow pin construction prevents reverse mating of polarity.*• Body color coded to ISA and ANSI standards.• Polarity indicated by symbols molded into body.• Contacts made of thermocouple materials which meet ISA and ANSI standards .• Jack spring loaded to insure firm grip to plug.• Accepts wire sizes to 14 awg.• Single screw cover cap for fast assembly.• Accepts crimp and tube adapter for product from .020 to .375.• Finger grips to permit ease of connection.• Quick wiring hook up with large head screws and wire channel.

Catalog Number Thermocouple Body Actual AlloyPlugs Jacks Type Color + In Connector -

LP-J L J-J Iron-Constantan® Black Iron Constantan®LP-K L J-K Chromel®-Alumel® Yellow Chromel® Alumel®LP-E L J-E Chromel®-Constantan® Violet Chromel® Constantan®LP-T L J-T Copper-Constantan® Blue Copper Constantan®LP-R/S L J-R/S Platinum/Rhodium- Green Copper #11 Alloy

PlatinumLP-CU L J-CU Uncompensated White Copper Copper

*Solid pin available on above construction. Add S to Part No. (i.e. LPS-J)

• Thermoplastic body provides high strength at temperatures up to 425°F (218°C) as well as low moisture absorption and good dielectric constant .• Small, light weight and space saving.• Body color coded to ISA and ANSI standards.• Polarity indicated by symbols molded into body.• Contacts made of thermocouple materials which meet ISA and ANSI standards .• Jack spring loaded to insure firm grip to plug.• Accepts crimp adapter for product from .020 to .125.• Finger grips to permit ease of connection.• .10" I.D. center mounting hole.

Catalog Number Thermocouple Body Actual AlloyPlugs Jacks Type Color + In Connector -

M P-J M J -J Iron-Constantan® Black Iron Constantan®M P- K M J - K Chromel®-Alumel® Yellow Chromel® Alumel®M P- E M J - E Chromel®-Constantan® Violet Chromel® Constantan®M P-T M J -T Copper-Constantan® Blue Copper Constantan®M P- R / S M J -R / S Platinum/Rhodium- Green Copper #11 Alloy

PlatinumM P- C U M J -C U Uncompensated White Copper Copper

Assembly Termination Code: 2


1"

7/16"

1 3/8"

7/8"



5/16"3/4"

3/4"

1/2"

1"

A-30


Sensor Connectors / Accessories

Three Prong Plugs and Jacks

Accessories

• Body color coded to ISA and ANSI standards.• Polarity marked.• Negative lead clearly indicated with red disk.• Knurled finger grip.• Shatterproof plastic• Temperature rating of 300°F

Catalog Number Thermocouple Body Actual Alloy GroundPlugs Jacks Type Color + In Connector -

TPP-J TPJ-J Iron-Constantan® Black Iron Constantan® CopperTPP-K TPJ-K Chromel®-Alumel® Yellow Chromel® Alumel® CopperTPP-E TPJ-E Chromel®-Constantan® Violet Chromel® Constantan® CopperTPP-T TPJ-T Copper-Constantan® Blue Copper Constantan® CopperTPP-CU TPJ-CU Uncompensated White Copper Copper Copper

Thermocouple Alloy Spade LugsSold in bags of 25 each conductor.

Ordering code: SL - _____(thermocouple calibration)Example: SL-K

Pipe Clamp AdapterUsed to measure any cylindrical surface up to 36”. Type PCaccepts any 1100 or 1200 thermocouple with either a fixed BFor adjustable BA bayonet adapter. Be sure to add insulationthickness, if any, to overall lenght of thermocouple.

P CP C

Pipe Size Pipe Insulation(inches) Thickness

(minimumdimension 1.5")

L BracketFor installing single metal sheaththermocouple to connector. Mountsto underside of connector for easeof wiring connections. Two screwsprovided for easy attachment tothermocouples.

Ordering code: LB - _____ (SheathOD) Example: LB-1/8”

Wire Clamp BracketRugged bracket for strain relievinginsulated wires. Easily installedafter wires are attached toconnector.

Ordering code: WC

Miniature Wire Clamp BracketSmaller version of wire clampbracket (above). Easily installedafter wires are attached toconnector.

Ordering code: MWC

Weather Proof JacketsNeoprene rubber jackets addsmoisture protection to connec-tion. Two per assembly.

Ordering code: WPJ

To order, indicate the following:

.5"

1.52"

1.46"

Pipe InsulationThickness

Pipe O.D.

A-31


Thermocouple Wire

Color Coding: ANSIMulti Strand: 16 gauge - 7 strands of 24 gage

20 gauge - 7 strands of 28 gageAccuracy: Per ANSI MC 96.1 and ASTM E230

To Order: Specify the type number and calibration from the table below.

Example: 920-KM is fiberglass insulated and jacketed 20 gage,Chromel® Alumel® multistranded.

Type Insulation/Jacket Gage Available Calibrations Temp Rating Construction

U716 PVC/PVC 16 JX, KX, TX, EX 221°F Each conductor is twisted and shieldedU720 PVC/PVC 20 JX, KX, TX, EX 221°F with a drain wire added within the twist of

lay. A 105°C flame retardant PVC jacketis then applied. This construction is ULapproved as 300 volt PLTC and haspassed the IEEE 383 vertical flame test.

720 PVC/PVC 20 JX, TX, KX, 221°F Conductors are laid parallel and jacketed.EX, JXM, KXM The thermocouple grade calibrations areRX, SX available in both solid and multistrand.

PVC has good moisture and abrasionresistance but becomes brittle at lowtemperatures, usually below minus 15°F.

820 FEP/FEP 20 J, K, T, JM, KM 400°F Conductors are laid parallel and jacketed.(Teflon®) Teflon® has excellent resistance to

moisture in temperatures down to minus 90°F. This824 FEP/FEP 24 J, K, T 400°F fluoropolymer has been used in many

(Teflon®) food grade applications.

920 Fiberglass/ 20 J, T, K, E, JM, KM 950°F Conductors are laid parallel and jacketed.Fiberglass RX, SX Fiberglass has poor resistance to moisture

and only fair abrasion resistance. A satu-rant is applied to facilitate easy strippingand to prevent the fiberglass from flying.

