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INDUSTRIAL INSULATION MATERIAL SELECTION MATRIX High-Temperature Insulation Process Temperature Range Ambient - 1200°F (650°C) Thermo-1200 ® Calcium Silicate Sproule WR-1200 ® Perlite MinWool-1200 ® Water-Repellent Mineral Wool Pipe MinWool-1200 ® Water-Repellent Mineral Wool V-Groove Pipe/ Industrial Board InsulThin ® HT Microporous Blanket Hybrid System InsulThin ® HT/ MinWool-1200 ® (Inner layer of InsulThin HT) Hybrid System InsulThin ® HT/ Thermo-1200 ® (Inner Layer of InsulThin HT) Thermal Conductivity (< 600°F) HHH HH HHHH HHHH HHHHH HHHH HHH Thermal Conductivity (> 600°F) HHHH HH HHH HHH HHHHH HHH HHHH XOX Corrosion Inhibitor ® HHHHH HHHHH HHH 5 Water Resistance 2 HHH HHHHH HHH HHH HHHHH HHHH HHHH Vibration Resistance HHHH H HHH 1 HHH 1 HHHH HHHH HHHHH Compressive Strength HHHHH HHHH H H HH H HHHH Space Constraints HHH HH HHH 1 HHH 1 HHHHH HHHH HHHH Transportation/Storage Cost HH HH HH HHHHH HHHH HHH HHH Ease of Installation HHH HH HHHHH HHHHH HHH 3 HH HH Insulation System Longevity 4 HHHHH HHHH H H HHH HH HHHH Material Cost HHH HHH HHHH HHHHH H HH HH Acoustical Performance H H HHHHH HHHH HH HHHH HH Performance Ranking System: H - Baseline, HHH- Better, HHHHH - Best 1 Materials that have an organic binder will begin to see some binder oxidation greater than 450°F and in some applications could experience loss of thickness. Vibration can accelerate the loss of loft structure and thickness. Product may need additional thickness to accommodate for binder burnout. 2 Water-resistance and hydrophoic components of insulation materials are organic and will generally begin to oxidize at temperatures between 400-500°F. 3 InsulThin HT is much easier to install around large diameter pipes, tanks and vessels than around smaller pipe and intricate fittings. The smaller and more intricate applications requires a higher level of craftsmanship and can be more difficult to fabricate. 4 Insulation system longevity ranked based on CUI protection, compressive strength, and vibration resistance. If other factors need to be considered, reevaluate on a case-by-case basis. 5 Although the Thermo-1200 and XOX Corrosion Inhibitor are part of the system; because it is not directly against the pipe surface, we cannot expect the same level of corrosion inhibiting performance without knowing the potential exposure any water ingress had with the corrosion inhibitor itself. * If you are interested in how alternative insulation products or technologies compare to the JM high-temperature insulation portfolio, please contact our technical support team. This model is for information only. Check the engineering specification for your application. The final material selection is determined by the owner. CUI Defense

INDUSTRIAL INSULATION MATERIAL SELECTION MATRIX · Performance Ranking System: H - Baseline, HHH- Better, HHHHH - Best 1 Materials that have an organic binder will begin to see some

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Page 1: INDUSTRIAL INSULATION MATERIAL SELECTION MATRIX · Performance Ranking System: H - Baseline, HHH- Better, HHHHH - Best 1 Materials that have an organic binder will begin to see some

INDUSTRIAL INSULATION

MATERIAL SELECTION MATRIX

High-TemperatureInsulation

Process Temperature Range Ambient - 1200°F (650°C) Thermo-1200®

Calcium Silicate

Sproule WR-1200®

Perlite

MinWool-1200® Water-Repellent

Mineral Wool Pipe

MinWool-1200® Water-Repellent

Mineral Wool V-Groove Pipe/Industrial Board

InsulThin® HT Microporous

Blanket

Hybrid SystemInsulThin® HT/MinWool-1200® (Inner layer of InsulThin HT)

Hybrid SystemInsulThin® HT/Thermo-1200®

(Inner Layer of InsulThin HT)

Thermal Conductivity (< 600°F) HHH HH HHHH HHHH HHHHH HHHH HHH

Thermal Conductivity (> 600°F) HHHH HH HHH HHH HHHHH HHH HHHH

XOX Corrosion Inhibitor® HHHHH HHHHH – – – – HHH 5

Water Resistance2 HHH HHHHH HHH HHH HHHHH HHHH HHHH

Vibration Resistance HHHH H HHH 1 HHH 1 HHHH HHHH HHHHH

Compressive Strength HHHHH HHHH H H HH H HHHH

Space Constraints HHH HH HHH 1 HHH 1 HHHHH HHHH HHHH

Transportation/Storage Cost HH HH HH HHHHH HHHH HHH HHH

Ease of Installation HHH HH HHHHH HHHHH HHH 3 HH HH

Insulation System Longevity 4 HHHHH HHHH H H HHH HH HHHH

Material Cost HHH HHH HHHH HHHHH H HH HH

Acoustical Performance H H HHHHH HHHH HH HHHH HH

Performance Ranking System: H - Baseline, HHH- Better, HHHHH - Best1 Materials that have an organic binder will begin to see some binder oxidation greater than 450°F and in some applications could experience loss of thickness. Vibration can accelerate the loss of loft structure and thickness. Product may need

additional thickness to accommodate for binder burnout.2 Water-resistance and hydrophoic components of insulation materials are organic and will generally begin to oxidize at temperatures between 400-500°F.3 InsulThin HT is much easier to install around large diameter pipes, tanks and vessels than around smaller pipe and intricate fittings. The smaller and more intricate applications requires a higher level of craftsmanship and can be more difficult to fabricate.4 Insulation system longevity ranked based on CUI protection, compressive strength, and vibration resistance. If other factors need to be considered, reevaluate on a case-by-case basis.5 Although the Thermo-1200 and XOX Corrosion Inhibitor are part of the system; because it is not directly against the pipe surface, we cannot expect the same level of corrosion inhibiting performance without knowing the potential exposure any water

ingress had with the corrosion inhibitor itself. * If you are interested in how alternative insulation products or technologies compare to the JM high-temperature insulation portfolio, please contact our technical support team. This model is for information only. Check the engineering specification

for your application. The final material selection is determined by the owner.

CUIDefense