Horizontal Integration, collaboration is key

Johannes Diemer, HPE

Working Group Research & Innovation

2nd Czech-German Workshop on Industrie 4.0

December 12th, 2016 in BerlinCopyright Hewlett Packard Enterprise

Illustration Pedro Stoichita

Scenarios– Making Industrie 4.0 tangible

• Maintain and further develop the description of scenarios

• Explain the value of Industrie 4.0 for SMBs by using scenarios

R&D-Foci and Innovation strategies

• Continuous development of the foci themes for research (PoV Industry)

• Presenting and discussion with Ministries of the federal government

Alignment with Board of Academic Advisors

Working Group Research & Innovation

Objectives and emphases

2

Mapping scenarios on processes in manufacturing companies

manufacturing company

Product

Development

Product Line

Maintenance

Discontinuation

Management

Factory and

Production

Planning

Erection

Production

Engineering

Maintenance

and Disposal

Planning

Operation

Product Line

Planning

Factory

Product Lifecycle Management (PLM)

(product design)

Production System Lifecycle Management (PSLM)

(production planning)

PSLM

(production engineering)Service

Service

Basis GMA 7.21

product(type) based production system based order based service based

Mapping scenarios on processes in manufacturing companies

manufacturing company

Product

Development

Product Line

Maintenance

Discontinuation

Management

Factory and

Production

Planning

Erection

Production

Engineering

Maintenance

and Disposal

Planning

Operation

Customer

Product Line

Planning

Factory

Product Lifecycle Management (PLM)

(product design)

Production System Lifecycle Management (PSLM)

(production planning)

PSLM

(production engineering)Service

Service

Basis GMA 7.21

product(type) based production system based order based service based

Mapping scenarios on processes in manufacturing companies

manufacturing company

Product

Development

Product Line

Maintenance

Discontinuation

Management

Factory and

Production

Planning

Erection

Production

Engineering

Maintenance

and Disposal

Planning

Operation

Customer

Product Line

Planning

Factory

Product Lifecycle Management (PLM)

(product design)

Production System Lifecycle Management (PSLM)

(production planning)

PSLM

(production engineering)Service

Service

VBSAF

SP2IPD

TAP

CRE

Basis GMA 7.21

product(type) based production system based order based service based

HTI

OCP

SAL

• OCP – Order-Controlled Production

• AF – Adaptable Factory

• SAL – Self-organising Adaptive Logistics

• VBS – Value Based Services

• TAP – Transparency and Adaptability of delivered Products

• HTI – Human-Technology-Interaction in the Production

• SP2 – Smart Product Development for Smart Production

• IPD – Innovative Product Development

• SDP – Seamless and Dynamic Plant Engineering

• CRE – Circular Economy

Application Scenarios

• OCP – Order-Controlled Production

• AF – Adaptable Factory

• SAL – Self-organising Adaptive Logistics

• VBS – Value Based Services

• TAP – Transparency and Adaptability of delivered Products

• HTI – Human-Technology-Interaction in the Production

• SP2 – Smart Product Development for Smart Production

• IPD – Innovative Product Development

• SDP – Seamless and Dynamic Plant Engineering

• CRE – Circular Economy

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Application Scenarios

StructureExamples, Scenarios, Testbeds

Today

Tom

orr

ow

Futu

re

„Problem Space“

Conception

„Solution Space“

Implementation

Vision Paper

Application

Scenario

Demonstrator

Testbed

Showcase

Product, Solution,

Service

OCP – Order-

Controlled Production

Use Cases

Customer

Client

ContractorClient

Contractor

Broker

Application ScenarioOCP – Order-Controlled Production

9

„Autonomous and automated interconnection of production capabilities beyond factory boundaries for

portfolio optimisation according to customer and market demands”

Flexible manufacturing configuration: A network

of production capabilities and capacities

that extend beyond factory and company boundaries

allows for a quick order-controlled adaption to

changing market and order conditions

Largely fragmented and dynamic value chain network that change as required by the individual order,

and thereby make the best use of capabilities and capacities of existing production facilities.

Need for standardisation of the individual process steps and the self-description of production facility

capabilities

Goal: Allow for automated order planning, allocation and execution, thereby considering all production

steps and facilities required to facilitate linking external factories into a company’s production process, as

automated as possible.

Application ScenarioHTI – Human-Technology- Interaction in the Production

14

“Human-technology-human interaction for assisting humans as actors in the manufacturing process”

Industrie 4.0 supports humans in various

aspects in their various production activities

Physical assistance by using equipment to

enhance physical capabilities

(capability reinforcement)

Context-related assistance provides

support in analysis and decision-making

during diagnosis of technical malfunctioning

and in complex operational processes

On-site maintenance and planning assistance

Mobile, personalized and situation-specific learning systems

IMPORTANT RESEARCH TOPICS FOR IMPLEMENTING THE APPLICATION SCENARIOS

Semantics and models for Industrie 4.0

• The application examples demonstrate the main challenge

for objects involved in value added

• They must be capable of automatically interpreting each

other’s roles and “understanding” each other.

• New methods and processes are needed for creating and

qualifying adaptive and agile semantics.

Negotiation and contract award in automated value networks

• Negotiation and contract award in automated value networks

• The application examples support the main proposition that, in

the future, supply and demand will automatically find each other

in value added processes and will automatically interconnect in

creating value added process steps.

• Initiation and conclusion of business transactions must

therefore also be automated.

Systems engineering for variable systems

• Systems engineering for variable systems

• Products and resources must be capable of being adjusted

over their life cycles to changing requirements and needs

not fore-seeable at the time the product was developed.

• This requires a new methodology for developing systems

that goes beyond today’s “systems engineering”.

Logistics 4.0 – self-organizing and adaptive

• Logistics is a core element of horizontal connectivity along the

value chain, from raw materials supply to supply and waste

removal for production facilities, up to distribution of goods

and delivery to the end user.

• An important focus of research in this regard is also resource

management connectivity.

Organization of work, assistance systems and the human digital shadow

• The application scenarios describe how a fundamentally

new form of interaction between humans and machines can

influence not only production and logistics, but also

engineering and service.

• Smart devices and smart wearables will increasingly make it

possibly for humans to interact with so-called “social

machines”, and powerful assistance systems will also guide

engineers in increasingly complex decision-making

processes.

Online LibraryIndustrie 4.0

Latest Paper of Working Group Research & Innovation:Aspects of the Research Roadmap in Application Scenarios

Publications

of all Working Groups

The online library of the Plattform

Industrie 4.0 is a constantly growing

collection of knowledge of all topics of

Industrie 4.0..

It contains all the work of the working

groups of the platform, but also

strategy papers of the Federal

Government and studies of our

partners.

.

Knowledge Database

“The betterment of our society is

not a job to be left to a few. It is a

responsibility to be shared by all”David Packard

“The betterment of our society is

not a job to be left to a few. It is a

responsibility to be shared by all”David Packard

Thank you