Thermocouple Type °F

Wire Alloys ANSI Symbol Temp. Range -°F Stnd. Limits

Iron vs. Constantan® J +32° to +545° ±4°+545° to +1400° ±.75%

Chromel® vs. Alumel® K -165° to +32° ±4°+32° to +545° ±4°

+545° to +2300° ±.75%Copper vs. Constantan® T -330° to -85° ±1.5%

-85° to +270° ±1.8°+270° to +660° ±.75%

Chromel® vs. Constantan® E -330° to -270° ±1%-270° to +480° ±3°+480° to +640° ±3°+640° to +1600° ±.5%

Thermocouple Extension Wire °F.

Extension Wire Alloys ANSI Symbol Temp. Range Stnd. Limits*Iron vs. Constantan® JX +32° to +400° ±4°Chromel® vs. *Alumel® KX +32° to +400° ±4°Copper vs. Constantan® TX -75° to +210° ±1°Chromel® vs. Constantan® EX +32° to +400° ±3°

ANSI Color Code for Thermocouple Wire

ANSI Wire Alloys Polarity Thermocouple Wire Color T/C Extension Wire Color Symbol Individual Jacket Individual Jacket

J Iron +JP White Brown White BlackConstantan® -JN Red Red

K Chromel® +KP Yellow Brown Yellow YellowAlumel® -KN Red Red

T Copper +TP Blue Brown Blue BlueConstantan® -JN Red Red

E Chromel® +EP Purple Brown Purple PurpleConstantan® -EN Red Red

A-32


In-Head Temperature Transmitters

Programmable Two-Wire Transmitter - Type PT

To order: Indicate the code letter or value for each part of the ordering code. For factory configura-tion specify option FC. The transmitter will be programmed for the specified range and sensor type.The user can not can not change the programmed features without the factory supplied communicationscable.To order the communications cable (only one required regardless of the number of transmitters)specify part number 701PRX0001.

Transmitter Type Range Sensor Input Options

F E, J, K, N, R, S, T, FC - Factory ConfiguredC Pt100 FW - Four Wire RTD

Pt1000

FEATURES:

• Input/Output isolation – excellentfiltering of voltage spikes and elimina-tion of ground loops

• Accepts RTD or T/C inputs• Full access to all features while in

operation• Selectable sensor break function –

upscale or downscale• Long term stability 0.1% / year• Fast response – measuring frequency

of appr. 6 per second update time downto 170 ms

• Sensor error correction any sensor canbe matched

• 5 Year Warranty• Easy to use Windows configuration

software• NAMUR Compliant• FM and Cenelec approvals

WIRING DIAGRAMS:

Input RTD* and Resistance

Pt100 (a=0.00385)Pt1000 (a=0.00385)

Input Thermocouples

Input VoltageSensor failure

Adjustments – Zero

Pt100, Pt1000T/C, mV

Output

Operating temperatureGalvanic isolation

Power supply

Intrinsic safety

Accuracy

3,4-wire connection

-200 to +1000°C / -328 to +1832°F-200 to +200°C / -328 to +392°F

E, J, K, N, R, S, T

-10 to +500mVUser definable output

Any value within range limits

10°C / 18°F2mV

4-20 / 20-4 mA

-40 to +85°C / -40 to +185°F1500 VAC, 1 min

8.0 to 30 VDC

Cenelec: EEx ia IIC T4-T6ATEX: II 1 G

FM: Class I-III, Div. 1, Gr.A-D

± 0.1% of temperature span

SPECIFICATIONS:

PT

*Consult factory for other RTDs

A-33



Programmable and Fixed Range - Type LCR and LCS

To order: Indicate the code letter or value for each part of the ordering code. Forfactory configuration specify option FC. The trasmitter will be programmed for thespecified range and sensor type.

Transmitter Type Range Approvals Sensor Type Options

LCR - RTD °F 0 - None (Three-wire RTD, FC - Factory ConfigurationLCS - RTD and TC °C 1 - FM Pt 100 standard)

E, J, K, N, T

FEATURES:

• Low profile

• Accepts RTD and T/C inputs

• High reliability and excellentindustrial proformance

• Rangeable span

• Molded electronics

• Sensor break function

• Easy wiring, large center hole

• Zero and Span potentiometers

• FM approvals

• Windows configuration software

• NAMUR compliant

Input RTD

Input Thermocouples

Sensor failure

Zero

Output

Operating temperature

Galvanic isolation

Power supply

Intrinsic safety

Accuracy

Linearization

SPECIFICATIONS: Type LCR (fixed range) Type LCS (programmable)

RTD 3 wire

Pt100 (a=0.00385

NO

Upscale Downscale

-50 to 50°C -60 to 120°F

4-20 mA

-40 to +185°F

NO

8.5 to 30 VDC

FM: Class I, Div. 1, Gr.A-D

± 0.15% of span

Temperature linear output

RTD 3 wire (std.), RTD 4 wire (option)

Pt100 (a=0.00385)

E, J, K, N, T

Upscale - Downscale

± 10 % of span

4-20 mA

-40 to +185°F

NO

8.5 to 30 VDC

NO

± 0.2% of span

mV linear output

WIRING DIAGRAMS:

A-34



Hart® Programmable - Type HC

Input RTD* and Resistance

Pt100 (a=0.00385)

Pt1000 (a=0.00385)

Input Thermocouples

Input Voltage

Sensor failure

Adjustments – Zero

Pt100, Pt1000

T/C, mV

Output

Operating temperature

Galvanic isolation

Power supply

Intrinsic safety

Accuracy

3,4-wire connection

-200 to +1000°C / -328 to +1832°F

-200 to +200°C / -328 to +392°F

E, J, K, N, R, S, T

-10 to +500mV

User definable output

Any value within range limits

10°C / 18°F

2mV

4-20 / 20-4 mA

-40 to +85°C / -40 to +185°F

1500 VAC, 1 min

12 to 30 VDC

Cenelec: EEx ia IIC T4-T6

ATEX: II 1 G

FM: Class I-III, Div. 1, Gr.A-D, G

± 0.1% of temperature span

SPECIFICATIONS:

To order: Indicate the sensor input and options required.

Type Sensor Input Options

E, J, K, N, R, S, T, TI - Temperature IndicatorPt 100 (use with transmitter)Pt 1000

FEATURES:• Utilizes Hart® protocol for configu-

ration and monitoring; communicates with Hart® communicator ormodem

• Input-Output isolation – eliminatesmeasuring errors due to groundloops

• Long term stability – 0.1% / year• Accepts RTD and T/C inputs• Sensor error correction – compen-

sates for known sensor errors• Customized 50 point linearization

– any sensor can be matched• Selectable sensor break function• Full access to all features while in

operation• FM & Cenelec approvals• NAMUR compliant• 5 Year Warranty

WIRING DIAGRAMS:

*Consult factory for other RTDs

HC

A-35

Note: Can be configured using Hart® (with updated device description) or easy to useWindow configuration software.


Sensor Isolation Compensation

Isolation or insulation resistance can affect the accuracy of platinum resistance detectors and thermocouples. This often neglected source oferror is the resistance between conductors and/or the resistance between conductor and sheath. Heat, vibration, physical or chemicalinfluence can lower the resistance which can lead to erroneous measurements.

Effects on Platinum RTDsThe 100 ohm platinum resistance detector is a low resistance sensor that can produce significant measurement errors if the insulationresistance drops or is too low. Figure 1 shows a 2 wire RTD connected to a temperature transmitter. The isolation resistance between sensorleads is symbolized by RISO. The measuring current IM passes through the resistance element RPT100 but a small and normally negligiblefraction of this current IER passes through RISO. Since this resistance is much higher than that of the element RPT100, the overall effect on theaccuracy of the measurement is negligible. But if this resistance drops then a greater fraction of the measured current will pass through theisolation resistance. This results in the measured voltage being lower than if the isolation resistance was at the proper level. Consequently, themeasurement will read lower than the actual value. This error can occur with or without an isolated transmitter.

Effects on ThermocouplesThe EMF from a thermocouple is not particularly sensitive to low isolation. Low isolation, however, can cause a secondary junction. Thissituation cancels the primary measuring junction and places the point of measurement at the location of the breakdown in isolation resistance.If this location is a fraction of an inch below the original junction then the error is negligible. If this junction is several inches away the errorcould be significant.

SmartStuff - The safe and accurate solutionSmartStuff combines a specially designed sensor (see Fig. 2) with software in the transmitter to effectively measure drops in isolation resis-tance. This is a continuous self-diagnostic tool that provides the user with assurance that critical temperature loops read accurately – not low.The sensor, although specially made for the SmartStuff system, may be used in conventional temperature loops that do not use transmitters ordo not employ self-diagnostic transmitters like SmartStuff. The software can be configured to IR values as low as 10K ohms. The default settingis 100K ohms. After programming the IR value the next step is to program the output of the transmitter. The SmartStuff system detects insula-tion resistance values that are lower than the set values. The output setting may be configured to any value within the full output range of thetransmitter. SmartStuff is a simple and cost-effective way to improve accuracy, reduce down time, prevent process upsets, save money andprovide a safe operating environment. For additional information please request the SmartStuff Technical Bulletin.

Examples of Errors

Platinum RTD @ 400°C/752°F

Isolation RISO Error

500 ohms 0.4°C / 0.7°F

100 ohms 1.6°C / 2.9°F

50 ohms 3.1°C / 5.6°F

Type K T/C @ 1000°C/1832°F

Isolation RISO Error

50 ohms 1°C / 1.8°F

20 ohms 3°C / 5.4°F

5 ohms 10°C / 18°F

IM

R I S O

IeR

RPT100

IPT100

Transmitter

Figure 1 Figure 2

T/C Pt100

A-36


Specialty Sensors - Surface

Electric Trace Sensor - Type 1500 and 1500R

TYPE 1500 - Used to accurately measure the surface temperature ofany pipe or tank greater than 3 inches in diameter. The standard Xand Y dimensions reduces the heat sinc effect and greatly improvesthe accuracy. The 1500 is widely used for electric heat tracing controlfor freeze protection and process control, especially where changes intemperature can cause process material to stratify.

Head Type Type Calibration X Junction Y Options

1500 or 1500R (see drawings for standard X and Y dimensions or indicate desired dimension in inches)


HEAD TYPE0 No HeadCA Cast AluminumCI Cast IronCSS Cast Stainless SteelLCA Large Cast AluminumPP Polypropylene (Black)PPS Polypropylene SanitaryFTA Flip Top AluminumFTP Flip Top Poly (white)EPA Explosion Proof AluminumEPS Explosion Proof Stainless SteelEHA Explosion Proof AluminumEHI Explosion Proof Iron

CALIBRATIONJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to 1100° F

Standard RTD is a three-wire 100 ohm Platinum / .00385 Alpha. ForStandard RTD is a three-wire 100 ohm Platinum / .00385 Alpha. Forspecial l imits on thermocouples, repeat calibration code, i.e. JJ. Forspecial l imits on thermocouples, repeat calibration code, i.e. JJ. ForSmart Stuff sensors use S prefix in front of calibration code.Smart Stuff sensors use S prefix in front of calibration code.

SENSOR JUNCTIONG GroundedU UngroundedDG Dual GroundedDU Dual UngroundedS Single RTDD Dual RTD

OPTIONSM Radius for NPT pipe sizes 3-6”L Radius for NPT pipe sizes 6” and above

Type 1500

Type 1500R

Pad

2"

Y(3" standard)

2"

Pad

TYPE 1500R - This surface temperature design allows easyremoval of the sensor. In applications where there is heavyinsulation on the pipe the sensor can be removed without disturbingor removing the insulation, reducing replacement downtime andcosts.

Sensor

Type1500

Type1500R

Sensor

Type 1500Ris availablewith EHAand EHIheads only

X(4" Std.)

X(4" Std.)

Y(8" standard)

Type RTD Type E Junction

(see drawings for standard X and Y dimensions or indicate desired dimension in inches)

To order replacement sensor for Type 1500R:Indicate the code/value for each requirement.

1500RS

B-1

Type1500

Type1500R

Type1500R

Type1500

E

(E = x + y - 1/2")



Washer Thermocouples - Type 1310

Type Calibration Washer Size Leadwire Length Options

J, K, T, E 6, 8, 10, 12, F - Fiberglass (inches) A - Armor1/4, 3/8", 1/2" P - PVC AP - Armor with

T - Teflon® PVC JacketSB - SS Over Braid

To order: To specify a washer thermocouple, indicate the code letter orvalue for each requirement.

Pipe Clamp - Type 1550

20 gauge solid wire

LengthWasher thermocouples provide a simple but effective way tomeasure surface temperature on tanks and other welded metalstructures. The thermocouple is imbedded in the washer for quickresponse and accurate location of the surface temperature.

Type Head A Length Junction Pipe Size Calibration

Add X to the end of the order code Add X to the end of the order code of metall ic heads, of metall ic heads, (i.e. EHAX(i.e. EHAX)) , to add a, to add acorrosion resistant epoxy coating to meet NEMA 4X rating.corrosion resistant epoxy coating to meet NEMA 4X rating. For detailed descriptionFor detailed descriptionand ordering and ordering of heads see pagesof heads see pages A-5 and A-6. A-5 and A-6.


FTP Flip Top Poly (white)EPA Explosion Proof



1550

(in Inches) (In Inches)

SENSOR

Sensor JunctionG GroundedU UngroundedDG Dual GroundedDU Dual UngroundedFor special limits on thermocouples, repeat calibration code, i.e. JJ. For Smart StuffFor special limits on thermocouples, repeat calibration code, i.e. JJ. For Smart Stuffsensorsensorss use S prefix in front of calibration code. use S prefix in front of calibration code.

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®

A


Pipe Size

For heavy duty industrial surface temperatures use Type 1550. The nipple iswelded to the pipe clamp adapter and the thermocouple is springloaded andmaintains constant contact with the measuring surface. “A” length is normallydetermined by the insulation thickness surrounding the pipe. Sensor replace-ment requires no disassembling. For use with pipes 4 inches in diameter orlarger.

B-2

1310



Tubeskin Thermocouples - Type 1510

Note: Note: For Tubeskins with Expansion Loops pleaseprovide sketch showing:1. A) Number of loops, B) Location, C) OD of loops

Head Type Sensor Type Calibration OD Junction Sheath Length Sheath Material Lead Length Lead Wire Pipe Size NPT Pipe Mounting Options

(inches) (inches)


1510

Add X to the end of the order code Add X to the end of the order code of metall ic heads,of metall ic heads,(i.e. EHAX(i.e. EHAX)) , , to add a corrosion resistant epoxy coatingto add a corrosion resistant epoxy coatingtoto meet NEMA 4X rating.meet NEMA 4X rating. For detailed description For detailed description andandorder ing order ing of heads see pof heads see pages A-5 and A-6.ages A-5 and A-6.


SENSORSensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®For special limits on thermocouples, repeatFor special limits on thermocouples, repeatcalibration code, i.e. JJ. For Smart Stuffcalibration code, i.e. JJ. For Smart Stuffsensorsensorss use S prefix in front of calibration use S prefix in front of calibrationcode.code.

Sensor OD18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"


Lead WireF FiberglassT Teflon®P PVC

PIPE MOUNTINGP ParallelW Wrap AroundB Weld BevelF Flat

OPTIONSA Armor (Stainless Steel)AP Armor with PVC JacketBS Bell Spring Transition ReliefCG12 Weathertight Fitting 1/2" NPTCT Compensated Terminals (EHA/

EHI heads only)EL Expansion LoopHS Heat ShieldSB Stainless Steel OverbraidSS18 Adj SS Comp Fitting 1/8" NPT*SS14 Adj SS Comp Fitting 1/4" NPT*SS12 Adj SS Comp Fitting 1/2" NPT*ST Smooth Transition*Add T after SS for Teflon® Ferrule

Weld Bevel Mount

Wrap Around Mount

Sensor JunctionG GroundedU UngroundedDG Dual GroundedDU Dual Ungrounded

Tubeskin Thermocouples - Type 1520

Head Type Sensor Type Extension A Length Calibration OD Junction Sheath Length Sheath Material Pipe Size NPT Pipe Mounting Options

(inches) (inches)


1520

Add X to the end of the order code of metallicAdd X to the end of the order code of metallicheads, (i.e. EHAX),heads, (i.e. EHAX), to add a corrosionto add a corrosionresistant epoxy coating to meet NEMA 4Xresistant epoxy coating to meet NEMA 4Xrating. For detailed description and ordering ofrating. For detailed description and ordering ofheads see pagesheads see pages A-5 and A-6. A-5 and A-6.



PIPE MOUNTINGP ParallelW Wrap Around

OPTIONSCT Compensated Terminals (EHA/EHI

heads only)EL Expansion LoopHS Heat Shield

SENSORSensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®For special limits on thermocouples, repeatFor special limits on thermocouples, repeatcalibration code, i.e. JJ. For Smart Stuff sensorcalibration code, i.e. JJ. For Smart Stuff sensor ssuse S prefix in front of calibration code.use S prefix in front of calibration code.

Sensor OD18 1/8"316 3/16"14 1/4"516 5/16"38 3/8"


EXTENSIONN Nipple GalvanizedNUN Nipple/Union/Nipple GalvanizedNS Nipple Stainless SteelNUNS Nipple/Union/Nipple Stainless SteelPNUN Pressure Seal in Union GalvanizedPNUNS Pressure Seal in Union Stainless SteelSee page A-See page A-77 for additional information. for additional information.

Note: Note: For Tubeskins with Expansion Loops please providesketch showing:1. A) Number of loops, B) Location, C) OD of loops

Lead LengthLeads

Expansion Loop

Field WeldThermocouple

Sheath Length

Mounting Clamp(one per sensor)

Parallel Mount

Weld Pad

Heat ShieldOptional

Expansion LoopM.I.Cable

Furnace Wall

See Detail

DETAIL

PressureSeal Suppliedin Union

1" x 1"Weld Pad

B-3

B Weld BevelF Flat



Oil Seal - Type 1312 & 1314When a bearing is not properly lubricated, premature failure can occur. This failure can prove to be costly. Thisdesign has proven successful in measuring various types of bearing temperatures. The sensor provides quickresponse alerting the operator to an overheated condition. The O-ring prevents lubricants from contaminatingcomponents in the head and designed not to swell even when in continuous contact with oils and synthetic lubri-cants. This feature allows the spring to maintain positive pressure against the bearing housing and assures goodtemperature readings. This sensor is available with 316SS sheath and 3/16" OD. Cast aluminum head is standard.Maximum temperature 400°F, maximum pressure 50 psi.

Head Type Type Calibration OD Junction Length



SENSORType1312 1/2" NPT Process1314 1/4" NPT Process

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®T Copper Constantan®E Chromel® Constantan®N Nicrosil® Nisil®PO Low Temp RTD to 500° FPH High Temp RTD to 900° FPM Heavy Duty RTD to 1100° FStandard RTD is a three-wire 100 ohm PlatinumStandard RTD is a three-wire 100 ohm Platinum//.00385 Alpha. For special l imits on thermocouples,.00385 Alpha. For special l imits on thermocouples,repeat calibration code, i.e. JJ. For Smart Stuffrepeat calibration code, i.e. JJ. For Smart Stuffsensors use S prefix in front of calibration code.sensors use S prefix in front of calibration code.

316 = 3/16" Length in inchesbelow fitting

316

Sensor JunctionG GroundedU UngroundedDG Dual GroundedDU Dual UngroundedS Single RTDD Dual RTD

Heavy Duty Industrial Magnet Thermocouple - Type 1280

This rugged magnet thermocouple provides hands free surface measurement of tanks, bearing housings, pipes and air ducts. The 25-poundpull magnet allows a strong attachment to rust free and clean surfaces and may be used for temperatures up to 950°F. A standard bell springprovides stress relief for all lead wire constructions. The optional handle allows proper positioning of the magnet to the measuring surface.


Sensor Type Calibration OD Junction Sheath Length Sheath Material Lead Length* Lead Insulation Termination Options

(inches) (inches)1280

SENSOR

Sensor CalibrationJ Iron Constantan®K Chromel® Alumel®

Sensor OD316 3/16"


Sensor Sheath MaterialR 316SS

LEAD INSULATION

T Teflon® 20 ga. solidM T Multi Strand (flexible) Teflon® 20 ga.

Termination

1 Bare Ends2 Large Plug3 Miniature Plug8 Dual Large Plug9 Dual Large Jack11 Compensated Spade Lugs

OptionsA Armor (Stainless Steel)AP Armor with PVC JacketHDL Handle

Example of order code:1280-J-316-G-8--R-36*-T-1-HDL*Maximum recommended lead length

Note: Bold order code are fixed in theorder blocks

36R8316

B-4


Industrial Hand Held Thermocouples

Industrial quality with offshore pricing is the best way tosummarize these rugged designs.

All Hand Held Thermocouples are constructed using highquality corrosion resistant 316 Stainless Steel sheaths. Eachdesign is supplied with a 5 foot recoiling lead and terminatedwith a molded miniature plug. The plug has pin spacing thatis universal and will adapt to virtually any miniature matingjack or hand held digital indicator. The high temperaturethermoplastic insulated leads provide excellent abrasionresistance and high dielectric qualities. An integral bell springin the sure grip handle provides significant stress relief andprevents open circuit conditions that result from too muchstrain on the thermocouple connection.

Specifications Common to all Hand Held Types

Calibration: Type K Chromel® Alumel®

Sheath Length: 8"

Sheath Material: 316 SS

Lead Length: 12" constricted - 60" extended

Lead Termination: Molded Miniature Plug

B-5

Type MA-1

Type AGP-1 Baffle

Type AGP-1

Magnet Adapter - MA-1Adapter that converts Air/Gasprobe to surface probe

Air/Gas Probe - AGP-1The exposed measuringjunction provides fastresponse while beingprotected by a removablestainless steel baffle. Thisprovides fast and accuratemeasurement for most airand gas applications.

Air/Gas Probe - BaffleThe baffle is easily removedand can be replaced by themagnet adapter turning thisprobe into an effectivehands free sensor forsurface measurements.

Type IP-1

Type SP-1

Surface Probe - SP-1Can be used to measure thesurface temperature of pipes,ducts, tanks and virtually anystationary surface in a plantenvironment. Band designprovides fast temperatureresponse that assures anaccurate temperaturemeasurement.

Immersion Probe - IP-1Ideal for measuring liquidand gels. Can be used for allgeneral purpose temperaturemeasurements


Sensor, Thermowell and Transmitter Options

B-6

SENSOR OPTIONS

O r d e rO r d e r D e s c r i p t i o nD e s c r i p t i o nS y m b o lS y m b o lA Armor (Stainless Steel)AP Armor with PVC Jacket (Black)AT Armor with Teflon® Jacket (White)BA Bayonet Adapter (Adjustable) ADJ.BCA Bayonet Cap on ArmorBD45 45 Bend in Sheath (Note Inches From Bend to Tip)BD90 90 bend in Sheath (Note Inches From Bend To Tip)BF Bayonet Cap & Spring (1/8 & 3/16" OD Only)

*Note Inches From Cap To Tip (Fixed)BR18 ADJ. Brass Compression Fitting 1/8" NPTBR14 ADJ. Brass Compression Fitting 1/4" NPTBR12 ADJ. Brass Compression Fitting 1/2" NPTBS Bell Spring Transition ReliefCG12 Weather Tight Fitting Leads Only 1/2" NPTCT Compensated Terminals (EHA/EHI head only)DE12 Double Ended Hex Fitting, ½” NPTEL Expansion Loop Type 1510, 1520FW Four Wire Element RTDGA Grade A Tolerance Per ASTM 1137 RTDHS Heat Shield Type 1510, 1520HTP High Temperature Potting (Service over 400 F)HV High Vibration (PM RTDs only)L Pad Radius for NPT Pipe Sizes 6" and Above Type 1500LB Connector “L” Bracket For M.I. Cable (Page 45)LJ Large Jack – J, K, T, E, R/S CU (When Purchased With Plug)M Pad Radius for NPT Pipe Sizes 3 - 6" Type 1500MJ Miniature Jack - J, K, T, E, R/S CU (When Purchased With Plug)PMB Plastic Melt Bolts - Machined of Solid 304 S/S Bar 1/2-20 UNF

Threads, Standard Lengths “L” 3, 4, 6, 8, 10 and 12SA Spring AssemblySA12 Spring Assembly with Hex Fitting 1/2" NPT 304SSSB Stainless Steel Overbraid on Lead WireSE12 Single Ended Fixed Hex Fitting 1/2" NPT 304SSSE14 Single Ended Fixed Hex Fitting 1/4" NPT 304SSSE18 Single Ended Fixed Hex Fitting 1/8" NPT 304SSSS18 ADJ. SS Compression Fitting 1/8" NPTSS14 ADJ. SS Compression Fitting 1/4" NPTSS12 ADJ. SS Compression Fitting 1/2" NPTST Smooth TransitionT Teflon® Ferrule for SS or BR Adjustable Fitting (i.e. SST12)TA Tube on Armor ¼” OD x 2” longTE Tinned Ends (Multistranded wire only)TF Teflon® Coated SheathTW Two Wire Element RTDVH Vent Hole in Compression FittingWC Wire Clamp Bracket For Leads (Page XX)WP Weld Pad 1" x 1" x 1/8" SS

THERMOWELL OPTIONS

O r d e rO r d e r D e s c r i p t i o nD e s c r i p t i o nS y m b oS y m b o ll

AO Alumina Oxide CoatingBC Brass Plug and ChainDP Dye Penetration TestingFP Full Penetration WeldHT Hydrostatic Testing (Specify Pressure up to 10,000 PSI)NC NACE Certification

OC Oxygen CleanedRB Reduced Bore .230 to .130 for Bar Stock ThermowellsSC Stainless Steel Plug and ChainST Stellite® CoatingTF Teflon® CoatingTS Tantalum SheathVC Velocity CalculationsWB .385 Bore for Bar Stock ThermowellsSH Schedule 80 PipewellsSX Schedule 160 PipewellsSXX Double Extra Heavy Pipewells

TRANSMITTER OPTIONS

O r d e rO r d e r D e s c r i p t i o nD e s c r i p t i o nS y m b o lS y m b o l

HC Hart® CompatibleLCR Fixed Range Type, RTD, FMLCS Programmable, Non FMPT Programmable TypeTI Temperature Indicator (to be used with transmitter)

NOTE: If more than one option per sensor is needed place a dash (–)between each option ordered, i.e. –A–CG12 (armor withweathertight fitting)

MATERIAL LIST

O r d e rO r d e r D e s c r i p t i o nD e s c r i p t i o nS y m b o lS y m b o l

AA Alloy 20A Alloy 600W Alloy 601I Alloy 800V Alloy 825Y BrassS Carbon Steel A105/A350SS Duplex Stainless SteelBB F11 1 ¼%Cr-1/2%MoCC F22 2 ¼%Cr-1%MoDD F5 5%Cr-1/2%MoFF F9 9%CrLL F91 9%Cr-1%Mo-.2%VanaduimB Hastelloy® BC Hastelloy® C276MM Hastelloy® XM Alloy 400 (Monel®)N Alloy 200 (Nickel)T Teflon®P 304 Stainless SteelHP 304H Stainless SteelLP 304L Stainless SteelR 316 Stainless SteelHR 316H Stainless SteelLR 316L Stainless SteelD 321 Stainless SteelF 347 Stainless SteelH 446 Stainless SteelZ Other (specify)


Sensor, Thermowell and Transmitter Options

TA - Tube on Armor ST - Smooth TransitionA - Armor (Stainless Steel)

SA - Spring Assembly

BS - Bell Spring TransitionRelief

BF- Bayonet Cap and Spring BCA - Bayonet Cap on Armor BA - Bayonet Adapter

Adjustable Compression Fitting(BR18, BR14, BR12, SS18, SS14,

SS12; shown is 1/2” NPT SS)

CG12 - Weather Tight Fitting Single End Hex Fitting(SE12, SE14, SE18)

SA12 - Spring Assembly withHex Fitting

PMB - Plastic Melt Bolt WP - Weld Pad SC - Thermowell Plug andChain

LB - Connector “L” Bracket

HS - Heat Shield TI - Temperature Indicator

B-7

Smart Sanitary RTD Sensors

• High Accuracy

• CIP Design

• Sensor Matching

• Fast Response

Type CIP-FR

In today’s fast reacting process, response time is critical to optimiz-ing product quality and through put. RTD sensors are inherently self-heating and do not posses the fast response time characteristics ofother temperature sensors. By carefully selecting materials that aregood conductors of heat and through a unique manufacturingtechnique the SMARSMARSMARSMARSMART T T T T CIP-FR provides response time of less than 2seconds for a 63.2% step change of temperature in water flowingthrough a pipe at 3 FPS.

The SMARSMARSMARSMARSMART T T T T CIP-FR has all of the same standard characteristics asthe SMARSMARSMARSMARSMARTTTTT CIP-GP and is an excellent choice for food, beverage,dairy and pharmaceutical applications.

The SMART SMART SMART SMART SMART MINI meets the measurement need for small diameterlines without compromising on washdown bacteria rejection. Thecaps are welded to the sheath of the RTD and the support tube. Allthe component parts are 316 stainless steel and process wettedsurfaces are free of any pits, crevices, or voids preventing corrosionor bacteria growth. The RTD diameter is 5/32", providing superiorresponse time, without sacrificing reliability. Materials that come incontact with the process meet or exceed the finish requirements ofthe 3-A Sanitary Council and are designed for direct immersion insanitary applications.

Type CIP-MINI

OPTIONSHA High AccuracyPT Programmable

TransmitterFW Four WireHC Hart® TransmitterCVD Callendar Van Dusen

(Specify transmitter optionPT or HC when request-ing the CVD curve)

HU Hex Union Nut

CONNECTION TYPELADISH TRI CLOVER

L16A 16 Amp Cap – Tri-ClampL16B 16 A Cap Bevel Seat

CHERRY BURRELLC16A 16 Amp Cap “S” ClampC16B 16 A-14 Cap Bevel Seat

ALLOY PRODUCTSA16A 16 Solid End Cap K16AA16B 16A Cap Bevel Seat

CAP SIZE1/2 - CIP MINI only

3/4 - CIP MINI only

11 1/2

SENSOR JUNCTIONS-SingleD-Dual

SENSOR TYPECIP-FRCIP-MINI

HEAD TYPECA Cast AluminumEPS Cast StainlessFTS FDA Approved Thermoplastic

Flip Top DesignCAX Cast Aluminum Epoxy

CoatedPPS Polypropylene

SENSOR “U” LENGTHS*Standard Lengths: 4, 6, and 9

Head Type Sensor Type U Length Junction Cap Size Connection Type Options


Highly Polished .188" ODReduced Tip Sheath

Highly Polished.375" OD

.840" OD 304SSSupport Tube

3"

U

1-1/4"

3"

U


Sanitary Cap(1/2” or 3/4”)

5/32" Diameter

Pharmaceuticals

Food & BeverageProcessing

22 1/234

Smart Sensors, Inc.www.smartsensors.com

P: 281.272.5333 • F: 281.272.5332 • 1920 Aldine Western • Houston, Texas 77038

(in inches)

Our SMARSMARSMARSMARSMART T T T T CIP-GP (Clean in place) general purpose sanitary RTDoffers a standard accuracy that provides uncertainty equal to half that ofprocess accuracies. The high accuracy (HA) option utilizes specialmanufacturing techniques in delivering the best-known accuracy in theindustry. For improved accuracy specify the Callendar-Van Dusen (CVD)option. This algorithm matches sensor and transmitter uncertaintyassuring optimum accuracy. (The CVD option must be used with atransmitter.)

The SMART SMART SMART SMART SMART 4 Ra finish resists corrosion and bacteria growth and isdesigned to meet the requirements of the food, beverage, dairy andpharmaceutical industries.

The SMART SMART SMART SMART SMART sanitary connections come from industry leaders, Ladish,Cherry-Burrell and Alloy and coupled with the standard FDA approvedwhite thermoplastic head allow this design to withstand any washdownprocess. We recommend our 316 SS head for extremely caustic orhigh-pressure washdown solutions.

When there is a need to remove the sensor the SMARSMARSMARSMARSMARTTTTT CIP-PROprotection tube design is the logical choice. The RTD is spring-loaded to the bottom of the protection tube – this positive metal-to-metal contact improves response time. The RTD is easily removedwithout disturbing process conditions.

The SMART SMART SMART SMART SMART protection tube is constructed of high quality 316 SSand provides all of the same standard finish characteristics.

Type CIP-GP



3"

3/4" NPTConnection


Stainless SteelSanitary Cap

U

Type 316SS1/4 OD

OptionalHex Union

Type CIP-PRO

1-3/4"

U

1/2" NPTSs Nipple

1/2" OD 316 SSHighly Polished Sheath




HU Hex Union Nut






SENSOR TYPECIP-GPCIP-PRO





CAP SIZE11 ½2

2 ½34

Smart Sanitary

Temperature Sensors

SANITARY CIP MOUNTING FITTINGS:

CODE FITTING TYPE CAP OD INCHES

LADISH TRI CLOVERL16A 16 AMP CAP – TRI CLAMP 1,11/2,2,21/2,3,4L16B 16 A CAP BEVEL SEAT 1,11/2,2,21/2,3,4

CHERRY BURRELLC16A 16 AMP CAP “S” CLAMP 1,11/2,2,21/2,3,4C16B 16 A-14 CAP BEVEL SEAT 1,11/2,2,21/2,3,4

ALLOY PRODUCTSA16A 16 SOLID END CAP K16A 1,11/2,2,21/2,3,4A16B 16A CAP BEVEL SEAT 1,11/2,2,21/2,3,4

HEX UNION NUT OPTIONHU USE WITH BEVEL SEAT ONLY

Head Code Description

CA Cast Aluminum

EPS Cast Stainless

FTS FDA Approved Thermoplastic Flip Top Design

CAX Cast Aluminum Epoxy Coated

PPS Polypropylene

STANDARD ACCURACY: Per ASTM E1137 for grade Aelements.

HIGH ACCURACY: This option is supplied with NISTtraceable calibration certification.

Temperature UncertaintyHigh Accuracy* Grade A

°C °C °C

0 + or - .13 + or - .15

25 + or - .20

50 + or - .2 + or - .25

75 + or - .30

100 + or - .26 + or - .35

150 + or - .45

200 + or - .55

*Only available in a 0 to 100°C range.

General Specifications

FINISH: A minimum finish per 3A Sanitary Council Stan-dard #09-08 is applied to all stainless steel surfaces thatcome in contact with the process.

RESPONSE TIME: A maximum response time of 1.5seconds for a 63.2% step change in water flowing through apipe at 3 FPS. This is available only on our FAST RESPONSESANITARY design and meets or exceeds FDA requirements.

RANGE: -20 to 200°C

SENSOR: Three-wire 100 ohm platinum .00385 Alpha

SENSOR SHEATH: 316SS

HEADS: Mounting heads are available in cast stainless steeland aluminum, FDA approved thermoplastic, and epoxycoated cast aluminum. All heads are suitable for CIP; theSMARTSMARTSMARTSMARTSMART head choice is stainless which is impervious tovirtually all caustic wash down concentrations.

Recognizing the need for high accuracy in mostsanitary applications, SSI is proud to introduceour Smart Sanitary Temperature Sensors. Stan-dard accuracies as stated in this catalog arebetter than commercial RTD products, but wedidn’t stop there. Our High Accuracy optionguarantees the user superior accuracy and stabil-ity and is backed up by an accuracy statementcertified by NIST traceability. As if this was notenough, with sensor matching we can virtuallyeliminate even the small uncertainty identified byour high accuracy certification.

Accuracy plus a product that is void of crevicesand pits where bacteria can grow make this the

SMART SMART SMART SMART SMART choice for all Sanitary and Clean In Place(CIP) temperature applications.

Call us and let us show you how we provide...

SMARSMARSMARSMARSMART SANITT SANITT SANITT SANITT SANITARARARARARY MEASUREMENTY MEASUREMENTY MEASUREMENTY MEASUREMENTY MEASUREMENT.....

(in inches)

Our SMARSMARSMARSMARSMART T T T T CIP-GP (Clean in place) general purpose sanitary RTDoffers a standard accuracy that provides uncertainty equal to half that ofprocess accuracies. The high accuracy (HA) option utilizes specialmanufacturing techniques in delivering the best-known accuracy in theindustry. For improved accuracy specify the Callendar-Van Dusen (CVD)option. This algorithm matches sensor and transmitter uncertaintyassuring optimum accuracy. (The CVD option must be used with atransmitter.)

The SMART SMART SMART SMART SMART 4 Ra finish resists corrosion and bacteria growth and isdesigned to meet the requirements of the food, beverage, dairy andpharmaceutical industries.

The SMART SMART SMART SMART SMART sanitary connections come from industry leaders, Ladish,Cherry-Burrell and Alloy and coupled with the standard FDA approvedwhite thermoplastic head allow this design to withstand any washdownprocess. We recommend our 316 SS head for extremely caustic orhigh-pressure washdown solutions.

When there is a need to remove the sensor the SMARSMARSMARSMARSMARTTTTT CIP-PROprotection tube design is the logical choice. The RTD is spring-loaded to the bottom of the protection tube – this positive metal-to-metal contact improves response time. The RTD is easily removedwithout disturbing process conditions.

The SMART SMART SMART SMART SMART protection tube is constructed of high quality 316 SSand provides all of the same standard finish characteristics.

Type CIP-GP



3"

3/4" NPTConnection


Stainless SteelSanitary Cap

U

Type 316SS1/4 OD

OptionalHex Union

Type CIP-PRO

1-3/4"

U

1/2" NPTSs Nipple

1/2" OD 316 SSHighly Polished Sheath




HU Hex Union Nut






SENSOR TYPECIP-GPCIP-PRO





CAP SIZE11 ½2

2 ½34

Smart Sanitary

Temperature Sensors

SANITARY CIP MOUNTING FITTINGS:

CODE FITTING TYPE CAP OD INCHES

LADISH TRI CLOVERL16A 16 AMP CAP – TRI CLAMP 1,11/2,2,21/2,3,4L16B 16 A CAP BEVEL SEAT 1,11/2,2,21/2,3,4

CHERRY BURRELLC16A 16 AMP CAP “S” CLAMP 1,11/2,2,21/2,3,4C16B 16 A-14 CAP BEVEL SEAT 1,11/2,2,21/2,3,4

ALLOY PRODUCTSA16A 16 SOLID END CAP K16A 1,11/2,2,21/2,3,4A16B 16A CAP BEVEL SEAT 1,11/2,2,21/2,3,4

HEX UNION NUT OPTIONHU USE WITH BEVEL SEAT ONLY

Head Code Description

CA Cast Aluminum

EPS Cast Stainless

FTS FDA Approved Thermoplastic Flip Top Design

CAX Cast Aluminum Epoxy Coated

PPS Polypropylene

STANDARD ACCURACY: Per ASTM E1137 for grade Aelements.

HIGH ACCURACY: This option is supplied with NISTtraceable calibration certification.

Temperature UncertaintyHigh Accuracy* Grade A

°C °C °C

0 + or - .13 + or - .15

25 + or - .20

50 + or - .2 + or - .25

75 + or - .30

100 + or - .26 + or - .35

150 + or - .45

200 + or - .55

*Only available in a 0 to 100°C range.

General Specifications

FINISH: A minimum finish per 3A Sanitary Council Stan-dard #09-08 is applied to all stainless steel surfaces thatcome in contact with the process.

RESPONSE TIME: A maximum response time of 1.5seconds for a 63.2% step change in water flowing through apipe at 3 FPS. This is available only on our FAST RESPONSESANITARY design and meets or exceeds FDA requirements.

RANGE: -20 to 200°C

SENSOR: Three-wire 100 ohm platinum .00385 Alpha

SENSOR SHEATH: 316SS

HEADS: Mounting heads are available in cast stainless steeland aluminum, FDA approved thermoplastic, and epoxycoated cast aluminum. All heads are suitable for CIP; theSMARTSMARTSMARTSMARTSMART head choice is stainless which is impervious tovirtually all caustic wash down concentrations.

Recognizing the need for high accuracy in mostsanitary applications, SSI is proud to introduceour Smart Sanitary Temperature Sensors. Stan-dard accuracies as stated in this catalog arebetter than commercial RTD products, but wedidn’t stop there. Our High Accuracy optionguarantees the user superior accuracy and stabil-ity and is backed up by an accuracy statementcertified by NIST traceability. As if this was notenough, with sensor matching we can virtuallyeliminate even the small uncertainty identified byour high accuracy certification.

Accuracy plus a product that is void of crevicesand pits where bacteria can grow make this the

SMART SMART SMART SMART SMART choice for all Sanitary and Clean In Place(CIP) temperature applications.

Call us and let us show you how we provide...

SMARSMARSMARSMARSMART SANITT SANITT SANITT SANITT SANITARARARARARY MEASUREMENTY MEASUREMENTY MEASUREMENTY MEASUREMENTY MEASUREMENT.....

(in inches)

Smart Sanitary RTD Sensors

• High Accuracy

• CIP Design

• Sensor Matching

• Fast Response

Type CIP-FR

In today’s fast reacting process, response time is critical to optimiz-ing product quality and through put. RTD sensors are inherently self-heating and do not posses the fast response time characteristics ofother temperature sensors. By carefully selecting materials that aregood conductors of heat and through a unique manufacturingtechnique the SMARSMARSMARSMARSMART T T T T CIP-FR provides response time of less than 2seconds for a 63.2% step change of temperature in water flowingthrough a pipe at 3 FPS.

The SMARSMARSMARSMARSMART T T T T CIP-FR has all of the same standard characteristics asthe SMARSMARSMARSMARSMARTTTTT CIP-GP and is an excellent choice for food, beverage,dairy and pharmaceutical applications.

The SMART SMART SMART SMART SMART MINI meets the measurement need for small diameterlines without compromising on washdown bacteria rejection. Thecaps are welded to the sheath of the RTD and the support tube. Allthe component parts are 316 stainless steel and process wettedsurfaces are free of any pits, crevices, or voids preventing corrosionor bacteria growth. The RTD diameter is 5/32", providing superiorresponse time, without sacrificing reliability. Materials that come incontact with the process meet or exceed the finish requirements ofthe 3-A Sanitary Council and are designed for direct immersion insanitary applications.

Type CIP-MINI




HU Hex Union Nut





CAP SIZE1/2 - CIP MINI only

3/4 - CIP MINI only

11 1/2


SENSOR TYPECIP-FRCIP-MINI







Highly Polished .188" ODReduced Tip Sheath

Highly Polished.375" OD


3"

U

1-1/4"

3"

U


Sanitary Cap(1/2” or 3/4”)

5/32" Diameter

Pharmaceuticals

Food & BeverageProcessing

22 1/234

Smart Sensors, Inc.www.smartsensors.com

P: 281.272.5333 • F: 281.272.5332 • 1920 Aldine Western • Houston, Texas 77038

(in inches)

Documents

Industrial Thermocouples & RTDs - Gilson Eng · Industrial Thermocouples & RTDs In most process applications the temperature sensor is inserted into a thermowell or protection tube